heavy gobe control valves series ama - warren · pdf fileheavy gobe control valves three way,...
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AM
A P
RO
DU
CT
SP
ECFast Electrically Actuated Valves
HEAVY GOBE CONTROL VALVES
Three Way, Linear, Steel, or Stainless Steel Body Valves for the Process
and Utility Applications
AMURACT_PS_AMA_RevGa_0814
SERI
ES AMASIZES: 1/2 TO 2 INCHES
2600 EMRICK BLVD • BETHLEHEM, PA 18020 • USA •800-922-0085 • WWW.WARRENCONTROLS.COMDEPENDABLE, RUGGED, PRECISION CONTROL VALVES AND ACCESSORIES
AMA_PS_RevGa_04133 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com
Stem Wipersprovide outstanding packing protection
Heavy Bolted Bonnet Construction provides added durability and easy maintenance
Large Guiding Surfacesensure smooth operation and stem stability
Skirt Guided Plug Assemblyprovides stability and precision linear flow characteristic
Large Internal Flow Patternsmaximize CV capacities. Greater flow with smaller sizes reduces cost
Lower Unit disassembles for easy trim replacement or debris removal
Type 50 Three-Way
Mixing Valve
TABLE OF CONTENTSBody Style Versus Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Flow Coefficients (Cv) Versus Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Shut-Off ∆P Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Sizing Reference and Load Sizing Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Actuator Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Factory Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Actuator Orientations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
Typical Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-12
Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Description: Warren Controls AMA Heavy Globe Control Valves feature rugged high capacity bodies of steel, or stainless steel with a variety of trim materials and port sizes. The linear plugs in the 3-way valves provide excellent modulating control of a wide variety of fluids. The AMA Series is ideally suited where value and long life are important objectives for applications including but not limited to the Chemical, District Energy, Food & Beverage, General Service, Marine, Power, and Refining industries with temperatures from -20 to 550ºF, severe service, high pressure drops, and corrosive fluids.
TFE V-Ring Packing Spring-Loaded
Stem lubricator is available as an option, but is not required for standard packing sets.
2Series AMURACT AMA_PS_RevGa_0814
Corrosion-resistantstainless steel safety enclosure
Base and linkage also constructed Fromcorrosion-resistantstainless steel
Strong, long-life sintered bronze pre-lubricated bearings at pivot points
Articulated stem connection to extend valve packing life
Strong and compact ... a single actuation package fits and operates a wide selection of valves
Laboratory & field tested for strength and durability
Optional configuration for higher-temperature applications
AmurAct™ Fast Electric Actuator
AMURACT™ OVERVIEW
The AmurAct™ Actuator is a revolutionary product in both function and design with best-in-class performance at a price point previously ignored by other manufacturers. While when configured the valve can fully open from closed in about 8 seconds, the actual response time to a required heavy load change from a ‘normal’ flow condition is only 2 — 3 seconds, on par with pneumatically actuated products. The AmurAct™ linkage has tremendous torque as it approaches closure allowing for increased close off pressure even on larger valves. Fail-Safe is of course included with Enerdive*. The patented Enerdrive System™. The modern, electronic replacement for antiquated spring return actuator is a “super capacitive” fail-safe return system.
* Enerdrive or the Enerdrive System is both a patent and trademark of National Environmental Products, Ltd. Since its introduction, Enerdrive™ has proven its versatility and dependability. As a system that is fully incorporated into the PC board for both low and line voltage service, the power generated and stored in its capacitors will drive the control valve at full rated torque to its safety position. It is 100% operational with the resumption of power. Each unit may be manually positioned with the clutch override that is standard on each actuator. Most importantly, the final fail position, either normally open or normally closed may be chosen at any time either before or after installation with the flick of a dip switch.
