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Bogot Automation Systems can help you to takecontrol...now!

Established in 1945, The Bogot Companies haveover 50 years of energy management experience.Bogot Automation Systems can give you total con-trol of your buildings’ environmental, lighting,access and intrusion systems.

The Bogot Companies will enable you to control all your buildings’ systems with one common userinterface. Bogot offers an open system that is fully interoperable and has future expansion capa-bilities.

For more information, or to have a Bogot repre-sentative contact you, please call.

Herman Bogot & Co.

Bogot Automation Systems

Bogot Service, Inc.

Chiller-TechSM*

Leonard J. Brown Plumbing, Inc.**

w w w.MarketingMarks.com *Division of Bogot Service, Inc. ** License PL16516

SM

730 North Busse HighwayPark Ridge, IL 60068-2402Tel: 847-292-6037Fax: 847-823-5113www.bogot.com

THE CHIEF ENGINEER AUGUST, 2000 3

The Chief Engineer is published monthly by The Chief Engineers Association of Chicagoland at 4701Midlothian Turnpike, Ste 3, Crestwood, IL 60445. Send all Editorial matter and circulation changes to TheChief Engineers Association of Chicagoland, 4701 Midlothian T urnpike, Ste 3, Crestwood, IL 60445.Subscription rates will be furnished on request. Forms close 45 days preceding the month of issue.

All statements, including product claims, are those of the person or organization making the statement orclaim. The publisher does not adopt any such statements as its own, and any such statement or claimdoes not necessarily reflect the opinion of the publisher.

NUMBER 8 VOLUME 65Editor, Ernest K. Wu lff

Office Staff, Cindy Gallagher, Jan Klos

Publication/Editorial CommitteeGary Evans John FanningDaniel Falletti Neil Masterson

Frank Tverdek

FOUNDED 1915

Dedicated To The PreceptThat Anything Being Done -

OFFICERSDaniel Hickey

PresidentPager 312-716-2501

David ArvansVice President312-987-0151

Matthew McManusVice President312-987-1994

Neil MastersonRecording SecretaryPager 312-903-7392

Kevin CasserlyTreasurer

312-696-2212

Joseph BelsanFinancial Secretary

312-408-8161

Harold HackerCorresponding Secretary

773-989-4600

Frank TverdekSergeant-At-Arms

312-655-2482

DIRECTO R S

Gary EvansPast President312-822-6293

John DawsonDoorkeeper

312-747-5127

John FanningCurator

312-372-9870

Mark MeanyW arden

312-977-1756

Joseph W eberW arden

630-420-5524

Daniel FallettiTrustee

312-263-1751

Angelo SaccamenoDoorkeeper

312-220-1839

James CacciottoloW arden

Pager 312-606-6319

Roland SteeleW arden

312-782-4262

Glen W ysongW arden

312-644-3510

Business and Editorial Off ice4701 Midlothian Turnpike, Ste 4, Crestwood, IL 60445

Phone 708-293-1720 Fax 708-293-1432E-mail: [email protected]

FEATURE

Northwester MemorialHospital....................................................5

N E W S

Postal Facility T est New FuelCell...............................................19Study Details EMF Link ToW orkers............................................21Air Force Headquarters Improves Reliability. .............................-..23The Canadian GooseProblem...................................................28Laser T racking System Used To TestTubes................................30Coal Industry Faces Competitive Situation............................-.....3121st Annual LightingAwards.....................................................33Trane Co-SponsorsMeeting......................................................34Does Lighting Y our Facility Cost AFortune?...............................37Brook Opens NewHeadquarters...............................................38DOE Selects FuelcellEnergy. .....................................................39

NEW PRODUCTS

The CouplingAlternative............................................................40Motor Rotation Detector Determines Rotation inSeconds..........42Boiler TubeExpanders...............................................................43Eye-Trek Glasses Provide Big ScreenView. ............................44Drain Lowers Pressure

CO

NT

EN

TS

August, 2000

SINCE 1935

THE CHIEF ENGINEER AUGUST, 20004

Go with the Source...

Spot Cool-

Anytime, anywhere24 Hours 7 days a week!

800-367-8675e-mail : [email protected]

w w w.spot-coolers.com

W elcomeNew Members

ACTIVETimothy ReidyRonald GapskiScott MulickDan SullivanMichael CarrollKevin CollinsNikolaus HerschaDennis Hogan

Joseph MotykaDan RomeoMark SwalecJohn Tr itzMike BogginsKevin Mangan

Michael ManganThomas PhillipsJim Muller

ASSOCIATESteven Sloane - Yo rk I ntl .Edward Swietek - Kroeschell

Inc.J.D. Mooney - Hayes

MechanicalTimothy Miller - Siemens Bldg

Tech.Michael T oby - Englewood

ElectricClay Cooper - Yo rk I ntl .Bruce Austin - Rankin Port.

CoolingW ill McCoy - Rankin Port.

CoolingGeno Rusch - P&M National

SalesKrista Bulow - AMS MechanicalJavier Martinez - Nalco

Chemical

CHIEF S CORNERCHIEF S CORNERCHIEF S CORNERCHIEF S CORNER

NEXTEDUCATIONAL

MEETING

W ednesday

Sept. 20

co-sponsored with

GraingerPlace, timesand detailsin the mail.W atch f or i t.

hat do 230,000 square feet of glass, 10 million feet of electrical wiring, 23,000 electrical out-lets, 40,000 light fixtures, 44 elevators, 18,000 tons of steel, 165 miles of pipe, enough con-crete to build a sidewalk from Chicago to Minneapolis, enough floor space to hold 44 foot-

ball fields and $580 million add up to? The new 2.2 million square-foot Northwestern MemorialHospital. In May of 1999, Northwestern Memorial opened its doors to Chicago and the world. Uponcompletion it was the largest privately funded construction project in Illinois and one of the largestmedical constructions in the country.

The hospital complex is composed of two connected pavilions: The 17-story Feinberg Pavilion for

THE CHIEF ENGINEER AUGUST, 2000 5

Northwestern Memorial Hospital, newly designed and built for practicing medicine in the 21st Century. Located in Chicago sStreeterville neighborhood the addition opened its doors May 1999. The new dual-tower design will provide in-patient services a t the17-story Feinberg Pavillion with 492 rooms. The 22-story Galter Pavillion will be dedicated to out-patient services.

NorthwesternMemorial HospitalCaring for T oday ....

Building for T omorrow

W

CONTINUED ON PAGE 7

THE CHIEF ENGINEER JULY, 20006

PRESIDENT S MESSAGEPRESIDENT S MESSAGEPRESIDENT S MESSAGEPRESIDENT S MESSAGE

Sincerely yours,

Daniel HickeyPresident, CEAC

7THE CHIEF ENGINEER AUGUST, 2000

N O RTHWESTERN HOSPITALCONTINUED FROM PAGE 5

CONTINUED ON PAGE 8

The spacious Feinberg Pavillion lobby, richly done in wood and earthtone hues, gives one a feelingof peace and serenity while greeting patients and visitors. (Lower right) Patient rooms are private,spacious and comfortable. Pleasant views are visible from the bed. All rooms are equipped with thelatest technology for the 21st Century.

inpatient care with 492 private roomsand 92 intensive care beds, and the 22-story Galter Pavilion for outpatient careand medical office space, connected byan 8-floor diagnostic and therapeuticcenter.

Over half the capital for the projectwas raised through investing and cuttingcosts, and the new facility is touted asone of the most modern, technologicallyadvanced medical complexes around.Architects for the new construction wereEllerbe Becket and Hellmuth Obata &Kassabaoum. And the ConstructionManagement for the project was a jointventure between Power Contracting &Engineering Corp. and CRSSConstructors.

The early stages of planning for thenew facility date back to 1987, when anadministrative evaluation concluded achange was needed to maintain apatients first commitment. The follow-

ing year, planning for the project began.1994 marked the groundbreaking, 1996marked the topping-out ceremony andMay 1, 1999 patients moved in.

Continuing with the theme PatientsFirst , Northwestern Memorial of fers ahost of patient-oriented features, likepull-out beds for family members stay-ing overnight, separate patient and pub-lic areas, a four-lane drive through dropoff and 2,000-space attached parking

garage, expanded Emergency Department facilities, bilingual sig-nage and a Health Learning Center open to patients and the publicoffering information on health conditions, drug and treatmentissues, alternative medicine and much more.

Northwestern Memorial also features a number of clinicaladvances. It is a leader in the development and practice of mini-mally invasive surgery, offers one of the most comprehensive treat-ment programs for early detection and treatment of ovarian cancer,is a world leader in neuroscience and imaging and is pioneeringnew treatments in cardiology.

Built on the site of the hospital s old parking garage, this con-struction project was gigantic and a challenge. Due to its proximityto Lake Michigan, a retention wall had to be constructed. After the100,000 sq.-ft. footprint was cleared, a 40-ft deep, 2-ft. thick slurry

N O RTHWESTERN HOSPITALCONTINUED FROM PAGE 7

THE CHIEF ENGINEER AUGUST, 20008

(TO P LEFT) 7,000 ton Evapco cooling tower fully equipped with vibrationswitches for motors, low level oil detectors that send alarms to the facilitiesmanagement system.(LOWER LEFT) Complete chiller plant.(LOWERRIGHT) Four Y ork Millennium centrifugal chillers work with theEvapco Tower.

