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Engineered Synthetic Sling Solutions Heavy Lifting

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Page 1: Heavy Lifting - Cortland · lifting sling solutions that safely and efficiently perform to exacting standards. Certified reLiabiLity - Cortland fiber slings adhere to ... DNV, CEN

Engineered Synthetic Sling Solutions

Heavy Lifting

Page 2: Heavy Lifting - Cortland · lifting sling solutions that safely and efficiently perform to exacting standards. Certified reLiabiLity - Cortland fiber slings adhere to ... DNV, CEN

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As an originator of fiber braiding technology, Cortland has over 25 years experience engineering certified synthetic lifting sling solutions that safely and efficiently perform to exacting standards.

Certified reLiabiLity - Cortland fiber slings adhere to DNV, ASME and other key standards. All slings are tagged appropriately and backed by extensive production process control documentation. Engineered and proof-loaded to meet precise length tolerances, each Cortland sling uses secure construction with efficient splice terminations.

SeLantiC - Cortland’s Selantic brand offers a unique and technically innovative package of engineered lifting sling solutions and integrated hardware to service the subsea, marine and heavy lift industries. Our theoretical background, practical experience and innovative thinking are the key elements of the unique lifting technology we deliver to our worldwide customers. We understand the demanding marine operations environment and deliver solutions based on specific needs.

Puget Sound roPe - Through our Puget Sound Rope brand, you have access to a variety of high performance synthetic rope products that can be custom fabricated into solutions that meet your specific size and strength requirements. Using our innovative-patented rope manufacturing technology, we offer large diameter rope products designed for operational efficiency, safety and cost savings.

synthetic fiber sling advantagestrusted brands

two leading brands offer the unique combination of both rope and endless sling solutions through one global specialist

patented rope products & construction

• Plasma®

• Plasma® 12x12 construction

• BOB™ blended fiber lifting/lowering line

market product leadership in:

• deepwater lifting & lowering lines • deepwater riser hold-back tethers

• deepwater installation slings • slings with high vertical hitch MBL

- eye-to-eye slings up to 2233Te

- grommet slings up to 3685 Te

tiMe - Lightweight fiber slings offer significant reductions in rigging time and manpower. They are 1/7th the weight of steel wire rope or more. In heavy lift projects, installation crews also receive savings in transportation and storage costs.

HSe benefitS - Lightweight rope and round slings offer superior flexibility which translates into fewer rigging injuries. They are also soft of hand causing little damage to rigger or expensive payloads.

Longer SerViCe Life - Modern high strength synthetic fibers are remarkably durable and will not rust, corrode or fish-hook. They are not affected by fresh or salt water. Wear points can be protected from abrasion, cutting and heat damage. They are designed for multiple lift use and are easy to inspect.

CuStoM deSign SoLutionS - Cortland slings are available with innovative integrated hardware solutions – emphasis is on lightweight efficient security. Whether it is ultra short lengths with precise length tolerances, or large diameter long lengths in various sling configurations, Cortland can meet your lifting needs.

Cortland lifting slings allow operators to rig and lift in less time with greater safety and less damage to equipment

A Trusted Cortland BrandSELANTIC

A Trusted Cortland BrandPUGET SOUND ROPE

0 kg 2000 4000 6000 8000

Strength/MBL (MT)

Weight/kg

7-strand Cable Laid with

Resin Socketed

7-strand Cable Laid Hand Spliced

to Meet IMCA M197

FiberPlasma®

164mm dia.

Strength to Weight RatioStrength to Weight Comparison

Page 3: Heavy Lifting - Cortland · lifting sling solutions that safely and efficiently perform to exacting standards. Certified reLiabiLity - Cortland fiber slings adhere to ... DNV, CEN

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engineered for PreCiSion Lifting - Cortland can solve your precision lifting problem. Our engineering and sales staff has the experience necessary to create a lightweight lifting sling from the extensive high modulus synthetic fiber options available. We understand the harsh marine working environment first hand and put this knowledge to work for you in creating a Selantic sling and associated hardware designed for your specific needs.

MateriaL SeLeCtion - Each of our high strength and flexible Selantic endless loop slings use material specific to your application. We carefully select the optimal core material based on our experience and your application requirements, from our wide array of high modulus synthetic fiber options. These core materials include HMPE, Aramid as well as other synthetic fibers.

CuStoM ProteCtiVe CoVerS - To protect potential chafe areas from wear, the selected core material is encased in a protective cover to ensure a durable and long-lasting lift solution. These tough and highly visible protective jackets can also be matched to your specific needs depending on environmental and usage considerations.

