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Hidayath Heavy Industry LLC Oil & Gas Petrochemical & Refinery Power & Desalination Water Treatment Food & Beverages Pharmaceuticals Structural www.hidayath.com HIDAYATH HIDAYATH GROUP

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Page 1: · PDF fileHidayath Heavy Industry LLC ... Preparation of ITP/ PQR/ WPS Procedure ... Duplex, Super Duplex, 304, 316, 317L, 310, 321, 254 SMO, 904L

HidayathHeavyIndustry LLC Oil & GasPetrochemical & RefineryPower & DesalinationWater TreatmentFood & BeveragesPharmaceuticals Structural

www.hidayath.com

HIDAYATHHIDAYATH

GROUP

Page 2: · PDF fileHidayath Heavy Industry LLC ... Preparation of ITP/ PQR/ WPS Procedure ... Duplex, Super Duplex, 304, 316, 317L, 310, 321, 254 SMO, 904L

Company Profile

Founded in 1976, Dubai headquartered HIDAYATH GROUP has evolved as a multi-dimensional stainless

steel solution provider to the built and infrastructure environment in this rapidly growing sector. In its

rise to become a technology leader in the GCC, Hidayath grew from a company trading in stainless steel

products into a manufacturing base and gradually entered into a new landmark in production with the

launch of Hidayath Heavy Industry LLC (HHI).

HHI was set up to cater primarily to the structural product needs for the industrial sector. This heavy stainless

steel fabrication factory produces structural products, pressure vessels, boilers and tanks. Geographically

based in Dubai Industrial City, Dubai, HHI is strategically located to serve customers in Middle East, Africa,

Europe, Australia, South East Asia, and CIS Countries.

Laying great emphasis on company values such as quality, service and customer satisfaction, HHI is

continually striving to develop solutions that both match and exceed client expectations.

Over the years, we have demonstrated a commitment to training our personnel, along with continuously

upgrading and modernizing our equipment and methods.

Today, we are a full service steel fabrication facility bonded and insured. Our decades of experience,

dedication of our highly trained employees and management and the strength of our engineering and

fabrication capabilities ensure a fast response and quick turn around for any steel fabrication request.

Our commitment to excellence is evident in the attention to detail and level of passion with which we

approach any work, big or small. We are setting new standards of service with our investment in high

quality service facilities to bring about improved efficiency and reliable performance. We also adhere to the

most stringent industrial standards for quality control to maintain the high standards that our customers

expect from us.

Page 3: · PDF fileHidayath Heavy Industry LLC ... Preparation of ITP/ PQR/ WPS Procedure ... Duplex, Super Duplex, 304, 316, 317L, 310, 321, 254 SMO, 904L

Design & Engineering

Preparation of detailed drawings, Fabrication as-built Drawings

Preparation of Applicable Procedures

Testing as per Design Code/ Client requirement

Preparation of ITP/ PQR/ WPS Procedure

Blasting, Painting/ Pickling/ Passivation and Protect

Complete QA/ QC documentation

Scope

Materials

Carbon Steel

Stainless Steel - Duplex, Super Duplex, 304, 316, 317L, 310, 321, 254 SMO, 904L

Haste Alloy

Inconnel

Monel

Cu-Ni

Cut-To-Length Stainless Steel Max. Width - 1250mm Max. Thickness - 3mm 1Cut-To-Length Stainless Steel Max. Width - 1500mm Max. Thickness - 3mm (Coming Soon) 1Cut-To-Length Stainless Steel Max. Width - 2000mm Max. Thickness - 12mm 1Cut-To-Length GI/ AL Max. Width - 1250mm Max. Thickness - 3mm 1 Shearing Machine Stainless Steel Max. Width - 3000mm Max. Thickness - 3mm 4

Slitting Line Stainless Steel Max. Width - 1500mm Max. Thickness - 5mm 1

Water Jet Cutting - CNC Stainless Steel Max. Width - 1500mm Max. Length - 3000mm Max. Thickness - 50mm 2Water Jet Cutting - CNC Stainless Steel Max. Width - 2000mm Max. Length - 6000mm Max. Thickness - 50mm 2

Plasma Cutting - CNC Stainless Steel Max. Width - 3000mm Max. Length - 12000mm Max. Thickness - 50mm 1

Oxy Fuel Cutting - CNC Carbon Steel Max. Width - 3000mm Max. Length - 12000mm Max. Thickness - 100mm 1