CONTINUED ON PAGE 9

was installed. The next step was the 200 6-ftdiameter, 8-15ft. wide caissons that had to bedrilled 80 ft. into the ground. The finished founda-tion is capable of supporting 500 million lbs(40,000 elephants). Structural steel and concretecame next. They formed floor decks, elevator

9THE CHIEF ENGINEER AUGUST, 2000

CONTINUED ON PAGE 10

N O RTHWESTERN HOSPITALCONTINUED FROM PAGE 8

Quality, Customer-Driven

H VAC Services

for the Commercial

Real Estate, Industrial

and Institutional Markets

■ FACTO RY-TRAINED TECHNICIANS

■ FACTO RY AUTHORIZED WARRANTY SERVICE

■ BASAND TEMPERATURE CONTROLS

■ CONTRACT SERVICES

■ ENERGY RETROFIT

■ OWNER/OPERATOR CONTINUING EDUCATION

■ PREDICTIVE/PROACTIVE MAINTENANCE

■ REFRIGERANT CONVERSION & MANAGEMENT SERVICES

■ INTEGRATED COMFORT SYSTEMS

Trane Chicago Service7100 Madison

W illowbrook, IL 60521Telephone: (630) 734-3200Facsimile: (630) 323-7480

Trane Chicago Ser-

Your Commercial HVAC Service Team

(TOP LEFT) One of five high pressure 600 HP Superior fire-tube run-off natural gas boil-ers. Each has a 20,600 lbs/hour steam capacity. (RIGHT) Cooling tower chiller condens-er pumps.

cores and the towers. Steel was difficult to come by due to BethlehemSteel s closing of its Pennsylvania plant. That made jumbo-sized steelbeams hard to get (the closest were in Luxembourg). As an alternative, awelded plate design was incorporated in which pieces were welded intosquare columns. In the fall of 1996 the building topped out and precast

was erected. The final stage wasthe interior and the installation ofmechanical, electrical and plumb-ing systems. This was said bysome to be the most challengingaspect of the construction. Six sep-arate contractors were brought in.

10 THE CHIEF ENGINEER AUGUST, 2000

CONTINUED ON PAGE 11

N O RTHWESTERN HOSPITALCONTINUED FROM PAGE 9

VIBRATION, BALANCING & MECHANICAL

Industrial Air Moving EquipmentFans, blowers, & especially variablepitch vane axial fans.

Condition Monitoring/PredictiveMaintenance ProgramEarly detection of bearing defects-machinery monitoringwith the latest SKF equipment

Vibration Analysis & DynamicBalancing

405 Industrial Drive South Elgin, IL 60177

Mechanical Repair ServiceShaft and bearing replacement, fieldmodifications, etc.

24 Hour Emergency Service Industrial Air Moving Equipment Vibration Analysis & Dynamic

Balancing Precision Coupling Alignment Mechanical Repair Service

741-(847

Fax: (847) 741-8993VIBRA-mech,INC.

Alignment of air compressors supply compressed air fornumerous functions. Five 2mg Caterpillar generators sup-ply emergency power to the Northwestern Hospital. To talcapacity of the five generators is 10 million watts.

the result is one of the most techni-cally advanced hospitals in theworld.

Northwestern MemorialHospital has massive heatingcapacity delivered by five 600 HPSuperior fire-tube run-off natural

gas boilers. Each has a 20,700 lbs/hour steamcapacity for a total of 103,000 lbs/hour. To serve theneeds of the steam turbine chiller, the boilers run at125 psi. all five units can run on natural gas or #2oil. Fuel for regular use is stored in a 60-gallon A-tank. An additional 25,000 gallons is stored inanother tank in reserve for the emergency genera-tor.

Why such a massive heating capacity? A state-of-the-art medical facility has tremendous needs forheating for surgery, patient care and administrativeareas. Also factored in is a remarkable amount of

11THE CHIEF ENGINEER AUGUST, 2000

CONTINUED ON PAGE 13

N O RTHWESTERN HOSPITALCONTINUED FROM PAGE 10

104 E. Lincoln Highway Frankfort, Illinois 60423

Containment

Devices

I nc.

ON-LINE LEAK SEALINGEmergency or routine service 24 hours a day, 365 days a year. Service on steam, process acids, chemicals, water and air.

CONCRETE REPAIRSpalled, broken, uneven surfaces - crack repairs - columns,

piers, and poles. Expansion joints, equipment bases, leak sealing. Floor topping systems.

SPECIALTY COATINGSMaintenance and repair products, tube sheet cladding materials and

application, tank linings - single and multi-coat applica- tions,elastomerics, epoxies and cementitious grouts.

IN-HOUSE MACHINING24-Hour service for special machining and critical job applications. Clamp designs meet or exceed ASME and ASTM

standards.

TRANSFORMER REPAIRSRepair burning leaks, flapper valves, fin tube leaks, flanges,

split lines, concrete support pads.

INSULATION BLANKETSAcoustical and freeze protection for turbines, exchanger heads,

engine manifolds, and piping systems.

GENERAL MAINTENANCEW elding, pipe fitting, valve packing, concrete, instrumentation,

skilled and unskilled labor. General maintenance and cleanup.

STEAM TRAP MONITORING & REPAIRSCDI has the in-house capabilities to monitor, tag and repair if

your traps are defective.

REFINING CHEMICALPOWER UTILITIES PULP AND P APER

FERTILIZER STEELOIL & GAS PIPELINEFOOD PROCESSING

COMMERCIAL INDUSTRIALMUNICIPALITIES

MUNITIONS MANUFACTURING FACILITIESHOSPITALS & SCHOOLS

(815) 464.2404 Fax (815) 464.2407

Industrial-Services, Maintenance OrganizationServing Industry Since 1992

(TOP LEFT) MaryGillaspy, Director ofNorthwesternHealth LearningCenter. (BOTTOM)One of the oxygenstorage tankshoused in their ownenclosed area.(RIGHT) L to RRoss Feldman,Dave Stout in theFeinberg Pavillionlobby.

redundancy to ensure uninterrupted care inany conditions.

The Northwestern Memorial Hospitalcomplex has an Evapco Cooling T ower. Itfeatures fiberglass blades, a stainless steelpan and delivers 7,000 tons of cooling. It isequipped with vibration switches for themotors, low-level oil detectors that sendalarms to the facilities management system,and an oversized capacity of up to 12,000tons. Technically the unit is two 3-cell towersworking in tandem, one for the north sideand one for the south. The north half of thetower is outfitted with basin heaters for win-

ter operations. Its #1 fan also has afrequency drive for maintaininglower winter temperatures.

Four Y ork MillenniumCentrifugal Chillers work with theEvapco tower. The first chiller is a1,000-ton, 480V winter unit. It uses134A refrigerant. The next two

THE CHIEF ENGINEER AUGUST, 2000

GRAND VICTORIACONTINUED FROM PAGE 11

FEATUREFEATUREFEATUREFEATURE

CONTINUED ON PAGE 13

AMS MechanicalSystems, Inc.(630) 887-7700

Advance MechanicalSystems, Inc.(847) 593-2510

Borg MechanicalContractors, Inc.(708) 449-8080

Hayes Mechanical, Inc.(773) 342-0000

Kroeschell Engineering(312) 649-7980

MTV Systems, Inc.(773) 477-0900

McCauley MechanicalConstruction, Inc.(708) 233-0606

Ortiz MechanicalContractors, Inc.(708) 535-2463

Scott CompanyMechanical Contractors(773) 374-6700

ThermodyneMechanicalServices, Inc.(847) 291-9101

Bert C. Y oung & SonsCorp.(708) 544-2070

Imagine how the air in your buildingmust feel if your mechanical systems

aren’t working right.

Air. It s one of our mostimportant resources, and it simportant that we keep itclean -- inside and out.

Your qualified mechanicalcontractor can help. Not onlycan we help your building befriendly to the environment,but we can also work toensure that the air on theinside is comfortable andflowing properly.

That s important to a buildingmanager or owner, becausefew things are more evidentthan poor environmental per-formance from your building smechanical systems.

Problems with these buildingsystems can lead to the threatof legal action.

At best, employees who are uncomfortable may not be asproductive as they could be.They may be too hot, or theair circulation may not be suit-able.

W orse yet, they may get sick.That costs their employersmoney, not only in medicalcosts, but in lost work time.

As a result, some tenants mayleave. And that costs anowner money. In fact, accord-ing to Building Owners andManagers AssociationInternational (BOMA), lack ofcomfort is now the primaryreason for tenants leavingtheir buildings.

Remember that when you relooking for a contractor to ser-vice your building s mechanicalsystem. And call a member ofthe Mechanical ContractorsAssociation of Chicago.

W e re the environmentalexperts -- inside and out.

Mechanical Contractors Association of Chicago

1530 Merchandise Mart, Chicago, IL 60654

(312) 670-6740

www.mca.org

chillers in line are 2,000-ton,12,000V centrifugal chillers.And the 4 th chi l l er i s a2,000-ton steam turbineunit. It has an Elliot steam

turbine on top and uses 125 psi steam to turn the turbine at 4500 rpms.At full load it uses 24,000 lbs/hour.

The chilled water system connecting all this gear features a pri-mary and a secondary loop. The primary loop circulates through thechillers. The secondary loop serves the coils for the air handlers, coolsthe linear accelerator, cools the ComEd vault, and provides cooling to

13THE CHIEF ENGINEER AUGUST, 2000

CONTINUED ON PAGE 14

N O RTHWESTERN HOSPITALCONTINUED FROM PAGE 11

Fluorescent LampDisposal Bulb Eater

Activated CarbonFilter RemovesVirtually ALLGaseousEmissions!

Dual ActionHEPA Filter

RemovesVirtually ALLParticulates!

55-Gal. DrumHolds Over800FragmentedLamps.

Feed TubeEliminates

Flying Glass.

Air Cycle Corporation513 N. 4th A ve, Maywood, IL 60153

800-909-9709

The Bulb Eater BE-55-VRS from Air Cycle Corp. is the ONLY fluorescentlamp crushing unit on the market that can satisfy the needs of small or largescale lamp users. Able to transform more than 800 4’ lamps from piles ofboxes of fragile, dangerous, difficult to manage lamps into a compact 55-gallondrum. This stops the continued handling, and hazard liability, of whole lamps.

Air Cycle also provides a very low-cost, nation-wide drum removal service forrecycling that includes free replacement drums for each full one picked up.

The 55-VRS uses a tested three-stage filtering system that removes bothmercury laden dust and vapors. This is an "emissions controlled" crusher thatsatisfies EP A/OSHA requirements for on-site crushing. The filters are easilyand inexpensively replaced after very long service lives. The activated carboncharge is rated for millions of lamps, and chemically neutralizes the capturedmercury vapor into an inert mineral.