SPeCiaLized HardWare - Cortland offers specialty compliant hardware engineering services with all products. Thimbles, shackles, hooks and spreader bars can all be custom engineered into the initial sling design.

Selantic high performance slings

SeLantiC SLingS HMPE or Aramid Fibers

features

• Available short lengths

• Extremely low length tolerances

• Low elongation

• Choice of core strength member fiber

• Protective jacket offerings ranging in durability and visibility

• Custom compliment hardware design

applications

surface overhead crane lifting slings (below the hook) for:

• Wind farm installation; towers and props

• Industrial material movement or transfer; power turbines, etc.

• Shipyards

• Precision lifting

subsea lifting

• Subsea installation of suction piles, anchors, support structures, manifolds, buoys

• Load transfer and pull-in operations

endless loop slings with high modulus synthetic fibers provide very low elongation, precise length tolerances and high strength performance

advantages

Ability to produce short length slings

High strength efficiency in lightweight form

Recognition by class societies

Low D:d ratios

No splices or knots visible

Better suited to multiple uses than rope slings

Industry accepted tagging standards

Chafe gear options when and where needed

Ease of handling, storage and transport

Simplify the rigging solution

Custom design per application

specifications

materials: Aramid, HMPE LCP or blends

construction: rovings of fiber

jacket: Cordura® friction resistant cover

capacity: 1 to >2000 Te MBL

length: 0.8 to 150m

length tolerance: +/- 0, 15% of nominal length*

certifications: DNV, CEN and ILO

* “as built” length at WLL specified on certificates

Page 4: Heavy Lifting - Cortland · lifting sling solutions that safely and efficiently perform to exacting standards. Certified reLiabiLity - Cortland fiber slings adhere to ... DNV, CEN

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Selantic sling hardware solutions

Specialty hardware and rigging solutions for Selantic slings

tHiMbLeS - SHaCKLeS - HooKS & SPreader barS Operational simplicity and efficiency is our goal. Cortland offers a design service to ensure your complex lifting and load transfer operations are carried out efficiently and safely. Our designs include hardware such as integrated hooks, plate shackles, delta plates and spreader bars that can be directly connected to slings eliminating the need for extra shackles and master links. This can be critical when there are weight or lift height limitations.

typebreak Strength

Straight Pull[metric ton]

Minimumrecommended

Contactcurvature Ø[mm]

WLL (5,07:1)DNV MarineOperation

Straight Pull [metric ton]

WLL (7:1)NS EN 1492-2

Straight Pull [metric ton]

Sd35 35 35 7 5

Sd105 105 55 21 15

Sd200 200 74 40 29

Sd275 275 90 55 39

Sd375 375 105 75 54

Sd625 625 155 125 89

Sd750 750 172 150 107

Sd1000 1000 210 200 143

Sd1250 1250 240 240 179

Sd1500 1500 265 300 214

Sd1750 1750 290 350 250

Sd2000 2000 315 400 286

Sd2200 2200 330 440 314

Selantic Slingstypes, WLL and minimum recommended contact curvatures

Page 5: Heavy Lifting - Cortland · lifting sling solutions that safely and efficiently perform to exacting standards. Certified reLiabiLity - Cortland fiber slings adhere to ... DNV, CEN

98

synthetic fiber rope slings

Patented 12 x 12 Strand ConStruCtion - The 12 x 12 rope construction design produces a finished braid which is firm yet flexible, and offers the ability to produce extremely long lengths. Utilizing the largest 12-strand braider in the world, Cortland can produce extremely large diameters (up to 200mm) and lengths of Plasma® rope. Fabricated into lifting slings, 12 x 12 construction produces a very compliant yet durable sling.

eaSy to rePair and inSPeCt - Unlike heavy firm construction wire ropes and jacketed round slings, Plasma® 12 x 12 rope slings are extremely easy to inspect. Inspectors can easily review external or internal wear. If repair is needed, the 12 x 12 construction offers the ability to replace worn “strands”.

neutraLLy buoyant - Unlike steel wire rope slings, Plasma® 12 x 12 rope slings are neutrally buoyant in water so there is no reduction in lifting capacity once immersed. These ropes are gaining popularity as sling-extensions to offshore crane wire rope lifting systems because of their light weight and ease in handling. Plasma® HMPE fibers also do not absorb water.

