heavy truck splash and spray testing: phase iitested. these devices consisted of flexible fiber...

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1. Report No. 4. Title and Subtitle 2. Government Accession No. ) Heavy Truck Splash and Spray Testing: Phase II Technical Report Documentation Page 3. Recipient's Cotolog No. S. Report Oote August 1985 6. Performing Organization Code ReportNo. 7 · Author's> Rodger J. Kappa, Olga Pendleton, Richard A. Zimmer, Valmon Pezoldt, and Ronald Bremer 9. Performing Organization Nome and Address Texas Transportatiot. Institute The Texas A&M University System College Station, 77843 i 2. Sponsoring Agency Nome and Address Motor Vehicle Manufacturers Association of the United States 300 New Center Bldg. n,;atrnit Mirhioan 1 S. Supplementary Notes 16. Abstract RF7040 Final 10. Worlc Unit No. (TRAIS) J 1. Contract or Grant No. RF7040 13. Type of Report ond Period Covered Final March-August 1985 14. Sponsoring Agency Code TTI 85M-C5138 Five different combinations of splash and spray reduction devices on four different tractors and three different trailers-van, tanker, and flat-bed were tested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf 11 on a flat plastic backing, and also of dynamic fairings mounted on cab roo1·s. The location of skirts was co-varied with use of the aero- dynamic fairing, and spray production compared against a baseline condition in which only plain mudflaps were mounted on the rearmost axle of the vehicle combination. Two of these five conditions were the same as the Department of Transportation's proposed short-term (1 year) a.nd long-term (4 year) spray control configurations. Spray cloud densities were measured by laser transmissometers and documented by videotape taken both from a stationary camera and from a chase car. Observers in the chase car made subjective judgements of vis i bi 1 i ty through the truck spray 1 and made measurements of the.spray an.on-board laser Results from at least s1xteen repl1cat1ons of each test cond1t1on 1nd1cate a complex relationship among treatments, vehicle types, and wind. The presence or absence of an aerodynamic fairing on some tractor designs is a crucial factor, but on others has little effect. The efficacy of treatments studied in this research is much less for tank and flatbed trailers than for van trailers. 17, Key Nards l 18. Oi stribution Statement I I I I ! 19. Seeur• ty .:loss; f. 5 reoortl 20. Seeuri ty Cl as sd. ! of !i·u 5 page1 UNCL. UNCL. Form DOT F 1700.7 s-72) Reproduction of com pi eted poge authorized

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Page 1: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

1. Report No.

4. Title and Subtitle

2. Government Accession No. )

Heavy Truck Splash and Spray Testing: Phase II

Technical Report Documentation Page

3. Recipient's Cotolog No.

S. Report Oote

August 1985 6. Performing Organization Code

~~~~~~~~~~~~~~~~~~~~~~~~~~8. P~~rmingO~~izoHon ReportNo. 7· Author's> Rodger J. Kappa, Olga Pendleton, Richard A.

Zimmer, Valmon Pezoldt, and Ronald Bremer 9. Performing Organization Nome and Address

Texas Transportatiot. Institute The Texas A&M University System College Station, Tex~s 77843

~~~--------~------~------~----~--------~--~ i 2. Sponsoring Agency Nome and Address

Motor Vehicle Manufacturers Association of the United States

300 New Center Bldg. n,;atrnit Mirhioan 4M~~

1 S. Supplementary Notes

16. Abstract

RF7040 Final 10. Worlc Unit No. (TRAIS)

J 1. Contract or Grant No.

RF7040 13. Type of Report ond Period Covered

Final March-August 1985

14. Sponsoring Agency Code

TTI 85M-C5138

Five different combinations of splash and spray reduction devices on four different tractors and three different trailers-van, tanker, and flat-bed were tested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of dynamic fairings mounted on cab roo1·s. The location of skirts was co-varied with use of the aero­dynamic fairing, and spray production compared against a baseline condition in which only plain mudflaps were mounted on the rearmost axle of the vehicle combination. Two of these five conditions were the same as the Department of Transportation's proposed short-term (1 year) a.nd long-term (4 year) spray control configurations.

Spray cloud densities were measured by laser transmissometers and documented by videotape taken both from a stationary camera and from a chase car. Observers in the chase car made subjective judgements of vis i bi 1 i ty through the truck spray

1 and made measurements of the.spray usin~ an.on-board laser transm~ssome~er: Results from at least s1xteen repl1cat1ons of each test cond1t1on 1nd1cate

a complex relationship among treatments, vehicle types, and wind. The presence or absence of an aerodynamic fairing on some tractor designs is a crucial factor, but on others has little effect. The efficacy of treatments studied in this research is much less for tank and flatbed trailers than for van trailers.

17, Key Nards l 18. Oi stribution Statement

I I I I !

19. Seeur• ty .:loss; f. ~ ~r ~he 5 reoortl 20. Seeuri ty Cl as sd. ! of !i·u 5 page1

UNCL. UNCL. Form DOT F 1700.7 s-72) Reproduction of com pi eted poge authorized

Page 2: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of
Page 3: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

ACKNOWLEDGEMENTS

This project could not h~ve been completed without the assistance

and care of many people in many different organizations. The authors

would especially like to thank our Motor Vehicle Manufactu.rers

Association (MVMA) Project Manager, Carl McConnell, for his patience and

unfailing good humor in piloting us "one more time." Special thanks also

are due to the members of the Splash and Spray Task Force: Ron Joyner,

General Motors, Clark Gorte, Ford Motor Co., and Kjell Pedersen,

International Harvester.

were:

The organizations that provided test vehicles and much assistance

International Harvester Corporation

Leaseway Transportation, Incorporated

Gelco Truck Leasing Company

Central Freight Lines

Heil Corporation

Hobbs Trailer Company

Test Equipment was furnished with much "one-on-one" technical

support by:

Monsanto Company

Schlegel Corporation

iii

Page 4: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

The ITI Test Team at the Bryan Research and Extension Cente: which

once again translated the authors' plans into reality was comprised of

Don Cangalose and his test pad crew consisting of drivers Ken Hazlewood,

Leon Wade, Bob O'Connell, and general support personnel Scott

Oobrovolny, Gary Watters, James Dublin, and Lance Bullard. Operation of

the ground station and much preparatory electronic instrumentation were

again handled by John Curik, with test pad electronic support from John

Ragsdale. Chase car operations were headed by John Holmgreen, with

Katherine Palko and Sheldon Wolstein. Juanita Brumbaugh handled

communications and coordination with much good cheer. James Bradley

handled the video documentation.

A special note of thanks to Mr. Charles Brenton of the

University's Meteorology Department who kept us informed of the future

vagaries of the fickle "prevailing" winds during testing.

This report was produced with the editorial coordination of Ruth

Ellen Fleming and the word processing skills of Teresa Tenorio and

Martha Kacer.

iv

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TABLE OF CONTENTS

PAGE

EXECUTIVE SUMMARY ••••••••••••••••••••••••••••••••••••••••••••••••• E-1

1.0 INTRODUCTION AND BACKGROUN0 •••••••••••••••••••••••••••••••••• 1-1 1.,1 Introduction •••••••••••••••••••••••••••••••••••••••••••• 1-1 1.2 Background •••••••••••••••••••••••••••••••••••••••••••••• 1-2 1.3 ObJectivas •••••••••••••••••••••••••••••••••••••••••••••• 1-4

2.0

3.0

TEST 2.1 2.2

TEST 3.1 3.2

3.3

PREPARATION ••••••••••••••••••••••••••••••••••••••••••••• 2-1 Layout & Test Surfaces .................................. 2-1 Instrumentation •••••••••••••••••••••• -••••••••••••••••••• 2-5 2.2.1 Video Coverage •••••••••••••••••••••••••••••••••••• 2-5 2.2.2 Laser Transmissometers •••••••••••••••••••••••••••• 2-5 2.2.3 Base Station Data Processing and

Reduction ••••••••••••••••••••••••••••••••••••••••• 2-11 2.2.4 Chase Car Instrumentation ••••••••••••••••••••••••• 2-17 2.2.5 Other Test Section Instrumentation •••••••••••••••• 2-25

PLA'N ••••••••••••••••••••••••••••••••• ~ •••••••••••••••••• 3-1 Test Conditions Matrix and Run Record ••••••••••••••••••• 3-1 Test Vehic:les and Eguipment ••••••••••••••••••••••••••••• 3-6 3.2.1 Splash and Spray Control Equipment •••••••••••••••• l-6 3.2.2 Study A Vehicles .................................... 3-7 3.2.3 Study B Vehicles •••••••••••••••••••••••••••••••••• 3·7 3.,2.4 Study c Vehicles •••••••••••••••••••••••••••••••••• J-7 3.2 .5 S.peci a 1 Studies ••••••••••••••••••••••••••••••••••• 3-15 Test Run Procedu.res ••••••••••••••••••••••••••••••••••••• 3-21 3.3.1 Grourid Rules •••••••••••••••••••••••••••••••••••••• 3-21 3.3.2 Test Section Procedures ••••••••••••••••••••••••••• J-22 3.3.3 Chase Car Procedures •••••••••••••••••••••••••••••• 3·24

4.0 STATISTICAL METHODS AND RESULTS •••••••••••••••••••••••••••••• 4-1 4.1 Statistical Methods ••••••••••••••••••••••••••••••••••••• 4-1

4.1.1 Study A ••••••••••••••••••••••••••••••••••••••••••• 4-1 4.1.2 Study 8 ••••••••••••••••••••••••••••••••••••••••••• 4-12 4.1.3 Study C ••••••••••••••••••••••••••••••• ~ ••••••••••• 4-13

4.2 Results •••••••••••••••••••••••••••••••• , ••••••••••••••••• 4-15 4.2.1 Study A••••••••••••••••••••••••••••••••••••••••••·4-15 4.2 .2 Stu·dy B ••••••••••••••••••••••••••••••••••••••••••• 4-27 4.2.3 Study C ••••••••••••••••••••••••••••••••••••••••••• 4-35 4.2.4 Surnrnary ••••••••••••••••••••••••••••••••••••••••••• 4-40

4.3 Chase Car Results ••••••••••••••••••••••••••••••••••••••• 4-43 4.4 Correlation Between Sensors ••••••••••••••••••••••••••••• 4-52 4.5 Results of Special Studies •••••••••••••••••••••••••••••• 4-52 4.6 Initial Splash Phenomenon ••••••••••••••••••••••••••••••• 4-57

5.0 SUMMARY OF FINDINGS AND RECOMMENDATIONS •••••••••••••••••••••• S-1 5.1 Summary of Findinss ••••••••••••••••••••••••••••••••••••• S-1

5.1.1 Answers to Fundamental Questions •••••••••••••••••• S-1 5.1.2 Study B Findings ••••••••••••• _ •••••••••••••••••••• S-5 5.1.3 Study C Findings •••••••••••••••••••••••••••••••••• 5-5

v

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TOC ~contd.)

5.1.4 Chase Car Findings •••••••••••••••••••••••••••••••• 5-6 5.1.5 Other _Study Findings •••••••••••••••••••••••••••••• S-7

5.2 Recommendations ••••••••••••••••••••••••••••••••••••••••• S-7 REFERENCES ••••••••••••••••••••••••••••••••••••••••••••••••••• 5-10

APPENDIX,A- Compilation of All Runs •••••••••••••••••••••••••••••• A-1

APPENDIX B Test Vehicle Data •••••••••••••••••••••••••••••••••••• B-1

APPENDIX C Equipment Installation Instructions and Installed Measurements •••••••••••••••••••••••••• C-1

vi

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EXECUTIVE SUMMARY

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Page 9: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Introduction

EXECUTIVE SUMMARY

HEAVY TRUCK SPLASH AND SPRAY TESTING

PHASE II

This report documents a six-month intensive test progra .. l in which

a number of different tractor-trailer combinations were equip~ed with

state-of-the-art splash and spray reduction devices and those treatments

evaluated. This program was sponsored by the Motor Vehicle Manufacturers

Association ( MVMA) of the United States, Inc. In a test program ( 1) that

was a predecessor to that reported here, approaches which had been

deve 1 oped over the past 10 to 15 years for measurtng spray c 1 ouds fr.om

heavy vehicles under simulated field conditions were refined. For both

these simulations, test vehicles crossed a water-flooded test pad to

produce a cloud of spray which was both photographed, and measured by

~eans of laser transmissometers. This report documents the results of a

second test program.

In both of these test efforts, spray reduction devices consisted

of treated back flaps, side mounted valances and aerodynamic fairings on

the tops of the tractors.

Background

Splash and spray clouds raised by heavy trucks have long been a

source of irritation to motorists. Although there is little or no

documented proof that this source of irritation has led to accidents or

fatalities, such circumstances are easily conceivable.

E-3

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Since the late 1960 1 s or earlier, groups such as the Western

Highway Institute, MVMA, and others have tested proprietary designs and

generic ideas to reduce splash and spray. The National Highway Traffic

Safety Administration {NHTSA), early on, proposed rulemaking to reduce

the annoyance and possible dangers of splash and spray produced by heavy

commercial vehicles. Prior to rulemaking, NHTSA ran a limited number of

full-scale spray-reduction tests at the Transportation Research Center

of Ohio. ·

In January of 1984 NHTSA began a new series of tests at Ft.

Stockton, Texas with advanced instrumentation. These full-scale tests

were designed to achieve objective measurements and to correlate lab

testing ranking of various types of spray-suppression devices on various

vehicles with these full scale test results.

MVMA in the interim decided that supplementary tests at a test

site which duplicated the Ft. Stockton approach as closely as possible

would be useful in filling gaps in the NHTSA data. These tests would

ensure that the devices likely to be required by rulemaking would be

practicable, reliable, and effective.

In the period following the conclusion of the MVMA splash and

spray tests, the NHTSA did propose rulemaking. These rules, among other

things, mandated retrofit and equipping of new vehicles with skirts and

flaps with rated performance characteristics as measured by a prescribed

.. tunnel .. test setup. One year after adoption of the regulations, heavy

commercial vehicles would have to be equipped with spray suppressant

flaps on all axles, and skirts on the rear axle. Four years after the

regulations took effect, skirts would be required on ill axles. Aeroai ds

or other aerodynamic treatments were not mentioned.

E-4

Page 11: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

MVMA'~ Splash and Spray Task Force then decided to fund further

studies. In these studies the top five vehicle treatment configurations,

plus the NHTSA proposed treatments, would be subjected to rigorous

testing, with sufficient trials of each configuration to assure that

adequate statistical analysis of the data could be done.

ObJectives

The 198;;) test project had the following specific objectives:

1. To supplement data already available and to analyze the

aggregate data set to provide a basis for reasonable and effective

actions for addressing the problem of splash/spray reduction from

tractor-trailer combination vehicles;

2. To obtain sufficient test runs on each vehicle treatment

configuration to assure adequate statistical anal.ysis of the data, and

both valid and reliable conclus_ions;

3. To obtain test data on the effects of treatments on trailers

other than van-trailers, but mandated for treatment by NHTSA;

4. To investigate methods by whi~h reliable spray measurement data

can be obtained under highway conditions.

E-5

Page 12: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Layout and Test Surfaces

Figure E-1 provides a general plan of the test section through

which the splash and spray control equipped vehicles passed on every

run. The asphaltic concrete test pad surface used in the Phase 1 tests

last year was once again used, but was supplemented by a strip of

Jennite (coal tar) coating which was laid down on top of the original

portland cement aggregate surface of the "'irbase apron. The

supplementary surface measured 12 x 660 ft, and was located south of the

original (and primary) test surface. The water supply was adjusted to

provide the proper surface water depth on each pad throughout testing.

The nominal water depth maintained during all testing was 0.04 to 0.06

inch on the north (original) pad,- except during Study B, which studied

water depth differences. Local irregularities and the south-inclining

surface of the air base apron precluded uniform water depth maintenance

on the south test surface and it was left to be somewhat representative

of a "real worldn uncontrolled condition.

Four laser transmissometers were located in the south section and

four more lasers were located at the exact locations used in the 1984

tests on the north section. The two lasgr locations were situated

exac;t 1 y 500 feet apart.

No reference checkerboards were used in these tests, since

photography was not considered to be the ---u1aj or method of documentation.

A reference mark for the chase-car occupants to begin their

proc~dures was located just south of the jennite-coated surface, at the

spot designated "Passing Cone" in Figure E-1. A 1975 Buick, the target

vehicle used for chase car observers to make judgements of visibility,

was located 72 feet from the vehicle path to the west, and 1975 feet

E-6

Page 13: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

rn I

........

•paaalng• Cone •

OIRfCTION. __... Ot TfiAV(L

Laae 1-4

JENNITE SURFACE

• • • • - . ~

ra~· !I

Loetectora 1-4

Water Line

Target Vehicle

ASPHALT .URFACE T 72'

• ~ ·}::±1 ..

ffivtdeo Houae Laaera~ Loetec &-8 a-a

Teat Trailer I I

L--1 L..t ·I •I •I •I •I ·I H •I ~ 11 4~0' 500' 660' 886' 800' 840' 810' 1876'

NORTH

Figure E-1 General layout of the Test Section

Page 14: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

from the Passing Cone. A general view of the test section, taken from an

elevated position to the northeast, is provided in Figure E-2.

Instrumentation

The primary pictorial coverage on this project was videotape. Two

camera and recorder setups were used. One camera was situated uprange

from the north laser set, 250 feet distant and on the east side of the

vehicle path.

The other camera was located in the chase car, si~uated such that

it could record the view out the windshield of this vehicle as it

tracked the test vehicle at a distance of 100 feet.

Laser Transmissometers

Quantitative spray density data were measured by means of eight

low power lasers (5 mw) aimed, parallel to the vehicle path, at photo

detectors or light meters. To account for crosswind, two lasers were

located: symmetrically on each side of each test track at two locations.

The lasers were located 50 ft from the detectors as shown in Figure E-1.

The lateral and vertical placement is shown in Figure E-3.

Base Station Data Processing and Reduction

The signals from the detector were displayed on meters at the

detectors for alignment and then sent to the telemetry system in the

control trailer. The eight signals were transmitted via radio to a

permanent base station. At the base station the data were first filtered

through a 5 Hz, 4th order Butterworth lowpass filter. This filter was

chosen because it approximated the characteristics of the eye to react

E-8

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Figure £ ... 2 General View of Test Section

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Page 17: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

rr1 I

1---' 1-'

t

LASERS LASERS

LT I r I -~ Ia:·· nn i nn I /

WATER PIPE

·~=~·=~=·=!~~;:::::::::.~:~~:·;;;::!:i::::!;:;:J:::l::::;;::::!:;::.:.5:·:*::-:-;::~·~::::~i=~:;:!::.t:::::~!:::::~\::rt~::·:.~·;:=:·!~l~t:::::::::~~\t·(;t:::::~·:=~t:\;tt~i:t~~~-~:;:::;:::::i:;::::::·:::-a;:~:~.t~::.::·:::J::i:;~~;·.:·::::~=::;.:-:~~~:~!

-..-(,1ft CROSS SLOPE)

•• 12ft. •I 12ft. ••

LANE EDGE

Figure E-3 Sketch of Test Setup looking Downrange

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to rapidly changing densities. After filtering, the data were recorded

on magnetic tape, strip chart, and digital computer.

Chase Car Instrumentation

As part of the project, two prototypes of mobile transmissometers "" were developed. Such a device would allow the quantitative monitoring of

spray density by a vehicle following or passing the test truck.

The first device was a light beam transmissometer using a white

light source and photodetector over a sensing path of four inches. Upon

preliminary testing of the device it was determined that with the normal

amounts of water from truck spray, the trace would deviate from full

scale by only a few percent. This small amount of deviation was found to

be due to the short measurement path and was determined not to be

sufficient to resolve the small differences in truck treatments.

In the second prototype the measurement path length was increased

and the real world situation of looking through the windshield was

accomplished by mounting a laser inside the vehicle aimed at a sensor on

the front of the hood.

At this stage of development, the mobile transmissometer data is

manually read from strip recorder charts and tabulated. Should the

statistical evaluation determine that this is a viable method, an

automated data collection system could be developed.

Other Test Section Instrumentation

Other test section instrumentation included a calibrated

anemometer which provided remote readout of wind speed (in mph) and wind

direction in degrees, readable to the nearest 10 degrees. A standard

E-12

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weather housing contained a thermometer,·hygrometer, and barometer which

were read and recorded each day. Vehicle speeds were measured by a radar

gun mounted in the security car s.ituated about 500 feet beyond the end

of the test section on the north. These sp~eds were reported to the test

conductor after each run. Speeds were maintained, at 55, plus or minus

1 mph for all runs.

E-13

Page 20: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Test Condition~ ...... --As was the case in the preceding study, MVMA prescribed a set of

test matrices; they are summarized in Table E-1. The NHTSA 1-year and

4-year tr~atments as proposed in rulemaking (i.e., 1 year after

adoption, Treatment 3A, and 4 years after adoption, Treatment 2) were

specifically incorporated. Figure E-4 depicts these treatments.

Four different tractors were specified, 6x4* short nose

conventional (S~C), Long Nose Conventional (LNC), Cab-over-Engine (COE),

and a 4x2 COE for a special test of double van trailers. The main study

A involved 16 replications of each combination of treatments and

tractors of the-6x4 type, all to be accomplished with the same van

trailer.

A speci a 1 study B of water depth effects on spray producti o·n was

also set up. In this study, the best performing treatment (anticipated

and found to be 5, all equipment installed} was used on the COE

tractor-van trailer combination.

This study involved 3 water depths: 0.01 to 0.02 inch (shallow),

data from study A with the same vehicle under the same treatments at the

"standard .. water depth of 0.04 to 0.06 inch, and a 11deep 11 water depth of

0.08 to 0.12 inch. Thus any difference in treatment effects with amount

of water available can be studied, at least to the extent of determining

if the relationship is linear or has higher-order components.

*6 wheels, 4 driving

E-14

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TABLE E-1 TEST MATRICES.

~ - Main Study

Treatment Phase 1 Aeroaid Steering Case No. Axle

Baseline No

2 6 No Flaps* Skirts**

3 None No Flaps*

3A None No Flaps*

4 9 Yes Flaps*

5 10 Yes Flaps* Skirts-

TRACTOR TYPE

SNC LNC

1 16 runs 16 2 n; 1i; 3 II It;

TREATMENT 3A 16 16 4 16 16 5 16 16

* Monsanto "Spray Guard" Flaps **Schlegel 20/20 "Improved" Skirts

!IYQL! • water Depth

It Treatmen

1

5

Shallow

.01 to .02

16 runs

16

WATER DEPTH

Standard (Stud)' A)

.04 to .06

16

16

STUDY C - Special Vehicle Evaluations SUBSTUDY

Treatment C-1 C2 Tank + LHC Flatbed + SHC

Unloaded Loaded

1 16 16 16

2 or 5 16 16 16

Special Studies

lA: Baseline 1 + Aeroaid SA: Treatment 5 + Side Fairings

E-15

Drive Rear Axle Axle

Plain Rubber Flaps

Flaps* Flaps* Skirts** Skirts-

Flaps* Flaps* Skirts- Skirts-

Flaps* Flaps* Skirts**

Flaps* Flaps* Skirts** Skirts**

Flaps* Flaps* Skirts- Skirts**

CO£

16 All Runs -II II

Van Trailer

16 16 16

VEHICLE: CO£

Deep

.08 to .12

16

16

C3 COE 4x2 + Double Van

16

16

Page 22: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

SPLASH AND SPRAY PHASE l[ STAGE A TR·EA TMENTS

1 BASELINE

2 NHTSA (4 yr)

3

3A NHTSA (1 yr)

4

5

I

Figure E-4 Test Vehi.cle Treatments

E-16

~LAIN RUBBER P'LAPS

Page 23: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Study C involves three substudies; C1 is an .-valuation of a tank

trailer hitched to the LNC tractor with a full treatment (NHTSA 4 year)

vs. baseline (no) treatment. C2 is a similar comparison of a flatbed

trailer (loaded and unloaded) with an SNC tractor, and C3 compares a

full (5) treatment with baseline on a 4x2 COE tractor pulling double

vans.

Test Vehicles and Equipment

Splash and Spray Control Equipment

Skirts used throughout this project were supplied by the Schlegel

Corporation. These are flexible filament skirts, each fiber 0.05 inch in

diameter, and designated as Schlegel 11 20/20" spray suppressant skirting.

They are essentially the same as those used in the Phase 1 project

with the exception that the fibers are twice the diameter of those used

in the skirts supplied in Phase 1.

Flaps used in this project were manufactured by the Monsanto

Corporation, under the trade name •• Sprayguard." They consist of stiff

plastic backing on a surface of 11Astroturf" fiber matting which receives

water kicked up by the tires of the vehicle.

Conventional flaps used for the Baseline condition were those

smooth plastic flaps supplied with the trailer when it was delivered to

TTI.

Installation of the spray suppressant materials was carried out in

exact accordance with the NHTSA instructions contained in the proposed

rulemaking. The skirt installation was somewhat modified by following

E-17

Page 24: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

the Schlegel recommendations to have the edge of the skirting overhang

the tire tread surface by at least 1 inch.

Figure E-5 gives a composite of installations of the spray control

eq~ipment on a variety of axles of test vehicles.

Stu1y A Vehicles

The-,tractors were all Internati anal. The Cab-over-engine ( COE)

tractor was supplied by Leaseway Transportation. It was a Model 6x4

unit. The Short Nose Conventional (SNC) tractor was a Model F2375 Unit

supplied by Gelco Truck Leasing Co. The Long Nose Conventional tractor

(LNC) was arranged for by International Harvester, through Southwest

International in Dallas, Texas. Both of these latter two units were also

6x4 tractors. The van trailer used throughout all the Study A and Study

B tests was a Hobbs 96 inch by 45 ft standard closed van.

Study B Vehicles

Study 8 used the COE Tractor and Hobbs Van Trailer described above

in this investigation of the effects of water depth on performance of

spray suppressant devices.

Study C Vehicles

In Study C1, the LNC tractor was hitched to a tanker trailer

supplied by the Heil Corporation. In Study C-2, the SNC tractor pulled a

flatbed trailer provided by Hobbs Co. The loaded condition consisted of

chaining two vehicles on the flatbed in such a way as to maximize

turbulence of the airflow around this load at speed.

E-18

Page 25: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

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E-19

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Page 26: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of
Page 27: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

E-21

Page 28: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

RESULTS

Statistical Methods

A number of questions had to be addressed before the analysis of

the data could be performed. Two of the major concerns are how to

account (adjust) for the effect of wind and what to use as the best

measurement of spray (dependent variable). These considerations are not

independent of one another and applied to all three phases of the study.

Study A

The primary objective of Study A was to evaluate the six

configurations described. Before such an evaluation could take place,

the two primary questions concerning how to account for wind effects and

what was the best measure of spray combining information from all

possible sensors had to be addressed.

Several statistical methods in the form of models were applicable

in assessing treatment effectiveness. Hence, another consideration in

this analysis was the selection of the best or most ·informative

statistical methods to be used. Many models were analyzed.

In the process of analysis, a procedure. or rule was developed

which yielded consistent and logical results for all types of models

considered. This rule involved a definition of the dependent variable

(amount of spray) using linear combinations of only those sensors which

were unaffected by the prevailing winds at the time of the run. This is

called "Rule 4."

E-22

Page 29: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

This rule is as follows: select as the dependent variable only

measurements from those sensors providing the best information on amount

of spray produced by the treatment and not affected by the wind

condition at the time of the run. The following choices were used:

1. If the wind condition is in areas 1, 2, or 6, use the geometric means

of sensors s. and 6.

2. If the wind condition is in areas 4, 5, c..r 8, use the geometric means

of sensors 7 and 8.