Stop worrying about fluorescent tube disposal. Call Air Cycle today to orderyour Bulb Eater. Buy, Lease, or use your credit card!

(TOP LEFT) Dave Stout, Glenn W right, Patient Careand longtime employee of Northwestern Hospital, andRoss Feldman. (LOWER LEFT) Hospital Electricians(L toR) Jim Armstrong, Jim Raff erty, Jim Collins, JohnErnst. (RIGHT) Emergency Management System oper-ations check is conducted by engineers Steven Gall,Ross Feldman and (seated) Michael Colgan.

the package units throughout the facility.The secondary loop also draws cooling offthe primary loop as needed. Three 6,000gpm Bell & Gossett frequency drivepumps serve the secondary loop andoperate at 1,750 gpm for winter opera-

points. This provides the engineer-ing staff with an extremely sophis-ticated tool to manage the opera-tions of the complex. Operating ina user-friendly W indows computerenvironment, the system seg-ments the complex by floors andthen zooms in to mechanicalequipment all the way down to theindividual component level.

All mechanical equipment inNorthwestern Memorial s complexis DDC controlled except for theheat exchanger valves and isola-tion dampers in the fans, and levelcontrols in the boilers. Boiler level

controls are pneumatic as a pre-caution against power failure toallow for easy manual control. Asmentioned above, the JohnsonMetasys system interfaces with allmechanical equipment throughoutthe complex. However, boilers andchillers are manually started andstopped by the engineering stafffor additional quality control assur-ance.

An additional emergencypower control Impac system is tiedinto the Johnson Metasys system.

14 THE CHIEF ENGINEER AUGUST, 2000

Sherwin-Williams Paints1150 West Jackson Chicago, IL

Phone: 312-829-1150or c al l 1-800-4-SHERWIN for a store near you.

Sherwin-W illiams is your onesource of supply for: Architectural coatings Direct-to-metal finishes Floor coatings Commercial wallcoverings

Window treatments

PLUS: Quick turnaroundfrom 48 locationsthroughout Chicago Expert field

WE’VE GOTYOUR BUILDING

FEATUREFEATUREFEATUREFEATURE

N O RTHWESTERN HOSPITALCONTINUED FROM PAGE 13

tions.The extraordinary heating and cooling muscle of

Northwestern Memorial Hospital is completely integratedand controlled by a Johnson Metasys facilities manage-ment system. This system is tied into all mechanical sys-tems, the life safety system, the elevator system, securi-ty and the emergency power network. It covers 20,000

(TOP) Steve Gall, Operating Engineer, inspecting the cooling tow-ers. (BOTT OM) Ross Feldman and Operating Engineer JohnDePaul do a regular boiler operations check.

CONTINUED ON PAGE 15

THE CHIEF ENGINEER AUGUST, 20000 15

Call for FREE

Seasonal Ti ps

Professionals you can trustto make the roofing dif ferenceOlsson Roofing Co.740 South Lake StreetAurora, Illinois 60506Phone: 1-888-Roof WorkFax: (630) 892-1556w w w.olssonroofing.com

FEATUREFEATUREFEATUREFEATURE

Engineer Bob Kurbaninspecting a chiller that hasbeen taken apart for routinemaintenance and repairs.

N O RTHWESTERN HOSPITALCONTINUED FROM PAGE 14

It monitors and tracks criticalemergency power. This is vital to astate-of-the-art medical facility likeNorthwestern Memorial.

Northwestern MemorialHospital is setting a new, challeng-ing standard to the medical com-munity: The entire complex isHEPA (high efficiency particulateair filter) filtered. This is a uniquenew way to combat infection in amedical facility. By minimizing theamount of dust particles in the air,Northwestern Memorial has limitedthe transmission of contagiousgerms. An independent servicewas brought in to the facility to testthe level of dust in the air and haddifficulty finding a level!Northwestern Memorial has one ofthe lowest hospital-acquired infec-tion rates in the world.

There are a wide variety offans throughout the NorthwesternMemorial complex ranging in sizeup to 120 HP. Dual feed air han-dlers come in to the main duct andfeed 11 main supply fans. Theseare Joy Vane-Actuator fans. Theseare dual fans, so the actual num-ber of fans is 22. The dual feedfeature is nice because on non-extreme days, the engineers cando maintenance on 1/2 of the fanswithout interrupting service. Thesefans have 5 stages: An IntakePlenum with primary and second-ary filters; a preheat Coil; a humid-ification section (each half of everydual fan has its own dry steamhumidification); a chill water coil;and Hepa Filters (52 in each halfof all eleven dual fans).

The other main fans in useare the Atrium fans which servethe three atriums in the Galter andFineberg Pavilions and the B-sec-tion that links them.

Five 2-meg Caterpillar genera-tors supply electricity and emer-gency power to the NorthwesternMemorial complex. Here again isan example of massive capacity in

CONTINUED ON PAGE 16

THE CHIEF ENGINEER AUGUSTY, 200016

FEATUREFEATUREFEATUREFEATURE

OHH

THE RIGHT KINDOF CHEMISTRY

At H-O-H Chemicals, we obviously believe in the right kind ofwater chemistry. We also believe it is just as important tohave the right kind of chemistry between you and yourtreatment representative. For example,

o Do you communicate well with your representative?o Does he or she of fer ways of lowering costs or improving

efficiencies?o Do you trust his or her recommendations and work to

implement them?o Does your representative make the extra eff ort - to fix

equipment systems, expedite orders, write managementreports?

o Do you enjoy working with your supplier?If you cannot answer yes to these questions, give us a call- we ll provide products and services that have the rightchemistry.

N O RTHWESTERN HOSPITALCONTINUED FROM PAGE 15

place to ensure uninterrupted serv-ice a all times in any conditions.Each of the five generators has a550-gallon day tank that feeds offthe 25,000-gallon main tank. Thesefive generators are located in thefirst floor of the parking garage on

site. They feature a parallel andswitch gear system and can bestarted and stopped by theJohnson Metasys system. 85 ATSswitches are used by these gener-ators which also feature load opti-mization. In case of outage, theycan run off of 2-3 generators basedon the load required. T otal capacity

for all five generators is 10 millionwatts.

All wall barriers inNorthwestern Memorial have firestop that goes all the way up tothe next floor. 4,000 smoke detec-tors are also spread throughoutthe complex, which is fully sprin-klered.

Northwestern Memorial hasgone to great lengths to provideefficient transportation betweenthe hospital floors as well as priva-cy for patients. To facilitate this theelevators are separated into fourcategories: Patient T ransport,Staff, Service and Public. Thesedesignations are strictly enforcedand transportation is smooth. Allelevators in the complex can beprogrammed from the JohnsonMetasys system.

Going through the basic sys-tems found in NorthwesternMemorial s campus doesn t tell thewhole story. In addition to boilersand chillers and air handlers are avariety of highly specialized equip-ment for use in medicine. A list ofsome of the major pieces includesa non-potable water system forsterilizers and a medical air sys-tem for patient rooms whichincludes a medical vacuum sys-tem, lab air and lab vacuum.

125 psi steam comes intomechanical rooms and is convert-ed to 15 psi. Condensate frommachinery is sent to a receiverwhich then sends the condensateto a de-aerator. Heat exchangersthen take the 15 psi steam andheat a closed loop system whichsends steam through the buildingreheat boxes and radiant heatpanels in rooms. VAV reheats arecontrolled by Titus boxes withJohnson Metasys controls.

Reco instantaneous ondemand water heaters also takethe 15 psi steam to heat incomingcity water and provide domestichot water to patient rooms as wellas the rest of the hospital. Theyfeature a recirculation line for

CONTINUED ON PAGE 17

17THE CHIEF ENGINEER AUGUST, 2000

FEATUREFEATUREFEATUREFEATURE

N O RTHWESTERN HOSPITALCONTINUED FROM PAGE 16

Phone: (773)586-5800 Fax: (773)586-5804

ABLE OVERHEAD DOOR& CONSTRUCTION CO.

WE MANUFACTUREOUR OWN

ROLLING STEEL

Rolling Steel Doors SectionalSERVING CHICAGO & SUBURBS

Industrial / CommercialNew Construction / CompleteInstallation24-Hour Emergency Repair

Strip & Bumper DoorsGrillesDock Levelers & SealsDoor & Gate Motor

State-of-the-art equipped Pritzker auditorium used for lectures.

unused water. A liquid disinfectorsystem is used on the return linesof the domestic hot water system.It uses copper and silver ions(positive and negative charges) tokill Legionella and other bacteria.

Part of NorthwesternMemorial s success in minimizinghospital infections is no doubt dueto the fact that every patient roomhas its own sink to combat thespread of bacteria. Another nicefeature is the presence of oxygen,vacuum and medical air on bothsides of every bed. This allowsany bed to immediately be con-verted to an Intensive Care Unit.The beds in the complex alsoincorporate new technology, posi-tioning and adjusting by sensoraccording to body type.

Northwestern Memorial fea-tures 60 isolation rooms through-

out the complex with three in eachunit. Every isolation room isequipped with an Iso-Tek monitormounted outside. This sophisticat-

ed device monitors thepositive/negative ratio, and sets offalarms if the room s s tatusCONTINUED ON PAGE 18

THE CHIEF ENGINEER AUGUST, 200018

N O RTHWESTERN HOSPITALCONTINUED FROM PAGE 17

FEATUREFEATUREFEATUREFEATURE

changes. Positive rooms are fortransplants and other proceduresthat require germs to be kept out.Negative rooms are for TB patientsand others who have contagiousdiseases requiring germs to bekept in. The mechanical equipmentin the complex makes it possible to

switch a room from positive to neg-ative or vice versa in a mere 5 min-utes. A room is kept positive bykeeping building supply andexhaust at 1/2. A room is kept neg-ative by drawing air out using 2dedicated isolation room exhaustslocated on the 17 th floor.