WorLd’S StrongeSt roPe for itS WeigHt - Cortland’s patented Plasma® rope is strong enough for very heavy lifts yet durable enough for repeated use. Our exclusive Plasma® technology processes HMPE fibers into maximum strength efficiency. These fibers are then braided into a torque-free rope. Plasma® low elongation properties, its high strength, flexibility and light weight make it a perfect replacement for large diameter wire rope slings. In a same strength and size comparison, Plasma® ropes are only 1/7th the weight of common steel wire rope.

specifications:

materials: Patented Plasma® HMPE (other high modulus synthetic fibers available such as Aramid or LCP)

construction: Patented 12 x 12 torque-free braidjacket: None – Cordura® or other braided covers

available

capacity: Nominal diameter sizes up to 200mm • Eye-to-eye vertical hitch – up to 2233 Te MBL • Grommet vertical hitch – up to 3685 Te MBL

length: Unlimited long lengths – short lengths dependent on size and “free area between splices”

length tolerance: As low as +/-.25% of nominal length

certifications: DNV, ASME and others

features

• Lightweight versus wire rope slings

• Low D: d ratio efficiencies

• High flex fatigue and abrasion resistance

• Available in eye-to-eye or grommet sling configurations

• Long lengths available with or without termination hardware

• Secure splice terminations

• Easily inspected and repaired

• Durable wear protection options available

• RFID tagging available

our patented Plasma® 12 x 12 braided construction creates extremely strong lifting slings that are very lightweight, flexible, non-marring and durable

advantages

Lowest price large diameter synthetic fiber lifting slings

No upper length limitations

Lightweight and easy handling

Good D:d ratios and bend fatigue

Can be quickly fabricated on site

Chafe gear options for specific wear points

Can be directly coupled to hardware

Custom design per application

Inspectability and repair

Previous successful uses in heavy lift replacing wire rope

applications

surface overhead crane lifting slings (below the hook) for:

• Wind farm installation; towers and props • Industrial material movement or transfer;

power turbines, etc.

• Shipyards

offshore & subsea lifting

• Installation of suction piles, anchors, support structures, manifolds, buoys, etc.

• Load transfer and pull-in operations

• Jackets

Puget Sound roPe SLingSPatented Plasma® (High Modulus PolyEthylene)

Page 6: Heavy Lifting - Cortland · lifting sling solutions that safely and efficiently perform to exacting standards. Certified reLiabiLity - Cortland fiber slings adhere to ... DNV, CEN

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Plasma® 12 x 12 rope sling construction is highly advantageous for inspection and repair. However, to add extra chafe and cut protection to eye termination areas or on the sling body itself, Cortland offers a wide array of synthetic fiber options which range by price and performance. Cortland chafe sleeves can be replaced and work well on new or used rope. All options are available from the rope mill or authorized fabricating distributors.

nxt CHafe SLeeVe - A tightly braided nylon chafe sleeve with proprietary heavy marine polyurethane coating for use in extreme chafe applications. Excellent choice for eye termination or selected area body placement; braid-spliced or seized in place. Covers rope sling sizes from 24mm diameter through 92mm diameter.

Sx CHafe SLeeVe - combining the lightweight, non water-absorbing properties of HMPE fiber in a tightly braided cover sleeve, SX offer the best cut and abrasion resistance of all chafe gear. SX has a high visibility polyurethane coating. Primary usage is in eye termination protection and can be seized or spliced into the 12 x 12 construction.

SPeCtra-Lite CHafe SLeeVe - Cortland’s Spectra-lite chafe sleeve is a tightly woven HMPE fiber fabric material. Available in a sewn tube or in a tubular sleeve with a hook and loop fastening system, this sleeve can fit over eye terminations of rope slings, or be placed on the sling body for extra protection against cutting and abrasion. Cortland’s Spectra-lite will not absorb water, is “thin-walled” and very lightweight. It can cover any size rope sling from 24mm diameter and larger.

adequate chafing protection is important for synthetic slings, and Cortland offers several different wear protection products

specialty rope sling chafe solutions

Plasma® 12 x 12 rope sling specifications - vertical straight pull

for a full chart of MbL, WLL and diameter sizes offered, please contact Cortland: cortlandcompany.com

Minimum break Load (MbL) is determined in accordance with US CI 1500-02 Test Methods for Fiber Rope. Tests are conducted on new spliced rope in lab conditions, therefore no further reductions from published strength are necessary to calculate sling MBL. Rope is cycled (10) times to 50% rated load then pulled to destruction. MBL is determined using bend factor D:d ratio at 3:1. For bending strength efficiencies or D:d less than 3:1, please contact Cortland.

endless grommet Sling MbL: is calculated as 1.65 times the eye-to-eye sling strength, assuming a D:d ratio of 8:1 or more for pins or connections; if less than 8:1 or greater than 2:1 use 1.6 times the eye-to-eye strength. For D:d ratios 2:1 or less, please contact Cortland.

for Sling fabrication Strengths in Hitch Configurations, (e.g. choker, etc.): please refer to pertinent lifting standard or contact Cortland.

nominal rope diameter and Circumference: as published represents O.D. (outside diameter) after stabilization. Under load, diameters will decrease from relaxed measurements. Relaxed new rope diameters may be at least 10% larger than loaded or proof-loaded sizing.