3. If the wind is a tailwind (areas 3 or 7), use the geometric means of

all four sensors.

4. Figure E-6 depicts this selection rule.

As a further refinement, the natural log of the geometric mean of

the sensors in Rule 4 was actually used in the statistical analysis.

Study B

The primary objective of Study B was to evaluate the effect of

water depth using the baseline and full-treatment configurations only.

Study 8 data was analyied using the partitioned -wind approach and

several dependent variables were attempted, but . this report wi 11 focus

on analyses based on the reconmended procedure for dependent variable

selection as a function of prevailing wind conditions as discussed

above.

Study C

The primary objective of Study C was to compare the amount of

spray produced under loaded and unloaded ccndithms for the baseline and

NHTSA(4YR) configurations on a given truck type - the IH SNC. Since only

E-23

Page 30: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

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Page 31: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

two configurations were compared as opp.osed to five configurations in

Study- A, the analysis of Study C was similar to that of Study A but on a

reduced scale.

Analysis and Findings

Study A

The results will be reported separately for each of the three

truck types. The statistical method used in -each case varied depending

on the amount of information available for various wind conditions.

Table E-2 summarizes the results for Study A.

Basically, no one treatment was always best. The difference

between full treatment and baseline ranged from 40.6 for the LNC truck

type to 19.4 for the SNC truck typ.e. Full treatment was significantly

better than no treatment and NHTSA(lYR) for COE and LNC. A more detailed

summary of results on each truck type follows.

COE: -Four treatments appear to be about the same. These are full

treatments(S), no steering axle skirts(4), NHTSA(4YR) (2) and no aero or

steering axle skirts(3). NHTSA(lYR) (3A) and baseline(!) form a second

group. The first group is significantly different from the second group

except that NHTSA(4Yr) and no aero and no steering axle skirts are not

significantly different from NHTSA(lYR). All in a particular group are

not significantly different from each other.

E-25-

Page 32: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

TABLE E-2 SUMMARY FOR STUOY'A

TRUCK TREATMENT MEAN TRANSMISSION SIGNIFICANT DIFFERENCES (RULE 4)

COE 5 42.9% 4 38.0 Not Significantly Different 2(NHTSA-4yr) 31.9 3 28.1 Not Sig. Diff. 3A(NHTSA-1yr) 23.8 1(Base) 19.1 Not S i g. Oi ff.

SNC 2(NHTSA-4yr} 29.4%

I I 3 28~1 Not Significantly Different

3A(N,HTSA-lyr) 22.7 Not S i g • D i ff.

4 21.3

I Not Sig. Diff.

5 19.4 Not Sig. Diff. 1(Base) 10.0

LNC 4 59.0% I 5 47.5 Not Significantly Different

2(NHTSA-4yr) 26.9 3 24.6

I Not Si g. Di f.

3A(NHTSA-1yr} 23.8 Not Sig. Oiff.

l{Base) 18.4

E-26

Page 33: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

~:

For this tractor type NHTSA{4YR) (2) and no aero or steering axle

skirts(3f are not significantly different. NHTSA(lYR) (3A), no steering

axle (4) and full treatment(S) forms a second group. Baseline(!) forms a

third group. Within each group none are significantly different from

each other; between groups all are significantly different from each

other.

~:

The treatment of no steering axl.e skirts(4) and the full

treatment{S) are equally good for this tractor type. A second group

which contains treatments which are all significantly worse than the

above two, but not significantly different from each other, is

NHTSA( 4YR) ( 2) , no aero and no steering axle skirts ( 3), and

NHTSA(lYR)(3A). The baseline treatment is significantly wclrse than all

other treatments.

Study B

The results of this study were that For all dependent variables

the means behave quite similarly over water depths and truck treatments.

One observation that can be made is that the improvement decreases as

the water depth increases. There is a leveling off after the visibility

decreases to a certain level, and as the water depth increases.

Since the baseline responses are initially lower at the low water

depth, the amount of spray tegins to level off faster as water depth:

increases. This would then result in the decreased improvement.

E-27

Page 34: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Study C

LNC TANKER:

Several statistical models were considered for this truck type.

All gave consistent results. They indicate no significant difference

between baseline and NHTSA(4VR} treatments. In all models, baseline had

the larger mean, but was not significantly better.

SNC UNLOADED:

No significant difference was found between the treatments. In

fact, the means were nearly equal.

SNC LOADED:

NHTSA(4YR) treatment is indicated to be significantly better than

the baseline treatment. This held true for all models considered. This

finding must be considered tentative since the data was very different

in amount of variation between conditions •

...&Qf:

All data was used in this comparison. The results indicate no

significant differences between the full and baseline treatments.

Chase Car Results

Modest to low correlations were found among laser readings and

visibility of a target vehicle as observed by occupants of the chase

car, as compared to measurements made with the stationary lasers on the

test section. Sufficiently positive results were obtained to give some

hope that a chase car "real world" measurement system can be developed.

E-28

Page 35: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

SUMMARY OF FINDINGS AND RECOMMENDATIONS

Summary of Findings

Answers to Fundamental Questions

Fundamental questions identified by MVMA in their Statement of

Work, will be repeated in different order in this section and answered

on the basis of the results of this project.

GENERAL STATISTICAL QUESTIONS

Is it appropriate to •average• over wind conditions, as reconnended in

the technical report (Phase 1), or does this "averaging" tend to dilute

treatment effects?

Using the mean (either geometric or arithmetic) of all sensor

readings on a run, with no reference to where the wind is blowing the

spray does tend to produce an overly conservative or "diluted ..

comparison of different treatments, which may be misleading. There are

simple methods for _improving and removing bias from the data for the

purpose of comparing treatments. These methods are referred to in this

report as ••Rule 411 which will be sunmarized below.

If •averaging• of sensors is appropriate, is the arithmetic mean the

best measure of this •average .. or is the 11 geometric" mean more

appropriate?

Unless single sensor data is used (a simplification of Rule 4)

some kind of summary statistic is necessary in order to make comparisons

among treatments. 11 Averaging .. or the arithmetic mean is the most

E-29

Page 36: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

commonly accepted way of accomplishing a summary number. The geometric

mean, a lesser known summary statistic, fs useful when the distribution

of the data points is known to be other than normally (bell-shaped

curve) distributed. Spray density diminishes as a complex function of

the distance of the sensor from the source of spray; it is not normally

distributed. The geometric mean tends to produce an artificial

"normalization•• of the data, which, as long as it is consistently

applied, should have no biasing effect on the data which are used for

analysis, but rather render that data more suitable for the kinds of

statistical tests (parametric ones) used. Analysis of the data using

both arithmetic and geometric me.ans, in any case, has had no appreciable

effect on the conclusions reached.

How are the conclusions on the effectiveness of splash and spray

suppression devices affected by wind?

By using the double strategy of selection of runs from the ample \

(16) runs made for any given treatment for similar wind conditions, and

by using wind area as a co-variate where selection resulted in too few

runs for valid statistical comparisons to be made, plus the use of Rule

4, comparisons of treatments for spray suppression are not affected by

wind conditions. Wind conditions did not vary systematically enough for

sound comparisons of the same treatment under different wind conditions

to be made. The rule adopted for treatment of the dependent variable

thus rendered the dependent variable invariant with respect to wind.

What is the best statistical method for incorporating the effects of

wind into the treatment evaluation process?

The best method that we have found is the method identified as

"Rule 4", which consists of mapping wind direction and velocity onto a

E-30

Page 37: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

polar plot, and then using only those •. >.:msors which are affected most by

the cloud of spray as it is blown to the quarter which the polar plot

identifies. This method of handling wind assumes that the quantity of

water thrown into the air by the tire-pavement interaction is a

constant, and that wind conditions affect where that water thrown into

the air can be found, but not how much. As a further refinement to

correct for different variances; the natural logarithm of the geometric.

mean of the sensors selected by Rule 4 is actually used in the analyses.

It is noteworthy that a much more elementary treatment of data for

windage, that of merely taking the lowest percent transmittance of the

four sensors on any given run, gives very similar results and leads to

similar conclusions. The method of handling the data for wind also calls

for using data with similar wind conditions as much as possible, and

co-varying wind with treatments otherwise. This treatment of the data

app~ars to be very straightforward, takes wind into account in two ways·,

and provides consistent results. The Rule 4 method results in a measure

of spray reduction which is independent of the wind effects at the time

of the run.

STUDY A QUESTIONS

Is visibility significantly improved by adding aeroaids and spray

suppression devices in varying configurations?

In general, yes, but with very important qualifications. Treated

vehicles always produced less spray than untreated (baseline) vehicles,

but these differences were sometimes tr\vial and not statistically

significant. This is a finding consistent with Phase 1 results. How much

improvement was obtained for a given treatment was vehicle-dependent.

Page 38: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

All treatmen~s for all vehicles involved flaps on all wheels, except

baseline which had plain flaps on the rear axle only. On COE tractor-van

trai·ler combinations, treatments with aeroaids performed somewhat better

than treatments without aeroaids, but all treatments that involved

skirts on at least the drive and rear axles performed significantly

better than the minimal treatment of installing skirts on the rear axles

only. This treatment. the NHTSA 1-year Rule proposal, was no better than

baseline.

On the SNC tractor-van trailer combination, the aeroaid appeared

to degrade ~pray suppression compared to the best treatment, which was

the NHTSA 4-year proposed treatment, skirts on all axles, no aeroaid.

Deleting the steering axle skirts on this vehicle (as on the COE) did

not make a statistically significant difference, but any other treatment

was significantly less effective in controlling spray. Baseline was

least effective, significantly less so than the NHTSA 1-year treatment.

The LNC tractor-van trailer combinations behaved similarly to the

COE, but with less clear-cut results. The two treatments with aeroaid,

which differed only in whether or not steering axle skirts were present,

performed equally well, and better than anything else. Other treatments

perform about the same among themselves. All treatments were

significantly better than baseline.

Thus in Study A it appears that the NHTSA 4-year treatment

provides reliably better spray control than the 1-year, which tends to

be little better than basel ina. An aeroaid can further help spray

suppression on certain vehicles, but can actually hurt on others, and

thus cannot be considered to be a universal panacea for spray control.

E-32

Page 39: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

In the course of running this-study. a source of spray production

was noted that is not affected by any of the treatments so far evaluated

in any of these series of tests. This phenomenon will be described below

under "Other Findings."

Study B Findings

Water depth on the pave!"ent appears to have a reasonably linear

relationship to spray production and its control, such that a given

treatment will provide the same amount of reduction over what would be

produced if no treatment were applied. There may be a point of

diminishing returns as water depth increases, however. At depths where

this might occur, the vehicle is near hydroplane depth (0.25 inch of

water or deeper).

Study C Findings

The final fundamental question asked by MVMA was,

Are splash a.nd spray s,uppression devices statistically more effective

for van semi-trailers than for tankers and flatbeds?

Yes. The NHTSA 4-year proposed treatment of skirts and flaps on

all axles produced no improvement over baseline on an LNC tractor-tank

combination. The amount of spray produced by the vehicle in baseline

configuration with a tanker trailer was comparable to that produced by

that tractor with a van trailer with the NHTSA 4-year treatment. An

unl()aded flatbed trailer does not profit from the application of the • NHTSA 4-year treatment as far as spray suppression is concerned. Without

treatment, such a vehicle produced spray at a level comparable to that

produced by the best of the tractor-van trailers with treatment (LNC),

E-33

Page 40: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

and far better ( 1 ess spray) than the same tractor ( SNC) wi t:t, a van

trailer with the best treatment. When a turbulence-producing load was

placed on the flatbed, spray production doubled, but improvements in

spray control with the NHTSA 4-year treatment were only marginally

better than baseline. Thus treatments do not produce nearly as much of a

difference in spray production on trailers other than vans, if these two

trailers are at all representative.

Chase Car Findings

A definite though modest relationship exists between stationary

laser readings of a spray cloud and the extent to which human observers

can discern a target through that cloud. Human observers• reports of

visibility can predict (somewhat) laser readings. A stronger

relationship exists between laser instrumentation in a chase car and

those same indicants of visibility through a spray cloud, but a

paradoxical and low to non- existent relationship can be identified

between stationary laser and moving chase car laser readings. Chase car

instrumentation shows some promise, but it cannot be asserted that the

correct methodo 1 ogy or approach to dat.a reduction has yet been

discovered. Thus the hoped-for breakthrough to permit spray attenuation

devices to be evaluated under highway rather than closed-course

simulated conditions of wet weather has not occurred. There ;s, however,

sufficient encouragement in these findings to pursue the chase car

instrumentation and observation approach further.

E-34

Page 41: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Other Study Findings

A very circumspect evaluation of the effects of an aeroaid without

any other treatment for spray control suggests that with at least

one kind of tractor (LNC) the effects can be major. For a vehicle on

which an aeroaid has a rather negative effect on spray attenuation,

installing of additional devices to smooth air flow and lower air

resistance--side fairings--results in no significant difference. The

results of these two mini-studies point out the very complex interaction

effects of aeroaid, flap/skirt treatment, and cab configuration on spray

generation.

Finally, a phenomenon noted on a casual basis during both studies

should be identified as a potential major source of spray which is

evidently not tre,ated by any of the devices so far developed or

evaluated by anyone: the initial splash from the forward edge of the

steering axle tires. The outward-directed jet of water so produced moves

upward into the slip stream and is transformed into spray which may

play a significant part in the cloud produced by heavy vehicles moving.

over wet pavements on the Nation's highways.

Recommendations

1. Further research and development should be undertaken by industry

to gain a better understanding of the initial splash phenomenon and

to develop treatments to deal with it.

E-35

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2. All future evaluations of any splash and spray control treatments

using the stationary laser measurement approach should use the

.. Rule 411 reduction and selection of data to assure comparability

of findings.

3. The instrumented chase car approach to measuring spray from heavy

vehicles should be further explored to find a way to move spray

control device evaluation off the test track and into the real

world.

4. Industry and regulatory agencies at both the state and nation a 1

level should be cautioned not to expect too much from the

installation of skirts and flaps on all wheels. Partial treat­

ments may be very disappointing indeed in not producing

perceptible changes so far as the motoring public can see in the

amount of spray generated as compared to no treatment. It may be

necessary to devise a performance rather than a process or

prescriptive standard for spray suppression, since these treatments

are so vehicle-specific and may not work at all on trailers other

than vans. What kind of testing or certification might be suitable

can on 1 y be conjectured , and wou 1 d requ i re much add 1 t 1 ana 1 work •

5. Manufacturers of truck tractors consider aerodynamic gains as a

_major design goal. Trailer manufacturers may well feel likewise.

These designs should include consideration of spray control, and

should be tested for their spray control capability. In the future,

add-on devices for spray attenuation should yield to integration of

E-36

Page 43: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

this important function into the overall design of the commercial

vehicles that will be on the Nation•s highways in the 199o•s and

beyond.

E-37

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Page 45: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

1.0 INTRODUCTION AND BACKGROUND

1.1 Introduction

This report documents a six-month intensive test program in which

a number of different tractor-trailer combinations were equipped with

state-of-the~art sp 1 ash and spray reduction devices and those treatments

eval uate.d. This program was sponsored by the Motor Vehicle Manufacturers

Association (MVMA) of the United States, Inc. In a test program ( 1) that

was a predecessor to that reported here, approaches which had been

developed over the past 10 to 15 years for measuring spray clouds from

heavy vehicles under simulated field conditions were refined. For both

these simulations, test vehicles crossed a water-flooded test pad to

produce a cloud of 'spray which was both photographed, and measured by

means of 1 aser transmi ssometers. This report do·cuments the results of a

second test program.

In both of these test effo.rts, spray reduction devices consisted

of treated back flaps and side mounted valances. The side mounted

valances were flexible fiber .. cat whiskers" skirting over tires. These

devices were provided by Schlegel Corporation as representative of

state-of-the-art for such skirting. "Astroturf" backed flaps,

manufactured by Monsanto Corporation, were used as representative of

state-of-the-art as were aerodynamic fairing devices C'Aeroaids .. )

mounted on the cab roofs of the tractors.

1-1

Page 46: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

1.2 Background

Splash and spray clouds raised by heavy trucks have long been a

source of irritation to motorists. Although there is little or no

documented proof that this source of irritation has led to accidents or

fatalities, such circumstances are easily conceivable.

Since the late 1960's, groups such as the Western Highway

Institute, MVMA, and others have tested proprietary designs and generic

ideas to reduce splash and spray. The National Highway Traffic Safety

Administration (NHTSA), early on, proposed rulemaking to reduce the

annoyance and,,;:poss i b 1 e dangers of sp 1 ash a-nd spray produced by heavy

commercial vehicles. However, until the relatively recent introduction

of textured spray suppressing material for flaps and skirting, there

seemed to be no practicable yet effective solution to the problem.

Congress, in the Surface Transportation Assistance Act of 1982,

dec 1 a red •• ••• that vi si bi 1 i ty on wet roadways on the Interstate System

should be improved by reducing, by a practicable and reliable means,

splash and spray from truck tractors, semitrailers, and trailers,"

requiring the Secretary of Transportation to "establish minimum

standards with respect to the performance and installation of splash and

spray suppression devices for use on truck tractors, semitrailers, or

trailers" within one year, and the use of the devices on new vehicles

within two years of the enactment of the law. Devices would also have to

be retrofitted on vehicles in use within five years.

Prior to rulemaking, NHTSA ran a limited number of full-scale

spray-reduction tests at the Transportation Research Center of Ohio. In

these tests, subjects visually evaluated or rated the effectiveness of

the devices tested, rather than the researchers using the objective

1-2

Page 47: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

1 aser measuremen~ scheme developed earlier by the Western; Highway

Institute and used by David Weir, then with System Technology, Inc.(2)

The preliminary rating results indicated that device combinations

heretofore believed to be effective did not consistently make a

substantial difference to the naked eye, using subjective ratings as an

indicant. Subsequent MVMA tests at the same site also failed to find

consistent improvements.

In_January of 1984 NHTSA began a new series of tests with Systems

Technology Inc. as contractor at the Firestone test site at Ft.

Stockton, Texas. The methodology used was substantially that of Weir and

his associates. These full-scale tests were designed to achieve

objective measurements and to correlate ·lab test ranking of various

types of spray-suppression devices on various vehicles with these full

scale test results.(3)

MVMA in the interim decided that supplementary tests at a test

site which duplicated the Ft. Stockton approach as closely as possible

would be useful in filling gaps in the NHTSA data. These tests would

ensure that the devices likely to be required by rulemaking would be

practicable, reliable, and effective.

In the period following the conclusion of the MVMA splash and

spray tests, the NHTSA did propose rulemaking.(4) These rules, among

other things, would mandate retrofit and equipping of new vehicles with

skirts and flaps with rated performance characteristics as measured by a

pres_cribed "tunnel" test setup. One year after adoption of the

regulations, heavy commercial vehicles would have to be equipped with

spray suppressant flaps on all axles, and skirts on the rear axle. Four

1-3

Page 48: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

years after the regulations took effect, skirts would be required on ill

axles. Aeroaids or other aerodynamic treatments were not mentioned.

Meanwhile, completion of the first MVMA sponsored project, 11 Heavy

Truck Splash and Spray Testing11 ( 1) 1 eft certain questions unanswered.

Among these questions were:

1. Do splash and spray treatmPnts react differently with respect

to depth of water on pavements?

2. Do the best configurations tested on different vehicles in the

original study retain their relative merits in replication; that is, how

reliable are··these relative levels of performance?

3. What relationship does the volume of spray as measured by laser

transmissometer have with how well the driver of a vehicle can see when

trying to pass a spray-generating heavy vehicle?

4. How can splash and spray treatments be tested in the field

under real-world operating conditir~s?

With these considerations (and the proposed regulations by NHTSA),

in mind, MVMA's Splash and Spray Task Force decided to fund further

studies. In these studies the top vehicle treatment configurations, plus

NHTSA proposed treatments (where different), would be subjected to

rigorous testing, with sufficient trials of each configuration to assure

that adequate statistical analysis of the data could be done.

1.3 Objectives

The 1985 test project had the following specific objectives:

1. To supplement data already available and to analyze the

aggregate data set to provide a basis for reasonable and effective

1-4

Page 49: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

actions for addressing the problem of splash/spray reduction from

tractor-trailer combination vehicles;

2. To obtain sufficient test runs on each vehicle treatment

configuration to assure adequate statistical analysis of the data, and

both valid and reliable conclusions;

3. To obtain test data on the effects of treatments on trailers

other than van-trailers, but proposed for treatment by NHTSA;

4. To investigate methods by which reliable spray, measurement data

could be obtained under highway conditions; and

5. To analyze the test data in the 1984 Ft. Stockton test

sponso~ed by NHTSA and re-analyze the Phase I MVMA study using analytic

methods developed on this project to permit comparisons to be made among

all three studies.

These objectives realized will permit answers to the following

questions posed by MVMA:

a. Is visibility significantly improved by adding aeroaids

and spray suppression devices in varying configurations?

b. Are splash and spray suppression devices statistically

more effective for van semi-trailers than far tankers or

flatbeds?

c. How are conclusions on the effectiveness of splash and

spray suppression devices affected by wind?

d. Is it appropriate to "average" over wind conditions, as

recommended in the Phase I Report, or does this .. averaging"

tend to dilute treatment effects?

e. What is the best statistical method for incorporating the

effects of wind into the treatment evaluation process?

1-5

Page 50: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

f. If "averaging" of sensors is appropriate. is the arithmetic

mean the best measure of this "average" or is t.,e "geometric"

mean more appropriate?

1-6

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2.0 t'EST PREPARATION

2.1 Layout and Test Surfaces

Figure 2.1-1 provides a general plan of the test section through

which the splash and spray control equipped vehicles passed on every

run. The asphaltic concrete test pad surface which was installed in the

Phase 1 tests reported last year (1) was once again used, but was

supplemented by a strip of Jennite (coal tar) coating which was laid

down on top of the original portland cement aggregate surface of the

airbase apron. This supplementary surface had similar texture

characteristics, but considerably different skid number and hence

microstructure characteristics, a.s can be seen in Table 2.1-1 .• The

supplementary surface measured 12 x 660 ft, and was located south of the

original (and primary) test surface. The water distribution system, laid

down on the east (upslope) side of the test section, consisted of 4-inch

pipe supp 1 i ed by a T Junction through a va 1 ve in each branch of the T.

The PVC pipe was drilled with an 1/8-inch hole every two feet to deliver

the hydrant-supplied water to the surface of the test section. The water

supply was adjusted to provide the proper surface water depth on each

pad throughout testing. Water depth measurements were taken at six

locations by the use of NASA tye..e water depth gauges. The nominal water

depth maintained during all testing was 0.04 to 0.06 inch on the north

(original) pad, except during Study B, which studied water depth

differences (see section 3.1). Local irregularities and the

south-inclining surface of the air base apron precluded uniform water

depth maintenance on the south test surface. TTI and the Splash and

2-1

Page 52: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

N I

N

Target V•hlcle

T 72'

"'Paaalng• ~ Cone • .. . . . o''!!:!:" , .. • . .. • ··. . -.-ot TRAVIL • • ·

~ !- "!' •

La a era ~ L Detector• ffiVIdeo Houae La a era~ L Detector•

JENNITE SURFACE ASPHALT SURFACE

1-4 1-4 &-a s-a

Water Line

Teat Trailer I I

,___J ~ ·I ·I ·I •I ·I •I ·I H •I ~ 1 450' 500' 660' 88&' 800' 840' 880' 1875'

NORTH

Figure 2.1-1 Ge·neral Layout of the Test Section

Page 53: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

TABLE 2.1-1 TEST SECTION SURFACE CHARACTERISTICS

SURFACE SKI 0 NUMBERS * TEXTURE_

Rib Tire{ESOl) Smooth Tire(E524) Mean so Mean so

.., .. ~

North Pad: Asphaltic Concrete 62.5% 2.1% 19.8 1.1 0.029"

South Pad: Jennite over Cement 36.9 3.0 12.8 1.0 0.028"

*Measured by standard locked wheel skid trailer-ASTM Procedure E174

2-3

Page 54: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Spray Task Force of MVMA, agreed to let this surface "float" at a depth

not greater than 0.20 inch to represent a somewhat road polished highway

surface with puddles. Thus water depths varied over this surface from

near-hydroplane depth (0.20 inch) to nearly dry. This may be somewhat

repr~esentative of a "real world" uncontrolled condition.

Four laser transmissome.ters were located inthe south section and

four more lasers were located at the exact locations used in the 1984

tests on the north section. In all the data to be reported here, Lasers

1 and 2 were on the west side of the south section, Lasers 3 and 4 were

on the east side of the south section, Lasers· 5 and 6 were on the west

side of the north section, ·and Lasers 7 and 8 were on the east side of

the north section. In the 1984 Phase I tests, laser positions 5 and 6

were designated 3 and 4, and 7 and 8 were 7 and 8. The two laser

locations were situated 490 feet apart.

The test trailer from which all runs were controlled was located

in approximately the same spot as in 1984, about 100 feet from the test

section on the east side. A~small metal building was situated midway

along the test section, and just off the vehicle path. This building,

called the Video House, contained the remote video camera and equipment

for making vehicle configuration changes.

No reference checkerboards were used in these tests; since

photography was not considered to be the major method of documentation

that it was in 1984.

A reference mark for the chase-car occupants to begin their

procedures was located just south of the jennite-coated surface, at the

spot designated "Passing Cone" in Figure 2.1-1. A 1975 Buick, the target

vehicle used for chase car observers to judge visibility, was located 72

2-4

Page 55: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

feet from the vehicle path to the west, and .L975 feet from the Passing

Cone. This car is pictured in Figure 2.1-2. A general view of the test

section, taken from an elevated position to the northeast, is provided

in Figure 2.1-3.

2.2 Instrumentation

2.2.1 Video Coverage

The primary pictorial coverage on this project was videotape (with

audio). This coverage was in color. Two camera and recorder setups were

used. One camera was situated uprange from the north laser set, 265 feet

distant and on the east side of the vehicle path. This location

approximated that used for downrange still photography on the right side

of the vehicle in the 1984 tests. The passage of the vehicle was

recorded by the test conductor on each r:-un.

The other camera was located in the chase car, situated such that

it could record the view out the windshield of this vehicle as it

tracked the test vehicle at a distance of 100 feet. See Figure 2.2-1.

Slate numbers were affixed to the back of the test vehicle (Figure

2.2-2) to annotate this coverage, which is in monochrome and silent.

Chase car occupants operated the recorder for this coverage.