...the actual response time to a required heavy load change from a ‘normal’ flow condition is
ONLY 2 — 3 SECONDS!“ ”
AMA_PS_RevGa_04133 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com
TYPICAL FLOW CURVE
UPPERLOWERCOMBINED
0
10
20
30
40
50
60
70
80
90
100
110
1009080706050403020100
% TRAVEL
% C
V
FLOW COEFFICIENTS (CV) VERSUS TRAVELBODY STYLE VERSUS APPLICATION
AGENCY APPROVALSAGENCY APPROVALS
Type 50 Mixing
Type 50 3-Way Mixing ValveThis valve has two inlets and one outlet, and is the simplest solution for mixing or bypass applications with an ANSI Class IV leakage rating. In normal applications the inlet pressures are near equal and control is possible from 5% to 95% of travel with inlet pressures up to 300 PSI. In the 1/2 through 2 inch sizes, the flow can be reversed for diverting if this port configuration is desirable.
Sizes: 1/2, 3/4, 1, 1-1/2, 2 inchBody: WCB Steel or CF8M Stainless Steel 150LB Flange or 300LB Flange Trim: Linear, 316 Stainless Steel Packing: TFE V-Ring, Spring Loaded ( +32 to 450°F) TFE V-Ring Spring Loaded w/Extension Bonnet (-20 to 550°F)Temperature: -20 to 550°F (150 or 300 FLG)Rangeability: 30:1 (sizes 1/2 thru 2)
Pressure ratings are PSIG For applications below 32º consult factory
BODY PRESSURE-TEMPERATURE RATINGS:
Temperature (F)
150 FLGSteel
300 FLGSteel
150 FLGSt Steel
300 FLGSt Steel
-20° To 100° 285 740 275 720150° 272 710 255 670175° 266 695 245 645200° 260 680 235 620225° 252 673 230 605250° 245 667 225 590275° 237 661 220 575300° 230 655 215 560325° 222 650 210 548350° 215 645 205 537375° 207 640 200 526400° 200 635 195 515450° 185 620 182 497500° 170 605 170 480550° 155 587 155 465
TRIM MATERIALS
FLOWINGDIFFERENTIALPRESSURE LIMIT
316 Stainless Steel 100 PSID
3-W
AY
VALV
ES (C
ON
TRO
L O
F LI
QU
IDS)
VALVE
Type 50 FLOW COEFFICIENTS (CV)3-WAY MIXING/DIVERTING VALVE
ValveSize (IN)
TrimStyle
TrimSize(IN)
PortSize
%Travel
100%1/2 Linear 0.876 Full 4.90
0.876 1SR 3.200.626 2SR 2.00
3/4 Linear 1.126 Full 7.200.876 1SR 4.900.876 2SR 3.200.626 3SR 2.00
1 Linear 1.126 Full 12.01.126 1SR 7.200.876 2SR 4.900.876 3SR 3.20
1-1/2 Linear 1.676 Full 20.02 Linear 2.126 Full 40.0
In the 1/2 through 2 inch sizes, the flow can be
reversed for diverting if this port configuration is desirable.
3-WAY VALVES (Control of Liquids)
4Series AMURACT AMA_PS_RevGa_0814
FLOW COEFFICIENTS (CV) VERSUS TRAVEL
LOAD SIZING CALCULATIONS SIZING REFERENCE
Heating Water with Steam
Quick Method GPMLbs./Hr. = x ∆T 2 Accurate Method GPM x 500 x ∆TLbs./Hr. = hfg Heating or Cooling Water with Water °F water2 temp. rise or drop GPM1 = GPM2 x °F water1 temp. rise or drop Heating or Cooling Water BTU / Hr. GPM = (°F water temp. rise or drop ) x 500 Heating Oil with Steam GPMLbs./Hr. = x (°F oil temp. rise) 4
Heating Air with Water CFM x (°F air temp. rise)GPM = 2.16 x 1000 x (°F water temp. drop)
Heating Liquids with Steam
GPM x 60 x Cp x WLbs./Hr. = x ∆T hfg Heating Liquids in Steam Jacketed Kettles
Gallons x Cp x S x 8.33Lbs./Hr. = x ∆T hfg x t
General Liquid Heating
W x CpLbs./Hr. = x ∆T hfg x t
Heating Air with Steam
CFMLbs./Hr. = x ∆T 900 Glossary of Termst = Time in HoursCp = Specific Heat of LiquidS = Specific Gravity of FluidW = Weight in Lbs.∆T = Temperature Rise or Fall in °Fhfg = Latent Heat of Steam
Conversion Factors1 Lb. Steam / Hr. = 1000 BTU / Hr. 1 Cubic Meter = 264 U.S. Gallons 1 Cubic Foot Water = 62.4 Lbs. 1 PSI = 2.04 Inches of Mercury 1 PSI = 2.3 Feet of Water 1 PSI = 27.7 Inches of Water 1 U.S. Gallon Water = 231 Cubic Inches 1 U.S. Gallon Water = 8.33 Lbs.