Weights: are calculated as linear density under standard preload (200d²) plus 4%.

note: NX Plus and NXT chafe protection is also available in polyester (DX Plus and DXT) which offers better chafe protection than nylon, Other colors available upon request.

eye-to-eye Sling endless grommet Sling

nominal Size(each leg)

approximate Weight

Spliced rope MbL

Spliced rope WLL (5:1) aSMe b30.9 - 20

Spliced rope MbLSpliced rope WLL (5:1)

aSMe b30.9 - 2010

Dia. (inches) Dia. (mm) Circ. (inches) Lbs./foot Kg/meter Lbs. MT (tonne) Lbs. MT (tonne) Lbs. MT (tonne) Lbs. MT (tonne)

Plasma 12 Strand - 12 x 11 24 3 0.23 0.35 110,000 50 22,000 10 181,500 82 36,300 16

1 1/16 26 3 1/4 0.28 0.41 129,200 59 25,840 12 213,180 97 42,636 19

1 1/8 28 3 1/2 0.32 0.48 147,000 67 29,400 13 242,550 110 48,510 22

1 1/4 30 3 3/4 0.36 0.54 165,000 75 33,000 15 272,250 124 54,450 25

1 5/16 32 4 0.42 0.62 196,000 89 39,200 18 323,400 147 64,680 29

1 1/2 36 4 1/2 0.52 0.77 221,000 100 44,200 20 364,650 165 72,930 33

Plasma 12 x 121 5/8 40 5 0.66 0.98 291,000 132 58,200 26 480,150 218 96,030 44

1 3/4 44 5 1/2 0.78 1.17 314,000 142 62,800 28 518,100 235 103,620 47

2 48 6 0.91 1.36 355,000 161 71,000 32 585,750 266 117,150 53

2 1/8 52 6 1/2 1.09 1.62 428,000 194 85,600 39 706,200 320 141,240 64

2 1/4 56 7 1.22 1.82 481,000 218 96,200 44 793,650 360 158,730 72

2 1/2 60 7 1/2 1.48 2.20 530,000 240 106,000 48 874,500 397 174,900 79

2 5/8 64 8 1.67 2.49 596,000 270 119,200 54 983,400 446 196,680 89

2 3/4 68 8 1/2 1.87 2.78 660,000 299 132,000 60 1,089,000 494 217,800 99

3 72 9 2.14 3.19 780,000 354 156,000 71 1,287,000 584 257,400 117

3 1/8 76 9 1/2 2.35 3.50 850,000 386 170,000 77 1,402,500 636 280,500 127

3 1/4 80 10 2.61 3.90 940,000 426 188,000 85 1,551,000 704 310,200 141

3 1/2 84 10 1/2 2.98 4.40 1,108,000 503 221,600 101 1,828,200 829 365,640 166

3 5/8 88 11 3.24 4.80 1,250,000 567 250,000 113 2,062,500 936 412,500 187

3 3/4 92 11 1/2 3.43 5.10 1,317,000 598 263,400 120 2,173,050 986 434,610 197

4 96 12 3.94 5.70 1,520,000 690 304,000 138 2,508,000 1138 501,600 228

Page 7: Heavy Lifting - Cortland · lifting sling solutions that safely and efficiently perform to exacting standards. Certified reLiabiLity - Cortland fiber slings adhere to ... DNV, CEN

ASIA PACIFIC - SingaporeTel: + 65 6515 [email protected]

UK – HoddesdonTel: +44 (0) 1992 471 [email protected]

AUSTRALIATel: +61 (0)8 9418 [email protected]

USA – Anacortes, WA Tel: +1 (360) [email protected]

NORWAY – BergenTel: +47 55 92 73 [email protected]

USA – Cortland, NYTel: +1 (607) [email protected]

UK – Aberdeen Tel: +44 (0)1224 215 [email protected]

USA – Houston, TXTel: +1 (281) [email protected]

Cortland is driven by innovative thinking, use of high technology materials and attention to

detail. Our in-depth understanding of demanding operational environments means we can

deliver trusted, proven solutions to our customers worldwide.

Today, Cortland provides innovative, efficient and lightweight rope, slings, cables and

umbilicals; along with mooring design, analysis and installation services to the oil and gas,

heavy marine, subsea, ROV, seismic, defense, aerostat and medical markets. Cortland is a

part of Actuant Corporation (NYSE: ATU), a diversified industrial company with operations in

more than 30 countries. cortlandcompany.com

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