2.2.2 Laser Transmissometers

Quantitative spray density data were measured by means of eight

low power lasers (5 mw) aimed, parallel to tte vehicle path, at photo

detectors or light meters. To account for crosswind, t~o lasers were

located symmetrically on each side of each test track at two locations

2 ... 5

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Page 57: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Figure 2.1-2 Target Vehicle

~~~::~. :"~: " .... . --~~:· .. -'"''.":"~ . ··~:·~-:-:-..;:=' .. . . ....

"' ..... J~ ..... ~

> - __ .... -- .....___t ..... -~ :

Figure 2.1-3 General View of Test Section

2-7

Page 58: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of
Page 59: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Figure 2.2-1 Chase Car Interior

Figure 2.2-2 Rear End of Tank Trailer Showing Slate Number Board

2-9

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Page 61: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

as described above. The 1 asers were 1 ocated 50 ft from the detectors as

shown in Figure 2.2-1. The lateral and vertical plac~ment is shown in

Figure 2.2-3 with the lower inside location duplicating the position in

previous work. The positions represent a passenger car eye height {3.75

ft) and the height used by the NHTSA {3 ft) in previous tests.

Tr~ lasers and detectors were mounted in custom made enclosures to

provide water proofing and ruggedness {Figure 2.2-4 and 2.2-5). The very

rugged mounts did not permit any motion of the laser beam due to air

blast or pavement vibration which could produce ambiguous data. Tests

were run to determine this effect by passing trucks by without water; no

adverse effects were noted. An innovative lens system was developed at

the detector end to focus the 0.75-inch spot back to a pinpoint on the

10 111t1 photocell. This technique eliminated the signal noise of some

previous tests due to nonuni fo.rmi ty across the beam and beam motion due

to air density changes.

2.2.3 Sase Station Data Processing and Reduction

The signals from the detector were displayed on meters at the

detectors for alignment and then sent to the telemetry system in the

control trailer. The eight signals were transmitted via radio to a

permanent base station as shown in Figure 2.2-6. At the base station

(Figure 2.2-7) the data were first filtered through a 5 Hz, 4th order

Butterworth lowpass filter. This filter was chosen because it

approximates the characteristics of the eye to react to rapidly changing

densities. After filtering, the data were recorded on magnetic tape,

strip chart, and digital computer. The strip chart provided

instantaneous analysis of data quality before the next run was made. A

2-11

Page 62: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

N I t-' N

t

LASERS LASERS

~( 1 ~ CROSS SLOPE)

I -t 1 2 ft. •I c 12 ft. ...

LANE EDGE

Figure 2.2-3 Sketch of Test Setup looking Downrange

Page 63: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

-y ---

Figure 2.2-4 Lasers and Sensors Looking Downrange

Figure 2.2-5 Inside View of Sensor in Cost Effective Enclosure

2-13

Page 64: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of
Page 65: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

N g

t-1 Ul

120 VAC

•. Ill( 50 FT .... I

5MW ••-~-~ LASER

TEST TRACK

I

(ONE OF EIGHT)

I ... PHOTO -

2 -

DETECTOR ~ .

3 -

'[ - 4 -

METER 5 6 . 7 8 --

POWER SUPPLY -

Figure 2. 2-6 Test Secti.on Te 1 emetry Setup

~

TELEM.ETRY TRANSMITTER •·

---_.

-ANTENNA

1/2 MILE YTO BASE STATION

Page 66: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

N I ...... m

'I ~ ~-. ~ -~ -~ -· -

I I .. 5 H·z -- FILTER -2 ~

TELEMETRY - SUBCARRI,ER 3 --RECEIVER DISCRIMINATORS 4 '~

5 14 TRACK 6 MAGNETIC 7 TAPE

8 ,

12 CHANN·EL STRIP CHART

BASE STATJ.QN

Figure 2.2-7 Base Station Signal Processing and Recording Setup

,, 8 CHA,NNEL ANALOG TO

' DIG,ITAL

MICRO-COMPUTER I

I

I

PRINTER

Page 67: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

typical strip chart trace of one transmi s.someter channf:al is shown in

Figure 2.2-8 with the truck starting to pass at 1 second producing a

minimum value of 7 percent. The digital computer provided a summary

printout of the minimum light transmission from each laser based on zero

and 100 percent calibrations just prior to each run. The computer

printout of percent transmission for-each laser, shown at its relative

location on the test section, was available within seconds after each

test run {Figure 2.2-9).

The laser system received an end-to-end calibration by inserting

precision· neutral density fi 1 ters of 12 percent, 25 percent, and 50

percent in each laser beam and observing the digital output values,

which were nominally within 2 percent of the true filter values.

2.2.4 Chase Car Instrumentation

As part of the project, two prototypes of mobile transmissorneters

were developed. Such a device would allow the quantitative monitoring of

spray density by a vehicle following or passing the test truck.

the first device was a light beam transmissometer using a white

light source and photodetector over a sensing path of four inches. This

device, shown in Figure 2.2-10 was attached to the hood of a standard

size 1979 Pontiac station wagon at the location of the hood

ornament. The photocell output was amplified and displayed on a strip

chart recorder. An unobstructed beam of light produced a full scale

deflection of 50 nm, and fully occluded would produce a zero chart

reading. Upon preliminary testing of the device it was determined that

with the normal amounts of water from truck spray, the trace would

deviate from full scale by only a few percent. This small amount of

2-17

Page 68: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

• ....

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2-18

Page 69: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

N I ..._.

4.0

HUN NUtiBER: 207

WIND SPEED: 13 MPH

(5) 30.2 i.

( 1 ) 1 0. 4 /~

... ~

TEST RESULTS <PHASE II>

[tATE: 6/4/85

DIRECTION: 160 DEG

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figure 2.2-9 Typical Computer Printout of Run Results

Page 70: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of
Page 71: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

. . · • il -

~..-;,:;.; ··et-iNz."'i'ki'k: .. ~:JI1i' _. I

l: c

Figure 2. 2-1 0 Drop 1 et De teeter Prototype

Figure 2.2-11 Laser Transmissometer Sensor Mounted on Hood

2-21

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Page 73: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

deviation was found to be due to the short measurement path and was

determined not to be sufficient to resolve the small differences in

truck treatments. In an attempt to improve the resolution of the device,

an electronic track-hold circuit was developed which would track the

full scale reading and on command hold that reading as a datum. The

difference voltage between the datum and spray attenuation was highly

amplified and displayed on the chart. Even though there was about a

tenfold improvement in resolution, it was felt tnat small differences

would still be lost due to the signal to noise ratio.

In the second prototype the measurement path length was increased

and the real world situation of looking through the windshield was

accomplished by mounting a laser inside the vehicle aimed at a sensor on

the front of the hood (Figure 2.2-11). In order for the beam path to be

as close as possible to the driver•s site path, the laser was located on

the •s• pillar near the roof. The beam was aimed through the part of the

windshield covered by the windshield wipers. The laser beam intensity

was measured by a one em silicon photoelectric ce)l located in the end

of a three-inch-long plastic tube, approximately five feet in front on

the windshield. The inside of the tube was pa~nted flat black to reduce

any ambient light effects. As in the first prototype, the cell output

was amplified and displayed on a strip chart recorder. A typical trace

shown in Figure 2.2-12 shows the zero and 100 p:rcent transmission

calibrations along with an actual test run. The effect of the wipers

cutt~ng the beam can be easily seen, as can various levels of

attenuation between wipes due to spray in the beam path and buildup on

the windshield; this is just as the driver sees.

2-23

Page 74: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

0

100 per cen

CAliBRATION

N I

N +::-

0 per cen

OBSERVER 2 TRACE

lASER DATA BEGINS PASSING CON£ EVENT MAR/ L

~s (10 Sec.)

Figure 2.2~12 laser and Observer Event Mark Recording (Typicdl)

Page 75: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

At this stage of development, the mobile transmissometer data is

manually read from the charts and tabulated. Should the statistical

evaluation determine that this is a viable method, an automated data

collection system could be developed.

2.2.5 Other Test Section Instrumentation

Other test section instrumentation included a calibrated

anemometer which provided remote readout of wind speed (in mph) and wind

direction (in degrees), readable to the nearest 10 degrees. A standard

weather housing contained a thermometer, hygrometer, and barometer which

were read and recorded each day. See Figure 2.2-13 for the location of

this instrumentation. Vehicle speeds were measured by a radar gun

mounted in the security car situated about 500 feet beyond the end of

the test section on the north. These speeds were reported to the test

conductor after each run. Speeds were maintained at 55, plus or minus

1 mph for all runs.

2-25

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Page 77: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Figure 2.2-13 Test Section Anemometer and Weather Station

2-27

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Page 79: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

3.0 TEST PLAN

3.1 Test Conditions Matrix and Rtin Record

As was the case in the preceding study, MVMA prescribed a set of

test matrices; they are sumnarized in Table 3.1-1. These treatments

differ from those originally called for in the MVMA request for

proposal, but reflect the results of several Splash and Spray Task Force

and TTl meetings. The NHTSA 1-year and 4-year treatments as proposed in

rulemaking (i.e., 1 year after adoption, Treatment 3A, and 4 years after

adoption, Treatment 2) were specifically incorporated. Figure 3.1-1

depicts these treatments.

Four different tractors were specified, 6x4* Short Nose

Conventional (SNC), Long Nose Conventional (LNC), Cab-over-Engine (COE),

and a 4x2 COE for a special test of double van trailers. The main study

•• A .. involved 16 replications of each combination of treatments and

tractors of the 6x4 type, all to be accomplished with the same van

trailer.

A SJ,;eCial study usn of water depth effects on spray production was

also set up. In this study, the best performing treatment (anticipated

and found to be 5, all equipment installed) was used on the COE

tractor-va •• trai 1 er combination.

*6 wheels, 4 driving

3-1

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TABLE 3.1-1 TEST MATRICES STUDY A - H~in Study

-Treatment Phase 1 Aeroaid Steering Case No. Axle

1 Baseline No

2 6 No Flaps* Skirts**

3 None No Flaps*

3A None No Flaps*

4 9 Yes Flaps~

5 10 Yes Flaps* Skirts**

TRACTOR TYPE

SHC LNC

1 16 runs 16 2 m II 3 II !I

TREATMEHT 3A 16 16 4 16 16 5 16 16

• Monsanto •spray Guard• Flaps {751 Level) **Schlegel 20/20 "tmprovect• Skirts ***OEM Device

SIUDY B - Water De,th

Treatmen

1

5

Shallow

t .01 to .02

16 runs

lD

WATER DEPTH

Standard {Study A)

.04 to .06

16

16

STUDY C - Special Vehicle Evaluations SUBSTUDY

Treatment C-1 C2 Tank + LHC Flatbed + SNC

Unloaded Loaded '

1 16 16 16

2 or 5 16 16 16

Specf a 1 Studies

lA: Baseline 1 + Aeroaid using LNC +Van SA: Treatment 5 + Side Fairings using SNC + VAN

3-2

Drive Rear Axle Axle

Plain Rubber Flaps

Flaps* Flaps* Skirts** Skirts**

Flaps* Flaps* Skirts** Skirts**

Flaps* Flaps* Skirts**

Flaps* Flaps* Skirts** Skirts**

Flaps* Flaps* Skirts** Skirts**

CO£

16 All Runs -Ii

Van Trailer !I 16 16 16.

VEHICLE: COE

Deep

.08 to .12

16

16

C3 COE 4x2 + Double Van

16

16

Page 81: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

SPLASH AND SPRAY PHASE :0:

1 BASELINE

2 NHTSA (4 yr)

3

3A NHTSA (1 yr)

4

5

STAGE A TREATMENTS

® <® I PLAIN R~BBER FLAPS

Figure 3.1-1 Test Vehicle Treatments

3-3

Page 82: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

This study involved 3 water depths: 0.01 to 0.02 inch (shallow),

data from study A with the same vehicle and the same treatments at the

"standard" water depth of 0.04 to 0.06 inch, and a "deep" water depth of

0.08 to 0.12 inch. Thus any differences in treatment effects with amount

of water available can be studied, at least to the extent of determining

if the relationship is linear or has higher-order components.

Study C involves three substudies; Cl is an evaluation of a tank

trailer hitched to the LNC tractor with a full treatment but no aeroaid

(NHTSA 4 year) vs. baseline (no) treatment. C2 is a similar comparison

of a flatbed trailer (loaded and unloaded), pulled by an SNC tractor,

and C3 compares a full treatment (5) with baseline (1) on a 4x2 COE

tractor pulling double vans.

Two special mini-studies were also done, involving only 5 runs

each; the first used the (lA) baseline treatment but with an aeroaid to

get direct observations of the effects of the aeroaid on the COE

tractor. Since side fairings were also provided as stock equipment on

the SNC, these were added to the full treatment 5 to form SA to assess

if these devices added anything to spray attenuation performance.

Table 3.1-2 provides the run record for all data obtained on the 3

studies. Since treatments, except for baseline, consist of variations in

skirt placement, skirt locations are designated. "Aeroaid" consists of

whatever the. stock unit supplied with the tractor. Any special

conditions are noted, and then dates and run numbers are identified. The

reader can directly cross-reference this run record with the data

collected on each run by run number in the compilation of all runs in

Appendix A.

3-4

Page 83: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

ST\DY TMCTDit TRAJL£R ~:·TREATMENT AERO SPECIAl. COHOITIOitS DATES RUN NO's REMRkS

SICIRT Ri. Uiir IJrl·v• ~~ ... ,.

A COl VAl ' 1 No 5·23·85 t-5 BAS£ 5-27 61-66 5-28 97-101

2 X X l No 5-23 6·10 NHTSA-•yr. 5·27 55·60 s-2a 77-81

3 I l ... 5•23 15·20 5-27 37·42 5-28 92·96

3A l ,.. 5-23 5·27

llo15 NHTSA•lyr. 31·36

5-28 87·91

4 X X , .. 5-23 21·25 5-27 43·48 5-28 67·71

5 l l X , .. 5-23 26·30 5·27 49·54 5-21 7%-76

A S1IC VAll 1 ,.. 6·03 176-180 BAS£ 6-04 236·241 6-05 257-261

z l X X ,.. 6·03 181-185 HHTSA-4yr. 6-o.t 230-235 1-05 263-267

1-03 191-195 Q

3 X X Ho ~ 6-cM 212·217 8 6-05 273-2'17

• I ,.. 1-03 181-1,., HHTSA-IJr. """ 1-04 201-211 0:: 1-01 2A-17Z

~ 4 l l , .. I-OJ 191-200 .... 211-223 a:

.... os 242·24& Q

5 X X X , .. 1-03 201·205 ~ &-04 224·221 ~05 ~47·251 ><

SA I l I Yli st• i!•lrl1191 '!;ec~&r• ..... -, "'!2-2!1 cr: A LJC VAl Ho 1-11 311-315 BASE .....

1-14 358-36Z ~ .... 7 JH-.401

2 X I I ... ... 11 311-320 llfJSA-4yr. ..... z

1-14 3&3-367

~ 5-17 402-407

3 I X ... 1-11 327·331 L5· 1-14 368-372 1-17 384-389 a: .....

lA l ... 5-11 321·321 NNfSA-lyP • 1-14 373-377 lol7 371-313 N

I 4 I I , .. 5-11 332-337 .... ..... 343-347 •

5-17 390-395 C"')

5 I I I , .. 1-11 331-ll2 """ ....J 1-14 348-352 CCI t-17 391-401 .:

1A .. 'I'll 1-14 353-357 •s,.ct•J•

• COl VAl 1 .. ....... O.,tla .01-.02 s-a 102-lOt USE S..lO 160-167

....... O.,tlt ..... 12 5-21 131·143 S..lO 152·159

lA . ,. w.w ""*" .ot-.oz 5-21 110.114 •s.-:1a1• -- ,.,... .oe-.12 5-21 131-135

I l l I ,. Water o.,ttt .oa •• oz s-n 115o12Z S..lO 158-175

Water O.,tla oQI.oll 5-21 123·130 SolO 144·151

,c& uc TMI 1 . . . .. 1-10 287·302 lASE 2 l l l ... 1-10 278-286 NHfSA-4yr.

303-310

ez SIC FUr ... lhtloadld S.20 422-429 SASE 438-445

Loaded S.Zl 446-453 470..76

2 X X l ,.. Unloaded 1-20 414-421 HHTSA-•yr. 430-437

Loaded S.Zl 454-461 462-469

COl DOUIU ... 1-24 486-501 BASE YAII.

5 I I l '" Sktru on RHr S.Z4 478-485 Trat ler 1, Dol Jy 502-509 Traf Jer z. Flaps on all Axles

Page 84: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

3.2 Test Vehicles and Equipment

3.2.1 Splash and Spray Control Equipment

Skirts used throughout this project were supplied by the Schlegel

Corporation. These are flexible filament skirts, each fiber 0.05 inch in

diameter, and designated as Schlegel "20/20 11 spray suppressant skirting.

They are essentially the same as those used in the Phase 1 project (1)

with the exception that the fibers are twice the diameter of those used

in the skints supplied in Phase 1. Lengths (top to bottom) were all

· 11-1 nch.

Flaps used in this project are identical to those used in Phase 1,

in fact in some cases the same flaps we.re used again. These devices are

manufactured by the Monsanto Corporation, under the trade name

"Sprayguard." They consist of stiff plastic backing on a surface of

"Astroturf .. fiber matting which receives water kicked up by the tires of

the vehicle.

Conventional flaps used for the Baseline condition were those

smooth plastic flaps supplied with the trailer when it was delivered to

the Bryan Research and Extension Center.

Installation of the spray suppressant materials was carried out in

accordance with the NHTSA instructions contained in the proposed

rulemaking (4); these instructions and pertinent installed dimensions

can be found in Appendix C. The skirt installation was somewhat modified

by following the Schlegel recommendations to have the edge of the

skirting overhang the tire tread surface by at least 1 inch.

3-6

Page 85: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Figure 3.2-1 gives a composite of ins;tallations of the spray

control equipment on a variety of axles of test vehicl~s.

In order to install this equipment without damage to the vehicles,

small C-clamps which can be discerned in these figures, were used

extensively.

3.2.2 Study A Vehicles

·study A vehicles are pictured in Figures 3.2-2, 3.2-3, and 3.2-4.

The tractors were all manufactured by International Harvester Company.

The Cab-over-engine (COE) tractor was supplied by Leaseway

Transportation. It was a Model C09670, 6x4 unit. The Short Nose

Conventional (SNC) tractor was a Model F2375 Unit supplied by Gelco

Truck Leasing Co. The Long Nose Conventional tractor (LNC) was a model

F9370 arranged for by International Harvester, through Southwest

Internati o·na 1 in Da 11 as, Texas. Both of these 1 atter two units were a 1 so

6x4 tractors. The van trailer used throughout all the Study A and Study

B tests was a Hobbs 96 inch by 45 feet standard closed van. Additional

information on these vehicles can be found in Appendix B.

3.2.3 Study B Vehicles

Study B used the COE Tractor and Hobbs Van Trailer described above

in this investigation of the effects of water depth on performance of

spray suppressant devices.

3.2.4 Study C Vehicles

In Study Cl, the LNC tractor described above was hitched to a

tanker trailer supplied by the Heil Corporation. This vehicle is

3-7

Page 86: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of
Page 87: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

_,.; I ..0

1\ !' -·\_-D . "" {

~ '

' -

\ · ..

i .. ____ J -~~ \ '~"lb ..... I

0

1~\ \\U\~ Houston, u

:G' "'..-'

I

. lUI_:

~ a~:'

"''- C./ . . -

I ! ~ " • •

~

..... t;. -~? :~":j::;:_:_ ~ .. ,:~ ...

_, ..... ~~~-.... ....J

Figure 3.2-1 Typical Installations of Spray Control Equipment

Page 88: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of
Page 89: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Figure 3.2-2 Cab-over-engine (COE) Tractor

Figure 3.2-3 Short Nose Conventional (SNC) Tractor with Van Trailer

1-11

Page 90: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of
Page 91: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Figure 3.2-4 Long Nose Conventional (LNC) Tractor with Van Trailer

'I

Fi·gure 3.2-5 LNC Tractor and Tank· Trai·ler

Page 92: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of
Page 93: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

-pictured in Figure 3.2-5. In Study c~2, the SNC tractor p~lled a flatbed

trailer provided by Hobbs Co. Figure 3.2-6 shows this trailer in an

unloaded condition. The loaded condition (Figure 3.2-7) consisted of

chaining two vehicles on the flatbed in such a way as to maximize

turbulence of the airflow around this load at speed. A Chevrolet 3/4 ton

pickup was installed rear end foremost, with the tailgate down, at the

forward end of the trailer. A crash test Honda sedan was loaded on the

.·ear of the trailer, and turned 90 degrees to the direction of vehicle

travel.

Study C-3 used a vehicle combination very similar to that used in

Phase 1 testing, a Ford COE 4x2 tractor hitched to two "double pup"

short van trailers connected with a dolly. This vehicle was provided by

Central Freight Lines of Waco, Texas. It is pictured in Figure 3.2-8.

Note that both this tractor and the SNC were supplied with short front

bumpers. ln order to make their aerodynamic configuration comparable to

the other tractor which had full front bumpers, the SNC and the Ford

were equipped with a custom-made wooden plank that was full-width.

Details on these test vehicles in Study C may be found in

Appendix B.

3.2.5 Special Studies

A minimum 5 runs with the Study A LNC tractor and van trailer were

made with the vehicle equipped with its aeroaid, but otherwise in

Baseline {Treatment 1) condition. Five more runs were made with the

Study A SNC in full Treatment 5 configurat~on, but with side fairings

a 1 so in p 1 ace •

3-15

Page 94: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of
Page 95: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Figure 3.2-6 SNC Tractor with Unloaded Flatbed Trailer

Fi'gure 3.2-7 Loaded Flatbed

3-17

Page 96: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of
Page 97: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Figure 3.2-8 COE Tractor with Double Van Trailers

3-19

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Page 99: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

3.3 Test Run Procedures

3.3.1 Grbund Rules

The ground rules governing Phase II testing were substantially the

same as those in effect during the initial splash and spray testing

project. Some modifications were made based on the experience gained

during previous tests and to accommodate differences in test conditions.

1. Wind velocity did not exceed 20 mph (avg. velocity). Gusts up to

22 mph were acceptable if occurrence was less than 50 percent of

the time. Wind direction was constrained to that southern half of

the compass between 90 and 270 degrees. Winds consistently into

the north half were grounds for a hold or scrub.

2. Precipitation during testing sufficient to be detected by laser

instrumentation was an automatic hold. Testing conmenced at any

time that precipitation stopped, if water depth criteria could be

attained.

3. For Studies A and C, water depth as measured by a NASA water

depth gauge did not average less than 0.04 inches nor more than

0.06 inches. The nominal deep and shallow water depths for

Study B were respectively double and half that of the Study A and C

depths. No attempt was made to control water depth on the South

test surface.

4. The University Weather Service prediction of precipitation and

wind velocity and direction available at or about 4:30 p.m. on

the day preceding a test day governed the Test Condutor•s

deici~ion whether to run or scrub.

5. Each set of passes by the Test Vehicle and Chase Car constituted

3-21

Page 100: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

a run which was assigned a unique TTI run number. A test aborted

or incomplete for any reason still carried that TTI run number.

A corrective or additional test with the same MVMA test

configuration number was assigned a new TTI run number by the

Test Conductor.

6. A mi-nimum of five minutes elapsed between each test run to

permit water depth on the test surface to stabilize.

7. Tests were conducted during the time 30 minutes after sunrise to

30 minutes before sunset to insure that light was adequate for

photography and chase car observers.

a. Safety Rules in effect for all vehicle testing in Bryan

Research and Extension Center (BREC) applied to this test project.

9. The Test Conductor had sole authority for all test runs and for

decisi-ons to abort, hold, or scrub any test run. All Test Team,

Industry, and Government observers were subj(.:t to the Test

Conductor's authority during test preparations and runs. The

Chase Car Driver had authority to abort the chase car pass for

safety reasons.

3.3.2 Test Section Procedures

1. The truck driver positioned himself approximately 1 mile south of the

test section, and waited for a "go" from the test conductor. The test

