hebetec synchronized liing system · the up-to-date plc control system ensures adherence to the...

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H S L S Hebetec Synchronized Li�ing System

M O V I N G H E A V Y L O A D S

Ultrasonic posi�on sensor with magnet moun�ng

HSLS Hebetec Synchronized Li�ing System

Synchronized Li�ing System

With the digital control system of the new Hebetec Synchronized Li�ing Systems «HSLS» objects can be moved precise within user defined parameters.

«HSLS» the solu�on for hydraulic applica�ons where cri�cal load distribu�on requires the synchronisa�on of the cylinders.

«HSLS» Control System allows li�ing and posi�oning of any heavy load, like bridges and buildings, automa�cally and with a high degree of accuracy.

User benefits

Latest PLC control facilitates li�ing and posi�oning of objects fast, with high precision under low stress exposure

Flexible system with up to 70 load points per main control desk, scalable to several hundred load points

Simple access to all relevant system data

Op�on to control several hundred load points byapplying 15“ touch screen main control desks each controlling up to 5 hydraulic aggregates

True synchronous system with 14 autonomous pumping circuits

Cylinder controlling by manual opera�on, strokecontrolling with op�onal pressure monitoringor pressure controlling with stroke monitoring

Pre selec�on for synchronous li�ing and/or simultaneous arrival at various stroke levels

Accurate se�ng of load and stroke tolerancesbetween 1- 100% of the defined set point

Return line for the applica�on of double ac�ng cylinders

All op�ons available at the use of cylinders with various piston areas

Clear arranged graphic display at touch screen of, local and main control desk

14-Point So� Mo�on Control System HSLS

Main features

Touch screen at main control desk

US-250

Ultrasonic posi�on sensor with magnet moun�ng

Synchronized Li�ing System

With the digital control system of the new Hebetec Synchronized Li�ing Systems «HSLS» objects can be moved precise within user defined parameters.

«HSLS» the solu�on for hydraulic applica�ons where cri�cal load distribu�on requires the synchronisa�on of the cylinders.

«HSLS» Control System allows li�ing and posi�oning of any heavy load, like bridges and buildings, automa�cally and with a high degree of accuracy.

User benefits

Latest PLC control facilitates li�ing and posi�oning of objects fast, with high precision under low stress exposure

Flexible system with up to 70 load points per main control desk, scalable to several hundred load points

Simple access to all relevant system data

Op�on to control several hundred load points byapplying 15“ touch screen main control desks each controlling up to 5 hydraulic aggregates

True synchronous system with 14 autonomous pumping circuits

Cylinder controlling by manual opera�on, strokecontrolling with op�onal pressure monitoringor pressure controlling with stroke monitoring

Pre selec�on for synchronous li�ing and/or simultaneous arrival at various stroke levels

Accurate se�ng of load and stroke tolerancesbetween 1- 100% of the defined set point

Return line for the applica�on of double ac�ng cylinders

All op�ons available at the use of cylinders with various piston areas

Clear arranged graphic display at touch screen of, local and main control desk

Main features

Touch screen at main control desk

US-250

Main features of the Hebetec Synchronized Lifting Systems «HSLS»

The Soft Motion Control of the «HSLS» facilitates the control of finest and continuous positioning and movement. With this technique large objects can by lifted and positioned to a great extend free of stresses. The up-to-date PLC control system ensures adherence to the parameters defined by the user. At moving of large structures costly stress oriented damages canbe avoided by the application of the Hebetec Synchronized Lifting System.More over the up-scaling of the system to several hundred, synchronous controlled load points guaranties successful execution of projects under adverse conditions.

Clearly arranged touch screen with parameter/control command receiving and transfer to and from the overall system at remote operation. Remote access for external monitoring by USB WLAN adaptor.

Input options:

Limit value per cylinder for stroke and load

Pressure setting per circuit Stroke setting per circuit

Synchronous tolerance at % of cylinder stroke

Synchronous tolerance at % of cylinder load

Pre-selection for single stop or collective shutdown of the circuits

Automatic operation with circuit stoppage at: Reaching of load synchronous tolerance Reaching of stroke synchronous tolerance

Diagnosis of operating modes and alertsPre-selection of the parameters for 14 hydraulic circuits Manual or automatic lifting and lowering

Safety functions for automatic operation modes with overall shutoff at emergency stop, stop button, exceeding of limit values and at system alerts

Automatic operation with circuit shutoff at:Reaching of load set point, reaching of stroke set point

Option for crosslinking of 5 «HSLS» touch screens to the main control desk for the central controlling of 70 load points

Functions

Intuit touch screen control of the «HSLS»

Digital and mechanical safety functions Moving loads safely and bring them reliable to halt when exceeding limit values with the Hebetec Synchronized Lifting System, ensured by digital-, and at power outage, by mechanical safety functions.