Fiber Laser - CNC Stainless Steel / Max. Width - 1500mm Max. Length - 3000mm Max. Thickness - 4mm 1 Carbon Steel

Lathe - CNC Stainless Steel Max. Bar Diameter - 76mm 1(Double Turret, Double Chuck)

Lathe - CNC (Double Chuck) Stainless Steel Max. Bar Diameter - 42mm 1Lathe - CNC Stainless Steel Max. Bar Diameter - 42mm 1

Vertical Machining Center - CNC Stainless Steel Dual Index Pallet 860mmx560mm 1 Bending Machine - CNC Stainless Steel Max.Width -3000mm Max. Thickness - 5mm 4 Punching Machine - CNC Stainless Steel Max.Width -1500mm Max. Thickness - 3mm 1

Punching Machine Stainless Steel Max.Width -1250mm Max. Thickness - 1.0mm - Coil to Coil G.I Max.Width -1250mm Max. Thickness - 1.2mm 1 Aluminium Max.Width -1250mm Max. Thickness - 1.5mm

Punching Machine - NC/Servo Stainless Steel Max.Width -1500mm Max. Thickness - 3mm 1

MACHINERYOPERATION MATERIAL SIZE / SPECS. / LIMITATION QTY

Total Area 40,000 Sqm / Covered Area 14,500 Sqm / Office Building 600 Sqm

Page 4: · PDF fileHidayath Heavy Industry LLC ... Preparation of ITP/ PQR/ WPS Procedure ... Duplex, Super Duplex, 304, 316, 317L, 310, 321, 254 SMO, 904L

Punching Machine Stainless Steel Max.Width -1250mm Max. Thickness - 1.0mm -Gang type(Sheet to Sheet) G.I Max.Width -1250mm Max. Thickness - 1.2mm Aluminium Max.Width -1250mm Max. Thickness - 1.5mm PVD Stainless Steel Max.Width - 1500mm Max.Length - 3000mm 1-Colour - Gold, Bronze, Copper, Black Max.Width - 1250mm Max.Length -2440mm (Coming Soon) 1 Brushing Machine (Brush Finish) Stainless Steel (#180, #240, #320, #400) Max. Width - 1500mm Max. Thickness - 6mm 2Brushing Machine - Coil to Coil Stainless Steel (#180, #240, #320, #400) Max. Width - 1500mm Max. Thickness - 3mm (Coming Soon) 1 Hairline Machine (Hairline Finish) Stainless Steel Max.Width - 1250mm Max. Thickness - 6mm 1 Vibration Machine (Vibration Finish) Stainless Steel Max. Width - 1250mm Max. Thickness - 6mm 1 Mirror Machine (Mirror Finish) Stainless Steel (#800, #1200) Max. Width - 1500mm Max. Thickness - 6mm 10 Etching Machine - Etch Design Stainless Steel Max. Width - 1250mm Max. Thickness - 1.5 mm 1 Embossing Machine Stainless Steel Max. Width - 1250mm Max. Thickness - 1.2mm 1 Bead Blasting Machine Stainless Steel Max.Width - 1250mm Max.Thickness - 10mm 1 Flat Bar Polishing - Brush Stainless Steel Max. Width - 400mm Max. Length - 6000mm 3 Round Part Automatic Polishing Stainless Steel Different Geometry 4 Buffing Machine Stainless Steel Different Geometry 20 Tube Mill - Round, Round Groove,Square, Stainless Steel Dia - 1/2" - 4" Sq - 10x10 to 80x80 Rect - 10x20 to 100x50 Max. Thickness - 6mm 3 Rectangular, Oval, Oval Groove Pipe Polishing - Round Stainless Steel (#320,#400,#600, #800) Diameter - 1/2" to 8" 6 Tube Polish- Square and Rect.(Hairline) Stainless Steel Size - 10x10 to 80x80 Size - 10x20 to 100x50 1 Pipe Bending Machine Stainless Steel Dia 1/2" to 3" Max. Thickness - 3mm 3 Hydraulic Press Stainless Steel 3000 kN 1

MACHINERYOPERATION MATERIAL SIZE / SPECS. / LIMITATION QTY OPERATION MATERIAL SIZE / SPECS. / LIMITATION QTY

Eccentric Power Press Stainless Steel 30 kN to 1600 kN 12 Plate Rolling Machine Stainless Steel Max.Width - 3000mm Max. Thickness - 26mm 1