conductor verified that test section support persennel were ready, and

no intruding traffic was evident. During this waiting period, chase car

personnel changed the slate number board on the back of the test vehicle

trailer and calibrated the chase car laser transmissometer.

3-22

Page 101: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

2. Laser transmissometers were calibrated just prior to each run.

Jhrough radio coordination with the base station, the laser beams were

::caused to be occluded by remote control from the test trai 1 er and the

'instrumentation was adjusted for "zero" 1 ight transmission by the base

station technician. Then the laser beams were allowed to strike their

respective photoreceptors while the base station technician adjusted the

instrumentation to reflect a 11100 percent" light transmission condition.

3. The truc.k driver was then instructed to begin the run, which called

for him to quickly accelerate the vehicle to a steady 55 mph velocity,

and pass from south to north through the test section. Reference lines

helped him maintain a position through the test section such that the

middle of vehicle was exactly 8 feet from the nearest laser on each

side. The chase car followed at a distance of 100 feet, directly behind

the test vehicle.

4. As ~he test vehicle neared the test section, the test conductor

called for the master data recorder (an FM data acquisition tape

recorder) to be turned on. Then he annotated the master recorder with an

announcement of the run number and other identification information, and

turned on the video recorder. As the vehicle reached the test section,

the test conductor called for the strip chart recorder at the base

station to be initiated by saying "visi(corder) on."

5. By watching a laser photocell voltage readout in the test trailer,

the test conductor could determine exactly when the vehicle was in the

main test cell. At that moment, he read the anemometer displays in front

of him, and remembered the readings for later recording.

6. As the laser photocell output returned to normal (light no longer

occluded by spray), the test conductor called for the run to be

3-23

Page 102: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

complete, which was the signal for the base station tecnnician to begin

the computer routine to output test results. The test conductor then

shut off the video recorder, announced wind data, and wrote the reported

vehicle speed in the test log along with other pertinent data.

7. The test conductor the- noted what the test configuration was to be

for the next run, gave appropriate instructions for the truck ol·i ver to

return to the starting point or to proceed to the configuration change

area (near the video house) for a change in the splash and spray

equipment. Water depth was checked every 5 to 10 runs with a NASA water

depth gauge. Five minutes or more separated each test run to assure that

water depth on the surface returned to normal.

3 .3 .3 Chase Car Procedures.

The chase car crew consisted of the chase driver and two

in-vehicle observers.

Upon receiving the "GO" signal from the test conductor, the chase

driver accelerated directly behind the test vehicle such that the chase

car matched the test vehicle speed (55 mph) and maintained ~ 100 foot

gap. The driver was assisted in maintaining the constant distance

between vehicles by keeping the fiducial mark on the rear of the test

trailer centered between the reference marks on the chase car

windshield. In addition to operating the chase car, the chase driver

provided a verbal "PASSING'' signal to the test observers when the chase

car drew even with the "PASSING CONE, .. located up-range from the first

set of spray sensors.

Throughout the beginning of each test run, the in-vehicle

observers fixated on the fiducial mark on the back of the truck trailer

3-24

Page 103: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

until such time as they received the signal that they were "PASSING" the

test vehicle (the chase car did not in fact pass the test vehicle). Upon

hea·ring the passing signal, the observers immediately looked downrange.

As soon as an observer saw the "ON-COMING 11 (target) vehicle positioned

downrange, he or she depressed a hand-held event switch. The observers

kept the event switch depressed as long as the target vehicle was in

sight through the spray cloud. When the target vehicle was not visible

the observer released the switch. He or she remained alert to depress

the switch whenever the target again became visible. These ev~nt marks

were recorded on the on-board recorder and appeared as light onsets on

the video record from the chase car. See Figure 2.2-12 for a typical

record of a chase car test run.

In addition to the duties above, the in-vehicle observers were

responsible for slating the correct test run number on the rear of the

test vehicle prior to each run and operating the on-board

instrumentation and video immediately prior to and after each run •

..... _ .......... ....-.;,.-..-,. ... ··l'l~~;-.·'":'·•·'"'" ... ·.~-

3-25

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Page 105: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

4.0 STATISTICAL METHODS AND RESULTS

This section will contain a detailed explanation of the statistical

methods used {Section 4.1), the results (Section 4.2), and the summary and

conclusion, Section 4.2.4·fbr each phase of the splash and spray study (Studies

A, B, and C). Saction 4.2.4· will also outline a recorrmended standard procedure

for analyzing splash and spray studies. The reader who is primarily

interested in the results and proposed method of analysis may wish to proceed

directly toSectioni4.2.4"0etailed analysis (e.g. computer runs and plots) are

contained in the Appendix of Volume 2.

4.1 Statistical Methods

This section will contain a summary of the statistical methods for

studies A, B, and C. A number of questions had to be addressed before the

analysis of the data could be performed. Two of the major concerns are how to

acr:ount (adjust) for the effect of wind and what to use as the best measure­

ment of spray (dependent variable). These considerations are not independent

of one a not her and are app 1 i cab 1 e to a 11 three phases of the study. They w i 1 1

be addressed in section 4.1.1, Study A, although they apply to the phases B

and C as we 11 •

4.1.1 Study A

The primary objective of Study A was to evaluate the five configurations

described in section 3. Before such an evaluation could take place, the two

primary questions concerning how to account for wind effects and what was the

best measure of spray combining information from all possible sensors had to

be addressed. These topics will'be discussed in detail in this section.

Several statistical methods in the form of models were applicable in

assessing treatment effectiveness. Hence, another consideration in this

4-1

Page 106: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

analysis was the selectio-n of the best or most informative statistical methods

to be used. Many mode 1 s were ana 1 yzed and wi 11 be brief 1 y described in the

section.

In the proces.s of answering the above questions, ,a procedure or rule was

developed which yielded consistent and logical re~ults for all types of models

considered. This rule involved a definition of tt'e dependent variable (amount

of spray) using 1 inear combinations of only those sensors which were unaffect­

ed by the prevai 1 ing winds at the time of the run. This rule is explained

more explicitly in the following section.

ADJUSTMENT FOR WIND EFFECT

The confounding of wind and treatments is the largest potential problem

in the analysis of splash and spray data. Numerous attempts have been made to

adjust for wind effects using statistical covariate models. However, the wind

component is quite complex and no mathematical function combining wind magni­

tude and direction adequate 1 y ref 1 ects the camp 1 ex re 1 at i onsh i p between wi nd

and spray. It was thus cone 1 uded that the best approach was one which com­

pared treatments under similar or homogeneous wind conditions. This requires

a substantial amount of data collected under conditions which control for wind

as much as possible (e.g. no runs during headwind conditions, etc.). Whereas

this study was conducted in such a manner it was felt that a standard rule or

procedure should be developed which will adjust for wind affects in a less

contra 11 ed environment.

Figure 4.1-1 represents a schematic identifying eight separate wind areas

which produced different splash and spray results for a given treatment condi­

tion (excluding headwind conditions). The values along the axes wil 1 be

explained subsequently. Note that no headwind conditions (areas to the right

or north of the truck which is portrayed by the two rectangles in the center)

4-2

Page 107: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

c.n <( w c:: < Q z -~

-· + + a. :E 0 (,J In 0 an

I ->

z f

0

0

.•

I I +C"'f I I I I I I I I I I I I I I +G I I I I I I I I I I I I I I +'II' I I I I I I I I I I I

' I I • • • • • • • • • • • + 0 I I I I I I I I I I I I I I +·'II' I I I I

' I I I I I I I I I I +CO I I I I I I I I I I I I I I IC"'f + I I I I I I I I I I I I I I I(&) +-1 I I I I I I I I I I I I I 10 +N I I -------+ -------+ ------•+ + -- I

0

4-3 ID I

tn -

Page 108: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

are 1 abe 1 ed s i nee a 11 data co 11 ected under headwind conditions were de 1 eted

from the analysis and, in general, should always be omitted from analyses.

Very few runs were made under headwind conditions in this study. Areas 1-5

represent winds of moderate magnitude (less than 2 mph' and ar~as 6·8

represent stron~ wind conditions. Areas 3 and 7 represent tail winds.

Initially, these wind areas were considered as separate data units and

only data within these units were compared. In the analyses of variance, wind

was regarded as a factor with 8 levels. For example, full treatment runs made

when the wind was stron'g and predominant 1 y from the southeast (area 6} was

paired with data for the no-treatment condition when the wind was a 1 so pre­

dominant 1 y from the southeast. Obvious 1 y, there was not a 1 ways sufficient

data in a given wind area for such a comparison. In these cases, wind was

grouped by magnitude (that is, two 1 eve 1 s, strong .. areas 6-8 and moderate -

areas 1-5) or direction (that is, thre·e levels west- are~s 1, 2, 6, south­

areas 7, 3 or east - areas 4, 5, 8). These ana 1 yses led to the fi na 1

reconmendation of a method or rule for defining the dependent variable (amount

of spray) as a linear combination of sensors which were minimally affected by

the prevailing wind at the time of the run.

To begin addressing the problem of adjusting for the effect of wind, the

wind speed (WINOSPD), and wind direction (WINDOlR) were transfonned to polar

coordinates by the following mathematical transformation:

X_COMP =- WINDSPO x COS(WINDOIR)

Y_COMP = WINOSPO x SIN(WINOOIR)

The plotting of Y_COMP by X_COMP allows a graphical depictior of the direction

and magnitude of the wind for various test run combinations. These values

comprise the X and Y axis 1 abel s of Figure 4.2-l. F i gure"S 4.1- 2, 4.1-3, and

4.1-4 reflect plots for the data co 11 ecti on in Study A for each truck type

4-4

Page 109: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

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I ! I

I I I J I I • I I

I I ! • I I I I I I • . I

I I I I I • . I I I I I ! • • I I I I I I • ' J .

Figure 4.1-2 ~MAS& lt·T-UCIC S~LA.W STUOY

~OlAa ~l~T INOICATI•C Wl-0 ·-CIO ••o Ol•&CTI08 , •• OATA STU~' &

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Figure 4.1-3 ~ ..... 11 TRUCK Slt\.ASK STUOV

ltOf.Aa ~1.01' UIOICATIIIG WJIIO S~ICD A.IIO otlUE&:TIQII I'OR ~ATA SefUOY 4

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4-5

Page 110: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

,_co ... .. ,.

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........ ,. ... ~ laOtC.AfUC wueo SII,IIO a•o OU.ICTto• -·· o•ra STIIOY a

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• • • .. • • • • • • • • • • • • . •......••.... • .. . .. =· · · :.::::::~:o····:·o···::·. . . . . . . . . . . .. . ................ . .. • • • ..•......•...

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4-6

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separately. The dotted lines represent the wind areas defined in Figure ~1-

1.

These plots provide a visual diagnostic for assessing the wind conditions

with respect to relevant vari ab 1 es (e.g. treatment and truck type). For

example, from Figure 4.1-2 we note that the wind conditions for all of the COE

runs were predominantly from the southeast and the wind speed was moderate to

ca 1m. For the SNC runs (Figure 4.1-3) the wind was primari 1 y from the south­

east and at times quite strong tail winds occurred. The wind conditions for

the LNC runs were somewhat different from either of the other two trucks

(Figure 4.1-4) as the wind direction was uniformly sc·attered from southeast to

southwest and the wind magnitude was re 1 ati ve 1 y 1 ess. As wi 11 be seen in the

result section, there was an inconsistency in the conclusions regarding which

treatment was most effective based on the SNC versus the COE or LNC. These

polar plots indicate that wind conditions were the probable cause for this

inconsistency. -

This technique of partitioning the data by wind condition and examining

the polar plots is especially applicable to situations where wind conditions

cannot be controlled such as field studies. It is reconmended that such plots

routinely be examined in any splash and spray study to determine the extent to

which wind condition may be a factor.

Po 1 ar p 1 ots were produced for each truck and treatment separate 1 y and are

presented in their entirety in the Vol. 2 Statistical Supplement. Additional

plots reflecting the analysis results will be presented in a later section.

In effect, these polar plots provide a visual means of examining wind condi­

tions in conjunction with the amount of spray produced and a graphical means

of displaying results. It must be stressed that the location of each point on

these p 1 ots represents the wind speed and direction, not the amount of spray

4-7

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produced. The amount of spray can be represented by a coded symbol as wil 1 be

seen in p 1 ots to be presented in Vo 1 ume 2.

SELECTION OF DEPENDENT VARIABLE

Numerous candidates exist for representing the amount of spray produced

for a given run (dependent vari ab 1 e). Pr.evious studies have focused on some

function (geometric or arithmetic mean) of all sensors. This choice of

dependent variable has not been totally satisfying in that measurements during

opposing wind conditions have canceled each other and tended to confound the

effect of the treatments with wind. In this study, several candidate

dependent variables were analyzed. The final selection of the best dependent

v ari ab 1 e was based on a ru 1 e which designated the sensors to be used in the

formulation of the dependent variable based on the prevailing wind condition

at the time of the run.

The camp 1 ete 1 i st of candidate dependent vari ab 1 es considered in this

study follows and the variables are labeled as Rules 1 - 4, respectively.

Rule 1) Sensor 5 - Sensor 8 i nd i vi dua 1 readings. These measurements were found to be highly variable and highly sensitive to wind conditions. Downwind spray readings were quite low and upwind spray readings were high.

Rule 2) Geometric and arithmetic mean of (sensor 5 and sensor 6) or (sensor 7 and sensor 8}. These functions tended to reduce the v ari ab i 1 i ty in the measurements compared to the first candidate; however, the problem of conflicting results from different wind conditions was sti 11 apparent.

Rule 3) Geometric or arithmetic means of all sensors (5, 6, 7, 8). This choice of dependent variable further reduced the variability of the spray measurements; however, the treatment effect was confounded by averaging over all wind conditions. That is, sensor 5 recorded 1 ow when sensor 7 recorded high because the wind was reducing the spray on sensor 7. Averaging these numbers did not truly represent the treatment affect apart from wind. This was being best represented by sensor 5.

4-8

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Rule 4) Selection rules. The effect of wind on the sensor readings is obviously quite an important part of the evaluation of treatment effectiveness. A simple linear wind adjustment was unsuccessfully attempted and led to the following suggestion: select as the dependent variable only measurements from those sensors providing the best infonnation on the amount of spray produced by the treat­ment; i.e .• sensors least affected by the wind condition at the time of the run. The fo 11 owing choices were attempted:

a. If the wind condition is in areas 1, 2, or 6, use the geometric mean of sensors 5 and 6.

If the wind condition is in areas 4, 5, or 8, use the geometric mean of sensors 7 and 8.

If the wind is a tailwind (areas 3 or 7), use the geometric mean of all four sensors.

Figure 4.1-5 depicts this selection rule.

b. Same as rule 4a out use arithmetic mean.

Since the extremely high spray readings generally indicate that the wind

was blowing the spray away from the sensors, another suggestion was to

consider only the lower readings. Thus, Rule 4a was m.odified to select the

minimum value rather than the geometric mean of pertinent sensors. This

choice constituted 4c. A final consideration, 4d, ·was to select the minimum

value among all four sensors regardless of the wind condition. These 1 atter

two suggestions have the disadvantage that they only uti 1 ize one observation

in a given run and thus wi 11 not be as "good" (in a statistical sense). as the

candidates using more observations (4a or 4b).

All of these choices (4a through 4d) further reduced the total vari­

ability among the measurements as compared to choices 1 through 3. However,

the variability was still not homogeneous (statistically equal) among treat­

ments for a given truck type. This indicates a violation of an inherent

assumption necessary in the analysis of varian~e- namely that the variance of

the popu 1 at ions being compared (treatments) must be equa 1. When this vi o 1 a­

t ion occurs, a transformation can sometimes be found which will satisfy this

requirement. In this case, the log transformation did indeed homogenize the

4-9

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~ I ._.

0

Figure 4.1-5 PLOT INDICATJNO WIND $PEED AND DIRECTION

RULE 4

Y_COIIP I t5 • WIND AREAS .

tO ... DEPEHDEtiT VARIABLE a

A •

~SEHSOR 5 x.6·---

5 ...

DEPENDENT VARIABLE • ·

0 ~N: ......... . . . 4f- ;~ -~-~-· • • • • • • • • • • . \' ~E~~o~ _s .x. 6. x. 7: .x. o

····TEST· VfHIClE

-5 ...

-to i

DEPEtiDENT VARIABLE .. ~

~SENSOR 7 X 8

-·5 . J

~··---·-·------·-+-·-·--·~~-----+-···-~-----~--·---·--·-----~-·--···--·-·----+--·--·--------·--·----------~-·------------~-·---20 -16 -t2 -a ..... 0 4 8 t2

X_COt.IP

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variance. Furthennore, this transfonnation is very intuitively appealing for

the geometric mean since the log of the geometric mean for a set of sensors is

equal to the arithmetic mean of the log of each sensor. Thus, when applying

the 1 og transformation we are mere 1 y consi daring averaging 1 ogs of i ndi vi dua 1

sensors.

The dependent variables described above were re-an~, lyzed using the log

transformation and the selection rules listed in 1 through 4 above. This

report will focus on the results using the log transformation of Rule 4a which

appeared to be best in both a statistical sense and practical sense for

eva 1 uati ng differences among th!! treatments.

STATISTICAL (MODEt.S)

Several types of statistical analyses (or models) wet·e applicable to this

study depending upon the amount of data avai 1 able under various wind condi­

tions.

The types of mode 1 s used are described brief 1 y as follows:

a) One-way ANOVAs (one factor, treatment, as the main affect) with data restricted to one area. This was a useful model only if sufficient data were available under a given wind condition. Runs made with truck type SNC provided sufficient data under very restricted wind conditions for this simple one factor analysis..

b) Two-way ANOVA with data restricted to a few wind areas. This model was useful when sufficient data were available from a limited number of wind areas. The two main effects were treatment and wind with the interaction term included in the model.

c) Two-way ANOVA with main effects of treatment and wind direction (left, middle, or right) and their interaction. This was the best available model when insufficient data were available for all wind areas, thus wind was collapsed into only 3 levels reflecting direction. This model was necessary for truck types COE and LNC where there was not enough data in similar wind areas to use models (a) or (b) when comparing a 11 treatments.

d) Two-way ANOVA with main effects of treatment and wind magnitude (high and low). This model was used as an alternative to model (c) to allow for the effect of wind magnitude rather than direction.

4-11

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e) One-way ANO VA with treatment main effect over a 1 1 wind cond it; ons. This model was also run in conjunction with (c) and (d). There­su 1 ts of mode 1 s c. d. and e suggested the u 1 ti mate choice of the dependent variable which will be discussed in the following section.

There was generally very good agreement among the different mode 1 s with

regard to the effectiveness of the splash and spray devices due to the

cantrall ing of wind conditions during this study's runs. It should be noted

that the 1 imited amount of data run during headwind conditions behaved quite

differently from the other areas. Thus, this data was deleted from the

ana 1 ys is and shou 1 d be deleted or regarded separate 1 y in a 11 sp 1 ash and spray

studies.

4.1.2 Study B

This section will discuss the statistical methods (models) used in Study

8. The concerns regarding choice of dependent v ari ab 1 e and effect of wind

were app 1 i cab 1 e to Study S as we 1 1, but wi 11 not be redi scussed in this

section. Study 8 data was ana 1 yzed using the partitioned wind approach and

several dependent variables were considered. However, this report will focus

on analyses based on the recorrmended Rule 4a procedur,e for dependent variable

selection as a function of prevailing wind conditions as discussed in 4.1.1.

The statistical models used were somewhat different in Study B because of the

nature of the study's objective. The primary objective of Study B was to

eva 1 uate the effect of water depth using the base 1 i ne and fu 11-treatment

configurations only. Since water depth is a quantitative variable, this

naturally suggested a 1 east squares regression approach to the prob 1 em where

amount of spray wou 1 d be represented as a function of water depth and a 1 i ne

(or curve) fit to the data for each treatment. A comparison of these 1; nes

(or curves) would address the questions of 1) did the amount of spray increase

4-12

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at the same rate with increasing water depth for full-treatment configurations

compared to baseline and 2) was there a significant difference in the average

amount of spray produced by these two configurations at a 11 water depths.

Both a linear and quadratic model were fit to the data in the form of the

equation:

Y = ao + a1 Depth + a2 Oepth2

where Y was the dependent variable using the log transfonnation of "'election

Rule 4a (referred to only as Rule 4 for the remainder of the text). Depth was

the water depth measured at three 1 eve 1 s {.02, .05, and .10 inches) and Oepth2

was the water depth squared. Since there were multiple observations made at

each depth 1 evel for each configuration, a statistical te_st for goodness-of­

fit was available inspite of the fact that a quadratic is being fit to only

three di sti net v a 1 ues of the independent v ari ab 1 e. Separate mode 1 s were fit

to each treatment configuration and the model parameters- were then tested for

equi v a 1 ence. If the 1 i near and quadratic parameters were equi v 11 ent, the

curves cou 1 d be considered para 11 e 1. If this was the case but the intercept

terms, a0, differed, then it could be concluded that the amount of spray

produced by one configuration was consistently, significantly greater than the

other configuration at zero water depths. This 1 ast test is not practically

meaningful. If the curves are found to be parallel, then the model omitting

the depth variable should be run to test whether or not there is a difference