Rectangular Tank Capacity in Gallons
Height x Width x Length (inches)Gallons = 230 or
Gallons = H x W x L (Ft.) x 7.5
Circular Tank Storage Capacity in Gallons
Storage = 6D2 x L (Gallons)
Where: D = Tank Diameter in Feet L = Length in Feet
SHUT-OFF ∆P RATINGS
AMAShut-Off ∆P Rating
NOTE: 1. For maximum trim life observe maximum sustained flowing differential pressure trim limits. See page 3
2. Under power fail conditions the valve leakage rate is at the next lower ANSI leakage class.
LOWER SEAT UPPER SEAT
AMA SERIES Type 50
SHUTOFF MOTOR CHOICES
SHUTOFF MOTOR CHOICES
sizes Seat Diameter F3 & F5 F4 & F6 F3 & F5 F4 & F6 1/2” - 3/4” 0.626 220 708 220 708
1/2” - 1” 0.876 113 361 113 361 3/4” - 1” 1.126 68 219 68 219 1 1/2” 1.676 31 99 11 86
2” 2.126 -- 61 -- 46
STEAM TABLE
SteamPressure
PSIG
Temp.°F
Temp.°C
SensibleHeat
BTU/Lb.
LatentHeat
BTU/Lb.
TotalHeat
BTU/Lb. 0 212 100 180 971 1151
10 239 115 207 952 1159 25 266 130 236 934 1170 50 297 147 267 912 1179 75 320 160 290 896 1186
100 338 170 309 881 1190 125 353 178 325 868 1193 150 365 185 339 858 1197 200 387 197 362 838 1200 250 406 208 381 821 1202 300 422 217 399 805 1204 400 448 231 438 778 1216 500 470 243 453 752 1205 600 489 254 475 729 1204
AMA_PS_RevGa_04135 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com
ACTUATOR SPECIFICATIONS & FACTORY DEFAULT SETTINGS
Unless a purchase order specifically requests it to be configured differently, an AmurAct™ control valve will
accept a 4-20 mAdc input signal, provide 4-20 mA feedback, will fail shut (lower port shut for 3-way valves)
upon loss of either operating power or input signal or both.