Digital safety functions

Reaching load set point Exceeding load set point

HD-High precision pressure sensor per hydraulic circuit

Reaching stroke set point Exceeding stroke set point

Ultrasonic sensor 30 - 250mm, repetitive accuracy +/- 0.15% Resolution 0.07mm (Optional up to 1000mm available)

Overall shutdown atEmergency stop, stop button, exceeding of cylinder limit values and at system-alerts (cable breakage etc.)

Mechanical Safety-/reserve functions

Manual emergency actuation at all valves Save lowering of the load at power outage

Technical data - PA 14-03

max. Nos. of lifting points 14 per aggregate

0.06 - 0.35l/minFlow rate at 700bar

max. Pressure 700bar

Weight incl. Oil

Valves Swiss Quality 700bar

Position sensors 30 - 250mm

Oil-/oscillation volume 500l/380l

1'100kg~

El. power supply CEE 63A 380 - 480V 50/60Hz

Order no. aggregate PA 14-03-250

(optional CEE 32A)

PA 14-03-1000 (with 1000mm position sensors)

As accessories Hebetec Engineering offersa wide range of cylinders, hoses etc. Single- or double acting jacks, with or without safety lock nut, for every kind of application and requirement.Ask us!

The Synchronized Lifting Systems is designed for intuit operation. Thus, the required skills can be transferred within one day training only. At the purchase of a «HSLS» the training is part of our service. Conduct of training at our headquarters or at the client's facilities possible.

Operation of th «HSLS» Accesories

Autonomous pump circuits 14x 0.06 - 0.4l/min

Configuration page at touch screen

Main features of the Hebetec Synchronized Lifting Systems «HSLS»

The Soft Motion Control of the «HSLS» facilitates the control of finest and continuous positioning and movement. With this technique large objects can by lifted and positioned to a great extend free of stresses. The up-to-date PLC control system ensures adherence to the parameters defined by the user. At moving of large structures costly stress oriented damages canbe avoided by the application of the Hebetec Synchronized Lifting System.More over the up-scaling of the system to several hundred, synchronous controlled load points guaranties successful execution of projects under adverse conditions.

Clearly arranged touch screen with parameter/control command receiving and transfer to and from the overall system at remote operation. Remote access for external monitoring by USB WLAN adaptor.

Input options:

Limit value per cylinder for stroke and load

Pressure setting per circuit Stroke setting per circuit

Synchronous tolerance at % of cylinder stroke

Synchronous tolerance at % of cylinder load

Pre-selection for single stop or collective shutdown of the circuits

Automatic operation with circuit stoppage at: Reaching of load synchronous tolerance Reaching of stroke synchronous tolerance

Diagnosis of operating modes and alertsPre-selection of the parameters for 14 hydraulic circuits Manual or automatic lifting and lowering

Safety functions for automatic operation modes with overall shutoff at emergency stop, stop button, exceeding of limit values and at system alerts

Automatic operation with circuit shutoff at:Reaching of load set point, reaching of stroke set point

Option for crosslinking of 5 «HSLS» touch screens to the main control desk for the central controlling of 70 load points

Functions

Intuit touch screen control of the «HSLS»

Digital and mechanical safety functions Moving loads safely and bring them reliable to halt when exceeding limit values with the Hebetec Synchronized Lifting System, ensured by digital-, and at power outage, by mechanical safety functions.

Digital safety functions

Reaching load set point Exceeding load set point

HD-High precision pressure sensor per hydraulic circuit

Reaching stroke set point Exceeding stroke set point

Ultrasonic sensor 30 - 250mm, repetitive accuracy +/- 0.15% Resolution 0.07mm (Optional up to 1000mm available)

Overall shutdown atEmergency stop, stop button, exceeding of cylinder limit values and at system-alerts (cable breakage etc.)

Mechanical Safety-/reserve functions

Manual emergency actuation at all valves Save lowering of the load at power outage

Technical data - PA 14-03

max. Nos. of lifting points 14 per aggregate

max. Pressure 700bar

Weight incl. Oil

Valves Swiss Quality 700bar

Position sensors 30 - 250mm

Oil-/oscillation volume 500l/380l

1'100kg~

El. power supply CEE 63A 380 - 480V 50/60Hz

Order no. aggregate PA 14-03-250

(optional CEE 32A)

PA 14-03-1000 (with 1000mm position sensors)

As accessories Hebetec Engineering offersa wide range of cylinders, hoses etc. Single- or double acting jacks, with or without safety lock nut, for every kind of application and requirement.Ask us!