Forty-two engineers operateand maintain the mechanical sys-

North view from the boiler room patioprovides a spectacular picture of theJohn Hancock building.

tems throughout the NorthwesternMemorial complex. They are over-seen by Director of Facilities BudVance. Reporting to Mr. Vance isManager of Quality Control BruceMorse. Seven facilities managersreport to Mr. Morse. In charge ofmaintenance are Managers MikeAlexa, David Stout, Don Masonand Patricia McEwen; in charge ofengineers and the power plant areManagers Larry W aranoski andRoss Feldman; and in charge ofthe Streeterville facility and theelectrical staff is Manager DavidKim.

These managers oversee theservice engineers, who operateand maintain the mechanicalequipment throughout the buildingand in the 9 mechanical rooms. Inour interview we talked with anumber of managers and engi-neers. It was obvious that theytook great pride in operating andmaintaining such an expansiveand advanced facility. Our thanksto David Stout and Ross Feldmanfor showing us around, and to allthe others on the NorthwesternMemorial staff who took the timeto answer our questions.

In an era where many hospi-tals are expanding by buying addi-tional facilities and turning towards

ty. Chugach will dispatch excesspower into the utility s power grid.This fuel cell project will signifi-cantly reduce the amount of fuelused and pollution emitted to meet

end users electri-cal and heatingneeds. In addi-tion, it avoids the

investment in conventional stand-by emergency generators, uninter-ruptible power supplies (UPS), andheat boilers.

The project came about whenChugach requested considerationfor a test and evaluation of a con-trol system using five 200 kilowattphosphoric acid fuel cells (P AFC)units configured as a one-megawatt power plant. In severaltypical distributed generationdesign configurations, current fuelcell control technology causes anoticeable momentary interruptionin electric service to the customerduring several routine situations.Utility grade functionality in seam-

Chugach Electric Association, inpartnership with the Department ofEnergy, Department of Defense,U.S. Postal Service, NationalRural Electric Cooperative

Association (NRECA) and ElectricPower Research Institute (EPRI),has collaborated on a project toinstall five 200 kilowatt fuel cellpower plants at the U.S. PostalService s primary mail processingand distribution center adjacent tothe Anchorage InternationalAirport. Begun in September 1999,the one-megawatt distributed gen-eration fuel cell project is the firstnational commercial application ofi ts k ind.

Chugach is responsible for thedevelopment, construction, main-tenance, and control of the powerplants to provide heat and electric-ity to the U.S. Postal Service facili-

19THE CHIEF ENGINEER AUGUST, 2000

N E W SN E W SN E W SN E W S

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U.S. Postal Service FacilityTests New Fuel Cell System

less switching and load sharingbetween modular fuel cell nits isan electric utility requirement thathas not been met by current fuelcell control technology.

There are many ways such anassemblage can be controlled anddispatched. However, a superviso-ry control system has not yet beenbuilt. The best way to test a con-trol system is to build it and field-test it in a utility application of dis-tributed generation at a customerlocation. Building, testing, andevaluating control options will pro-vide data and experience that willhelp other users of the technology.

This project will fund a shareof the purchase, operation, andtesting of a one-megawatt five-pack (five each 200 kW PAFCunits). The total cost of this projectis $5,650,000 apportionedbetween the following parties:DOE Buy Down Funds: $1 million;

CONTINUED ON PAGE 20

N E W SN E W SN E W SN E W S

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Chugach up to $1.2 million plusfuel and operations and mainte-nance costs; USPS $1 million;NRECA-CRN/EPRI $750,000.There is also cost sharing from theU.S. Army ConstructionEngineering Research Laboratoryand the manufacturer, ONSI, in an

additional amount of approximate-ly $1.7 million. Most of their costsharing is focused on designingand building components for a SiteManagement System (SMS). TheSMS will coordinate transferbetween the grid-connect and grid-independent load share operatingmodes, and provide the interfacecommunication capabilities for

control of the multi-unit installation.Its development ef fort is beingdone in stages. The first stagewas construction of a SMS enclo-sure that includes a global by-pass.

The installation is designed tomeet the US Postal Service s(USPS) peak electrical load fromthe fuel cells and provide heat inexcess of its thermal require-ments. The installation will coveran area 75-feet x 139-feet on theeast (back) side of the USPS facil-ity. The relatively large footprint ofthe installation was selectedbecause ample land was availableand it allows Chugach to minimizeinstallation and snow removal-related maintenance costs. Thisproject s load sharing and seam-less transfer features requiredredesign of the inverter controlsystem in each of the fuel cells.These components were installedin the fuel cells prior to shipping.

The research and develop-ment tasks includes the purchaseof fuel cells designed to work withthe new control system andChugach participation in thedesign of the supervisory controlsystem.

Design work of the superviso-ry control system includes thedevelopment of the physical lay-out, control and functions, operatorinterface and utility system inter-face Supervisory Control and DataAcquisition (SCADA). This willrequire a significant effort by beingpresent to work with vendors, pro-grammers, and suppliers of com-ponents and systems in order toensure proper interface and opera-tion.

Chugach will prepare an inter-im project report after commissiontesting of the installation. Theinstallation will include five PC25Model C Fuel Cell Power Plantswith SMS controller and equip-ment interfaces with the customerload and the Chugach grid.Included in the interim report willbe a description of Chugach s s i te

CONTINUED ON PAGE 21

male U.S. electric utility workers,appeared in a recent issue ofOccupational and EnvironmentalMedicine. Authors include doctoralstudent Edwin van W ijngaarden,

Dr. David A.Savitz, professorand chair of epi-demiology; Dr.Jianwen Cai,associate pro-

fessor of biostatistics; and Dr.Dana Loomis, associate professorof epidemiology, all at the UNC-CH School of Public Health.Statistical programmer Dr. RobertC. Kleckner also contributed to theproject.

We believe this work isimportant because suicide is theeighth leading cause of death inthe United States, and many peo-ple in this country are exposed toelectromagnetic fields, vanW ijngaarden said. While thesefindings definitely do not proveEMFs cause suicide, they do indi-cate more research needs to bedone on the effects of exposure ondepression and suicide.

A large and detailed study of thepossible link between exposure tolow frequency electromagneticfields (EMFs) and suicide amongelectric utility workers has uncov-

ered what appears to be a distinctassociation.

Electricians working for fiveU.S. power companies faced twicethe expected risk of suicide, whilelineman faced one and a halftimes the expected risk, accordingto the University of North Carolinaat Chapel Hill study. Suicidesamong power plant operatorsoccurred at a rate slightly lowerthan expected, researchers found.

Younger people appeared tobe at greater risk of suicide thanolder ones, and higher, morerecent exposures also seemed toboost the chances that workersmight take their own lives.

A report on the study, whichbegan with a group of 138,905

21THE CHIEF ENGINEER AUGUST, 2000

N E W SN E W SN E W SN E W S

Awards will be given through the scholarship fund selectioncommittee. The potential scholar will be required to submita thorough application that includes academic records,national achievement test scores, letters of recommenda-tion from a community leader, principal or counselor, and awritten essay on the field of education that the potentialscholar wishes to pursue. The Scholarship Fund Commit-tee will evaluate all completed applications and select amaximum of two (2) for the Scholarship award.

To have a scholarship form sent to you please contact the Chief Engineers office at 708.633.7009.

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NEW FUEL CELL SYSTEMCONTINUED FROM PAGE 20

test plan. The site test planincludes development and imple-mentation of a plan for theSMS/.SCADA interface and com-munication/control. It provides ver-ification of proper interface of theSCADA communication with theSMS connected to and controllingthe fuel cell plant through normaland faulted conditions.

Commissioning results alsowill be included in the interimreport. This includes developmentand implementation of startup test-ing at the site after installation iscompleted. Commissioningincludes calibration and testing ofcontrol and protection functionsthrough simulations of normal andabnormal operating conditions.After completion of commission-ing, Chugach will prepare a set ofas-built drawings, as-left settings,and a commissioning report.

Chugach will prepare a finalproject report after one year ofoperational testing of the installa-tion. The final project report willfocus on the most cost-ef fective

Largest Study Finds Evidence ofAssociation Between EMFs andExposed W orker Suicide

CONTINUED ON PAGE 22

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THE CHIEF ENGINEER AUGUST, 200022

N E W SN E W SN E W SN E W S

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WORKER SUICIDECONTINUED FROM PAGE 21

Using employment files, deathcertificates and other records, vanW ijngaarden and colleagues found536 suicides among current or for-mer electric utility workers in thegroup between 1950 and 1986and identified 5,348 non-suicidesof the same race and age to serveas controls. Researchers also ana-lyzed various job titles and dutiesand estimated occupational expo-sures to EMFs based on devicesrandomly selected workers wore tomonitor exposures.

Why low frequency electro-magnetic fields might contribute tosuicide among chronicallyexposed workers is not known,van W injgaarden said.

One biologically plausibleexplanation is that EMFs depressproduction of melatonin, a hor-mone that s important for sleep

and mood, he said. Decreases inmelatonin can lead to depression,which in turn can lead to suicide.

Rats subjected to electromag-netic fields showed altered produc-tion and excretion of the hormonebut comparable data on humans islimited and inconclusive, the scien-tists said. The possibility suggest-

ed by the new findings that EMFscould af fect young workers morethan older ones is entirely new, headded.

The Electric Power ResearchInstitute of Palo Alto, Calif., sup-ported the study. Cooperatingelectric utility companies were

Carolina Power and Light, PacificGas and Electric, PECO EnergyCo., T ennessee V alley Authorityand V irginia Electric Power Co.

Van Wijngaarden and col-leagues did the new studybecause other work in the early1980s found indications of anassociation between EMFs andsuicide, but later studies could notreplicate those findings.

W omen were excludedbecause at the time they rarelyworked as electricians, linemen orpower plant operators.Researchers could not control forpast mental health problems,addictions and family disturbancessuch as divorce since such infor-mation was not available.

W ijngaarden can be reachedat (919) 966-6896, Savitz at 966-7427. School of Public Health con-tact: Lisa Katz, 966-7467; NewsServices contact: David

While these findingsdo not prove it,

they do indicate moreresearch needs to

be done onthe ef fects of EMFs.