AMURACT FACTORY DEFAULT SETTINGS
AmurAct Electric Motor Actuator Specifications:
Control Signal: Analog 4-20 mAdc (Factory Default), or 2-10 Vdc (Call Factory at 1-800-922-0085 for other options)
Control Action: 2-Way Valves, Increasing Signal Opens Valve (Factory Default) — Reversible, Dip-Switch Selectable 3-Way Valves, Increasing Signal Raises Stem (Opening the L port and Closing the U port, Factory Default) —
Reversible, Dip-Switch Selectable
Output: Linear Stem Lift (Factory Default), Non-linear Stem Lift — Dip-Switch Selectable
Power Supply: 120 (110 to 130) VAC 50/60 Hz, 24 VAC, or 30 Vdc (F3 & F4), 220 (220 to 250) VAC 50/60 Hz (F5 & F6)
Power Consumption: 50VA Peak, 30VA Normal Operation
Timing: 12 Seconds Typical
Feedback Signal: 4-20 mAdc (Factory Default),or 2-10 Vdc, Dip-Switch Selectable
Fail Safe: Yes (Enerdrive Failsafe System, Stem Down (Factory Default), or Stem Up, Dip-Switch Selectable)
Calibration: Push Button Auto-Calibration
Torque: 120 in-lbs (F3 & F5), 240 in-lbs (F4 & F6)
Motor: Brushless DC
Motor Rating: 100% Duty Cycle
Connections: Screw Terminal Block
Wiring: 18 AWG Minimum
Locations: No Rating (Standard), NEMA 4X (Optional with LS Standard Linkage Orientation)
Temperature Limits: Ambient... 0oF to 150oF
Relative Humidity: 5 to 95% Non-Condensing
Weight: 5 Lbs (F3 & F5), 8 Lbs (F4 & F6)
Approvals: UL pending, CE, c CSA us,
NOTES:
1. Linkage Model LS at factory is aligned with the pipe center line. It is specified when line media are below 250 deg. F., or 340 deg. F. when the valve body is insulated.
2. Linkage Model LE must be installed perpendicular to the pipe center line. It is specified when line media flowing through un-insulated valves exceed 250 deg. F., or 340 deg. F. through insulated valves. The 180-degree offset anti-rotation tailpiece is integral to this design.
3. Actuators F3, F4, F5 and F6 are identical in appearance.
4. Loosening either the stem or bonnet connection will affect performance, may cause damage and will void the warranty. Refer to procedures in the IO&M instruction document.
Contact the Warren Controls factory at (610) 317-0800 before attempting to reconfigure or reposition either the motor or linkage. Failure to do so will void the warranty
Factory default and alternate actuator orientations are shown. If the alternate actuator orientation is required, select code “A” under special options in AmurAct order code.
IMPORTANT:SELECT THE CORRECT ACTUATOR ORIENTATION
Each AmurAct actuator is precision factory calibrated on each valve prior to shipment. Field re-orientation of the actuator due to piping or other considerations can disturb the calibration and damage your AmurAct voiding the warranty. To prevent unneccessary field re-orientation be sure to select and order each AmurAct with the actuator in the correct orientation.
ACTUATOR ORIENTATIONS
DEFAULT ACTUATOR ORIENTATION ALTERNATE ACTUATOR ORIENTATION
DEFAULT ACTUATOR ORIENTATION ALTERNATE ACTUATOR ORIENTATION
!!
AMA_PS_RevGa_04137 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com
DIMENSIONS & WEIGHTS
LS
LE
LS
8Series AMURACT AMA_PS_RevGa_0814
Face to face dimensions conform to ANSI/ISA S75.03CF = Consult factory N/A = Not AvailableActual Shipping Weights May Vary3-WAY
LS With Nema 4 Enclosure
DIMENSIONS & WEIGHTS
DIMENSION (IN)
Type 50VALVE SIZE (IN)
1/2 3/4 1 1-1/2 2
A 150FLG 7-1/4 7-1/4 7-1/4 8-3/4 10300FLG 7-1/2 7-5/8 7-3/4 9-1/4 10-1/2
B 150FLG 6-1/2 6-1/2 6-1/2 6-1/4 10300FLG 6-5/8 6-3/4 6-3/4 6-1/2 10-1/4
C Standard 5-1/2 5-1/2 5-1/2 6-1/8 8-1/8Extension Bonnet CF CF CF CF CF
Weight (LB) Standard CF CF CF CF CFExtension Bonnet CF CF CF CF CF
LINKAGE LBS WEIGHTDIMENSIONS
LS 11 lbs 9.5” x 9.5” x 3.25”LE 11.2 lbs 16.81” x 9.5” x 325
MOTOR LBS WEIGHTDIMENSIONS
F3 & F5 5 lbs 9.13” x 5.2” x 3.55” F4 & F6 8 lbs 9.13” x 5.2” x 3.55
AMA_PS_RevGa_04139 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com
AMURACTTM ACTUATORLS Typical Construction
C3400019
AMA_PS_RevGa_041311 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com
AMURACTTM ACTUATORLS Typical Construction
C3400016
AMA_PS_RevGa_041313 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com
ValveType
Size Body Material
End Connection
Trim Cv
1/2” - 1 1/2”2”
W WCB
F CF8M
F 150 lb. FlangedG 300 lb. Flanged
Trim Style
L Linear F Full Port1 1st Port Reduction2 2nd Port Reduction3 3rd Port ReductionPort reductions see page 3
A M A 5 0 L S
Packing Type
VALVE BODY
Model VBA Series
Trim Material
S 316 SS T Teflon
Bonnet Construction
S 450OF TmaxG 550OF Tmax w. /Ext. Bonnet
NOTE: -20ºF T MIN temperature limit is for indoor applications with low humidity where ice will not form on the stem.