in treatments averaged over a 11 water depths.

4.1.3 Study C

The primary objective of Study C was to compare the effectiveness of

splash and spray supression devices for the baseline and NHTSA(4YR) configura­

tions on van semi-trailers, tankers, and flatbeds. Since only two configura­

tions were compared as opposed to five configurations in Study A, the analysis

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of Study C was simi 1 ar to that of Study A but on a reduced sea 1 e. In

addition, the.flatbeds were run in loaded and unloaded conditions. Thus, the

ANOVA model was a two factor model for with interaction (loaded/unloaded and

treatment being the two main affects recorded at two levels each)o Wind, in

general, was not a troublesome variable in that the amount of data available

for the comparisons occurred under similar wind cJnditions for this phase of

the study.

4.2 Results

This section will focus on the results of the analyses for studies A, B,

and c. A summary of the basic conclusions and a recommended procedure for

standardizing the ana 1 ysi s of sp 1 ash and spray data wi 11 be presented in

section 4.3. The reader who is primarily interested in the conclusions rather

than statist i ca 1 deta i 1 s may e 1 ect to bypass sections 4.2.1 - 4.2.3.

4.2.1 Study A

As described in section 4.1.1, many analyses were examined during the

course of this study. These analyses and approaches were all technically

correct, yet conflicting conclusions occasionally resulted regarding treatment

effectiveness. The source of this conflict could generally be traced to the

effect of wi nd. Thus, the authors were 1 ed to the f o 11 owing premi se: it is

imperative that a standardized procedure be developed for analyzing splash and

spray data and that this procedure produce consistent, unbiased results. Such

a procedure has been developed in this study and is summarized in section

4.2.4.

This procedure (Rule 4) involves a selection of the sensors used to

represent the amount of spray for a given treatment which are 1 east affected

by the prevailing wind conditions. This method of selecting the dependent

variable thus reduces the effect of wind as a factor. The statistical method

4-14

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variable thus reduces the effect of wind as a factor. The statistical method

hence simplifies to a one-way analysis of variance for evaluating treatment.

A 1 though there is a temptation to present an exhaustive account of a 11 of

the procedures ex ami ned, the authors have e 1 ected to on 1 y report the resu 1 ts

for the recommended procedure. The deta i 1 s of the other ana 1 yses are

documented and available on request.

The first recommended step in examining splash and spray data is an

examination of the polar plots for the truck type (as presented in 4.1,

Figures 4.1.2- 4.1.4) and treatment (Figures AP1- AP19 of Volume 2). These

plots provide a visual means of assessing wind conditions and suggest data

screening procedures (e.g. elimination of all headwind data, etc.) Wind

conditions can be examined for consistency among treatments which is impera­

t i ve for justified comparisons. This procedure is es pee i a 11 y recorrmended in

situations where wind conditions cannot be controlled through scheduling {e.g.

in the field}.

Tab 1 es 4.2-1, 4.2-2, and 4.2-3 summarize the number of observations in

each wind area for each truck type in Study A. The numerical designation of

wind area follows that of Figure 4.2-1 with 9 representing headwind condi..t'

tions. To illustrate the danger of ignoring wind in a comparison, consider

setup S(full) and A3(NHTSA(lyr)) for COE, (Table 4.2-l). We see that only 4

points are in similar wind areas. Thus if a difference in treatments was

found ignoring the wind effect, it could not be established whether the

difference was due to the treatments or due to wind affecting the amount of

spray being recorded.

One of the prob 1 ems encountered in the ana 1 ys is of the sensor readings

was a high degree of variabi 1 ity among treatments. This presented a serious

statistical problem in that the statistical method to be used, the analysis of

variance, requires that the variances of the populations being compared

4-15

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Table 4.2-l

TRUCK = COE

NUMBER OF RUNS BY WINO AREA AND TREATMENT

1 2 3 4· 5 6 7 8 9 TOTAL

l(BASELINE) 0 3 0 0 l 3 4 l 4 16

2( NHTSA( 4YR)) 0 2 2 l 0 5 4 0 2 16

3(NOAREO NOFSKT) 0 2 2 0 Q. 3 6 1 2 16

4(NO FSKRT) 1 5 .a 1 2 4 0 0 2 15

S(FULLj 0 0 0 0 4 5 6 0 1 16

A3(NHTSA(lYR)) 0 5 2 1 0 3 1 4 0 16

TOTAL 1 17 6 3 7 23 21 6 ll 95

4-16

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Table 4.2-2

TRUCK = SNC

NUMBER OF RUNS BY WIND AREA AND TREATMENT

1 2 s· 7 TOTAL

!(BASELINE) 0 4 5 7 16

2(NHTSA(4YR)) 1 3 6 6 16

3(NOAREO NOFSKT) 0 0 13 3 16

4(NO FSKRT) 3 2 11 0 16

S(FULL) 2 1 13 0 16

A3(NHTSA(1YR)) 0 0 15 1 16

TOTAL 6 10 63 17 96

4-17

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Table 4.2-3

TRUCK = ·LNC

NUMBER OF RUNS BY WIND AREA AND TREATMENT

1 2 3 4 5 6 7 8 9 TOTAL

l(BASELINE} 4 3 l l 5 1 0 0 1 16

2(NHTSA( 4YR)) 3 0 3 2 2 1 l ~4: 0 16

3(NOAREO NOFSKT) 1 3 0 0 5 1 l 4 l 16

4(NO FSKRT) 3 3 3 1 i 0 2 1 2 16

S(FULL) 5 5 0 0 3 0 l 0 2 16

A3(NHTSA(lYR)) 2 3 3 0 4 2 1 1 0 16

lA 2 2 0 0 0 0 0 0 1 5

TOTAL 20 19 10 4 20 5 6 11 7 101

4-18

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(treatments) be equal. Table 4.2.4 lists the sample size, mean, and variance

for each sensor reading, the geometric mean of all four sensors, and the

dependent variable defined as the 1 og of the geometric mean of only those

sensors not affected by the prevai 1 ing wind conditions at the time of the run

(RULE4). Note that for the LNC, the geometric mean of all four sensors

resulted in a variability of 12.4 for the no aero, no skirt treatment (3} and

203.2 for full treatment (5). The general rule is that the variances should

not exceed a fourfold difference in magnitude among treatments. The vari­

ability of the RULE4 variable was generally within these limits. This follows

intuitively, in that the restricted choice of sensors in RULE4 resulted in the

elimination of sensor readings highly affected by wind thus dec~easing the .

variability. However, the log transformation was necessary to further reduce

the variability within acceptable limits. This transformation is also intui­

tive in that responses which reflect percentages often require a 1 og trans­

formation to satisfy the normality assumption. Note: although not presented

here, the log transformation of each sensor and the 1 og transformation of both

the geometric and arithmetic mean were ex ami ned and did not adequate 1 y reso 1 ve

the heterogeneity of variance problem.

The one-way analysis of variance results using RULE4 as the dependent

variable are listed in Table 4.2-5 by truck type. The number of observations

and mode 1 root mean squared error (-{'MSE) are 1 isted a 1 ong with the over a 11 F­

statistic and p-value {the significance level at which the test of equality

among a 11 treatment means wou 1 d be accepted). A p-va 1 ue of 1 ess than .05

means that at least one treatment mean differs from the others at the

generally accepted five percent level of significance. This overall F-test

was always significant hence a Duncan's multiple range test was conducted to

determine which treatments differed.

4-19

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~ I

N 0

TRUCK SETUP OF TRUCK

-COE t(BASE-

LINE)

2(NHTS-A(4YR))

3(NOAR-EO NOFSKT)

4(NO fSKRT)

5(fUll)

A3(NHT-SA(tYR-))

SNC a( BASE-LINE)

2(NHTS-A(4VR))

3(NOAR-EO NOFSKT)

4(NO FSKRT) ---5(FUll)

A3(NHT-SA(1VR-))

·--·--- -----· lNC t(BASE-

liNE) ------· 2(NtHS-A(4VR))

------ ···----

(CONTINUED)

SENSORS I

N MEAN VAR

12 36.77 362.664

t4 49.41 567.950

14 44.78 459.488

13 59.18 324.716

15 75.74 373.245

16 57.85 788.461

16 28. 14 158.263

16 42.55 171.232

16 42.06 272.463

16 38.07 324.743 f- ---- ----16 33.71 198.589

---·

t6 33.49 76. 183 - --- ,__, ___ 15 63.24 1064.29 -·- --- ----

16 62.99 586.421 ---- --------

Table 4.2-4 SUMMARY STATISTICS FOR STUOV A .

SENSOR& SENSOR7 SENSOR I

MfAN VAR MEAN VAR MEAN VAR

16.50 69.675 25.12 846.186 61.57 1479.33

29.47 381.068 25.32 239.856 52.05 642.349

2 t. 19 184.872 t7.72 37.511 43.56 361.589

29.70 344.815 64.29 546.784 88.22 1ot5.602

51.09 642.191 45.02 1039.35 68.72 949.102

33.71 656.568 2t. 71 395.514 47.51 906.849

7.46 16. 121 57.39 984.775 89.19 152.487

26.07 39.813 69.10 567.780 92.36 142. 147

24.52 107.043 71.81 595.831 89.12 275.338

15.11 54.870 89.20 38.788 95.19 17.785 ·--13. 16 14.289 88.12 55.109 95.41 11.200 _ _______,.., --- r---·.

16. 12 19.9 t 1 77.36 355.368 93.92 44.873 --·~·- ··---·

34.46 747. 161 23.65 596.846 47.73 1242. 11 ----· ·----- ----- ·-

36.78 287.884 25.11 224. 123 47.35 903.264

GEOMETRIC MEAN Bf

' 5,6,7&8 L.\IRUlE4

NfAN VAR MEAN VAR

' 26.79 190.607 2.83 0.297

34.47 131. 167 3.40 o. 123

27.81 8t.650 3.28 0. t24

51.86 71.907 3.52 0.228

50.65 215.957 3.49 0.537

31.50 75.507 3.09 0 .• 149

28.81 55.704 2.83 0.434

49.93 24.546 3.58 0.107

47.96 21.903 3.41 0.067

45.49 9t.090 3.07 0.179

43.12 47.;676 2.99 0.106 -- ---H·--------

43.46 21.535 3. 14 0.096 ·---· ---·--. -··

28.22 .29. 433 2.65 0.528 --- ----· ·---- -----·

35.98 31.260 3. 18 0.226 . ·-------- ·---·· ····------- -----· ·---· ·--- ----·---- ----------····

Page 125: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

~ I

N .....

TRUCK

lNC

~-~--

SETUP OF TRUCK

3(NOAR-EO NOFSKT)

4(NO FSKRT)

5(FULL)

A3(NHT-SA(1VR-) )

tA ----

SENSOR5

N MEAN VAR

15 72.26 692.408

14 85.08 78.122

14 74.26 367.001

16 56.02 791.300

4 73.65 313.097 '----- ------- ~-----------

Table 4.2-4 Continued SUMMARY STATISTICS FOR STUDY A

SENSORG SENSOR7 SENSORS

MEAN VAR MEAN VAR MEAN VAR

45.40 761.664 23.52 248.005 38.52 560.597

54.21 372.291 51.88 705.582 77.14 639.724

49.59 532.787 61.46 966.055 80.81 566.362

29.31 397. 167 24.84 239.296 57.61 935.463

39.82 466.109 68.02 180.729 90.35 56.363 ----~---- ------~----- ---------- -------· ~- ~.

•...

GEOMETRIC MEAN OF 5,6,7&8 LNRULE4

MEAN VAR MEAN VAR .

35.98 12.439 3.11 0.187

60.71 215.835 3.80 0.563

59.06 203. 191 3.66 0.406

33.47 12.464 3.10 0.143

62.25 161.622 3.87 0.335 .. - -·

Page 126: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Table 4.2-5

Sunncry For Stl.Xiy A

Culcan's Trtek febltiple T,Yt:e n r.& F-statistic P-value Rang! Test Expected Differe1ee in Se'lsor Readings

tDE 84 .493 3.79 .004 coni(Expected all.e) 1 :A 3 2 4 5

S( 42.9) 23.8 19.1 14.8 u.o 4.9 0

4( 38.0) 18.9 14.2 9.9 6.1 0

2(31..9) 12.8 8.1 3.8 0

3(28.1) 9.0 4.3 0

3A(23.S) 4.7 0

1(19.1) 0

Si! 9S .at! 7.39 .dlJI cii1d (EXi5i$d valt.e) 1 5 4 3A 3 2

2(29.4) 19.4 10.0 8.1 6.7 1.3 0

3(28.1) 18.1 8.7 6.8 5.4 0

~(Zl. 7) 12.7 3.3 1.4 0

4(21.3) 11.3 1.9 0

5(19.4) 9.4 0

1(10.0) 0

lNC 9l .619 5.74 .alE cord (Expected vallS) 1 3(\ 3 2 5 4

4{59.0) 40.6 35.2 34.4 32.1 11.5 0

5( 47 .5) 29.1 23.7 22.9 20.6 0

2(26.9) 8.5 3.1 2.3 0

3(24.6) 6.2 0.8 0

3ll.(23.8) 5.4 0

1(18.4) 0

4-22

Page 127: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

The mean for each of the treatments (conditions) is listed in Table 4.2-5

along with the multiple range results. Vertical lines denote treatments which

were equal. For the COE truck, full treatment (5) was significantly better

than no treatment (1) since the average percent of 1 ight passing through the

sensors for full treatment {42.9) was significantly higher than the average

percent of light for the no treatment condition (19.1). However, there was no

significant difference in spray reduction among the other treatments compared

to full treatment. The results for the SNC truck were somewhat different in

that the no treatment condition, though 1 east effect i ve among the five treat­

ments was not significantly worse than full treatment. In fact, none of the

treatment combinations could be- singled out as significantly better or worse

than the others as evidenced by the overlapping vertical lines. The LNC truck

produced results similar to the COE in that the no treatment condition was

significantly less effective than the aero~id treatments_ {4 and 5).

The remaining columns in Table 4.2-5 denote differences among the

estimated expected spray for a given treatment compared to each of the other

treatments. For example, for the COE truck, full treatment can be expected to

yield, on the average, 42.9 percent 1 i ght transmittance, whi 1 e treatment 1 (no

treatment) will only yield, on the averge, 19.1 percent 1 ight transmittance.

Thus, full treatment will yield an increase of 23.8 percent light trans­

mittance over no treatment (column labeled 1). Full treatment will only yield

a 4.9 percent increase over condition 4 (column labeled 4). The larger the

va 1 ues in these co 1 umns, the greater the effect of one treatment over another

in reducing spray (increased 1 i ght transmittance).

Tne estimated mean sensor readings reported in Table 4.2-5 are also

depicted graphically in Figures 4.2-1- 4.2-3 in order of decr-easing

effectiveness (the higher the bar the more effective the treatment in reducing

spray). Again, note that whereas the no treatm.ent condition is always the

4-23

Page 128: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

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z c Q "' ... 2

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4-24

Page 129: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Figure 4.2-2 PHASE II TRUCK SPLASH STUDV

ESTIMATED MEANS FOR THE DIFFERENT TRUCK SETUPS FOR TRACTOR•SNC

BAR CHART Of MEAN

MEAN

I ••••• ••••• ••••• • ••••

27 ... • •••• • ••••

I ••••• • •••• ••••• • •••• ••••• • ••••

24 + ••••• • ••••

I ••••• • •••• ••••• • •••• • •••• ••••• • •••• • •••• 21 + ••••• •••••• ••••• •••••

I ••••• • •••• • •••• • •••• ••••• • •••• • •••• ••••• • •••• ••••• ••••• ••••• • •••• • •••• 18 ... ••••• • •••• • •••• • •••• • ••••

I ••••• ••••• • •••• ••••• • •••• ••••• ••••• ••••• • •••• • •••• ••••• • •••• ••••• • •••• • •••• t5 ... ••••• ••••• • •••• • •••• • ••••

~

I ••••• ••••• ••••• • •••• • •••• I N ••••• ••••• • •••• • •••• • •••• (J1 ••••• ••••• ••••• • •••• • ••••

12 ... ••••• • •••• • •••• • •••• •••••

I ••••• • •••• • •••• ••••• • •••• ••••• • •••• • •••• ••••• • •••• ••••• ••••• • •••• • •••• • •••• • ••••

9 ... ••••• ••••• ••••• • •••• • •••• • ••••

I ••••• • •••• • •••• ••••• • •••• • •••• ••••• ••••• • •••• ••••• • •••• • •••• ••••• • •••• ••••• • •••• ...... • •••• 6 + ••••• . ..... • •••• • •••• • •••• • ••••

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-------------------------------------------------------------------------2 3 3A 4 5

COND

Page 130: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Figure 4.2-3 PHASE II TRUCK SPLASH STUDY

ESTIMATED MEANS FOR THE DIFFERENT TRUCK SETUPS FOR TRACTOR:LNC

BAR CHART OF MEAN

MEAN

60 + ***** ••••• ***** ***** *****

50 + ***** ***"'* ***** ***** ***** ****"' ***** ***** *****

40 + ***** ***** ***** ***** ****"' ••••• ***** ***** ***** *****

30 + ***** ***** ***** ••••• ••••• • •••• • •••• ••••• ***** ***** ***** ***** ***** ***** ***** ***** *****

20 + ....... ***** ***** ••••• • •••• ...... .. .... . ..... ***** ••••• • •••• ••••• ***** ••••• • •••• ***** ••••• ••••• ***** ••••• ***** ••••• ***** ...... ***** ***** ***** ***** ***** 10 + ••••• • •••• • •••• • •••• • •••• ***** ••••• . .... ,.,. • •••• . ...... ***** ••••• ••••• ***** ***** ••••• .. ...... *****

••••• . ...... • •••• ••••• . ...... ***** ••••• • •••• • •••• ••••• • •••• • •••• 4 5 2 3 3A

COND

Page 131: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

worst case as it occupies the 1 ast position on these charts, there is dis­

agreement as to which treatment is distinctly best among the three truck

types. The aeroaid treatments do appear to be very effective in reducing

spray based on the COE and LNC results.

The analysis of variance tables for these runs appear in Volume 2.. Two

items should be noted: 1) The analysis of variance results for the LNC were

done with and without treatment lA but Tab 1 e 4.2-5 ami ts this treatment, 2)

The resu 1 ts of the Duncans ana 1 yses do not rank order treatments in the

exact 1 y the same order as reported in Tab 1 e 4.2-5 s i nee the estimated

variances in the back transformation differed. This is explained further in

Volume 2.

4.2.2 Study 8

The results for this study will be presented based on the selection rule

for sensor readings which adjusts for the effect of wind~ The main ob.iecti ve

of this study is to eva 1 uate the effect of no treatment compared to the F u l 1

treatment at three different water depths. Since the effect of wind was

incorporated in the se 1 ecti on of the dependent vari ab 1 e, a quadratic

regression model in terms of water depth alone was sufficient for describing

the relationship of water depth to spray production for the two treatments

over all wind conditions. This method is described in detail in 4.1.

Again, the first step was to examine the polar plots of wind cond;tion

for the two treatments at each water depth to ensure that fairly unifonn wind

conditions exist among these runs. These plots can be found in Figures AP20 -

AP25 of Volume 2. With the exception of a few headwind conditions which were

omitted from the analysis, wind conditions were reasonably uniform throughout

this phase of the study.

4-26

Page 132: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Tab 1 e 4.2-6 1 i sts the s amp 1 e size, mean percentage readings, and

variances for each sensor, the geometric mean of a 11 sensors, and the

selection rule, RULE4. Note that whereas the variances among these treatment

groups were more uniform than in Study A, the se 1 ecti on ru 1 e did reduce the

variability considerably.

Regression models were fit to each treatment and the results are

summarized in Table 4.2-7. The R2 values for these models are not extremely

high indicating that these models should not be used in a predictive sense

(e.g. one should not attempt to extrapolate the amount of spray which would be

produced at a water depth of .08). The asterisks indicate that the model

parameter is statistically different from zero at the .OS 1 evel of

significance. Thus, for the base configuration (no treatment) the intercept

and linear terms were significantly different from zero but the quadratic term

{amount of curvature) was not. For full treatment, the intercept term was

different from zero but the other terms were not. The ..J MSE's were near 1 y

equal indicating similar error variability in the two models. The latter is a

necessary requirement for the next step, testing the equa 1 i ty of the two

models.

Figure 4.2-4 is a p 1 ot of the expected v a 1 ues for each treatment at each

water depth. These v a 1 ues are 1 i sted in Tab 1 e 4.2-8. Note that a 1 though the

improvement of full treatment over baseline is uniform at all depths, it is

not as great under deeper water conditions.

The regression analysis for testing the equality of the two models is

presented in Table 4.2-9 and sunmarized in Table 4.2-10. The curves for Base

and Full treatment were statistically compared by fitting a re9ression model

with indicator variables. The T-values for the model terms Zl, Z2, and Z3

test the equality of intercepts, linear terms, and quadratic terms for the two

curves, respectively. Since the p-values are greater than .OS for Zl, Z2, and

4-27

Page 133: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

.J::lo I

N (X)

-WAlDE-PTH

SHALL-ow

MEDIUM

DEEP

SETUP Of TRUCK

1(BASE-LINE)

5(FULL)

1(8ASE-LINE)

5(FULL)

1(8ASE-LINE)

5(FULL)

SENSOR5

N MEAN VAR

16 78.04 431.348

16 9t. 19 60.211

t2 36.77 362.664

15 75.74 373.245

t6 68.59 443.344

16 75.50 210.983

Table 4.2-6 SUMMARY STATISTICS FOR STUDY 8

G,EOMETRIC MEAN Of

SENSOR& SENSOR7 SENSORS 5,6,7&8 LNRULE4 '

MEAN VAR MEAN VAR MEAN VAR MEAN VAR MEAN VAR

48.48 1080.28 23.74 327.037 40.16 476.624 40.68 376.489 3.54 0.271

79.78 290.572 40.36 518.001 67.72 453.551 63.69 181.567 4.03 0.203

t6.50 69.675 25. t2 846. 186 6t.57 1479.33 26.79 190.607 2.83 0.297

5t.09 642. tat 45.02 1039.35 68.72 949. t02 50.65 215.957 3.49 0.537

35.26 541.379 8.39 15.809 2t .34 55.22t 24.07 80.689 2.97 0.233

56.46 410.021 27.47 1246.61 47. t2 tt 10.35 38.28 229.377 3.04 0.627 .. -~

Page 134: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Condition n

Base 44

Full 41

Table 4.2-7

Regression Analysis Sumnary Separate Models Fit to Base and Full

Model: RULE4 = ao + a1 (DEPTH) + a2 (Oepth) 2

MSE

.514

.674

ao

4.34 (12~98)*

4.50 (10.6)*

Parameter Estimates {T-values)

al a2

-46.6 329.2 (-3.2)* {2.8)

-25.8 112.00 {-1.45) {0.8)

4-29

R2 F

.28 7.87

.28 8.56

Page 135: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

MEAN I 75 +

I 70 +

I 65 +

I 60 +

I 55 +

I ~ 60 i

45 +

I 40 +

I 35 +

I 30 +

I 25 +

I 20 +

I

fiGURE 4.2-4 PLOT Of EXPECTED VAlUES

FOR BASE AND FULL TREATMENTS

PLOT OF MEAN*DEPTH SYMBOL IS VALUE OF COND

---+----------+----------+----------+----------+----------+----------+----------+----------+----------+----------+----------+--0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 O.tt

D£PTH

Page 136: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Table 4.2-8

Model Expected Values

Water Depth Base Full Improvement

Shallow (.02) 46.57 76.02 29.45

Medium (.OS) 22.90 44.30 21.40

Deep (.10) 26.34 28.25 1.91

Over a 1'1 31.19 45.68 14.50

4-31

Page 137: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Table 4.2-9 Regression Analysis Comparing Base and Full T~eatment Curves

Model: RULE 4 = a0 + a1 Depth+ a 2 Depth 2 + a3 z1 + a4 z 2 + a5 z5

~MASI It T•UCX S~\ASM STVOY OUAOaATIC fi'IT o• OI~TM WITM co•o AMO t•TiaACTta• t•OtCATOaS

.... Y4aU~OLC: .. ......... ...... . .. ... ..

souaca ... ••••••• •••••• , YAUtl .. ... , .. ....... • tt.IA.JOO:I ~ ....... .. ·" ..... , ••••• •• ~·······:. ·-~·~··· c TO'I'AL •• • •••• 21!1'7

IJOOT ... •• IOIOSO •·•ouaac 0.:1:110 .. ,. ..... :1.~!1'?170 ao"' • ••• .. , ... C.Y. ...... ,.

~ ..... , .. sTaoo••• T fi'Oa MO: Y&ataaLI YAOIAOI.C Ill' ISTIMATI ••••• - ....... , ••• 0 -•a• ) lTl ~. ...... ,., •• c ... ..... ., . ., .. ,.,.,., .. 11.101 ...... t•'twaca .... , .. •18.7110.22 1S.&t!IOS• ., . ·~· o. tO'f1 .... , ... 0. ,,,_ . ., . 111.141 o .•••

·-~"·· z, •0.11'72:1. O.S44tal •o.:za• • • .,.,21 t:l ..... .,.,.,.:. t:l,ltiSU •o.••• o.:l'fto u "". , . ., .... ,,. '.te:a o.aaat

4-32

Page 138: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Terms

Intercepts

Linear

Quadratic

Table 4.2-10

Results of Comparison Base vs Full

Average overall Depths

4-33

T-values

-.289

-.899

1.163

2.76

Page 139: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Z3, this means the curves are parallel and differ by a constant amount. To

test the equality of spray averaged over all depths, a one-factor ANOVA model

(T-test) was run and the result was not significant (T=2.76). Thus, the full

treatment is not significantly more effective than the base treatment ov.er a 11

water depths.

The data for this study provide an excellent example of the uti 1 ity of

RULE4. Figure 4.2-5 reflects the average sensor readings for each sensor for

the baseline and full treatments. The high d.egree of variabi 1 ity (noise)

among sensors is due to the wind affect which is adjusted for using Rule 4

(Figure 4.2-4).

4.~.3 Study C

The fundamental question to be addressed in this phase of the study was,

is there is a difference between the NHTSA-4 year rule and full treatment for

van semi-trai 1 ers, tankers, and flatbeds? In addition, these treatments were

compared for flatbeds under both 1 oaded and un 1 oaded conditions. The resu 1 ts

of this study will be based only on selection RULE 4 although many analys~s

and models were run as described in Section 4.1.

The results will be reported for each truck type. Table 4.2-11 lists the

nwnber of runs in each wind ar.ea for each treatment and truck configuration.

Polar plots of the wind conditions are presented in the Appendix of Volume 2.

Table 4.2-12 presents the summary statistics of means and variances for the

geometric mean of all sensors and RULE 4. Not.e that even application of RULE

4 did not correct for the extreme differences in variabl ity for the 1 oa.cfed

flatbed. The reason for the extreme 1 ow vari abi 1 ity for the NHTSA 4-year ru 1 e

and high variablity for the baseline treatment cannot be e)(plained. Wind

conditions were simi 1 ar. 'Because of this non-nomogene i ty of v ar i an<:e, a 1 1

comparisons involving the loaded SNC van are questionable.Table 4.2-13 presents

the summary of mean differences in tr.eatments for Study C.

4-34

Page 140: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

,. It

• D I c T I D

y A L u I

10

'70

10

so

40

20

20

I

! + I I I I I +

i I I I + I

I I ! +

i I ! +

l t ! + I

I I ! +

i I I I

10 + I

I I !

0 + I I