Welding Machine -MIG Stainless Steel / Carbon Steel 400 Amps 5

Welding Machine -TIG Stainless Steel 200 Amps 5

Welding Machine -ARC Stainless Steel / Carbon Steel 400 Amps 12

Welding Machine -ARC Stainless Steel / Carbon Steel 200 Amps 12

Welding Machine -SAW Stainless Steel / Carbon Steel 1000 Amps Column and Boom 4mx4m 1 Welding Machine- Cold Arc with Seam Tracker Stainless Steel / Carbon Steel 400 Amps 1

Welding Machine - Orbital Stainless Steel 200 Amps Max. Diameter - 3" 2 Circular Blade Cutting Machine Stainless Steel / Carbon Steel Max. Diameter - 408mm 4 Radial Drilling Machine Stainless Steel / Carbon Steel Max. Diameter - 30mm Tapping - 25mm 12 Free Radii pipe bending Stainless Steel Max. Diameter - 2" 2 Investment Casting Line Stainless Steel Max. Casting Weight - 10Kgs 2

Over Head Cranes - 30 Tons 1

Over Head Cranes - 12.5 Tons 1

Over Head Cranes - 10 Tons 2

Over Head Cranes - 6 Tons 1

Over Head Cranes - 5 Tons 1

Over Head Cranes - 1.5 Tons 2

Forklift 12 Tons 1

Forklift 7 Tons 2

Forklift 5 Tons 1

Forklift 3 Tons 7

MACHINERY

Page 5: · PDF fileHidayath Heavy Industry LLC ... Preparation of ITP/ PQR/ WPS Procedure ... Duplex, Super Duplex, 304, 316, 317L, 310, 321, 254 SMO, 904L

Oman, Oman Royal Guards – Structural Work (Stainless Steel and Carbon Steel)

Greece, Horizontal Storage Tanks (Carbon Steel)

Greece, Vertical Storage Tanks (Stainless Steel)

UAE, Silos with Support Structure (Carbon Steel)

Kuwait, Structural Works (Stainless Steel)

UAE, Solar Water Tank (Stainless Steel)

Process Equipment

Pressure Vessels

Heat Exchanger

Skid Mounted Modules

Storage Tanks

Silos

Key Sectors

Petrochemical and Refinery

Power and Desalination

Water Treatment

Food and Beverages

Pharmaceuticals

Applications Plants Structure

Pressure Vessels

Pipelines

Filter Vessels

Reactor

RO Skids

Gas Treatment Skids

De-salter Skids

Filtration Skids

Storage Tanks

Pipe spools

Process Piping

Air Filtration

Gas Turbine Filter

High Temperature Air Filter

Heat Exchanger

Stadiums

Cladding Systems

Structural

Steel Structure - Equipment

Pipe racks

Heavy Industrial Stacks

Bridges

Ship Building and Marine Fabrication

Key Projects KSA, Water Filtration Tank (Stainless Steel)

KSA, Pressure Vessels (Stainless Steel)

KSA, Structural (Stainless Steel)

KSA, Curtain Wall, Bullnose, Cladding (Stainless Steel)

KSA, Stucture False Column (Stainless Steel)

KSA, Rectangular & Curved Arches Frames (Stainless Steel)

KSA, Pod Doors (Stainless Steel)

KSA, Structure / Column For Roof Floor (Stainless Steel)

KSA, Bulastrades (Stainless Steel)

KSA, Cladding (Stainless Steel)

Qatar, Water Filtration Tank (Stainless Steel)

Qatar, Fabrication (Stainless Steel)

Qatar, Hand Rails, Balustrade Mirror Finish (Stainless Steel)

Qatar, Balustrade (Stainless Steel)

Page 6: · PDF fileHidayath Heavy Industry LLC ... Preparation of ITP/ PQR/ WPS Procedure ... Duplex, Super Duplex, 304, 316, 317L, 310, 321, 254 SMO, 904L

Projects

Saudi Arabia, Princess Noora University – Structural Works (Stainless Steel)

Saudi Arabia, Shamiya Haram Project – Structural Works (Stainless Steel)

Saudi Arabia, Ministry of Higher Education - Structural Works (Stainless Steel )

UAE, Pipe Rack Support – Structural Work (Stainless Steel and Carbon Steel)

UAE, Rosewood Hotel – Structural Work (Stainless Steel and Carbon Steel)