The AFSPC is the largest UPSuser within the entire U.S. AirForce, and purchases about $2million worth of lead-acid backupbatteries a year for its 45 sites

worldwide. Inmost of thesecommand loca-tions, the need forreliable power isabsolutely essen-

tial for some activities; even thesmallest fraction of a second dis-ruption can put vital national secu-rity operations at a risk.

The problem stems from powerquality, which is always a concernin many overseas AFSPC loca-tions. Even in Colorado Springs,lightning strikes cause frequent,short power outages, of less thanone second or power glitches, par-ticularly during certain seasons.These small glitches can compro-

mise the overall reliability of thesystem by unnecessarily exercis-ing the battery, said MSgt Bills of

Powerwarefi Corporation andActive Power, Inc., have installeda Powerwarefi Cleansource fly-wheel energy storage system atAir Force Space Command head-

quartered in Colorado Springs.It was important to Air Force

Space Command to find ways toimprove overall system reliabilityand redundancy as well as pro-long the battery life of their unin-terruptible power supply (UPS)applications, said Mark A.Ascolese, vice president and gen-eral manager of the LargeSystems Group for Powerware.

With the installation of the fly-wheel systems AFSPC was ableto reduce annual battery expendi-tures and improve system reliabili-ty at the same time.

THE CHIEF ENGINEER AUGUST, 2000 23

N E W SN E W SN E W SN E W S

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Air Force Space CommandInstalls Flywheel EnergyStorage System

AFSPC in Colorado Springs. Wi ththe installation of the PowerwareFlywheel we can eliminate thesesmall discharges, extend batterylife, improve reliability and reducecost.

The flywheel was designed andmanufactured by Active Powerand integrated with Powerware sPowerware 300 UPS. The installa-tion is located at Peterson AFB.

One of the reasons AFSPCchose the Powerware-ActivePower flywheel was its small size,noted Jim Balthazar, ActivePower s vice president of market-ing. The 480 kW system dis-places only 10 square feet, com-pared with the 100 s of square feetof batteries required to provide thesame level of power. The typicalUPS backup string configured byAFSPC consists of 188 to 240 bat-tery cells at 2.2 volts per cell, andtakes up a lot of room, Balthazaradded.CONTINUED ON PAGE 24

THE CHIEF ENGINEER AUGUST, 200024

N E W SN E W SN E W SN E W S

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FLYWHEEL ENERGY STO R A G ECONTINUED FROM PAGE 23

Under a recently announcedinitiative, Powerware Corporationand Active Power have teamed toprovide the most reliable end-to-end power solutions available. Thegoal of the Strategic PowerPartners Program is guaranteedsystem availability, and it provides

customers like AFSPC the oppor-tunity to create a power systemspecifically tailored to their needs,Ascolese said.

The purpose of the flywheel inAFSPC s UPS installation is toabsorb the nuisance hits and pre-vent the backup batteries from dis-charging during most power glitch-es. When the flywheel senses a

drop in voltage or a completepower outage, it instantly begins togenerate power at its programmedvoltage level. This action keeps allcomputers and other electricallypowered systems and machinesoperating smoothly and avoids acostly cycling of the backup batter-ies.

For the much less frequentpower outages lasting longer thanone minute, the standby generatortakes over supplying electricity tovital guidance systems until powereither can be restored from theutility grid or the mission can behanded off successfully to a diff er-ent AFSPC location. The batteriesare for added redundant backup.

The system was put in place inDecember of 1998. AFSPC is socertain the flywheels will show amarked improvement in preventingbattery degradation that it alreadyis planning other flywheel installa-tions.

Headquartered in ColoradoSprings, CO, AFSPC is involved infour primary areas of nationaldefense. These include launchingsatellites and other high-valuepayloads into space; counterspaceoperations such as surveillance,negation and protection; providingweather, communications, intelli-gence, missile warning and navi-gation; and maintaining and oper-ating a rapid-response, land-basedICBM force as part of the nation sstrategic nuclear weapons pro-gram. Its World W ide Webaddress is w w w .spacecom.af.mil .

Powerware Corporation of ferspower protection and managementsolutions for enterprise-wide appli-cations from workstations andnetworks to specialized medical,industrial and communicationsequipment. Solutions encompassuninterruptible power systems(UPS), power management soft-ware and services that give cus-tomers the ability to easily managepower in a way that increases sys-tems availability. PowerwareCorporation is headquartered inRaleigh, NC. Invensys plc. is a

The Esperanza, a 124MW floatingpower barge constructed byCascade General at the Portland,Oregon shipyard, is completing tri-als prior to delivery to Guatemala

in May. Esperanza is designed toprovide a reliable, electric, powersupply to the Guatamala powergrid.

This self-contained electricalgenerating facility is constructedon a deck barge 279 (86m) longand 104 (31m) wide and will betransported on a submersiblecargo ship. It is the largest diesel-powered, mobile unit ever built inthe U.S. The overall design is byKvaerner Masa Marine ofVancouver, Canada and the primecontractor is Man B&W Diesel AG.

The system is powered byseven (7) Man B&W V-18 engineseach weighing 330 tons and pro-

25THE CHIEF ENGINEER AUGUST, 2000

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ducing 25,000 hp, coupled toseven Siemens 13.8 kv genera-tors, with a total output of 124M W, s ufficient to supply 60,000typical US homes. The enginesarrived from Europe on a heavy-liftship and were unloaded directlyonto the barge at the PortlandShipyard in December, 1999.

Testing of the individual generatorshas proceeded since February,with 20 MW of power being fedinto the local power grid via theyear s sub-station/transformer.

The massive engines areserviced by seven 40-ton engine-support modules, containing oilCONTINUED ON PAGE 26

A

was performed concurrently withits construction.

The two-story deckhouse,which accommodates the sound-proofed workshops and controlroom, including all the switch gear,was prefabricated undercover inone piece and lifted into place bya floating crane. All the auxiliarymachinery involved in fuel filteringand pumping was assembled intomodules and lowered into placeunder the main deck. The sternmodule was also assembled

onshore with the integrated cool-ing system, which consists ofseven 18 intakes and pumps, andwas then floated into a notch inthe transom. The engine hall,which rises 50 (15m) above themain deck, was erected on thedockside and lifted into place inthree sections using docksidecranes. It is topped by the exhauststacks, which rise an impressive131 (40m) above the waterline.

The power barge is owned by

The barge s advanced designhas enabled us to use the mostefficient building systems through-out this project, emphasizedSuren Menon, Cascade GeneralExecutive V ice President. These

have includedmodular con-struction onnumerous sys-tems and struc-tures and thepre-outfitting ofmuch of the

seven miles ofpiping and thir-ty-five miles ofwiring. A 15year paint sys-tem was

applied at all steel surfaces includ-ing the interior of tanks, voids andbilges. The first steel was cut onJune 15 th, 1999 and mechanicalcompletion was achieved on April10th, 2000 a total contract peri-od of less than 11 months.Engineering of the Power Barge

recirculation pumps and separa-tors. From the air-conditioned con-trol room, the engineering staff areable to view all engine parameters

and monitor performance via anadvanced computer control sys-tem. The emissions will be regu-larly analyzed by instruments inthe exhaust stacks to ensure com-pliance with environmental stan-dards set by The W orld Bank fornew power generation projects.

THE CHIEF ENGINEER AUGUST, 200026

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PQP Limited, a joint venture between Enron, one of theworld s leading electricity, natural gas and communicationscompanies, and Centrans Energy Services, a consortium ofGuatemalan and foreign investors, that develops and oper-ates projects in Central America and the Caribbean.

Under the leadership of CEO Frank Foti, CascadeGeneral has been the sole operator of the Portland Shipyardsince 1995. This is the largest marine construction project tocome to Portland in twenty-five years and represents animportant step forward for this company. It is a landmark inthe long history of the shipyard, he declared during thechristening ceremony. The power barge project is a key ele-ment in our strategy to diversify and develop the full potentialof the yard into new construction in the coming years. v D

Photo A: Using this method, not just power plants, but any type of barge-mounted industrial facility can be deliv-ered from Portland Shipyard to any navigable harbor in the world, and conceivably towed further inland on anyriver with suf ficient depth of water.Photo B: The engine hall, which stands 50 above the main deck was pre-fabricated in three pieces on the dock-side and lifted into place by two of the Portland Shipyard s whirley cranes. The three sections were united, thecooling fans installed in the exterior wall.Photo C: All fuel tanks, pumps and filtering systems were pre-installed below the main deck in separate, fire-proofcompartments, as was much of the wiring and plumbing.Photo D: When the engine mounts were secure the 65-ton generators were lowered into place. The engines wereoperational and load testing began in February.All photos supplied by Cascade General.

Recent studies have indicatedthat resident goose populationexceeds one million in theMidwestern Mississippi Flywayand is increasing at a rate of six

percent ayear. Canadageese repro-duce at highlevels and

have a high survival rate due toideal breeding conditions, lack ofpredators, and an abundance ofpreferred habitats provided by cur-rent landscaping techniques. Also,the lack of waterfowl hunting insuburban locations, coupled withfree food handouts by humans,are causing the goose populationto increasingly conflict with humanactivities on both public and pri-vate property.

Many short-term managementstrategies have provided tempo-rary relief, but the Service hasfinally agreed that new long-termapproaches will be needed.

The U.S. Fish and W ildlife Servicehas agreed that wild goose popu-lations in the Midwest are posingthreats to health, human safetyand property. The Service is in the

process of preparing anEnvironmental Impact Statement(EIS) under the authority of theMigratory Bird T reaty Act.

Many people have expressedconcerns about the health risk tothe general public and propertyposed by exposure to Canadageese droppings. Elected off icialsat all levels have been asked toprotect our citizens as well as theyprotect the Canada geese. TheService scheduled a series ofmeetings nationwide encouragingpublic participation. Locally, onewas held in Palatine, IL lastFebruary.