Fj gure 4. 2-5 Plots of Sensor Means

~~OT P~OT Pt.OT lli.OT

,HASI II TRUCK ~~~ASH STUDY OUAORATIC RIGRISSION ON WATIR DI~TH

STUDY I SITU, 0~ TRUCK•1IIASILINII

0" PS•OI'TH SYMIOL USED JS I 0~ PI•DI~TH SYMIOL USID JS I

a" P"I•DI~TH SYMIOL USID IS '7 OP lli•OIIJTN SYMIDL USID IS •

··················•·························•············•·······-·--··········-·························-·-··········-···•···· 0.01 0.02 0.03 o.o .. o.os o.os 0.0'7 0.01 0.01 o. 10

NOTI: tlol DIS HIDOCN

,. It I 0 I c T I D

v A L u I!

10 l l I

'70 1

10

l I ! so +

oiO

i I

20 l i I I I

20 +

10

i I !

0 + I .

,.HASI U TRUCK SPLASH STUDY OUAORAfJC RlllRISSION ON WATCA DCPTH

STUDY I SITUP Of' TIUICIC •S C f'UU, I

PLOT 0~ Pt•OIPTH PLOT 0~ ~S•OI~TH PLOT Of' ~T•OII'TH PLOT Of' ~S•OC~TH

SYM110L USID IS I SYMIOL USIO JS I SYMIOL USCD lS 7 SYMIOL USCD IS I

••o••+••••o••••••••••••••••••••+•••••••••••••••••••~•••••+••••••••o•••+••••••••••••+••••••••••••+••••••••••••+•••••••••••••••••

0.01 0.02 0.02 O.Ool 0.01 0.01 0.0'7 0.01 o.ot o. 10

DIEPTH

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Table 4.2-11

NUMBER OF RUNS BY WINO AREA, TRUCK, AND TREATMENT

1 2 3 4 5 6 7 8 9 Tot a 1

LNC TANKER 8asel 1 ne 0 2 3 3 0 0 6 2 0 16 NHTSA{4YR) 1 1 2 0 3 3 2 4 0 16

TOTAL 1 3 5 3 3 3 8 6 0 32

. SNC FLATBED UNLOADED

Baseline 10 4 1 0 0 1 0 0 0 16 NHTSA(4YR) 15 0 1 0 0 0 0 0 0 16

TOTAL 25 4 2 0 0 1 0 0 0 32

SNC FLATBED LOADED

Baseline 3 2 0 0 0 9 2 0 0 16 NHTSA(4YR) 3 3 0 0 0 10 0 0 0 16

TOTAL 6 5 0 0 0 19 2 0 0 32

Baseline 5 5 0 0 0 5 1 0 0 16 FULL 4 0 0 0 0 11 1 0 0 1•6

TOTAL 9 5 0 0 0 16 2 0 0 32

4-36

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TRUCK

LNC + TANK

. SNC FB UNL

SNC FB LOO

.. COE 2 VAN

Table 4.2-12 SUMMARY STATISTICS FOR STUOY C

GEOMETRIC MEAN OF 5,6,7&8 LNRULE4

N MEAN VAR MEAN VAR

SETUP OF TRUCK

1(BASELI-NE) 16 46.26 25.756 3.70 0.132

2(NHTSA(--4VR)) 16 -48.69 36.3!58 3.-49 0.154

1(BASELI-NE) 16 62.67 51.608 3.76 0.098

2(NHTSA(-4YR)) 16 62.43 36.522 3.73 0.076

1(BASELI- !

NE) 16 42.50 148.80!5 2.94 0.830

2(NHTSA(-4YR)) 16 57.21 1·3.940 3.!59 0.017

1(BASEL1-HE) 16 32.78 63.864 2.79 0.465

'5 16 43.92 182.004 3.03 0.672 _j

4-37

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Table 4.2-13 Sunrnary of Mean Difference in Tr.eatments

Truck Type n MSE NHTSA( 4YR)* Baseline Difference

LNC TANKER 32 .242 35.41 43.21 -7.8

SNC UNLOADED 25 .247 43.29 45.10 -.l.SO

SNC LOADED 32 .671 36.54 28.65 7.89

COE 2 VAN* 32 .754 28.96 20.54 8 .. 42

* Full Treatment for COE

4-38

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The NHTSA 4-year rule was no more effective in reducing splash and spray

over baseline (no) treatment for any truck types. Analysis of variance tables

for these runs can be found in the Appendix of Volume 2.

4.2 •. 4 Sunmary

Procedure for Analysing Splash and Spray Studies

Due to potential confounding of treatment effect and wind effect, it is

reconmended that a standard procedure be accepted for the analysis of splash

and spray studies. A recommended procedure which evolved from extensive

examination of numerous candidate methods {4.1.1) is described in the

following:

Step 1: Examine polar plots of the wind conditions existing during each run of the study by the various factors to be compared in the analysis (e.g. truck type and treatment).

Step 2: Examine frequencies of the number ·of runs available for comparison for each wind area and factor (truck/treatment) combination. If the number of runs available for comparisons differ dramatically among wind areas, the selection Rule 4 must be invoked and is the only method which has the potential for evaluating treatments unconfound­ed by wind.

Step 3: If wind conditions are highly variable, invoke the following rule for defining the best measure of splash and spray which will be minimally affected by wind conditions (Figure 4.1-5):

• If the wind condition is in area 1, 2, or 6, use the geometric mean of sensors 5 and 6 (downwind sensors).

• If the wind condition is in areas 4, 5, or 8, use the geometric mean of sensors 7 and 8 (downwind sensors).

• If the wind is a tailwind (areas 3 and 7) use the geometric mean of all sensors.

• If the wind is a headwind, omit data or analyze separately.

Step 4: Examine means and variances for a 11 dependent v a·ri ab l·es being considered for analysis by factor (truck/treatment) combinations to be compared. That is, the arithmetic or geometric mean of all sensors may be a suitable measure of splash and spray, provided wind conditions were not too disparate. However, if the variabi 1 ity of these means differ by a factor of more than four among truck/treat-

4-39

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ment combinations, the homogeneity of variance requirement for the analysis of variance is in violation and a transformation may be necassary ..

Step 5: If a transformation (e.g. log) is nec.essary, re-examine means and variances of the transfonned variable to ensur.e that the homogeneity requirement has been satisfied.

Step 6: Perform analysis of variance and draw·conclusions. Not.e: If the log transformation has been used, the back .;ransformation of the expected values must tl done using both the mean and variance of the log transformed value (Volume 2).

Stud¥ A Results

Following the above steps, RULE 4 was used to evaluate the effectiveness

of five configurations on three truck types with the following conclusions by

truck type:

COE: Full treatment significantly reduced the amount of spray produced over no treatment allowing an average of 23.8 percent more light to pass through the 1 asers. There was no significant improvement in the full treatment over treatments 2, 3, and 4.

SNC: Full treatment did not signficantly reduce the amount of spray produced over any of the other treatments. However, treatment 2 resulted in significantly more light passing through the laser than treatments 4, full, or no treatment by 19.4 perc.ent.

LNC: ·Full treatment and treatment 4 significantly reduced splash and spray over no treatment a 11 owing 29.1 and 40.6 percent more 1 i ght to pass through the lasers, respectively.

Overall: Treatments with aeroaid generally resulted in significant splash and spray reductions. The no treatment conf i"gur at ion a l ways res u l ted i n the lowest percentage of 1 ight passing through the 1 asers. The SNC conclusions were not consistent with the COE and LNC results. How­ever, wind cond it i or.~ for the SNC were more varied and gr.e ater in magnitude than for the COE or LNC (Figures 4.2-2, 4.2-3, and 4.2-4). Also, the maximum reduction among treatments in the percent of light passing through the 1 asers was 1 ess (19.4) for the SNC than the COE (23.8) or the LNC ( 40.6).

Study 8 Results

·Full treatment is not significantly more .effective than no treatment in

r.educi ng spray over a 11 threo. water depths test.ed (.02, .OS, and .10). At the

de.epest wat.er <lepth, the amount of improvement was minima 1. Both treatments

exhibited the same relationship in the amount of spray reduced as a function

4-40

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of water depth, i.e. as water depth increased the amount of light passing

through the 1 asers decreased quadrati ca 11 y for both base and fu 11 treatments.

Study C Results

The NHTSA-4year rules did not result in significant improvement in the

reduction of splash and spray for the LNC-tanker, SNC flatbed (loaded or

unloaded) or the COE van.

4-41

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4.3 Chase Car Results

Chase car data tapes from representative runs identified in Tabl.e

4.3-1 were reduced using the following approach. Since the velocity of

the chase vehicle and its location with respect to the test vehicle were

known, a point, at which the on-board lasP ... transmissometer could be

assumed to be affected by the spray th«2t was also being measured by

fixed lasers 5 and 6, could be estimated. Then the level of transmission

for each cycle of the windshield wipers as measured by·the

transmissometer was measured by reference to the calibrati~n trace that

preceded each run. Arbitrarily, it was decided to add the transmission

levels for ten seconds, taking as the level for each ten-second interval

the minimum light level recorded, and then to take the arithmetic

average of these ten observations as an indicant of light transmission

through the cloud of spray that was simultaneously being measured by

lasers 5 and '6 and being looked through to the test vehicle by the chase

car observers.

The entire test pass took 17 secon<.is on each run. It thus made

sense to measure how long the target vehicle was in view as recorded by

the cha·se car observers, and get a figure of merit by dividing time on

target in seconds by 17. Then these two target visible scores were

averaged to arrive at a final score for correlation.

Table 4.3-1 provides the derived data from which a correlation

analysis was done. This table gives the vehicle tractor (all A study

data) , spray suppr.essant condition ( 1, 2, or 5), the g.eometri c mean of

1 as.ers 5 and 6 on that run (convert-ed to et deci rna l), the mean 1 aser

per<:ent transmis·sion, and the target visibility score. Certain runs were

e 1 i mi nated for the ana 1 ys is even though they wer-e reduced, because the

4-42

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TABLE 4.3-1 COMPILATION OF CHASE CAR MEASUREMENTS

VEHICLE CONDITION RUN NO. GEOM LASER VISIBILITY IH COE 5 49 0.681126 79.5 0.4710

50 0.175955 75.0 0.4415 51 0.726004 81.5 0.5000 52 0.833313 82.5 0.5000 53 0.404533 81.5 0.4560 54 0.229135 79.0 0.3530

IH COE 2 55 0.233345 70.0 0.3330 56 0.286496 78.8 0.4265 57 0.345919 83.0 0.4410 58 0.348419 76.5 0.4410 59 0.283284 63.5 0.4850 60 0.261098 76.0 0.2645

IH COE 1 61 0.244753 65.6 0.3090 62 0.182266 64.2 0.2950 63 0.229617 68.5 0.2500 64 0.274401 71.3 0.2795 65 0.208178 68.0 0.2205 66 0.321439 70.0 0.2940

IH COE 5 72 0.414415 75.0 0.4265 73 0.786944 87.0 0.4560 74 0.468081 74.5 0.4415 75 0.529240 87.5 0.3530 76 0.606426 87.0 0.3970

IH COE 2 77 0.503249 74.5 0.4265 78 0.796188 74.0 0.5000 79 0.296923 68.0 0.3385 80 0.766720 78.5 0.3970 81 0.379241 69.0 0.3970

IH COE 1 97 0.182932 66.5 0.2795 98 0.302742 73.5 0.2645 99 0.182052 71.0 0.2645

100 0.110887 57.0 0.2355 101 0.449640 59.0 0.2795

IH SNC 1 176 0.134722 77.0 0.3530 177 O.l62327 70.0 0.3530 178 0.032171 84.0 0.2350 179 0.239762 72.0 0.4410 180 0.129143 66.0 0.2350

4-43

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TABLE 4.3-1 COMPILATION OF CHASE CAR MEASURENENTS ( contd.)

VEHICLE CONDITION RUN NO. GEOM LASER VISIBILITY

IH SNC 2 181 0.465270 72.5 0.5290 182 0.352223 86c0 Oe5590 183 0.244499 72.5 OG6180 184 0.335125 70.5 0.5880 185 0.513654 88.0 0.6180

IH SNC 5 201 0.185798 80.0 0.5590 202 0.267791 69.0 0.5590 203 0.199329 79.5 0.5880 204 0.182647 164.5 0.6180 205 0.289541 79.5 0.5590

IH SNC 2 230 0.278435 84.5 0.8820 231 0.318170 73.5 0.7500 232 0 .. 181 041 83.5 0.7205 233 0.305410 95.5 0.7205 234 0.362300 91.0 0 .. 7645 235 0.386950 94.5 0.8825

IH SNC 5 247 0.238533 69.5 0.4115 248 0.324148 73.0 0.3680 249 0.180264 77.5 0.3530 250 0.254203 90.5 0.3820 251 0.319337 76.0 0.4265

IH SNC 1 258 0.196433 65.S 0.3090 259 0.131400 77 .. 0 0.3385 260 o. 151212 47.0 0 .. 2500 261 0.196571 62 .. 5 0.2650 262 0.154114 50.0 0.3090

IH LNC 1 311 0.847467 80.9 0.5735] 312 0.490302 74.5 0.5295 313 0.789791 68.0 0.5440 *Not Used 314 0.918804 66.5 0.4855 315 0.738669 7.2.5 0.6030

IH LNC 2 316 0.823592 73.0 0.6030] 317 0.669985 84.0 0.-5885 318 0.683704 76 .. 5 0.'6615 *Not Used 319 0.424476 73.5 0.3380 320 OG462448 68.5 0.4560

IH LNC 5 338 0.909312 '60.0 0.5885] 339 0.934666 59.5 0.6030 340 0.822514 84.0 0.4560 *Not Used 341 0. 7-61062 67.0 0.4265 342 0.877.214 76.0 0 .·6030

4-44

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TABLE 4.3-1 COMPILATION OF CHASE CAR MEASUREMeNTS ( contd.)

VEHICLE CONDITION RUN NO. GEOM LASER VISIBILITY

IH LNC 5 348 0.443538 73.0 0.4705 349 0 .. 144593 57.5 0.3970 350 0.637181 79.5 0.6030 351 0.554720 82.0 0.4410 352 0.706270 70.0 0.5295

IH LNC 1 358 0.169956 6S 0 0.3530 359 0.202931 60.0 0.1325 360 0.240487 72.0 0.3240 361 0.110417 60.5 0.2650 362 0.092952 58.0 0.2945

IH LNC 2 363 0.247186 83.5 0.6030 364 0.390156 72.0 o. 5145 365 0.243610 70.5 0.4560 366 0.396753 89.5 0.5590 367 0.211915 81.5 0.5000

*Wind out of SW, blew spray away from Sensors 5 & 6.

4-45

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wind was out of the southwest on those runs, and hence readings of

lasers 5 and 6 were not primary data$ These runs are noted in Table

4.3-1.

A number of Pearson product-moment correlation coefficients were

calculated. This statistic may be defined as

r =~ 2_(~ ·...1..) N sx sy

where N = number of paired observations to be analyzed in the 2 sets of data.

£.. = directs summation x = an observation y = x's equivalent paired observation 5x = estimate of the standard deviation of the set of x's sy = estimate of the standard deviation of the set of y•s

The correlation coefficient expr.es·ses how well knowing one

measurement can permit a prediction to be made of the other measurement.

An "r" of 1 represents a perfect relationship; an r of z.ero or close to

zero expresses no correlation or relationship. Negative values of r

express an inverse relationship. Several different correlation

coefficients were calculated:

(a) for each vehicle and condition

(b) for each vehicle lumping together conditions

(c) all data taken as a whole.

4-46

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For each of these comparisons, two coefficients were calculated,

one between the geometric mean of lasers 5 and 6 and the chase car laser

reading; the other between the geometric mean of lasers 5 and 6 and

target visibility.

In addition, an ~stimate of level of significance of each

correlation coefficient was made, under a "no correlation" hypothesis

set at a rejection level of 0.05. A value of r had to be high enough to

make the probability equal or less than 0.05 that such an r could occur

with no real relationship existing to be declared a "significant"

difference.

Table 4.3-2 gives the results of this analysis. In this Table, the

vehicle is identified in the first column, the condition or treatment in

the second column, then the means of each variable over the number of

cases used in calculating the correlation. The last two columns give the

value of r for first the relationship between the stationary laser

reading and the chase car laser reading, and seco~d the stationary laser

vs. the visibility observation. If vehicle and conditions are considered

separately, no correlations are significant for the COE, although for

Condition 5 both approach significance, and all are in the right

direction. For the SNC, most of the correlations are inverse although

non-significant. This means that the higher tne stationary laser

reading, the lower the chase-car laser reading, and the lower the

visibility ratio.

The best estimate of relationship is probably the se~ond analysis

which pa-rtials out vehicles but pools data a.cross .conditions for the

same vehicle.

4-47

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TABLE 4. 3-,2

M E A N S "r" of Geom. vs. : VEHICLE CONDITION GEOM LASER VISIBILITY LASER or VISIBILITY

COE 1 24 .. 4 66.7 0.27 0.070 0.357 2 40.9 73.8 0.40 0.258 0.435 5 53.2 80.9 0.44 0.57 3 0.550

LNC 1 46.0 68.1 0 .. 41 0.597 0 .. 842* 2 29.7 79.4 0.53 0.145 0.217 5 49.7 72.4 0.48 0.739** 0.780**

SNC 1 15.3 67.1 0. 31 -0.380 0."594 2 34.0 82.9 0.69 0.112 -0.307 5 24.4 85.9 0.48 -0.421 -0.347

Across Conditions

COE 39.5 73.8 0.37 0.609* 0.671* LNC 32.0 71.9 0.43 0.507 0.606* SNC 24.9 78.8 0.50 0.127 0.584* ALL DATA 32.3 75.4 0.43 0.210 0.301*

*Significant at 0.05 level **N=5, too sma 11 for meaningful test of sig.

4-48

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If the relationship between the in-car laser measurements and the

visibility of the target vehicle (using the ratio of time visible over

total time of passage as an indicant) is evaluated, relatively high

product-moment correlation coefficients result. Table 4.3-~ provides

these findings, all significant at the 0.05 level. These correlations

reflect the degree of correspondence between what the laser is measuring

through a windshield and through which human observers are also

glimpsing a target vehicle.

In su11111ary, it appears that a modest but definite association

exists between stationary laser readings and extent to which human

observers can discern a target through the spray cloud. An even stronger

relationship exists between the laser measurements made in the car and

visibility. But the relationship between stationary laser readings and

moving car laser readings is rather low to nonexistent.

For the LNC, correlations are higher and positive, especially

between stationary laser readings and visibility. Because a number of

runs were eliminated for conditions 2 and 5, these correlations should

not be taken as representative, although they are certainly impressively

high at first glance for Condition 5.

Considering the fact that different cab configurations behave very

differently with respect to amount of spray production, observations of

spray across conditions might be combined for the same vehicle in ord~r

to improve the estimate of degree of relationship. Indeed, the

calculations of r reported in Table 4.3-2 indicate a significant

relationship between geometric mean of stationary sensors and the in-car

laser as well as between the stationary sensors and visibility of the

4-49

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TABL·E 4. 3-3

VEHICLE 11 r 11 of Laser vs. Visibilit~

COE 0.576*

:.NC 0.446*

L"'C 0.758*

ALL 0.·515*

*Significant at 0.05 level

4-50

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target vehicle for the COE. For the other two vehicles, significant

relationships exist between stationary lasers and visibility.

When all data are considered together, variability among the three

vehicles degrades the level of correlation, but even so, stationary

laser readings significantly correlate with visibility, although at a

very low value.

4.4 Correlation Between Sensors

The correlation between the sensor readings on the variable

surface and the controlled surface were fairly good. Table 4.4-1

sunmarizes all correlations for sensor 1 through sensor 8.

Sensor 1 and Sensor 2 readings did not correlate with Sensor 5 and

Sensor 6, respectively, as well as sensor 3 and sensor 4 readings did

with sensor 7 and sensor 8, respectively. The four correlations were

.620, .499, .842, and .850, respectively.

The correlation of sensor 7 readings and sensor 8 readings was

.847. Thus sensors 1 and 2 correlated as well with their matched sensors

as sensor 7 did with sensor 8. The interested reader may find more

detail on this study finding in Volume 2.

4.5 Results of Special Studies

Two very small-scale studies were performed in the course of thi·s

project. One was run during the tests in Study A with the LNC tractor.

This study was comprised of five runs (one was unusable) in which the

tractor was equipped with its original equipment manufacturer (OEM)

aeroaid, but was otherwise untreated. These runs were then compared with

the baseline treatment runs on that same day and thus under similar wind

4-51

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Table 4.4-1

CorTel ations ·Bet\Een Sensors 1 Through Sensa- 8

Selsor 1 Selsor 2 Sensor 3 Sensor 4 Se1sor 5 Sa'lsor 6 Sensor 7 Sertsor 8

Sensor 1 1 .754 -.491 -5.10 .620 .595 -.320 -.?ZI

Se'lscr 2 .754 1 -.281. -.275 .387 .479 -.100 -.193

Sensor 3 -.491 -.281 1 .813 -.481 -.450 .2A2 .7Frl

Sensa- 4 -.510 -.275 .873 1 -.514 -.463 .768 .89)

Sensor 5 .620 .Jf!l -.481 -.514 1 .f!J7 -.4BS -.a:o Sensa- 6 .595 .479 -.400 -.463 .f!37 1 -.491 - .. ·549

Sensor 7 -.320 -.1al .842· .768 -.48f3 -.491 1 .eA-7

Sensor 8 -.?J!l -.196 .787 .8&) -.6CX) -.549 .847 1

4-52

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conditions, using Rule 4 as usual. Since only two conditions were

compared, a simple t-test of the diff.erence of independent means

sufficed. The results of this test are given in Table 4.5-1. The results

show a highly significant difference (probability 0.0194) in means. This

suggests that the baseline mean of 2.73 (natural log of the Rule 4

geometric mean = 15.58 percent as calculated by raising to the mean +

1/2 the variance) is much less effective than the aeroaid in controlling

spray, since the aeroaid condition mean percentage transmission works

out to 50.09 percent. Put another way, the aeroaid alone does almost as

much as a complete treatment with aeroaid, which suggests that the major

contributor to spray suppression on this particular-vehicle is the

aeroaid. The reader is cautioned not to infer too much from a

small-sample preliminary study such as this.

The second mini-study was a comparison between a full treatment

(treatment 5) and that same treatment with the addition of side-fairings

to complement the aeroaid. This study was done by running five extra SNC

runs with side-fairing during Study A, and comparing the data thus

obtained with the companion five runs done that day with the vehicle

equipped with Treatment 5 only. The results are shown in Table 4.5-2.

There was no significant difference between these two treatments; the

side fairings had no effect. This finding should be considered in the

light of the finding in Study A that the aeroaid on this particular

tractor actually hurt spray suppression rather than helped. The small

sample size prevents these results from being conclusive in any case,

but they are perhaps worthy of consideration.

4-53

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TABLE 4.5-1

VARIABLE: lNRUlE4

CONO

1(BASELJNE) fA

N

5 4

MEAN

2.73089843 3.87210843

FOR HO: VARIANCES ARE EQUAl, f'=

RUN AREA

353 1 354 t

.J:::o 355 2 I 356 2

<.fa 357 9 .J:::o 358 2 359 2 360 t 361 t 362 1

STO DEV

0.40312050 0.57857640

PHASE II TRUCK SPLASH STUDY BASEllNE+AERO VS. BASELINE

TTEST PROCEDURE

STD ERROR

o. 18028097 0.28928820

MINIMUM

2.22949384 3.01459688

MAXIMUM

3. 18008097 4.24986072

2.06 WITH 3 AND 4 OF PROB > f'• 0.4965

PHASE II TRUCK SPLASH STUDY LIST Of DATE FOR MODElA

CONO PERC5 PERC6 PERC7 PERC&

tA 48.3 8.6 87.2 99.4 tA 85.4 50.7 67.5 84.9 fA 74.7 43.0 59.1 93.6 u 86.2 57.0 58.3 83.5 1A 89.9 51.8 73.1 90.3 1(BASELINE) 26.5 10.9 48.3 89.9 1(BASELINE) 37. 1 t 1. 1 20.4 72.4 t(BASELINE) 35.7 16.2 2t.O 54.2 1(BASELINE) 12.7 9.6 76.9 97.0 1 (BASELINE) 24.0 3.6 47.5 95. 1

VARIANCES T

Y4

UNEQUAL EQUAL

20.3809 65.'801t 56.6754 70.0956

16.9956 20.2931 24.0487 11.0417 9.2952

-3.3480 -3.4995

LNRULE4

3.01460 4. 18664 4.03734 4.24986

2.83295 3.01028 3. 18008 2.40168 2.22949

Of PROB > ITI

5.2 7.0

0.0194 0.0100

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TABLE 4.5-2

VARIABLE: LNRULE4

COND

5(FULL) SA

N

s s

MEAN

3.24831637 3.17802579

FOR HO: VARIANCES ARE EQUAL, F 1 =

RUN

247 248

.J:::o 249 I 250 oi

<.n 251 252 253 2S4 255 2S6

PHASE II TRUCK SPLASH STUDY CONDITION 5 + SlOE FAIRINGS VS. COND.ITION 5

TTEST PROCEDURE

STD DEV STO ERROR MINIMUM MAXIMUM

0.24108539 0.06990814

0.10781667 0.03126387

11.89 WITH 4 AND 4 OF

2.89183566 3.10530004

3.47861546 3.28365257

PROB > F 1• 0.0342

PHASE II TRUCK SPLASH STUDY LIST OF DATA FOR MODEL 8

AREA COND PERC5 PERC6 PERC7 PERC8

1 5(FULL) 32.7 17.4 90.4 94.5 2 5(FULL) 59.7 17.6 89.3 94.2 6 5(FULL) 33.5 9.7 92.4 97.6 1 5(FULL) 36.1 17.9 82.0 90.8 6 5(FULL) 60.7 16.8 73.7 88.7 6 5A 33.2 15.0 89. 1 95.6 1 5A 46.5 15.3 78.8 89.1 6 5A 41. 1 14.5 90.9 97.8 1 5A 52.2 11. 1 81.3 93.1 6 SA 33.0 15.7 83.4 96.6

VARIANCES T OF PROB > ITI UNEQUAL 0.6262 4.7 0.5608 EQUAL 0.6262 8.0 O.S487

Y4 LNRULE4

23.8533 3.17192 32.4148 3.47862 18.0264 2.89184 25.4203 3.23555 31.9337 3.46366 22.31S9 3.10530 26.6730 3.28365 24.4121 3. 19508 24.0711 3.18101 22.7618 3. 12508

Page 161: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

4.6 Initial Splash Phenomenon

Figure 4.6-1 illustrates this phenomenon, which as been informally

noted but not evaluated on both phases of this MVMA sponsored program.

These photographs were made from videotapes. The initial splash of water

appears to come from the leading edges of the st.e.ering axle tires vary

1_ ike that observed with watt.or skis. The jets of water are di rect.ed under

the vehicle where they are tlown backward at an angle of 30 to 45

degrees upward and diagonally outward such as to miss entir-ely any

.. conventional" treatment of skirts and flaps. This jet of water on each

side moves out into the slip stream produced by the motion of the test

vehicle where it literally explodes into spray. None of the treatments

so far evaluated in Phase 1 or 2 control this source of spray production

in any significant way.

4-'56

Page 162: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Figure 4.6-1 Initial Splash Phenomenon (from Videotape)

4-57