The Synchronized Lifting Systems is designed for intuit operation. Thus, the required skills can be transferred within one day training only. At the purchase of a «HSLS» the training is part of our service. Conduct of training at our headquarters or at the client's facilities possible.

Operation of th «HSLS» Accesories

Autonomous pump circuits 14x 0.06 - 0.4l/min

Configuration page at touch screen

HSLS Hebetec Synchronized Li�ing System 14-Point So� Mo�on Control System HSLS

Overview – Functions / features of the Hebetec Sychronized Lifting Systems

1. Aggregate

- Power board CEE 63A plug / optional CEE 32A plug- Power supply 3L-N-PE 380-480V 50/60Hz- Optional Schuko-socket for 230V AC supply of measuring devices and signal box- 24V DC Output socket M12-5p for optional supply of signal box- Option for local or remote operation by key switch- Emergency stop switch with 2-channel switch off- Plug M12-5p for optional emergency stop integration to overall system by cable connection- Continuously adjustable speed for synchronous high pressure pump- Start- and Stop function by push button- Activation of 14 hydraulic synchronous circuits with wear-free semiconductor components- Pressure measuring at all synchronous circuits 0-700bar, resolution < 1bar- Ethernet port for connection to signal box- Ethernet port for optional connection to overall system- Adjustment and pre-selection options at touch screenl

- Diagnositc page for operating modes and alerts- Start of high- and low pressure pump- Pre-selection for operation modes „up“ or „down- Input of operation speed for high pressure- Selection option for 14 hydraulic circuits- Activate oil cooler- Numerical and graphical display per hydraulic circuit, actual value of load in bar or kN- Numerical and graphical display per load point actual value of cylinder stroke- Calibration option for stroke heights single or over all - Input of limit values per cylinder for stroke and load - Input of set points for pressure per circuit- Input of set points for stroke per circuit - Input of synchronous tolerances of stroke in % of cylinder stroke - Input of synchronous tolerances of load in % of cylinder load - Pre selection option for single stop or shutdown of all circuits

- Manual operation without shutdown monitoring- Automatic operation with overall shutdown at: Emergency stop, stop button, exceeding of cylinder limit values and at system-alerts - Automatic operation with circuit shutdown at: Reaching of load set point, reaching of stroke set point- Automatic operation with circuit stoppage at: Exceeding of load synchronous tolerance, Exceeding of stroke synchronous tolerance- Transfer of defined parameter to the overall system at remote operation - Receiving of control commands and tolerances from the overall system at remote operation

Remote access:

Hardware:

Touch screen - functions:

Software - Funktionen:

- The system is provided with remote access option for external monitoring and support.- Connection via USB WLAN adaptor

2. Signal box

Hardware:- Power supply 1x 100-250V AC 50/60Hz or 24V DC- Plug-in ports for 14x cylinder stroke measuring 0-600mm, resolution < 0.1mm- Signal feed and detection with standard M12-plug connection- Ethernet port for the connection to the aggregate

3. Control desk

Hardware:- Power supply 1x 100-250V AC 50/60Hz- Emergency stop switch with 2-channel switch off - 5x plug M12-5p for emergency stop integration of max. 5 aggregates by cable connection - 5x dummy connector for emergency stop connections to bypass open aggregate ports- Start- and stop function by push button - Ethernet switch for the connection to max. 5 aggregates- Ethernet for remote access - Ethernet for control system

4. Hydraulic

- Maximum operating pressure 700bar- 14 autonomous pumps- Flow rate low pressure 1x 30l/min, fast extending until load take over - Flow rate high pressure 14x 0.06-0.35l/min at 700bar, 14x 0.36-0.4l/min at 630 bar- Flow rate continuously adjustable by frequency converter, High Quality VACON (IP66)- 700bar seated valves Swiss quality, safety valve p max. 700bar, bias current controller (IP65)- Tank volume 500 Liter, oscillation volume 380 Liter- Bypass flow filtration, filter element 10μm- Bypass flow cooling, heat exchanger oil/air- Corrosion protection- C5 zinc dust primed and RAL 6002 stove-enamelled, control modules, high strength aluminium alloy, pressure sensors stainless steel, position sensor stainless steel

5. Sensor technology

- Per circuit HD-high precision pressure sensor, signal 4-20mA- Per circuit contactless position sensor 30-250mm, repetitive accuracy +/- 0.15%, resolution 0.07mm (optional up to 1000mm available), function display via LED (IP67)