THE CHIEF ENGINEER AUGUST, 200028

N E W SN E W SN E W SN E W S

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eddy current probes in the steamgenerator. Position had typicallybeen determined solely by manip-ulator software that geometricallycomputed the angle versus lengthof tooling using on-boardencoders.

The laser tracking system wehave developed makes locationerrors within the steam generatornearly impossible, said FTI s MarkBriers, of FTI s Outage Services.This system is an independent

location verification system andcan be used for both ECT andrepair workscopes.

The FTI system uses an eye-safe laser that isreflected off a target(commonly reflective

tape) on the manipulator to givean exact location; that location isthen compared against the manip-ulator location as indicated by theencoded software to ensure that

Framatome T echnologies, Inc. hassuccessfully used a laser trackingsystem during eddy current testingof steam generator tubes atBaltimore Gas and Electric s

Calvert Cliffs Nuclear Plant, Unit 1,to more accurately track and posi-tion inspection and repair equip-ment within the steam generators.

FTI used the system to inde-pendently verify the location of its

THE CHIEF ENGINEER AUGUST, 200030

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MEMBER OF

N E W SN E W SN E W SN E W S

CANADA GEESE PROBLEM

threat to human health and safetyat locations such as airports andwater supply reservoirs. Populationmonitoring programs would beimplemented.5. Conservation Order. Direct pop-ulation control strategies would beimplemented, including nest andegg destruction, gosling and adulttrapping and culling, or any othergeneral population reduction strat-egy utilized only where humanhealth and safety conflicts exist.6. General Depredation Order.Direct population control strategieswould be implemented, includingnest and egg destruction, goslingand adult trapping/culling, or anyother reduction strategy allowingauthorized persons to take geeseposing threats to human healthand safety, and/or personal or pub-lic property.

The majority of public commentat the Palatine meeting favored

alternatives 5 and 6, with a smallernumber favoring alternative 2.Many representatives from localpark and recreation districts pro-vided both written and verbal com-ments severely chiding the Servicefor not being proactive enough indealing with this problem, and theextreme expense incurred fromongoing cleanup ef forts initiated toreduce resident complaints and

Laser Tra cking System

and electric generation sectors,key markets for natural gas.

The study concludes that totalcoal demand by electric genera-tion and industrial customers is

expected toincrease slowlyfrom 980 milliontons in 1998 to1,123 million tons

by 2015. After 2015, coal use isprojected to decline to 1,101 mil-lion tons by 2020, due to theimpact of stricter environmentalregulations. The study also proj-ects that the average real (1999$)FOB mine-mouth coal price willdecline over the projection period.Real FOB price is projected todecline from $15.79 to $12.62 perton between 1998 and 2020. Thedecline is due to continuedimprovement in productivity, l ack-luster demand growth, and anincrease in the market share oflow-cost W estern coals.

Despite the fact that U.S. coal pro-duction increased during 1998,recent events have led many tobelieve that the coal industry isfacing a dif ficult period. Exports

have fallen, natural gas hasbecome the fuel of choice foralmost all new generating units,and the Environmental ProtectionAgency has launched numerousinitiatives that will raise the cost ofusing coal.

A two-volume study, CoalDemand and Price Projection(GRI-00/0019.1 and GRI-00/0019.2), recently completed byGRI and Hill & Associates, Inc. ofAnnapolis, Md., examines thesechallenges in detail. It features anextensive analysis of the competi-tiveness of coal in the industrial

31THE CHIEF ENGINEER AUGUST, 2000

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N E W SN E W SN E W SN E W S

Increasingly Difficult CompetitiveSituation For Coal

The key to the continued via-bility of coal as a fuel option hasbeen productivity improvement,said Kathy Nice, GRI principalenergy analyst. Coal-mine pro-ductivity has increased steadilysince 1978, at 6.5 percent peryear. While some in the coalindustry believe that productivityimprovement will slow sharply andwill no longer be able to off setinflation, there has been virtuallyno evidence to support this viewover the past 20 years.Improvements in technology andcompetitive market pressures areexpected to continue to drive pro-ductivity higher.

Among the study s other keyfindings are:The availability of adequate coalsupplies depends on the timelyopening of new mines by produc-ers. The last series of capacityexpansions led to the developmentCONTINUED ON PAGE 32

THE CHIEF ENGINEER AUGUST, 200032

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COAL SITUATIONCONTINUED FROM PAGE 31

of surplus deliverability and lowprices. Given this experience, pro-ducers may be unwilling to contin-ue to expand capacity ahead ofdemand requirements. Future sup-ply expansions are likely to becompleted in a more measuredfashion than in the past.

In the near term, W estern low-sulfur coal, primarily from thePower River Basin, is projected toincrease its share of total U.S.coal production from 52 percent in1998 to over 55 percent by 2005at the expense of Eastern coalsupplies. Post-2005, Eastern coalis expected to regain some marketshare as more scrubbers are built,allowing increased consumption ofhigher-sulfur coal from the NorthAppalachia and Illinois Basin.

The steps involved with work-ing through major rail consolida-

tions in the Western and EasternU.S. have created some turmoil intransportation markets in recentyears. In the short term, theseproblems have lead to growingdissatisfaction with rail service.However, these mergers have alsohelped to keep transportationcosts stable. There have been nosignificant increases in overall railrates since the early 1980s.These productivity improvementsare expected to continue and, as aresult, rail rates are not anticipatedto increase over the projectionperiod, putting no upward pressureon delivered coal prices.

The wild card in coal marketswill continue to be environmentalregulation. Environmental regula-tions are expected to require thecoal industry to further reduce sul-fur dioxide (SO 2), nitrogen oxide(NOx), and fine particulate emis-sions. Calls for the regulation of

mercury emissions (and othertrace toxic materials) are expectedto grow and, ultimately, there arelikely to be limits on carbon emis-sions. While the final impacts ofthe anticipated regulations areunknown, they will put downwardpressure on coal prices becausecapital investments will berequired for coal to remain a viablefuel option.

Demand for U.S. coal exportsgrew sharply starting in the late1970s. However, export demandfor coal has begun to decline inrecent years due to growing envi-ronmental concerns in Europe,weak economic growth in Asia,and new low-cost internationalcompetitors. The decline in U.S.coal exports is expected to persist.Exports are projected to declinedramatically, from 78 to only 24million tons between 1998 and2020.

vehicle to slip-and-trip, preventingthe losses associated with insur-ance claims, absenteeism, admin-istrative paperwork, accidentclean-up, and litigation. Fewer

accidents canalso generatesavings from

lower insurance premiums. Inretail situations, better lighting canhelp improve customer attractionand stimulate purchasing.

According to National LightingBureau President Cary S.Mendelsohn, the High-BenefitLighting A wards Program is easyto enter. We want to encouragedesigners, managers, owners,sales representatives, and othersassociated with a lighting systemupgrade or installation to submitcase histories underscoring howHigh-Benefit Lighting contributesto the bottom line. While a systemmust be energy-ef ficient in order tobe considered High-Benefit, thedollar value of energy-ef ficiencytypically is not significant com-

The National Lighting Bureau s21st annual lighting awards pro-gram is under way, but with a newname. What began in 1980 as theNational Lighting A wards Program,

to recognize lighting applicationsthat demonstrate the value ofHigh-Benefit Lightingfi, is now theHigh-Benefit Lighting A wardsProgram.

High-Benefit Lighting is theterm coined by NLB to designateelectric illumination that isdesigned to fulfill the specific pur-poses for which it will be used,thus to spur significant bottom-linesavings. In workspaces, for exam-ple, High-Benefit Lighting can helppeople work faster, with fewererrors caused by direct and indi-rect glare, among other lightedenvironment deficits that common-ly exist. Outdoors, High-BenefitLighting can help prevent acci-dents of all types, from vehicle-

33THE CHIEF ENGINEER AUGUST, 2000

21 W. 415 North Ave., Suite 200Lombard, Illinois 60148

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Robert S. Miller Chad C. Minalga

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N E W SN E W SN E W SN E W S

21st Annual Lighting A wards

pared to other factors. The dollarssaved even by operating andmaintenance cost savings of 70percent can be dwarfed by thevalue derived from a productivityincrease of just one or two per-cent, Mr. Mendelsohn said.

This year, as last, the entireprogram is located at the Bureau swebsite (www .nlb.org). Thosewithout Internet access can obtaina copy of the materials by contact-ing the Bureau directly at 301-587-9572; email [email protected].

The High-Benefit LightingAwards Program can be enteredby owners, managers, lightingdesigners, property managers,facility managers, consulting engi-neers, electrical contractors, andvirtually any other party who hadsome role in influencing modifica-tion of an existing lighting systemor development of a new one.Submissions should documenthow the new lighting contributed toimproved productivity, increasedretail sales, or any of the other

Trane Chicago Co-sponsors MayEducational Meeting

CEAC was very fortunate in secur-ing the Director of EnvironmentalAffairs for the T rane Company,Gene Smitty Smithart as keynotespeaker for the evening.

Smitty not only knows theins and outs of the CFC situationand is highly respected throughoutthe industry for his smarts, he is avery accomplished public speakerthat has the where-of-all to deliver amessage so impor-tant he can make itinteresting andoften humorous.

Smitty is a verybusy man. He haspublished numer-ous articles andworked directly withthe U.S.EnvironmentalProtection Agencyon various aspectsof the Clean Air Actamendment regula-tions towards a

THE CHIEF ENGINEER AUGUST, 200034

Full-Service

AMS Mechanical Systems offers single-source excellence for the refrig-eration, HVAC, piping, electrical and service needs ofcommercial, industrial and institutional clients. We have a broad rangeof specialized, in-house capabilities and facilities, including

Industrial Refrigeration - Complete system design orcontruction for food, distribution and

H VAC - Commercial/industrial piping, sheet metal work,

Process Piping - Light and heavy industrial; ASME welding

Electrical - HVAC and refrigeration-specific expertise; power

Service/Maintenance - Predictive maintenance and

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Our commitment to client priorities, ethical business practices andon-time, safe performance has built longstanding relationships,

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R.B. HAY WARD COMPA-

(LEFT) Dick Kasperek, District Mgr., Chicago Off ice,spoke briefly on T rane and introduced Gene Smithart,Trane s speaker of the evening. (TOP L to R) Front: GeneSmitty Smithart, Susan Peters, Kirk Clousson. (BACK)

Dan Hickey, President CEAC, and Paul Michalek, ServiceMgr., Chicago Off ice.