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Page 164: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

5.0 SUMMARY OF FINDINGS AND RECOMMENDATIONS

5.1 Summary of Findings

5.1.1 Answers to Fundamental Questions

The fundamental questions identified in Section 1.2, Objectives,

will ue repeated in different order in this section and answered on the

basis of the results of this project.

GENERAL STATISTICAL QUESTIONS

Is it appropriate to "average" over wind conditions, as reco11111ended in

the technical report (Phase 1), or does this "averaging" tend to dilute

treatment effects?

Using the mean (either geometric or arithmetic) of all sensor

rea6ings on a run, with no reference to where the wind is blowing the

spray does tend to produce an overly conservative or "diluted"

comparison of different treatments, which may be misleading. There are

simple methods for improving and removing bias from the data for the

purpose of comparing treatments. These methods are referred to in this

report as 11Rule 4" which will be summarized below.

If "averaging" of sensors is appropriate, is the arithmetic mean the

best measure of this "average .. or is the ·"geometric .. mean more

appropriate?

Unless single sensor data is used (a simplifi·cation of Rule 4)

some kind of summary statistic is necessary in order to make comparisons

among treatments. "Averaging" or the arithmetic mean is the most

5-1

Page 165: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

commonly accepted way of accomplishing a summary number. The geometric

mean, a lesser known summary statistic, is useful when the distribution

of the data points is known to be other than normally (bell-shaped

curve) distributed. Spray density diminishes as a complex function of

the distance of the sensor from the source of spray; it is not normally

distributed. The geometric mean tends to produce 1n art i fi cia 1

"normalization .. of the data, which, as long as it ;s consistently

applied, should have no biasing effect on the data which are used for

analysis, but rather render that data more suitable for the kinds of

statistical tests (parametric ones) used. Analysis of the data using

both arithmetic and geometric means, in any case, has had no appreciable

.effect on the conclusions reached.

How are the conclusions on the effectiveness of splash and spray

suppression devices affected by wind?

By using the double strategy of selection of runs from the ample

(16) runs made for any given treatment for similar wind conditions, and

by using wind area as a co-variate where selection resulted in too few

runs for valid statistical comparisons to be made, and using of Rul,e 4,

comparisons of treatments for spray suppression are not affected by wind

conditions. Wind conditions did not vary systematically enough for sound

comparisons of the same treatment under di ffer.ent wind conditions to be

made. The rule adopted for treatment of the dependent variable thus

r.endered the dependent vari ab 1 e invariant with respect to wind.

What is the best statistical method for incorporating the effects of

wind into the treatment evaluation process?

The best method that we have found is the method id.entifi.ed as 11 Rule 4", which consists of mapping wind direction and velocity onto a

5--2

Page 166: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

polar plot, and then using only those ·sensors which are affected most by

the cloud of spray as it is blown to the quarter which the polar plot

identifies. This method of handling wind assumes that the quantity of

water thrown into the air by the tire-pavement interaction is a

constant, and that wind conditions affect where that water thrown into

the air can be found, but not how much. As a further refinement to

correct for different variances, the natural logarithm of the geometric

mean of the sensors selected by Rule 4 is actually used in the analyses.

It is noteworthy that a much more elementary treatment of data for

windage, that of merely taking the lowest percent transmittance of the

four sensors on any given run, gives very similar results and leads to

similar conclusions. The method of handling the data for wind also calls

for using data with similar wind conditions as much as possible, and

co-varying wind with treatments otherwise. This treatment of the data

appears to be very straightforward, takes wind into account ir. two ways,

and provides consistent results. The Rule 4 method results in a measure

of spray reduction which is independent of the wind effects at the time

of the run.

STUDY A QUESTIONS

Is visibility significantly improved by adding aeroaids and spray

suppression devir.es in varying configurations?

In general, yes, but with very important qualifications. Treated

vehicles always produced less spray than untreated (baseline) vehicles,

but these differences were sometimes trivial and not statistically

significant. This is a finding consistent with Phase 1 results. How much

improvement w~s obtai ned for a given tr~eatment was vehicle-dependent.

5-3

Page 167: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

A 11 tr.eatments for a 11 vehi c 1 es i nvo 1 ved flaps on a 11 whe.e 1 s, except

baseline which had plain flaps on the rear axle only. On COE tractor-van

trailer combinations, treatments with aeroaids performed somewhat better

than treatments without aeroaids, but all treatments that involved

skirts on at least the drive and rear ~xles performed significantly

better than the minimal treatment of installing skir+s on the rear axles

only. This treatment, the NHTSA 1-year Rule proposal, was no better than

baseline.

On the SNC tractor-van trailer combination, the aeroaid appeared

to degrade spray suppression -compared to the best treatment, which was

the NHTSA 4-year proposed treatment, skirts on all axles, no aeroaid.

Deleting the steering axle skirts on this vehicle (as on the SOE) did

not make a statistically significant difference, but any other treatment

was significantly less effective in controllin·g spray. Baseline was

least effective, significantly less so than the NHTSA 1-year treatment.

The LNC tractor-van trailer combinations behaved similarly to the

COE, but with less clear-cut results. The two treatments with aeroaid,

which differed only in whether or not steering axle skirts were present,

performed equally well, and better than anything el s.e. Other treatments

perform about the same among themselves. All treatments were

significantly better than baseline.

Thus in Study A it appears that the NHTSA 4-yecr tr-eatment

provides reliably better spray control than the 1-year, which tends to

be little better than baseline. An aeroaid can further help spray

suppression on certain vehicles, but can actually hurt on oth,·rs, and

thus cannot be considered to be a uni versa 1 panac.ea for spray control •

5-4

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In the course of running this study, a source of spray production

was noted that is not affected by any of the treatments so far evaluated

in any of these series of tests. This phenomenon will be described below

under "Other Findings."

5.1.2 Study B Findings

Water depth on the pavement appears to have a reasonably linear

relationship to spray production and its control, such that a given

treatment will provide the same amount of reduction over what would be

produced if no treatment were applied. There may be a point of

diminishing returns as water depth increases, however. At depths where

this might occur, the vehicle is near hydroplane depth (0.25 inch of

water or deeper).

5.1.3 Study C Findings

The final fundamental question asked by MVMA was,

Are splash and spray suppression devices statistically more effective

for van semi-trailers than for tankers and flatbeds?

Yes. The NHTSA 4-year proposed treatment of skirts and flaps on

all axles produced no improvement over· baseline on an LNC tractor-tank

combination. The amount of spray produced by the vehicle in baseline

configuration with a tanker trailer was comparable to that produced by

that tractor with a van trailer with the NHTSA 4-year treatment. An

unloaded flatbed trailer does not profit from the application of the

NHTSA 4-year treatment as far as spray suppression is conc.erned. Without

treatment, such a vehicle produced spray at a level comparable to that

produced by the best of the tractor-van trailers with treatment (LNC),

5-5

Page 169: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

and far better (less spray) than the same tractor (SNC) with a van

trailer with the best treatment. When a turbulence-producing load was

placed on the flatbed, spray production doubled, but improvements in

spray control with the NHTSA 4-year treatment were only marginally

better than baseline. Thus treatments do not produce nearly as much of a

difference in spray production on trailers other than vans, if these two

trailers are at all representative.

5.1.4 Chase Car Findings

A definite though modest relationship exists between stationary

laser r,eadings of a spray cloud and the exte~t to which human observers

can discern a target through that cloud. Human observers• reports of

visibility can predict (somewhat) laser readings. A stronger

relationship exists between laser instrumentation in a chase car and

those same indicants of visibility through a spray cloud, but a

paradoxical and low to non- existent relationship can be identified

between stationary laser and moving chase car laser readings. Chase c~r

instrumentation shows some promise, but it cannot be assert.ed that the

correct methode 1 ogy or approach to data r-eduction has yet been

discovered. Thus the hoped-for br-eakthrough to permit spray attenuation

devices to be evaluated under highway rather than closed-course

simulated conditions of wet weather has not occurr.ed. There i·s, however,

sufficient encouragement in these findings to pursue the chase car

instrumentation and observation approach further.

5-6

Page 170: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

5.1.5 Other Study Findings

A very circumspect evaluation of the effects of an aeroaid without

any other treatment for spray control suggests that with at least

one kind of tractor (LNC) the effects can be major. For a vehicle on

which an aeroaid has a rather negative effect on spray attenuation,

installing of additional devices to smooth air flow and lower air

resistance--side fairings--results in no significant difference. The

results of these two mini-studies point out the very complex interaction

effects of aeroaid, flap/skirt treatment, and cab configuration on spray

generation.

Finally, a phenomenon noted on a casual basis during both studies

should be identified as a potential major source of spray which is

evidently not treated by any of the devices so far developed or

evaluated by anyone: the initial splash from the forward edge of the

steering axle tires. The outward-directed jet of water so produced moves

upward into the slip stream and is transformed into spray which may

play a significant part in the cloud produced by heavy vehicles moving

over wet pavements on the Nation's h·;ghways.

5.2 Recommendations

1. Further research and development should be undertaken by industry

to gain a better understanding of the initial splash phenomenon and

to develop treatments to deal with it.

5-7

Page 171: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

2. All future evaluations of any splash and spray control treatments

using the stationary laser measurement approach should use the

"Rule 411 reduction and selection of data to assure comparability

of findings.

3. The instrumented chase car approach to measuring spray from heavy

vehicles should be further explored to find a way to move spray

control device evaluation off the test track and into the real

world.

4. Industry and regulatory agencies at both the state and national

level should be cautioned not to expect too much from the

installation of skirts and flaps on all wheels. Partial treat­

ments may be very disappointing indeed in not producing

perceptible changes so far as the motoring public can see

in the amount of spray generated as compared to no tr.eatment.

It may be ne,cessary to devise a performance rather than a process

or prescriptive standard for spray suppression, since thes.e

treatments are so vehicle-specific and may not work at all on

trailers other than vans. What kind of testing or certification

might be suitable can only be conjectured, and would require much

additional work.

5. Manufacturers of truck tractors ~onsider aerodynamic gains as a

major design goal. Trailer manufacturers may well feel likewise.

These designs should include consideration of spray ·control, and

should be tested for their spray ·control capability. In the future,

5-8

Page 172: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

add-on devices for spray attenuati.on should yield to integration of

this important function into the overall design of the commercial

vehicles that will be on the Nation's highways in the 1990's and

beyond.

5-9

Page 173: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

REFERENCES

1. Kappa, R.J., Zimmer, R.A., Ivey, D.L. and P-endleton, 0 ... Heavy Truck Sp 1 ash and Spray Testing,.. TTI Fi na 1 Report, Project RF7002, Agreement TTI 8413-C9191 with Motor Vehicle Manufacturers Association, Detroit, Michigan, September 1984.

Vol. 1: Summary and Findings Vol. 1A: Statistical Analysis Stipplement Vol. 2: Test Log and Photographic Record

2. Weir, D.H., Strange, J.F., and Heffley, R.K. "Reduction of Adverse Aerodynamic Effects o"f Large Trucks ... Final Report, Contract No. DOT-FH-11-9165, Systems Technology, Hawthorne, CA., September 1978.

3. Johnson, W.A., Stein, A.C. and Hogue, J.R. 1'Full S<:ale Testing of Devices to Reduce Splash and Spray from Heavy Trucks ... Systems Technology, Inc. Contract DTNH22-80-C-07078 with National Highway Traffic Safety Administration, u.s. Department of Transportation, January 1985.

4. Department of Transportation, National Highway Traffic Safety Administration, 49CFR584, ••splash and Spray Suppression Devices, .. Notice of Proposed Rulemaking, April 8, 1985.

5-10

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APPENDIX A

COMPILATION OF ALL RUNS

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Page 176: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

KEY TO COLUMN ENTRIES

RUN = Run number assigned by Test Conductor

AREA = Wind area, see Figure 4.1-1 in text

WINDDIR = Wind direction, 0-360° velocity of 0 assigned wind direction of 000 (North)

WINDSPD = Wind speed, MPH

PERCN = Percent transmission (minimum) for sensor n

PG£05678 =Geometric mean of sensors 5, 6, 7, 8

ARITH 5-8= Arithmetic mean of sensors 5, 6, 7, 8

Y4 = Rule 4 reduction of data (see Section 4.1, text)

LN RULE 4 = Natural logarithm of rule 4 data

SETUP =Treatment (see Figure 3.1-1)

A-1

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Page 178: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

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A-3

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A-4

Page 180: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

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Page 181: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

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A-6

Page 182: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

,.MAS I' II TltUCIC SJIII.ASH STUDY LISTING 01' DATA JI'Oit STUDY I

···············································~·-··· SITU,. 01' TltUCKri(IASILIN!I ·········································-·········· It UN WATDIJIITM Alti'A WI NOD lit WINOSJIIO ,.lltCS l"t!ltCI l"lltC7 l'lltCI I"CI0$1'71 AIUTHS_I y" LNitULII

102 SHALLOW 7 110 12 11.'7 1:7 2. I IS .I 11.2017 II. tOO II. 2017 2.11112 10:1 SHALLOW • 170 f:l 11.7 1'7.1 10.7 IS.I 22.1111 :13.0'75 31.3111 2.17373 104 SHALLOW '7 110 fl 71.1 u.s 1.1 23.1 21. '7101 20.1"1'5 21.7101 3.01011 lOS SHALLOW 7 110 II 11.4 11.1 IS .I 41.1 21.321'7 32.200 21.3257 3.3 .. 377 101 SHALLOW '7 110 IS 11.1 11.7 2.1 II. I 15.22:10 21.710 15.2230 2.72211 10'7 SHALLOW '7 110 " 41.1 21.:1 41. I 11.1 41. 11'71 1:1.200 II. 11'1'1 3.1'1' .. 11 101 SHALLOW '7 110 14 11.1 :1'7.1 11. I 10.2 31.10'11 12. ISO 31.10'14 3.111'7• 101 SHALLOW ., 110 II 11.'7 14.'7 40.'7 12.'7 1'7.0130 '71.110 1'7.01:10 4.20113 110 SHALLOW '7 110 t2 11.1 41 •• 32.1 31.0 41.41'71 50.421 41.41'71 3.13140 111 SHALLOW I flO tl 10.1 11.1 11.2 11.2 12. 2'7:11 13.110 13. 1124 2.1'7::131 112 SHALLOW I flO II 11.1 1'7.1 40. I II. 1 u.31ol '74.0'71 11.11&3 3. Ill SO 113 SHALLOW 7 110 12 11.1 11.'7 10.2 12.1 '71 .200'7 '75.010 '71. 200'7 4.21110 114 SHALLOW '7 110 " 10.1 II. I 21.1 22. I 1'7. 2'711 11.110 4'7. 2'711 3.11100 111 SHALLOW I 110 13 II. 1 11.1 II. I 2'7.1 40.2211 10.000 21 .2401 2.01011 Ill SHALLOW ., 110 11 n.1 31.:1 '7.3 2'7.0 2'7.1101 34.1'71 2'7. 1101 2.2111:1 liT sHALL. OW '7 110 11 II.S 12.1 1.2 24.1 :11.1245 12.'750 31.1241 3.1'7203

1 MIDIUM I 0 0 23.1 4.1 1.1 11.1 1.1'7'71 12. SIO 2 MIOIUM • 0 2 1:1.1 1.1 s.o 14. I 13.1310 22.1'11 :1 MIDIUM I 221 :s :1'7.'7 4.4 1.1 "'. 2 1.1341 11.310 2.1122 1.3'7421 4 MIOIUM I :140 I 71.1 14.2 1.2 1'7. 4 20.0123 21.100 I MIIDIUM I :sao I 11.3 1.1 :1.'7 13 .• 1.1712 10.1'71

11 MIIOIUM 2 110 ., 21.1 20.1 20.1 12.1 :12.1312 40.121 24.1'713 :a. 11'711 12 MID tUM 2 140 ., 2:1.1 13.1 21.'7 11.1 30.5'7:11 40.'710 11.2211 2.$0211 13 MI!DtUM 2 110 '7 21.1 fl. I 11.2 15.2 20.1111 31.1'71 22.111'7 3. 13313 14 MI!DlUM I 110 I 31.2 20.1 :as.• 12.1 :II. 1311 41.210 2'7.4401 3.31201 IS MI!DIUM • 110 I 23.3 II. I tS.2 11.1 45.02:1'7 St. 1'75 20.11'1'1 3.03511 II MIDIUM I 110 11 30.3 3<&. I 11.3 11.0 S I. SilO 51. 1'75 32.1431 3.4'7022 IT MIDJUM '7 110 I 3'1'.. 1.1 4.1 2:1.0 13.5111 11.4'71 13.5151 2.1015 .. Ia MIDI liM I 110 10 11.1 13.'7 1.7 "·I II. '7101 21.221 11.1&11 2.&1130 II MIDIUM '7 110 10 21.3 1:1. I 4. I 3S.3 ,. .7112 11.410 11.1112 2.1145'7

100 MI!DIUM '7 110 10 21.2 S.l " . ., II. I 1'7.2111 24. ISO 17.2111 2.14511 101 MIDIUM '7 110 10 13.2 24.:1 1.1 12.0 ". 3110 31.325 II. 3110 2.11312 131 01111" ., 110 12 7T.I • 1 •• 12.3 20.1 21.'711'1 IO.SIO 31.711'7 3.451.&3 13'7 011111' ., 110 14 2<&. I 1.0 4.2 21. I 12.05'7:1 15.100 12.0$'73 2.11111 131 Dill II' ., 110 11 '71.1 41.1 13. I 20.1 30.'7SII 31.125 30.1511 3.42&01 t:st OIIJII '7 110 1:1 10.3 II. I 1S.S :11.1 31. 1'721 11.410 31.1721 3.11215 110 OIIJII ., 110 1:1 14.1 II. I 4.1 1.1 u.saoo 21.510 IS. ISOO 2.'7140& Ill Dllll' ., uo 14 <&2. 1 s.:s 4.1 20. I 12. 11'71 11.200 12. 11'71 2.50012 142 0111" '7 110 14 11.1 '71 .0 4.0 21.1 21.4255 1'7 .100 21.1251 2.3 .. 121 113 01!1!1" '7 110 u '71. I 14.'7 5.'7 20.3 11. '7001 21. 1 so 1&.1005 2.12155 112 DI!I!JII I 200 ,. 12.0 1'1 • I ••• 11.1 2'7.2'111 42.'1'00 10. 1054 2.31301 113 DIIJII ., 110 14 .,. • I Sl.l 13 .• 24.0 :11.011'7 13.SSO 31.011'1 :J.ISIIO til 01!1" ., 110 11 10.'7 21.0 I I •• 1'7.1 21. 1'7'32 34.121 21. 1'732 2.21&74 ISS DIII!JII '7 110 " 11.'1 31.3 '7.2 12.1 22.2111 :14.210 22. 2tlt 3.10450 til Dll" '7 110 14 2<L4 4.1 2.1 31.1 10.'7302 1'7.121 10.'7::102 2.3'130'7 11'7 OII!JII I ItO 13 14.1 1.4 1.0 13.0 14.7'71 .. 21.000 10. 1110 2.:12220 Ill DI!IP '7 110 14 '71.2 43.5 1.1 2::1.0 21.4SSS 31.100 21.4111 3.31211 lSI 01!1!11' I 200 IS 10.1 51.3 1.'7 20.'7 30.1'711 I 1. '7'71 1&. 1'700 2 .IS 113

"HAS I II TRUCK SI"I.ASH STUDY LISTING 01' DATA I'Oit STUDY •

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I IS SHALLOW I 110 10 '71.7 40.3 11.1 11.1 13.1113 11 ... 25 53.1542 3.11142 1 I. SHALLOW I 1'70 10 12. I '7'7.1 41.1 ••. I 70.3711 '72. 125 1&.21U •-•2:ass 11'7 SHALLOW 7 110 " II. I 11.1 :ZS. I '72.3 II. 211'7 11.4$0 It. 211'1 ... 11521 111 SHALLOW I 110 14 •••• 12. 1 IS. I 14.2 '70. ITS4 '72.000 II. 1133 4. 22 II '7 111 SHALLOW '7 110 12 11.3 11.1 11.1 11.4 10.2111 12.000 10.2411 ... 21514 120 SHALLOW '7 110 10 II. 1 12.1 II. 2 11.1 10.1111 II .300 IO.IS51 4.21310 121 SHALLOW 2 170 ., 13.1 10.4 '71.1 11.1 1'7.154S 11.010 11.11311 4. 52 T 10 122 SHALLOW 1 110 II '71.1 '72.'7 :13.1 72.1 10.'7031 13.100 10.'7031 ... 10519 Ill SHALLOW 1 1.0 II IT.2 13.1 IS. I 4:1. I 41.1211 12.300 15.1211 3.10 .. 51 Ill SHALLOW '7 110 11 14.4 1'7.1 21.2 11.4 10. 444& 1'7 ... '71 10.4441 ... 10113 1'70 SHALLOW I 110 12 ".I '74.:1 10.3 1'7.:1 '73.1TII '71.1121 11.2111 4.1S31& 1'71 SHALLOW '7 110 II 1'7.2 13.3 17.1 40.4 10.0301 12.000 10.0301 3.111212 1'72 SHALLOW I 110 1:1 1'7.4 12.1 11.0 44.1 11.1412 12.4'75 2S.ISIS 3.25124 1'73 SHALLOW 1 110 14 11.1 41.<& 10.1 11.1 ••. 1'711 '10.$'71 II. 1'711 4.22203 1'74 SHALLOW I ItO II 11.'7 11.1 11 .I 20.'7 :II. 14'74 11.1'71 IS. 1141 2.'75331 1'71 SHALLOW '7 110 tl 11.1 IO.S II. 2 14.1 11.1211 14.2'75 11.1211 3.14113

21 MilO tUM I 270 :1 14.'7 '71.5 1.2 11.2 21.4411 11.110 1.1120 2.30111 2'7 MI!DIU.M I 2'70 I 11.1 ••. s 4.1 s.o 22. 11'7 .. ..2.150 1.212S 1. 1:19& I 21 MI!DIUM I 2'70 2 14.0 T'7.1 "' .. 11.1 41.1150 11.000 25.1511 3.2$215 21 MEDIUM s 2'70 2 11. I I I .I 11. I 11.3 44.30'7S 1'1'.'725 22.1'700 3. I 2104 30 MEDIUM I 320 s 17.1 '71.2 1.2 10.1 3'7.4112 $'1.525 41 MI!DIUM • 1'70 10 II. 2 12.1 1'7.1 1:1.'7 11.1001 '70. ISO I&. I 121 4. 221 I I so MEDIUM I 110 12 34.4 1.0 II. '7 11.3 :11.7114 ss.a1o 1'7.5115 2. Ui'll<& s 1 MI!OIUM '7 tao 12 12. 1 14.2 13. 1 12.0 '74.:1'141 75.310 '7<&.3'711 <&.301111 12 MEDIUM '7 110 13 1'7.1 71.0 11. 1 31. 1 44.1211 5&.'1'11 4&.1211 3.102111 13 MI!OIUM I 1'70 10 IS. 1 21.'7 11.1 11.1 11. till 11.410 40 ... S33 2.'70015 14 MI!DIUM • 1'70 12 40 .'7 12.1 12.4 1'7.4 11.1231 ao.4SO 22.S13S 3. 13 I 13 72 MIOIUM I 1'70 I 12.0 2'7.'7 14.0 11. '7 $4.0011 14.aSo 41.4111 3.72&24 '13 MI!DlUM 1 110 10 1'7. I '71.1 10.1 10.1 42. 11"11 Sl.'700 12.15'71 3.'111.at '14 MI!OIUM ., 140 11 '70.0 31.3 43.7 11.1 53.1114 sa. 100 53.11114 3.11140 '7S MI!OIUM '7 110 I '71.1 31.1 '72.3 1'7.1 11.1143 11.110 14.1143 ".I '7311 '71 MI!DlUM ,. 110 II '71.1 41.2 1'7.2 10. I II. !ISS 1&.100 II. ISS9 4.11201

123 Dill" I 110 12 31.1 12.1 10. I 15.3 11.4$10 st. :ns 22.1111 3. 10005 124 0111~ '7 110 II 13.1 'fO.S 12.5 51.4 ••. 1&11 15.110 45. 1411 3.101111 121 Dill!,. '7 110 IS 12.0 1'7.1 Sl.l 11.2 I:J.a1.:ro as.5so 53.as.:ro 3.11254 121 DC I! I" 7 110 12 51.0 21 ... II.$ 11.1 11.110'7 11.200 51.590'1 ... 01051 127 01:&1" 1 110 11 1&.2 41.4 .. '7.2 II. T 11.3124 14.750 11.3&24 4. IT '1 12 121 0111!1" ,. 110 I I 11.1 II. 1 2.4 21.4 23.2'1.al "'. •2s 23.2'746 3. 14'131 121 01111" I 1'70 10 11.4 11.0 51.'7 15.1 111.3111 '1'0 .100 '10.3'710 ... 2S311 130 DEE I" 1 110 1 1 10.3 14.0 4.0 21.1 2'1'. 1'715 44.525 27. S'I'IS 3.33131 114 DEl! I" I 110 13 1::1.1 '72.1 1.0 24.1 :13.11•4 4'7.300 14. 045$ 2.1451<1 I& I oae:" I 110 12 '71.'1 19.8 2.1 21.4 21.12'15 45.200 I. 1112 2. 11111 1&1 DElli" 4 200 I 4 41.0 11.'1' 3.4 II. 2 22.7111 41 12S 1.9414 I. 11315 I 14'7 OI!I!Jt I 110 II 1:1.0 11.5 5.2 II.& 21.131! 42.425 1.'1'132 2. 1 ...... Ill 0&1!1" 4 ISO 14 40.s 11.3 7. I 21.0 31. 5•U5 15.0'75 13.5411 2.10110 Ill 01:1!1" I :zoo 12 11.2 '70.5 1.5 21. I 30.3110 45.'775 11.1311 2 ... '791 .. 110 0111!1" 4 ItO 11 14.5 81.9 1.1 1'1.1 2'7.&130 4 .. 2'1'5 10. 1 &92 2.32133 IS 1 DEl! I" I 200 14 10.0 1'7. I $.1 211. 1 30.'7112 45.4'1S 12.&711 2.SSSIO

A-7

Page 183: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

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422 It 4 14.1 tl.20 •••• 11.1 t:S.I 2S.I 11.2 11.1 t0.4:1t:S 11 .no 21.1'721 :t. lt020 42:1 ItO I 11.1 0.10 • ., . t 11.0 .,, .. :sa. 1 It. I 17.:1 14.110t II.I"PS SO. I 1 II :s.t2oot 424 t 10 4 1.1 1.10 12.1 1:1.1 .,:1.1 44.2 11. I ••• 2 11.1.02 1&.100 11.1121 4.04021 421 to I tl. I :s. tO 14.1 t4.1 1'7.1 :to.t ••. 1 II. 1 14.01:10 '70.'1.,1 42. II II :Z.'1412T 421 to :1 ti.:S :a • .ao 11.1 11.! 11.2 11. I ••• :a ''·" 1'7.2101 11.2'71 :1:1. 142:1 :1.10011 42'7 to I •.:r O.Ot 14.1 12. I 10.2 1:1 •• 11.2 tl.4 41.41t0 12. ,.,. 22.1;111 3. I 1211 421 120 I 12.0 :z. 10 1'7.2 lt.l ••. :r 21. t 11.'7 ••• 4 11.122:1 11.12S 40. 4'11:1 3.'70072 421 tO I 22.1 o.•o 11.2 10.2 4t.l 22. t 1&.2 .... 1.,. 120t 1'7. ISO :1:1. t"'SO :z. 50110 4:11 t'70 I 21.2 1.10 12.7 lt.l 12.1 11.1 '11.0 •••• 74.10?1 '71.1'71 11.1:111 4.24:12:1

II NASI u TIIIUCX .......... " STUDY l.lSTUO 01' DATA , .. STUDY c

······························•················ fRUCJCII'7 SITU" 01' TRUCXat(SASI\.INaJ ··········-···································· ltUII ARCA ........ WlMOSII'O ..... C1 II'IIIIC2 II'CIIIC:I "••c• IJCIIICI .... c. II'IRC? 1"1lllCI

-~~····"· All I Till_ I Y4 l.lltRU\.14

121 t:ll I IO.S 0.01 ., .. It. '7 • •••• u. 7 1'7.0 •••• 12.7'700 11 . .,., • 21.1111 2.21102 410 100 I " .. o.:so

'"· 1 lt.:r ..... 21.1 •••• 11.2 12.1'2:1'7 70.021 40. i.Z'71 :I II:ZOT

... 1 !:It I 2:1.1' 2.10 1'7.4 11.2 '74.1 42.1 11.0 11.'7 '72.1241 '71.410 11.414'7:1 4.02144 ••:z ISO .. 42.'f t2.'70 12 ... 41.0 '72.7 :11.4 '71.3 11.1 1'7.11U '70.400 12.111'7 :t. IIIAI 442 tSO • II. I :Zt .oo 2:1.0 12.1 '74.4 22.1 Tl.l .... ••. 1:111 11.210 41. 1141 :s. 1 11t1 441 140 I 2?.:1 :1.20 It. I 1:1. t 10.1 41.'1 14.1 11.2 '12.1221 '71. 110 T:t.I:Z21 4.:10111 441 110 I 1.,.1 12.10 20. I 11.1 11.1 11.0 12. I •••• 11.21tt 11.&71 :11 . .0457 2.11100