All components CE compliant

HSLS Hebetec Synchronized Li�ing System 14-Point So� Mo�on Control System HSLS

Overview – Functions / features of the Hebetec Sychronized Lifting Systems

1. Aggregate

- Power board CEE 63A plug / optional CEE 32A plug- Power supply 3L-N-PE 380-480V 50/60Hz- Optional Schuko-socket for 230V AC supply of measuring devices and signal box- 24V DC Output socket M12-5p for optional supply of signal box- Option for local or remote operation by key switch- Emergency stop switch with 2-channel switch off- Plug M12-5p for optional emergency stop integration to overall system by cable connection- Continuously adjustable speed for synchronous high pressure pump- Start- and Stop function by push button- Activation of 14 hydraulic synchronous circuits with wear-free semiconductor components- Pressure measuring at all synchronous circuits 0-700bar, resolution < 1bar- Ethernet port for connection to signal box- Ethernet port for optional connection to overall system- Adjustment and pre-selection options at touch screenl

- Diagnositc page for operating modes and alerts- Start of high- and low pressure pump- Pre-selection for operation modes „up“ or „down- Input of operation speed for high pressure- Selection option for 14 hydraulic circuits- Activate oil cooler- Numerical and graphical display per hydraulic circuit, actual value of load in bar or kN- Numerical and graphical display per load point actual value of cylinder stroke- Calibration option for stroke heights single or over all - Input of limit values per cylinder for stroke and load - Input of set points for pressure per circuit- Input of set points for stroke per circuit - Input of synchronous tolerances of stroke in % of cylinder stroke - Input of synchronous tolerances of load in % of cylinder load - Pre selection option for single stop or shutdown of all circuits

- Manual operation without shutdown monitoring- Automatic operation with overall shutdown at: Emergency stop, stop button, exceeding of cylinder limit values and at system-alerts - Automatic operation with circuit shutdown at: Reaching of load set point, reaching of stroke set point- Automatic operation with circuit stoppage at: Exceeding of load synchronous tolerance, Exceeding of stroke synchronous tolerance- Transfer of defined parameter to the overall system at remote operation - Receiving of control commands and tolerances from the overall system at remote operation

Remote access:

Hardware:

Touch screen - functions:

Software - Funktionen:

- The system is provided with remote access option for external monitoring and support.- Connection via USB WLAN adaptor

2. Signal box

Hardware:- Power supply 1x 100-250V AC 50/60Hz or 24V DC- Plug-in ports for 14x cylinder stroke measuring 0-600mm, resolution < 0.1mm- Signal feed and detection with standard M12-plug connection- Ethernet port for the connection to the aggregate

3. Control desk

Hardware:- Power supply 1x 100-250V AC 50/60Hz- Emergency stop switch with 2-channel switch off - 5x plug M12-5p for emergency stop integration of max. 5 aggregates by cable connection - 5x dummy connector for emergency stop connections to bypass open aggregate ports- Start- and stop function by push button - Ethernet switch for the connection to max. 5 aggregates- Ethernet for remote access - Ethernet for control system

4. Hydraulic

- Maximum operating pressure 700bar- 14 autonomous pumps- Flow rate low pressure 1x 30l/min, fast extending until load take over - Flow rate high pressure 14x 0.06-0.35l/min at 700bar, 14x 0.36-0.4l/min at 630 bar- Flow rate continuously adjustable by frequency converter, High Quality VACON (IP66)- 700bar seated valves Swiss quality, safety valve p max. 700bar, bias current controller (IP65)- Tank volume 500 Liter, oscillation volume 380 Liter- Bypass flow filtration, filter element 10μm- Bypass flow cooling, heat exchanger oil/air- Corrosion protection- C5 zinc dust primed and RAL 6002 stove-enamelled, control modules, high strength aluminium alloy, pressure sensors stainless steel, position sensor stainless steel

5. Sensor technology

- Per circuit HD-high precision pressure sensor, signal 4-20mA- Per circuit contactless position sensor 30-250mm, repetitive accuracy +/- 0.15%, resolution 0.07mm (optional up to 1000mm available), function display via LED (IP67)

All components CE compliant

H S L S Hebetec Synchronized Li�ing System

M O V I N G H E A V Y L O A D S

H E B E T E C E n g i n e e r i n g L t d .

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T +41 34 411 71 71 T +91 212 294 30 38

F +41 34 411 71 70 F +91 212 294 30 39

© 2018 Hebetec Engineering AG- Text, photos and all other information in this pamphlet are the sole property of Hebetec Engineering Ltd. Any copying or other usage without prior and express approval of Hebetec Engineering Ltd. is forbidden.

Publication 01/2018- printed in Switzerland

hebetec synchronized liing system · the up-to-date plc control system ensures adherence to the...

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