TEMPERATURE LIMITS
Valve TypeBody Material
CodeEnd Connection
Code
Packing TypeCode
BonnetConstructinon
Code T MAX T MIN50 3-Way Mixing
WCB W, CF8M F 150 lb F, 300 lb G Teflon T Standard S 450ºF 32ºFWCB W, CF8M F 150 lb F, 300 lb G Teflon T Extension Bonnet G 550ºF -20ºF
AmurAct™ Order Code SERIES:
AMA
14Series AMURACT AMA_PS_RevGa_0814
TYPE 50 1/2 inch YES YES 3/4 inch YES YES 1 inch YES YES 1 -1/2 inch YES YES 2 inch NO YES
SIZE MOTOR TO USE
F3 or F5 F4 or F6
LS Standard Linkage with orientation parallel to the pipe line
LE Extended Temperature Linkage with orientation perpendicular to the pipeline and motor extended beyond linkage box.
NOTE: LE linkage is required on valves with an extension bonnet.
LINKAGE
F3 120 in-lb Torque Motor with Enerdrive Fail Safe Back-Up
120VAC, 24VAC or 30Vdc Power Supply
F4 240 in-lb Torque Motor with Enerdrive Fail Safe Back-Up
120VAC, 24VAC or 30Vdc Power Supply
F5 120 in-lb Torque Motor with Enerdrive Fail Safe Back-Up
220VAC Power Supply
F6 240 in-lb Torque Motor with Enerdrive Fail Safe Back-Up
220VAC Power Supply
MOTOR
00 No rating, somewhat splash resistant with proper fittings
E2 NEMA 4X enclosure with heater and thermostat for use on 24 vac supply voltage only. (Check availability before ordering.)
E3 NEMA 4X enclosure with heater and thermostat for use on 115 vac supply voltage only. (Check availability before ordering.) N4 Enclosure option for NEMA 4X.
NOTE: Enclosure rating MUST match the operating voltage supplied to the motor.
ENCLOSURE RATING SPECIAL
Notes: Please refer to page 5 for Shut-off P ratings.
0 No Special Options
S Special Options verbally described on order, priced parately
A Alternate actuator orientation
!SELECT THE CORRECT
ACTUATOR ORIENTATION
Each AmurAct actuator is precision factory calibrated on each valve prior to shipment. Field re-orientation of the actuator due to piping or other considerations can disturb the calibration and damage your AmurAct voiding the warranty. To prevent unneccessary field re-orientation be sure to select and order each AmurAct with the actuator in the correct
orientation.
IMPORTANT
AMA - is the breed defined for high temperature and robust blending. A 3-Way flanged steel valve with ANSI 150 or 300 Lb. ratingsm, this rugged design was made to perform where others cannot. Available in multiple port sizes for finely tuned flows in sizes from 1/2” through 2”.
AM
A P
RO
DU
CT
SP
EC
2600 EMRICK BLVD • BETHLEHEM, PA 18020 • USA •800-922-0085 • WWW.WARRENCONTROLS.COMDEPENDABLE, RUGGED, PRECISION CONTROL VALVES AND ACCESSORIES