Saudi Arabia, Khobar Gate – Curtain Wall (Stainless Steel)

CertificationKey Projects Kuwait, Titanium, Gold Cladding (Stainless Steel)

Kuwait, Heavy Fabrication (Stainless Steel)

Bahrain, Turbine Filter Dampers (Stainless Steel)

UAE, Fuel Storage Tank (Carbon Steel Painted)

UAE, Fuel Flush Tank (Stainless Steel)

UAE, Pressure Vessels (Stainless Steel)

UAE, Structural Requirements (Stainless Steel)

UAE, Structural Requirements - Filtration Systems

(Stainless Steel)

UAE, Hand Rails & Balustrade (Stainless Steel)

UAE, Wall Cladding , Panels, Staircase (Stainless Steel)

UAE, Panels (Stainless Steel)

UAE, Pipe Rack Support Structural (Carbon Steel)

Page 7: · PDF fileHidayath Heavy Industry LLC ... Preparation of ITP/ PQR/ WPS Procedure ... Duplex, Super Duplex, 304, 316, 317L, 310, 321, 254 SMO, 904L

CertificationCertification

Page 8: · PDF fileHidayath Heavy Industry LLC ... Preparation of ITP/ PQR/ WPS Procedure ... Duplex, Super Duplex, 304, 316, 317L, 310, 321, 254 SMO, 904L

Student Farhan Hidayathulla

Date 11-05-2012

Course Language English

Courses Status Result

01. An Introduction to Stainless Steel Completed 84.09 %

02. Stainless Steel vs Corrosion Completed 93.22 %

10. Practical Considerations for Designing in Stainless Steel Completed 86.00 %

12. Forging Stainless Steel Completed 100.00 %

13. Stainless Steel Pipe and Tube Completed 81.00 %

14. Cold Forming Stainless Steel Completed 83.00 %

3. The Mechanical Properties of Stainless Steel Completed 96.30 %

4. The Surface Finish on Stainless Steel Completed 90.91 %

5. Fabricating Corrosion Resisting and Stainless Steels Completed 87.88 %

7. The Metallurgy of Stainless Steel Completed 85.00 %

8. The Welding and Joining of Stainless Steel Completed 82.00 %

9. Maching Stainless Steel Completed 100.00 %

QualificationsSpecialist Course - Full Certificate (Completed) with Credit average

Specialist Course - Intermediate Certificate (Completed) with Credit average

SERVICES - Flat Products ProcessesSERVICE PROVIDED MATERIAL SPECIFICATIONS

Mater ia l Thickness 0.5 - 3.0 mm Sta inless Steel Maximum Coi l Width: 1220 mm Maximum Coi l Weight : 8000Kgs

Mater ia l Thickness 0.5 - 3.0 mmCoi l Cut-To-Length G. I/ Aluminium Maximum Coi l Width: 1500 mm Maximum Coi l Weight : 5000Kgs

Mater ia l Thickness: 4.0 – 12.0 mm Sta inless Steel Maximum Coi l Width: 2,000 mm Maximum Coi l Weight : 20000Kgs

Coi l S l i t t ing Sta inless Steel Maximum Thickness: 5.0 mm Maximum Coi l Width: 1,500mm

Sheets Shear ing Sta inless Steel Maximum Thickness: 3.0 mm Maximum Cutt ing Length: 3,100 mm

Maximum Thickness: 4.0 mmLaser Cutt ing Sta inless Steel Maximum Width: 1,500 mm Maximum Length: 3,000 mm

Maximum Thickness: 50.0 mmPlasma Cutt ing Sta inless Steel Maximum Width: 3,000 mm Maximum Length: 12,000 mm

Maximum Thickness: 100.0 mmOxy Fuel Cutt ing Carbon Steel Maximum Width: 3,000 mm Maximum Length: 12,000 mm

Maximum Thickness: 50.0 mmWater- jet Cutt ing Sta inless Steel Maximum Width: 2,000 mm Maximum Length: 6,000 mm

Certification

Page 9: · PDF fileHidayath Heavy Industry LLC ... Preparation of ITP/ PQR/ WPS Procedure ... Duplex, Super Duplex, 304, 316, 317L, 310, 321, 254 SMO, 904L

Punching (Sheet to Sheet) Sta inless Steel Maximum Thickness: 3.0 mm CNC Maximum Width: 1,500 mm Maximum Length: 3,000 mm