CFC-free nation.He sold me on his abilities many years ago

when he spoke to CEAC on the CFC issue. Justwhen he was to begin his talk the sound systemkonked out and he didn t skip a beat. He so

stated that he had served in the Marine Corpand if he learned anything it was how to talk

CONTINUED ON PAGE 35

35THE CHIEF ENGINEER AUGUST, 2000

An industry leader in Chicagoland for over 25 years.

Our philosophy is to provide quality products and reliableservices that meet the changing needs of our customers

wi th...✔ Maintenance programs that protect the owners interest on major

brands of equipment, tailored to meet your specific requirements.✔ A field Operation that counts among its staff, many of the best

people in the industry, with experience on all types of equipment.✔ Two-way radio dispatched communication for callbacks,

emergencies, and safety considerations handled in house during normal working hours. T wenty-four (24) hour service capability.

✔ Standard 1 year Maintenance Contracts, with 3 and 5 year contracts available that would save you even more.

✔ Lowest possible hourly rates for non-contract work.✔ Insurance coverage exceeding the industry standard.✔ Custom elevators and escalators when off the shelf products

don t meet your requirements.✔ Americans with Disabilities Act compliance with products that

are more cost ef fective than those provided by original manufacturers. Estimates are available to you at our expense.✔ Two Certified QEI s (Qualified Elevator Inspectors) on staff to

take care of your elevator inspection needs.

708656-31001800 South 54th A venue Cicero, Illinois 60804

FAX 708656-3492

South W est Industries, Inc.

ANDERSON ELEVATOR CO.

CHICAGO SLOAN KOHLER CRANE

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BOBRICK BRADLEY SIMMONS DELTA

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BENEKE SPERZEL OLSONITE

M A RTIN Wholesale distributorof plumbing products1942 E. Lehigh Ave.

(TOP) Part of the group that was in attendance for the meeting. (RIGHT) Guestspeaker T rane, Gene Smithart.

loud. He held everyone s attention for better than an hour deliveringthe very important message that would af fect us for some time tocome.

Trane Chicago has supported CEAC for many years. Theirinvolvement has been in numerous projects. Responsibility for that inpart goes to Kirk Clousson and Susan Peters for their ef forts in secur-ing the Midland Hotel and arranging the meeting. Not only was themeeting excellent, the food and surroundings were unequaled.

For those who missed this meeting, you missed a great deal. Planon attending meetings starting in September. This will kick off o ur

TRANE SPONSORS MEETING

36 THE CHIEF ENGINEER AUGUST, 2000

100%Satisfaction Guaranteed

Our Sincere Goalis to Deliver

More Than The Promised Quality

Steven Kaplan

Customer Service Representative

4404 S. W entworth A ve., Chicago, IL 60609

(773) 373-7660 fax (773) 373-5670

Get something FREEWhen you call me!

W il Hollins Co.Painting Contractors WPainting Contractors W indow Blindsindow Blinds

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Are You Tired of BuyingInferior Controls at

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Sodium and Mercury V apor lamps)require less power to burn than tostart. W attmanfi allows full powerto be supplied only when lights arefirst turned on, then reduces the

amount ofelectricitythat flowsfrom a light-ing panel to

the individual lamps. When thelamp is first switched on, it needsall the power it is rated for in orderto start. Once it is ignited and sta-bilized after a predeterminedwarming up period of ten to fifteenminutes W attmanfi automaticallyreduces the voltage. The lamp willcontinue to emit light at this lowervoltage, saving energy and moneywith no perceptible loss of light.

W attmanfi is installed directlyat the electrical panel; it requiresno delamping or relamping, andindividual fixtures are nevertouched. Installation is simple,

For anyone on the lookout for bet-ter ways to save energy and savemoney, W attmanfi LightingVoltage Controller is a simple,cost-ef fective one-step solution

that provides energy savings rang-ing from 15% to 35%.

W attmanfi, invented and mar-keted by Bristol Park Industries,Inc. of Culver City, California, isthe only patented and provenLighting V oltage Controller thatworks with High IntensityDischarge (HID) and fluorescentlighting systems. Until now, HIDlighting has been completelyignored by energy-saving retrofits.W attmanfi is the only solution tosave energy and money.

HID lamps (which includeMetal Halide, High Pressure

37THE CHIEF ENGINEER AUGUST, 2000

N E W SN E W SN E W SN E W S

M & O INSULA TION

COMMERCIAL INDUSTRIAL

17217 Ashland Ave.East Hazel Crest, IL 60429

Telephone (708) 799-3850 Fax (708) 799-8508

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does not interfere with plant orbusiness operations, and can bedone by an electrical contractor.The unit has an average lifeexpectancy of twenty mainte-nance-free years.

Installing W attmanfi LightingVoltage Controller has a genuineand measurable impact on over-head and operating expenses.Energy savings are immediate,and complete payback typicallytakes two years or less. Greatestsavings are found in applicationswhere lights are on all day longand Wattmanfi can save on ener-gy consumption 24 hours a day.BPI offers 100% financing for allW attmanfi installations; the cus-tomer enjoys no cash out agree-ment and pays from savings only.

For additional information visitthe website at wattman.com orcontact Bristol Park Industries,6059 Bristol Parkway, 2nd Floor,Culver City, CA 90230, telephone

38 THE CHIEF ENGINEER AUGUST, 2000

N E W SN E W SN E W SN E W S

the power behind tomor-

General Contractor: Development Solutions, Inc.

920 National A venueAddison, IL 60101

Phone: 630/932-8600Fax: 630/932-8678

w w w.rexelectric.com

REX Electric, Inc. and

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announce the completion of

offices for News PaperServices.

726 C W. Lunt A venue Schaumburg, IL 6019324 Hr. Emergency Service

Vibration Analysis & Dynamic BalancingComputerized Predictive Preventive

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Balancing Equipment

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Let E/C Take the "Shakes" Out of Your Operation

The long-awaited opening of thedistribution center and corporateheadquarters was achieved thismonth. It is believed that this facili-ty will significantly help improve

the company in the area of logis-tics and thus enhance services tothe customers.

The 75,000 square foot state-of-the-art facility will also providefor future expansion and allowtesting and implementation ofsome new concepts in the areasof project management and cus-tomer services. The opening of theLincolnshire headquarters and dis-tribution facility will have someimmediate impact on goals toimprove the logistics and servicesto the customers.

A new centralized phone

system one convenientnumber reaches the entiresupport team throughout outthree facilities 847-353-6300. This new number is

now in eff ect. Integrated com-

puter system link-ing together threeBrook facilities

and providing real-time inven-tory, sales and delivery infor-mation. New and improved wire and

cable service center with alarge on-hand inventory ofbuilding wire, power cable,voice/data/signal and specialtycables with the ability to cutand parallel for next day deliv-eries. Training center of fering a

wide curriculum on productsand applications, new tech-nologies and business prac-ti ces.

An overall re-dedication byeach and every Brook associ-ate to listen first and find asolution that meets or exceedsthe expectations of our cus-tomers.W e are indeed very excited

about the changes happening atBrook. One thing that will notchange however is their straight-forward approach, their desire tobuild credibility, trust and mutuallybeneficial partnerships with theircustomers. They look forward toand welcome your comments andfeedback.

Brook would also like to wel-come new members to the HotSeat. Their new e-mail informa-tional news service is designed togive you industry news as quick asthey receive it. They ll send youinformation on innovative prod-ucts, upcoming events, manufac-turer promotions and more at

Brook Opens New Headquartersand Distribution Center

CONTINUED ON PAGE 39

Having the T ilton Center fully inservice completes another majorstep in the preparations Illinois

Power has made to ensure it isready to meet customers electricityneeds this summer.

We are very pleased with theproject, said Mike Kreckritz,Regional Systems Engineer forIllinois Power and Project Managerof the T ilton project. It wasextremely timely and well-organ-ized. We felt like Doyen had astrong project management teamand concept.

With this project, time was ofthe essence, noted Don Pacer,Project Manager. We had essen-tially nine months from the start ofengineering until the facility wasdeclared commercial. v

Illinois Power Company formallyinaugurated its newest power sta-tion, the T ilton Energy Center,Tilton, IL. Doyen andAssociates, Inc., aChicago-based engi-neering firm, managedthe engineering of thenew facility that will enhance elec-tric reliability in Illinois Power sservice territory.

Illinois Power recognized theneed for expanded power genera-tion facilities to meet customerneeds. The fast-track design andconstruction of the Tilton EnergyCenter allowed Illinois PowerCompany to have increased powerresources within a matter ofmonths. Doyen and Associates,Inc., provided the fast-track engi-neering and procurement supportfor the installation of the four 44megawatt natural gas-fired com-bustion turbines commonly knownas peaker units.

39THE CHIEF ENGINEER AUGUST, 2000

N E W SN E W SN E W SN E W S

Fuelcell Energy Selected ByDepartment of Energy

BROOK NEW HEADQUARTERSCONTINUED FROM PAGE 38

Brook Electrical. You can sub-scribe additional people to the HotSeat or cancel at any time.

To subscribe, send an e-mail [email protected], typeSUBSCRIBE in the subject sec-tion and send us your addition-al e-mail addresses. To cancelsimply click on Reply and typeCANCEL in the subject section.Thanks for signing up. Weknow this is one hot seat you regoing to want to be in.