·············•·•···•••···•·•·••·•••••••··••••· TIIIUCX•T SITU II' ... TltUCX•2(NitTS&C4YIIIIJ ··••••··••····•····················•·········· ltUII ARIA ..,, .... , .. ......... l"lllC1 111CilC2 I"IRC2 .. •• c .. -••c• .. •• c. II'CIIIC'7 I"CIIICI IICaOtl'71 AtUTMI_I Y4 I.NRU\.14

411 .. • 11.2 t.:to '7t.l 14.2 ••• 1 :11.1 11.1 1'7.1 II. 1101 '70. 121 4S.IItl :1.11101

"" 10 2 11.2 I .10 10.4 14.2 13.1 :zt.l II. f tt.' 10. 1'141 14.12S :1'7.1240 :1.1:10:10 411 10 2 t:S. I '.:to 14. I II. I •••• 21.:1 14.1 U.2 10.1121 11.000 :1'1.1411 :1.1:1:1"' 41'7 10 :1 II. t 1.00 1'7.0 12.& lt.l 2t.l tt.2 ... ., II .234'7 11.:12S :11.411:1 2.15021 411 10 .. 2t .I 1.'70 12.1 11.2 11.:1 :t4. I 12.1 tt.4 11.2'1A4 '71. 12S 11.'7201 2.12214 411 10 I 1.1 0.10 1'7.'1 tt.l 11.0 21 '7 1'7.0 100.2 II. tt:tt IS.'12S :10.1111 :1.4:10'71 420 100 .. 11 .• I .10 '71.1 12.4 41.0 2t.o 14.2 14.1 IO.:S:IIt 1'7.100 :1'7. 1112 :Z.I:ZSSI 421 tO 2 11.1 I .10 '71.5 lt.l JO. I 21.1 ... ., II. I 11.1'712 II. SIO 31.'7SIA :1.10440 420 120 I '1.4 o.ot 10.:1 1'7.1 '7:1.0 23.1 II.S 14.1 1'7.110:1 '72.1SO 41.:1'1:AI :1.11111 421 10 4 1.0 0.01 11.:1 lt.l SO. I 24.1 t0.2 u.s 1'7.1411 II. 1'71 :11.:1114 :t.ll<la4 4:12 t10 4 t0.4 2.20 It. I 17.'1 •••• 2,.. 2 11.3 11.1 It. 11'71 u.:s.,s :11.1111 :r.ISIIO 422 t:SO ., 10.:1 0.20 14.1 14.1 lt.l :so.o 12. I 11.4 14 .144A '10.T'71 <l2.1144 :1.'7101:1 4:14 t2t I I.T I .20 11.2 .... :1 ••. 2 II. 2 11.2 •••• l't.4t'7T II. 100 :t:S.1t41 :t.lt'l't2 421 t31 I 21.1 :1.10 11.1 11.2 1'7.1 11.1 12.:1 11.2 '7:Z.I•c:a '72.1'71 '7'1.1410 4.:11211 421 t:SI I 10.4 0.20 1'7.1 t:r.:s 12.0 II .I IS.o tl, I 1:1.4111 lt.4'7S 21.511'7 :I. :11121 43'1 110 • 12. I 0.00 11.'1 14. 1 12. 1 11. I lt.:r 11.2 '71. 1142 '1'1.421 '71. lf.ol2 4.:1:1211

··················-···························· TttUCX•4 SI'TUII' ... TltUCkwt(aASI:LINII •••••••••o••••••••••o••••••o•••••••••~e••~•••••

RUN A A I' A WfNOOIIt WtiiOSII'O ll'l'ltC1 ll'lltC2 II'CitC2 IOIRCI ll'l!ltC:I II'I'RCI II'CitC'7 ll'lltC& II'GI'OII'fl AIIIITNI_I Yl L.llt.U\.14

441 140 10 1.1 O.Ot 1::1.1 14.1 42.0 I I. I II. I It. '1 41.1222 10.225 2'7. I'• t1 :J.:l11'ft .... , 1:15 I :z.s 0.01 11.2 11.0 41.'7 10.S 10.:1 1'7.0 41. 2'714 10. ,.,. 21. toss :1.01174 441 121 10 I.T 0.10 14.1 14.7 t:Z. 3 0.4 12.1 .... t<l.0421 4'7 TIO 1.%1 II 0 TillS 441 1:15 T S.T O.Ot IA.T 11.0 4::1.1 II. I I'. 7 II. I 41.411:1 11.1'11 21. 1542 :1.2:'1'771 410 140 ., ,,., o.ot '7t.:t 14. t 12.1 17.1 10. I It. 2 II .0420 10. 4'71 :10. S I 21 :1.41111 411 tSO 4 1.4 0.01 t2.2 1'7.1 Sl.2 I I. 1 10.2 11.4 S2.:SI21 II 125 22 . .,12 :Z.411T2 412 ISO I I. I O.Ot 11 '0 tt.:: S2.0 II. S 11.:1 IS s l:t.111T 1:1.321 :ll 14,4 :1.4101:1 4S:J 110 10 2.T O.Ot 11.4 1'7.1 :14.1 T. I II 4 11.1 :II .31 11 Sl 121 IS. l'f:'IS 2 75 liT 4'70 121 • 11 I 2.00 1 ... 2 II. I 10.2 0.5 14.0 11.4 I 4 T'l'll 11.025 2. 2SI:t 0.11412 4Tt 121 14 22. t 1.40 11.4 II. I 24.T 10. I 11.5 It. I 211.10:12 II 100 1 I 1141 2.'7111'7 4T2 t:tl 10 1.1 0.01 II. 1 1'7.1 21.T 1.0 II. I lt.S :11.01'71 11.225 ':z' 1225 2.S'74:J:t 47:1 140 a t<l.:l I .00

'' .t .... 4S.T 10.& 10.2 II s 4:1.1244 17.010 4:1.1241 :J.T'fll:t

4T4 I :'IS I ,.,. I :z.so I., I tt I IS s II. I '15.4 11. I 4t.lt'7'7 51.021 21.1120 :1.:11112 4'7S I :IS I 1.1 I TO 11.:1 1'7.'7 :II. 1 1.1 II.S 11.4 4 I. 0111 10. 1'75 ,.., 124S 2.S40S1 471 I 12 I 12.0 O.Ot 12.'1 11.:1 40. I 14.1 12.4 tl.l 41.1'741 11.01!1 24 4431 :r' 111:1'7 .. .,., 110 12 1:1 ... I. TO 10.1 tl.:t II. I II. I '71.1 t:Z.S 52.1141 I I. 125 12.1141 :1.11241

A-8

Page 184: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

!'HAS I! II TltUCK SI'I.ASH STUOY LISTING 01' OATA I'Oit STUOY c:

···············-··-·····-~················ TllUC:ICal SITU!' 01' TllUCK•2{NHTSA(•Yilll .....•...•.................................... It UN AAI!A WtNOOllt WINOSII'D fll!lltC:1 "lltC2 fll!ltC:I l'llltC• fll!ltCI I'IIIICI l'l!ltC"/ "lllCI llGI!OII"/1 AltlTHIS_I .,. I.NitULI6

414 I uo • 2.40 0.01 lt.O 11.:1 4'7.6 26.'7 11.2 lt.o 1"/.1311 11.1'71 :U.2tl'7 :1.1:12'71 411 I tSO I 0.01 0.01 14. 1 ".I 61.:1 3'1.'7 15.'7 11.2 12.11S"P 1"7.221 •:s. 1111 :I."PI3'7S 411 1 131 I 0.01 0.01 12.5 11.0 5o.l 21.'7 11.1 13.0 IS. I "POl 10.225 :11.1010 3.1<10C2 41'7 2 tiO , 1.10 0.01 11.:1 11.0 1'1.0 21.7 10.1 13.2 11.2020 1<1.<150 :U.0111 :1.11311 411 2 110 I 3,10 0.01 '71.1 ••. 1 11.5 21.1 11.1 11.3 57.<1111 16.025 37.1510 :1.11411 411 I 130 I II. 1 11.1 10.1 11.1 11.0 11.1 ..... .,. 17.200 31.1413 3.431"71 410 I 140 I 2.40 0,01 11.1 11.2 so.3 25.1 11.0 14.7 17.1111 11.400 31.&&•:1 3.11030 411 I 1:11 10 1.20 0.01 12.1 11.1 11.4 27. 1 11.1 II. 1 10.3014 11.100 31.74'71 3.15'706 u:l I 110 I 1.20 0,01 11.1 lt.o 14.1 :u.1 11.1 11.1 • ., . 1111 111.110 3$.1122 3.1121"7 412 • 131 I '7.20 o.ao 11.1 12.? 45.0 24.2 11.0 12.3 14.2221 II. 1'75 33.0000 3.41111

••• I 131 I 4.'70 0.01 14.4 11.2 . .. ., 30.4 13.1 11.2 12.1110 .... so 40.711• 3. 70111 411 • 110 I 7.40 0.10 10.1 11.1 31.1 11. I 11.0 11.4 41.1141 17.100 24.1121 3.20327 411 I 110 I '7.10 0.01 10.& 11.1 12.1 21.1 II. 1 12.1 11.2411 a5.ooo 31.5125 3.1'7111 .. , 1 110 4 1.20 0.01 1$,0 13. I 11.0 21.1 13.3 11.1 II .1112 11.4'75 31.4143 :1.1.1'7:1 .... 1 131 • 0.01 0.01 12.3 11.2 1:1.1 21.2 11.1 &1.1 11.24&1 11.110 3&.2131 3.14421 411 2 110 I 0.01 0.01 11.4 1&.4 14.4 23.0 It. I 14.4 11.'7112 n.3so 35.:1123 3.51113

······-······--···············-················ TltUCKtl SITU~ 01' TIIIUCICa1(1ASII.IMI) ···········································-~·-

It UN A It lA WIMOOIR WIMOSPO fllltC1 ~lltC2 fllltC3 fii111C4 fllltCI "llltCI fllltC'7 "llltCI "GIDII11 AJtlTHs_l Y4 LNitULII

••• 1 t:ll 4 11.10 0.01 43.1 11.3 20.2 1'7 •• 34.$ 13.1 31.1021 31.000 11.1121 2.14244 411 1 100 1 1:1.&0 0.10 '72.5 ••. 1 '1.1 3.4 1S.1 12.1 20.124S 44.100 5.0133 1. 12511 411 I 135 I 20.10 '7.'70 41.1 12. 1 41.0 11.2 31.1 IS. 1 31. 1111 41.050 2'7.2114 3.30613 411 2 110 1 4.70 0.01 31.& 12.1 SI.O :Z2.' 2S.I 11.4 40.2t31 41.125 31.353& 3.59330 410 I 110 a 3.SO 0.01 21.0 13.& 41.& 21.1 30.2 IS. 1 42. 1211 47.725 3S.&o647 3.57911 111 ., 110 10 24.10 0.01 7.1 22.1 17.4 IS. 1 10.S 40.3 24.1011 30.125 24.1011 3.20312 412 2 110 I 0.01 0.01 13.1 111.1 2t.2 3.3 11.4 II . ., 24.4010 4:1.110 1.3142 2. t 2311 413 2 110 I 1.20 o.oo 21.S 14.3 31.1 23.0 21.1 It. 1 31.3513 4S.I'7S 30.2131 3.41014 414 2 110 s 12.20 0.20 44.1 12.2 32.5 11.2 14.2 II.S 31. 1434 41. 100 It. 0711 2 ••••• 611 • 110 I s.oo 0.01 13.4 11.4 21.1 1.$ II. 1 11.0 34.4204 10.300 1 •.•• 5. 2.1&415 411 I 110 • 11.10 0.01 14.1 11.3 44.T :n . .,. 34.4 11.2 41.1100 54.000 4 I. 051 t 3.71412 411 I 1<10 I s.1o 1.20 '71.1 11.1 2S.I 11.1 21 .• IS. 1 30.12'71 31.1SO 21. 1'711 3.01551 411 I 131 I 1.10 o.oo 13. 1 11.0 11.0 I. t 11.4 II. 1 :n .1141 12.110 I 1.1133 2 .• 5116 411 1 100 I 1.'70 3.10 11.0 13.1 IS.I 2.3 13.1 II.S 23.3313 10.015 5.1100 I. 71001 soo I 1:1S • a.IO 0.01 t:r.s 11.1 12.1 • •• 14.:1 11.1 30.0143 13.421 1.:1211 2.2:1311 SOl 2 140 I 1.10 1.40 11.0 12.'7 11.s 2.a 1'7.2 II.S 21.0122 41.2$0 .,. . tS12 1.91370

······--··············-··-··-·······-············ TltUCICat SITUI' 01' TltUCktS(I'ULL) ····························-·-·······-······-··· AUN A It lA WI MOO lit WINOS PO "llltCt fllltC2 flllltC:I ltl!ltC4 "IRCI ltlltCI lllltC1 l'l!ltCI llGCOII1& ARITHS_I Y4 LNRU1.14

411 1 110 • 22.1 3.10 42.4 10.1 11.1 1'7.1 32.4 '71.3 11.1121 12.125 11.1121 4.01.71 4'71 1 131 I 1'7.3 0.10 :14.1 11.4 11.1 42.2 41.2 11.1 10.1414 13.125 51.1203 4. o:u 10 410 • ISO I 3.1 0.01 10.3 11.3 2'7.1 4.1 ., . i tS.S 32.3:121 13.110 II. &tO I 2.4:1<1$0 411 1 13S I S. I 0.01 11.4 11.1 SS.I 31. I II.& 11.2 12.1120 II.ISO &2.22&1 3.7&30!1 412 I 110 I 3.5 0.01 12. I 11.4 1S.S 43.0 32.& 1:1.3 52.1511 II. ISO 51.1'711 4.0421'7 &13 I 131 I 3.7 0.01 14.& 11.3 14.0 t2.0 14.7 11.0 34. 1&14 St. &"PS 12.1115 2.1111& 414 1 13S 1 1.$ 0.10 11.0 11.1 II. I I. I !II. I 100. I 34.3313 11.&00 12.0200 2.4&157

••• I 100 10 1.1 0.01 13. 1 11.0 13.1 32.1 13.1 IS. 1 SI.I11C 11.200 61.7712 3.'73233 S02 I 135 • t .1 0.01 10.0 14.3 24.2 11.2 •••• ... .,. 31.1111 51. 171 11. &133 2 .ao 113

fiHASE II TIIIUCIC SPLASH STUDY LJSTUIG 01' OATA ,.a,_ STUDY c

········--·-····-····················-··········· TltUCX•I SETU" 01' TIIIUCk•I(,.UI.I.I ················-···········-······--··--·-····--Ill UN A It lA WlNOOtlt WIMOSPO "lltC1 "IJlC2 "IAC3 fii!JtC4 fllltCS fltrJlCI flt!lt-C'7 lti!JlCI "GI!OSI'71 ARITHS_& v• LNRU1.1!4

503 • 1:11 10 '7.1 0.01 11.1 IS.I 13.3 2.2 1&.1 II. t 23. 1111 53.2'75 5.&013 1.11111 so• I 13S 10 3. I o.o1 11.1 14.1 41.3 25.1 ••. 2 13.& St.ISOI S"P.42S 34. Ill& 3.531&4 sos t 100 I 3.4 0.30 •••• 12.2 ... 11.4 1&.1 lt.O 32.3231 14.'725 10.5111 2.35100 SOl • 110 If It. I 1.10 IC. 1 14.4 32.1 21.1 12.1 11.1 S3. 3111 12.100 21.1031 3.3112& 101 I 131 10 2.3 0.01 1'7.4 11.1 31.1 10.1 ... 1 11.5 41. 1131 • .,. . 111 ".Sill 2.12011 SOl s 110 to 20.2 1.10 Sl. 1 14.1 33.3 ta •• 10.3 11.1 45.3114 54.4"7'5 24.120& :r. 21111 SOl I 120 14 1.2 4.50 11.3 11.7 S.l 3.5 11.1 11.3 21. 1412 II. 125 4.5051 1. 5053 t

A-9

Page 185: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of
Page 186: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

APPENDIX B

TEST VEHICLE DATA

Page 187: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of
Page 188: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Ma

Mo

v Da

Ty

Cf' WB ........

TRACTOR

ke IU

del XL Series C09670

N IHSRDJWR2EUB24314

te of Mfg. 6-25-84

pe COE, 6X4

420

-

H

Ho

v D

T

s

TRAILER

ke HOBBS

del Ranger Ill

N BLT 9834-02

te of Mfg. 1-80

pe VAN

ze

PHASE II TEST VEHICLE DATA: VEHICI.E COMBINATION A-1, B-1: COE + VAN

.. Hake

Left Goodyear Steer Axle:

Rtaht II

Left OUtside Goodyear Left Inside ..

Front Drive: Right Outside II

Right Inside II

Left Outside Goodyear

Left Inside II

Rear Dri~e: Right Outside II

Right Inside II

Left OuttJI.de Bridges tone Left Inside "

Front Axle: Right Outside Goodyear

Right Inside II

Left Outside To yo

Left Inside Goodyear Rear Axle:

Right Outside It

Right Inside II

----------- .. ·---··---·-·--· -------------'1'1 RE DATA

Type Hfu. No/ID ...

Low Profile Radial Gl59 .. It

Low Profile Radial G167 II II

II II

" II

- ·---Low Profile Radial G167

" .. II " II II

V Steel Radial RIB290 II II

Unisteel Radial -II -- -

Unisteel Radial -It -II -

Slze

285/75 R24.5 .. 285/75 R24.5

It

" .. 285/7 5 R24. 5

II

.. II

11R24. 5 II

II

II

llR24.5

"

II

II

Tread Depth

-

-

11/32

11/32

19/32

19/32

18/32

18/32

17/32

18/32

18/32

18/32

11/32

8/32

11/32

13/32

7/32

. 10/32

8/32

8/32

Page 189: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

PHASE II TEST VEHICLE DATA: VEHICLE COHBINATION A-2: SNC + VAN

--. -l'IRE DATA

Hake Type Hrft. No/JD Size Tread Depth ~ --

Left General Steel Radial Amert·:LPR 285/75 124.5 11/32 Hake IH Steer Axle: Rtaht •• .. .. .. 12ll2 Hodel F2375

VIN IUSZEHUR4EHA57014 Left Outside General Steel Radial Aller! LPR 285/75 R24.5 9/32 Left lnatde •• .. .. .. 9/32 Date of Mfg. 6-9-84 Front Drive:

Type SNC 1 6X4 light Outslde .. .. •• .. 10/32 WB 148 light Inslde .. .. .. .. 11/32

· Left Outside General Steel Radial Aaeri LPR 285/75 R24.5 7/32 Left Inside .. .. II .. 9/)2

Rear Drbe: light Outside .. .. .. .. 9/32 light Inside .. .. .. .. 9/32

Le.ft Outatde Brid&eatone V Steel Radial 118290 11R24.5 11/32 ~

Left Inside .. .. II .. 8/32 Hake HOBBS Front Axle: Hodel Ranger III Right Outside Goodyear Uniateel Radial - .. 11/32

Rlaht Inside .. .. - .. 13/32 VIN BLT 98 34-.02

Date of Mfg. 1-80 Left Out:sl<lft T-.,·yo Radial - 11R24.5 7/32 Type ~AU Left Inside Goodyear Unisteel Radial - .. 10/32 Size 96" X 45' Rear Axle:

Right Outside .. .. - .. 8/12 Right Inside .. II - .. 8/32

Page 190: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Ma

Mo

VI

Oa

Ty

OJ WB I w

Ha

Ho

VI

Da

Ty

Si

TRACTOR

ke IH

del F9370 1:-4 2USFBJYR6FCA12954

te of Mfg. 1-31-85

pe LNC, 6X4

560

TRAILER

ke HOBBS

del Ran~er III

N BL1' 9834-02

te of Mfg. 1-80

pe VAN

ze

PHASE II TEST VEHICLE DATA: VEiliCLE COMBINATION A-3: LNC + VAN _________ ..... ------------------1'1 Rt-: DA1'A

Hake Type Hfn. No/ID Slze . ----··----------

Left Goodyear Unisteel Radial Gl59 UR24.5 Steer Axle: II

Right II " tl

----Left Outside Goodyear

I Unisteel Radial Gl67 11R24.5

Left Inside II " .. u

Front Drive: ~

Right Outside .. II It II

Right Inside " II " " ··-·····---

Left Outside Goodyear Unisteel Radial Gl67 11R24.5

Left Inside II " " II

Rear Drive: Right Outside " II .. II

Right Inside II II " II

--

Left Outside Bridges tone V Steel Radial RIB290 11R24.5

Left Inside It II " II

Front Axle: Right Outside Goodyear Unisteel Radial - " Right Inside II tl - ..

-Left Outside 'foyo Radial - 11R24.5

Left Inside Goodyear U11isteel Radial - " Rear Axle:

Right Outside II II - II

Right Inside II II - II

TrE-ad Depth

17/32 17/32

21/32

21/32

21/32

21/32 -----

21/32

21/32

21/32

21/32

11/32

8/32

11/32

13/32

--

---·---------- -·. 7/32

10/32

8/32

8/32

Page 191: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

OJ I ~

·---------

TRACTOR

Hake Ill

Hodel F9370

VIH 2USJ.'BJYR6FCA12954

Date of Mfg. 1-31-85

Type LNC 6X4

WB 560

-

TRAILER

Hake Ul;;JL

Hodel

VIN Ill! A ]A 1 6 ~£lll52lllli

Date of Mfg. 2-85

Type 1'ANKEK

Size 9200 Gallun

PHASE II TEST VEHICLE DATA: VEHICI.E COMBINATION C-1: LNC + TANKER

Left Steer Axle:

ataht

Left Outside

Left Jnalde Front Dr tve:

Rlaht Outside

Rtaht Inside

Left Outside

Left Inside Rear Drive:

Rtaht Outside

Rlsbt Inside

Left Outfljde

Left Inside Front Axle:

Rtgbt Outside

Rlaht Inside

l.eft Outside

l .• eft Inside Rear Axle:

Right Outside

Rtsht Inside

I

Hake

Goodyear .. Goodyear

.. II

II

Goodyear .. .. ..

Michelin .. .. II

--------------- .. ·····-·-- ... - ---·-··--- -· 'I'IRE OA1'A

Type Hrn. Nn/10 Size ----·--- ------------

Unisteel Radial Gl59 11R24 .5 II .. ••

·- -

Untateel Radial G167 11R24. 5 .. II II

II .. II

.. u II

-----·· ·-- ...

Unisteel Radial Gl67 UR24.5 .. It II

.. II

II II II

Radial Pilot X2A-1 2 75/80 R24.5 II II II

II II II

.. II ..

'l'n.•ad Dea•t h

17/12

17/32

21/12

21/32

21/32

21/32

21/12

21/32

21/32

21/32

18/12

18/32

18/12

18/32

- Hichel~-"Radtal Pilot X2A-l --------------- ---·---- ------ .... ·- .

2 75/80 R24.5 18/32

18/32 II II

.. ..

.. II

.. II

..

.. 18/]2

18/12

Page 192: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

co I

(J1

TRACTOR

Hake IH

Hodel F2375

YIN lHSZEHUR4EHA5 7014

Date of Mfg. 6-9-84

type SNCI 6X4

'-18 148

TRAILER

1ak.e HOBBS

!to del lOOK-48-102

UN 1H5P04821FN017410

!late of Mfg. 12-84

fype FLAIBED . Size

PHASE II TEST VEHICLE DATA: VEHICLE C<»tBINATJON

·'

Hake Type )

Left General Steel Radial Steer Axle: Right .. ..

Left Outside General St~el Radial Left Inside .. ..

Front Drive: Right Outside .. .. Rtaht Inside .. ..

· Left Outside General Steel Radial Left lndde ..

Rear brfye: Right Outside .. Right lnaide ..

Left Outside Goodyear Left Inside ..

Front Axle: Right Outslde .. Right Inside .. Left Outside Goodyear Leh Inside ..

Rear Axle: Right Outside It

Right Inside ..

C-2 SHC + FLATBED

-. 1'1RE DATA Hfa. No/ID Size Tread Depth

Ameri LRR 285/75 R24.5 11/32 .. .. 12LJ~

Ameri LPR 285/75 R24.5 9/32 •• •• 9/32 .. .. 10/32 .. .. 11/32

Ameri LPR 285/75 R24.5 7/32 .. .. 9/32

.. .. 9/32 .. .. 9/32

-

Hi-Hiler CS 11-24.5 15/32 .. .. 15/32

.. .. 15/32 .. .. 15/32

lli-MUer CS 11-24.5 15/32 .. .. 15/32

.. II 15/32 II II 15/32

Page 193: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

o:r-1

0"1

TRACTOR Hake t:OBJl Hodel CL9000

VIM 1FDXZ96R8CVA51419

Date of Mfg.

Type SNC 4X2

WB 120

lat TRAILER

Hake FRUEUOF

Hodel FB9-F240

VIM HES 4049-39

DOLLY

2nd TRAILER

Hake~

PIIASI II TEST VIHICLI DATA: VEHICLE C()HIJNATION

·'

Hake

Left Goodyear Steer Axle:

ataht ••

Left Outalde Goodyear

Left lnalde .. Front Dr lve:

ataht Outalde .. Rlaht lnatde ••

· Left Outside Goodyear

Left lnalde •• Rear Drhte:

Rtaht Outalde Kelly

Rtaht lnatde BP Goodrich

. .,.

Left Out11lde BP Goodrich Left Jnalde ..

Front Axle: Rtaht Outaide Kelly Rlaht Inside •• Left Outside Goodyear Left Inside ..

Rear Axle: Riaht Outside BF Goodrich Right Inside It

C-l: COl + -~__!!!:~-!~-=------.. 1'1RI DATA

Type Hfn. No/ID Slo:e Tread Depth -

Radial Gl59 285/75 124.5 17/12 .. .. 17/12

Radial Gl67 11R24.5 12/32 .. .. .. 10/32

.. .. .. 12/32 .. .. .. 12/32

CFL lO.OQ-20 7/12 •• .. 6/32

Pneatwa liB .. 11/32

Traction Expreea .. 10/l2

Xtra Miler Preatua lO.OQ-20 11/12 .. .. 9/32

Ddve Track .. 9/32 II tl 9/32

Custom Cross RIB 10.00-20 11/32 II .. 10/12

Front Wheeler .. 17/32

IJeavy Duty Express It 10/12

Page 194: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

APPENDIX C

EQUIPMENT INSTALLATION INSTRUCTIONS AND INSTALLED MEASUREMENTS

Page 195: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of
Page 196: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

TTl INSTRUCTIONS

MOUNTING OF SPLASH AND SPRAY DEVICES FOR PHASE II TESTING

As was the case in the earlier splash and spray testing, flaps and

skirts should be installed according to the manufacturers' gu1delines

and recommendations. In addition, the mounting of flaps and skirts for

Phase II should be consistent with the newly proposed NHTSA

requirements.

The proposed NHTSA mounting requirements are outlined below.

Flap Location

o Flaps should be at least 2 inches, but not more than 12 inches

behind the tire.

o If the tire is on a sliding axle assembly, the flap should

move with the axle so that the 2-12 inch range is maintained.

Flap Height, Upper Edge

o The upper edge should be at least as high as the top of the

tire.

o If this is not possible, then the flap should be moun~ed so

that the upper edge is no lower than the bottom of the frame

rai 1 •

C-1

Page 197: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

o If there is a fender behind the wheel that is from 2-12 inches

behind the tire, then the upper edge of the flap should be

attached to the fender such that there is no more.than a 1 inch

gap between the flap and the fender. This gap should be

sea 1 ed.

Flap Height, Lower Edge

o On the steering axle, the flap should be mounted so that the

lower edge of the flap is no higher than a 10 degree angle

between the ground and a plane tangent to the vertical

centerline of the wheel.

o On other axles, the angle E should not be greater than

15 degrees.

Flap Width

o Flaps should be mounted so that they cover the entire width

of the tire(s).

Skirt Location

o Skirts should be mounted so that they cover at least the

entire distance from the front to the rear of the tire(s)

they are protecting.

o On the nose of semitrailers, skirts should be mounted so that

the forward edge is even with the most forward point on th.e

side of the semitrailer and should extend at least 8 feet.

o There shou 1 d be no mor.e than a 1 inch gap between the skirt

and trailer.

C-2

Page 198: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Skirt Height

o Skirts should hang down from the vehicle at least to the level

of the top of the tires.

o Vertical height of skirts should be no less than 6 inches.

C-3

Page 199: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

Tmcll T~tor. Trailer. Of

u>nvttrlOf OoUv ftaaa.te Rail

I ~

.;8

c. - o.c• flap

A = Horizontal distance from rear-most point on tire to flap n B = Vertical distance from top-most point on tire up (+) or L down (-) to upper edge of flap

C = Vertical distance from bottom of frame rail up (+) or down (-) to upper edge of flap

0 = Angle between a plane tangent to the vertical ~enter line of the wheel and the lower edge of flap, and the ground

E = Vertica.l distance from lowest point of tire to lower edge of flap

F = Flap width overlap of tire sidewalls G = Vertical overhang of skirt below tire top H = Hori zonta 1 overlap of skirt, fore I = Horizontal overlap of skirt, aft

1-f

& liii~--~ ... :.:.:SZ .. ,

1• Sldewal to Sidawal , ... f--.-- •••• c.

Figure C-1. Flaps and skirt installed measurements (See Table C-1)

Page 200: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

VEHICLE COMBINATION A-1, B-1 TABlE C-1 Flap and Skirt Installed Measurements TRACTOR COE 6x4 --TRAilER VAN DIMENSION (See Fig. C-1)

A B c D E F G H I .

left Inboard 3.00 - 0.75 - 4.25 -1.00 STEER Outboard 3.00 - - <10° 4.50 2.75 4.25

AXLE Right Inboard 2.25 - 0.75 - 4.25 -0.50 Outboard 2.25 - - <10° 4.25 2.50 2.50

left Inboard 5.25 -0.75 9.-75 - 4.50 -1.00 DRIVE Outboard 4.25 0.75 11.00 <15° 5.00 1.00 4.50 0.75 4.00

AXLE Right Inboard 2.50 1.00 11.75 - 4.75 -0.50 Outboard 3.25 1.25 12.00 <15° 6.25 0.25 4.25 1.75 2.25

left Inboard 2.25 4.00* - - 4.50 1.25 TRAILER Outboard 2.25 4.00* - <15° 4.00 -1.25 5.50 2.50 1.00

AXLE Right Inboard 2.25 3.75* - - 4.75 1.25 Outboard 1. 75 3.00* - <15° 5.00 -1.25 5.50 3.00 0.00 n

I U1

*To top of insert

Page 201: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

VEJHCLE COMBINATION A-2 TABlE C-1 flap and Skirt Installed Measurements TRACTOR SNC 6x4 --TRAILER VAN DIMENSION (See Fig. C-1) --

A B c D E F G H I

left Inboard 6.00 - 6.00 - 3.75 1.00 Outboard 7.00 - - <10° 4.50 1.25 0.75 STEER

AXLE Right I.1board 6.50 - 6.50 - 4.00 1.00 Outboard 7.00 - - <10° 4.25 1.25 0.00

left Inboard 4.00 - - - 5.50 0.00 Outboard 4.50 - - <15° 5.50 0.00 2.50 0.50 3.00 DRIVE

AXLE Right Inboard 4.00 - - - 6.25 0.00 Outboard 5.00 - - <15° 6.00 0.25 0.75 0.00 0.00

left Inboard 2425 4.00* - - 4.50 0.12 TRAILER Outboard 2.25 4.00* - <15° 4.00 -0.12 5.5(J 2.50 1.00

AXLE Inboard 2.25 3.75* - - 4.75 0.12 n Right Outboard 1. 75 3.00* - <15°· 5.00 -0.12 5.50 3.00 0.00 I 0)

~-,--. ~ -·-- ----·· -·-- ..

*To top of insert

Page 202: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

VEHICLE COMBINATION A-3 TABLE C-1 Flap and Skirt Installed Measurements TRACTOR LNC, 6x4 TRAILER VAN DIMENSION (See Fig. C-1)

A B c D E F G H I

left Inboard . 7.00 - 3.50 - 4.25 7.50 STEER Outboard 6.25 - - <10° 3.75 1.25 3.00

AXLE Right Inboard 5.75 - 3.50 - 4.00 7.25 Outboard 5.75 - - <10° 4.00 1.25 3.00

left Inboard 3.50 -1.00 - - 6.50 0.00 DRIVE Outboard 4.00 -1.00 - <15° 6.50 0.00 4.25 1.75 -1.50

AXLE Right Inboard 2.50 -1.00 - - 6.50 0.00 Outboard 3.25 -1.50 - <15° 6.00 0.00 3.75 2.75 -1.50

left Inboard 2.25 4.00* - - 4.50 0.12

TRAILER Outboard 2.25 4.00* - <15° 4.00 -0.12 5.50 2.50 1.00

AXLE Right Inboard 2.25 3.75* - - 4.75 0.12 n Outboard 1. 75 3.00* <15° 5.00 -0.12 5.50 3.00 0.00 I -.......

*To top of insert

Page 203: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

VEHICLE COMBINATION C-1 TABLE C-1 Flap and Skirt Installed Measurements TRACTOR lNC, 6x4

TRAilER TANK DIMENSION (See Fig. C-1) --A 8 c D E F G H I

left Inboard 7.00 - 3.50 - 4.25 7.50 Outboard 6.25 - - <10° 3.75 0.12 3.00

STEER AXLE Right Inboard 5. 75 - 3.50 - 4.00 7.25

Outboard 5.75 - - <10° 4.00 -0.12 3.00

left Inboard 3.50 -1.00 - - 6.50 0.00

DRIVE Outboard 4.00 -1 00 <15° 6.50 0.00 1.00 5.50 -2.00

AXLE Right Inboard 2.50 -1.00 - - 6o50 0.00 Outboard 3.25 -1.50 - <15° 6.00 0.00 2.00 4.75 -2.75

left Inboard 2.50 -6.00* - - 7.50 Outboard 2.00 -6.00* - <15° 7.50 - 3.25 4.75 2.00

TRAilER AXlE Right Inboard 2.50 -6.00* - - 7 .. 00

Outboard 2.75 -6.00* - <15° 7.25 - 3.50 2.00 2.00 ("')

8 CX>

* Fender structure fills to above top of tire

Page 204: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

VEHIClE COMBINATION C-2 TABLE C-1 Flap and Skirt Installed Measurements TRACTOR SNC, 6x4

TRAILER FLATBED DIMENSION (See Fig. C-1) --A 8 c D E F G H I

left Inboard 8.00 - 6.00 - 4.50 STEER Outboard 8.50 - - <10° 4.75 - 0.75

AXLE Inboard 6.50 - 6.50 - 4.25 Right Outboard 7.00 - - <10° 4.75 - 0.00

Left Inboard 4.00 0.50 - - 5.50 0.00 DRIVE Outboard 4.25 0.50 - <15° 5.50 0.00 1.25 0.00 3.25

AXLE Inboard 3.75 0.25 - - 6.25 0.00 Right Outboard 4.25 0.25 - <15° 5.75 0.25 0.75 0.50 2.50

left Inboard 3.00 -7.00* - - 6.50 -0.25 TRAILER Outboard 2.00 -7.00* - <15° 6.50 -0.25 3.00 1.25 2.00

AXLE Inboard 2.75 -7.00* - - 6.25 -0.75 Right Outboard 3.00 -7.00* - <15° 6.75 0.00 3.00 1.00 2.25 -.

("') I

lO

*Fender structure fills to top of tires

Page 205: Heavy Truck Splash and Spray Testing: Phase IItested. These devices consisted of flexible fiber skirting, spray flaps made up of "astroturf11 on a flat plastic backing, and also of

VEHICLE COMBINATION C-3 TABLE C-1 flap and Skirt Installed Measurements TRACTOR COE, 4x2 TRAILER DOUBLE VAN DIMENSION (See Fig. C-1) --

A 8 c 0 E F G H I

left Inboard 4.50 -6.50 5.75 5.00 -0.50 Outboard - 1.00 5.00 STEER

AXLE Right Inboard 4.50 -9.00 7.00 5.00 0.50

Outboard - 1.00 5.50

left Inboard 11.00 2.00 15.00 8.50 -0.50 Outboard - 0.50 6.00 2.00 3.50 DRIVE

AXLE Right Inboard 10.00 2.00 14.00 8.00 0.50

Outboard - 0.00 5.00 3.50 1.00

;_eft Inboard 4.00 -1.00 5.0U 8.75 0.25 Outboard - -0.50 4.5(1 ~.~0 4.50 1st TRAILER

AXLE Right Inboard 3.75 -2a00 5.00 8.50 0.00

Outboard - -0.50 5.00 3.50 3.50 n I

....... 0

Inboard 3.00 1.00 9.00 5.25 0.00 left - 0.00 2.00 2.50 4.50 Outboard DOllY

Inboard 0.00 Right 4.00 1.00 11.50 - 6.25 0.00 1.00 2.50 4.00 Outboard

Inboard 6.00 -4.50 2.00 6.75 0.25 left - 0.00 4.50 3.50 4.00 Outboard 2nd TRAILER

Inboard 6.00 -4.50 2.00 - 7.50 0.00 Right Outboard 0.00 3.50 3.50 3.50