Punching (Sheet to Sheet) Sta inless Steel Maximum Thickness: 2.0 mm NC Maximum Width: 1220 mm Maximum Length: 2440 mm

Punching (Coi l to Coi l ) Sta inless Steel Maximum Thickness: 1.0 mm Maximum Width: 1,250 mm

Galvanized I ron Maximum Thickness: 1.2 mm Maximum Width: 1,250 mm

Aluminium Maximum Thickness: 1.5 mm Maximum Width: 1,250 mm

Blanking – Drawing Sta inless Steel Eccentr ic Presses: max 1,600 kN Hydraul ic Presses: max 3,000 kN

Rol l ing Sta inless Steel Maximum Thickness: 26.0 mm Maximum Width: 3,000 mm

Turning – Mi l l ing Sta inless Steel Maximum Bar Diameter : 76.0 mm

Vert ical Mi l l ing Sta inless Steel Pal let S ize: 860 x 560 mm

Tube Diameter : 12.0 – 76.2 mmTube Bending Sta inless Steel Wal l Thickness: max 3.0 mm Minimum Bending Radius: R = D

Free Radi i Tube Bending Sta inless Steel Maximum Diameter : 50.8 mm

Tubes – Sol id Bars Cut-to-Length Sta inless Steel Maximum Diameter : 408.0 mm

SERVICE PROVIDED MATERIAL SPECIFICATIONS

SERVICES - Round Parts ProcessesSERVICE PROVIDED MATERIAL SPECIFICATIONS

SERVICE PROVIDED MATERIAL SPECIFICATIONS

Investment Cast ing Sta inless steel Maximum cast ing weight : 10 Kg

Mirror Pol ishing Sta inless Steel Sat in Sta inless Steel Hair l ine Sta inless Steel PVD Color ing Sta inless Steel Gold, Bronze, Copper, BlackPattern Etching Sta inless Steel Embossing Sta inless Steel Leather, L inen, 5WL, Chequered, DimpleBead Blast ing Sta inless Steel V ibrat ion Sta inless Steel Marble F inishing Sta inless Steel Ant i-F inger Pr int Sta inless Steel P ick l ing – Pass ivat ion Sta inless Steel

MIG Sta inless Steel Carbon Steel 400 ATIG Sta inless Steel 200 ASAW Sta inless Steel Carbon Steel 1000 A Boom 4 m x 4 m

ARC Sta inless Steel Carbon Steel 400 A

Cold ARC Sta inless Steel Carbon Steel 400 A

Orbita l Sta inless Steel 200 A Maximum Diameter 76.2 mm

SERVICES - Free Form Parts Processing

SERVICES - Surface Finish / TreatmentSERVICE PROVIDED MATERIAL SPECIFICATIONS

WELDING SERVICE PROVIDED MATERIAL SPECIFICATIONS

Page 10: · PDF fileHidayath Heavy Industry LLC ... Preparation of ITP/ PQR/ WPS Procedure ... Duplex, Super Duplex, 304, 316, 317L, 310, 321, 254 SMO, 904L

Exit: 403Saih Sheib

Abu dhabiTo

JAFZASouth

ToJebel Ali

Industrial Area

ToJAFZANorth

Emirates Road

Sheikh Zayed Road

Dubai

ToGreen Community /

DIP Lahbab RoadTo

Maktoum AirportTo

Cargo

DubaiIndustrial City

Truck Road

HIDAYATHLocation Map

Research and Development

Our efficient R & D enhances the current business by:

Continous technology upgradation by identifying industry benchmarks

Identifying the gaps and prioritize areas of immediate improvement

Ensuring inter-facility integration

Speedy application and implementation of advanced technology

Identifying better methods through critical analysis & brainstorming for all

the critical operations/processes with an overall objective of improving the productivity

of all the resources.

Page 11: · PDF fileHidayath Heavy Industry LLC ... Preparation of ITP/ PQR/ WPS Procedure ... Duplex, Super Duplex, 304, 316, 317L, 310, 321, 254 SMO, 904L

Hidayath Heavy Industry LLC P.O. Box 13650, Plot # 531-566, Dubai Industrial City, Dubai, UAE

Tel: +971 4 8856979 I Fax: +971 4 8858121

Corporate HeadquartersP.O. Box 13650, Phase II, Dubai Investment Park, Dubai, U.A.E.

Tel.: +971 4 885 7700 | Fax: +971 4 885 7070E-mail: [email protected]