Brook Electrical DistributionCo. now serving you at threelocations: 645 Heathrow Dr. ,Lincolnshire IL 60069, Fax 630-353-6301; 2500 W. North A ve.,Chicago, IL 60647, Fax 773-276-2812; 170 Alexandra Way,Carol Stream, IL 60188, Fax630-588-9900. One convenientnumber reaches our entire sup-

Suburban Emergency (708) AMS-9999 Chicago

(708) 544-3100(773) 626-4554

4150 Litt Drive Hillside, Illinois 60162SM

Preventative Maintenance Air Quality TestingTemperature Controls

•High and Low Pressure Boilers

•Smokestacks and Breechings

•Tanks and Pressure V essels

•Steel Fabrication and Erection

for pipe racks.Features include:

Compact length and outsidediameter reduced by 30% - 50%,compared to flanges. Allows dou-ble the number of pieces per rack.Provides improved external flow

distribution for immersed cou-plings. Reduces shadowing forcouplings used in process vessels. Light weight weight reduced by

60% - 90%, compared to flanges Simple number of parts

reduced by 55% - 75% per con-nection, compared to flanges Fast save up to 10-15 minutes

NEW PRODUCTSNEW PRODUCTSNEW PRODUCTSNEW PRODUCTS

40 THE CHIEF ENGINEER AUGUST, 2000

Combustion T esting and Burner Tune-upsBoiler and Heating SystemsBoiler Room InstrumentationBurner Controls

Oxygen T rim SystemsIncineration Burners & After Burners

Steam, Gas and Oil PipingFuel Oil tank and Piping Code Upgrades

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Dur O Lokfi, The Lightweight,Threadless, Boltless CouplingAlternative

The performance superiority andspace and weight provided by DurO Lokfi couplings will make themthe preferred choice in many pipeconnecting applications. Dur OLokfi couplings are all-purpose,lightweight connectors designed toreplace ANSI series 150-2500flanges. The design of Dur O Lokficouplings ensures reliable opera-tion over a wide range of tempera-tures. Dur O Lokfi couplings havebeen used in refinery applicationsfor many years and are specifiedby UOP for use in CCRT MPlatforming TM, OleflexTM andSorbex TM processing units, aswell as in OptimixTM, FCC feednozzles.

Dur O Lokfi pipe couplingsare designed to reduce mainte-nance, reduce materials costs,and reduce space requirements

to make or break each connection Non-restrictive full port inside

diameter eliminates pressure dropand allows pigging. Smooth interior bore minimizes

flow disturbances. Eliminates attri-tion in catalyst and other solidsconveying applications. Boltless and threadless no

wrenches required. No torquemeasurements required. No boltholes to align. No need to tightenconnections after thermal cycling.Simplifies painting and insulating. Self-energized seal sealing

force increases with pressure.Less chance of leaks. Thermally stable design mini-

mizes thermal expansion ef fectson sealing. Tolerates very rapidchanges of external or internaltemperatures.

For more information contactRobert McNew, 50 Greenfield St,PO Box 1438, Greenfield, MA01301. Phone 413-772-2166 ext118; fax 413-772-6729; email bmc-

Flange Maintenance T ools

Enerpac has broadened its line ofFlange Maintenance T ools byintroducing a versatile new seriesof hydraulic and mechanical indus-

trial spreaders and alignmenttools. Designed for flange repairand maintenance and gasketreplacement, Enerpac s new

1/6 HP Series PL circulator. Easy-to-Install: clearly

marked terminal board andpigtail wires simplify installa-tion. Multiple Zone Applications:

the Add-A-Zone controller can

be daisy-chained for multiplezone applications. Compact Design: fits in tight

locations and present a cleanprofessional appearance Five-year W arranty: the best

in the business.For more information contact

NEW PRODUCTSNEW PRODUCTSNEW PRODUCTSNEW PRODUCTS

41THE CHIEF ENGINEER AUGUST, 2000

DURABLE

Since 1917

Commercial

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Roofing At Its Best

Bell & Gossett Unveils Add-a-Zone Pump Relay

A new snap-on pump controllerdesigned to change the way circu-lators are installed into hydronicheating systems has been intro-duced by Bell & Gossett.Featuring a snap-on design forquick, simple field installation, theAdd-a-Zone relay is compatiblewith any B&G NRF, NBF or 1/12 to1/6 HP Series PL circulator.Because it activates both thepump and the boiler as the ther-mostat calls for heat, the Add-A-Zone is ideal for a variety ofhydronic heating applications.

The value-priced Add-A-Zoneoffers unique features and benefitsincluding:

Field Mountable Design: pro-vides flexibility while reducinginventory investments. TheAdd-A-Zone can be used withany B&G NRF, NBF or 1/12 to

Bell & Gossett, 8200 N. AustinAvenue, Morton Grove, IL 60053;phone 847/966-3700; fax 847/966-

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brooElectrical Distribution

847-353- w w w.cutlerhammer.eaton.com

Provide Customer BillingCreate electric bills that preciselyallocate energy costs to your ten-

Allocate Energy CostsIdentify and measure electricityusage by tenant. Pinpoint wherelights are being left on...andwhen your HVAC and other

flange maintenance tools areintended for application in thepetrochemical, natural gas, watertreatment and power generationindustries.

Enerpac s FSH/FSM spread-ers feature a tip clearance/maxi-

mum spread of 0.24 in./3.16 in., amaximum spread force of 8 to 14ton, and a maximum operatingpressure of 10,000 psi/700 bar(FSH-14).

Additional features ofEnerpac s industrial spreadersinclude:

An integrated wedge con-cept for friction-free, smooth,

42 THE CHIEF ENGINEER AUGUST, 2000

NEW PRODUCTSNEW PRODUCTSNEW PRODUCTSNEW PRODUCTS

CONTROL

Since 1978

NO PROBLEMS...ONLY SOLUTIONS!

631 E. Buttefield Road, Suite 314Lombard, Illinois 60148

1-800-425-4080

DDC TEMPERATURE CONTROLS

Installation & Service

CSI, KMC Controls, Honeywell,Alerton, etc.

PNEUMATIC CONTROLSREPLACEMENT VAV BOX CONTROLS

Titus, Carrier, Trane, T empmaster,

ETI, Carnes, etc.CARD ACCESS CONTROLENERGY AUDITS/RETROFITS/FINANCING

Call Control Solutions For All YourFacility Management Needs

parallel wedge movement thateliminates flange damage andspreading arm failure A unique interlocking wedge

design, which removes firststep binding and prevents therisk of slipping out of joint A step spreader arm design

that enables each step tospread under full loadBoth the hydraulic and

mechanical spreaders are light-weight and easily used by oneperson and no hammers, chisels,slings or chain blocks are needed.

Enerpac s new ATM alignmenttools are available in two hand-operated models: A TM-1 for small-er flanges and A TM-3 for larger,higher-pressure flanges. Bothmodels feature a bolt hole rangeof 0.69 to 2.13 in., flange wallthickness of 0.69 to 4.50 in., and amaximum lifting force of 0.3 to 3ton. These tools are most com-monly used for ANSI, API, BS andDIN flanges.

In addition, the ATM series: Corrects twist and rotational

misalignment without addition-al stress in pipelines Requires no slings, hooks or

lifting gear Installs in any position, any

location Offers ease of use and

portability.For additional information on

Flange Maintenance T ools contactan Enerpac distributor, or write

Handheld Device Detects MotorRotation Quickly and Safely

Bell & Gossett has developed arevolutionary new handheld MotorRotation Detector that determinesthe rotation of any electric motor inseconds. The compact, hand-helddevice features a microprocessorable to sense the magnetic field ofan energized motor and identify itsrotational direction at the touch ofa single button.

Esco Millhog Tube Expander kitsare available with flare-straightand straight expanders andadjustable collars. Five dif ferentkits are of fered to accommodatetubes from 1-1/4 to 4-1/4 O.D.

and varying gauges for tube sheetthicknesses up to 4-3/8 . Kitsinclude a 6 ft hose whip with an in-l ine air f i l ter, oi ler, quick-disconnectcouplings, and tools.

For more information contactEsco T ool, 50 Park St., PO Box530, Medfield, MA 02052. Phone800-343-6926; fax 508-359-4145.

An indispensable tool for any-one working on equipment withconcealed motor shafts or coveredrotating elements, the new MotorRotation Detector works on all 60-cycle, alternating-current motorsand can fit easily in a toolbox.

For more information, contact

Bell & Gossett, 8200 N. AustinAvenue, Morton Grove, IL 60053;phone 847-966-3700; fax 847-966-9052. Or visit the website atfhs.ittind.com. v

43THE CHIEF ENGINEER AUGUST, 2000

NEW PRODUCTSNEW PRODUCTSNEW PRODUCTSNEW PRODUCTS

Rebuilding andCorrosion Protecting

Chicagoland Tanks forover 40 years.

Hot & Cold WaterCooling TowersGrease TrapsCondensate/Deaerator

Wood Tank LinersSwimming PoolsFloorsDecks

CHICAGO TANK LINING SALES, INC.

(847) 328-0500

NEVER REPLACEANOTHER TANK

Boiler T ube Expanders

A new series of boiler tubeexpander kits that are used to cre-ate a mechanical seal for preciselysealing tubes to tube sheets isbeing introduced for sale or rentalfrom ESCO T ool of Medfield,Massachusetts.

Esco Millhog T ube Expandersfeature torque limits that can bepreset from 25- to 325 ft.-lbs.,depending upon the motor select-ed, for mechanically sealing tubesto tube sheets. Easy to operate,users simply attach the expanderassembly to the air-poweredrolling motor, then insert it into thetube and actuate the motor whichpushes a mandrel and expandsthe tube. When the preset torquelimit is reached, just reverse themotor and remove.

Suitable for any type of tubematerial, including stainless steel,

W e perform scheduled maintenanceon all makes of R.O. equipment.

Does yourBruner W ater Softener Need

Service?

Phone: 630.238.1910 Fax: 630.238.1907

145 Bernice Drive Bensenville, IL 60106

For over 33 years

W e also clean R.O. membranes on-site.

Does yourBruner W ater Softener Need

Service?

COMPETITIVE PIPING

FOR ALL OF YOUR COMMERCIAL, INDUSTRIAL

Heating And Air Conditioning Piping DivisionHeating And Air Conditioning Service Division

optical technology that allows anoptically eccentric complicated

surface to be produced within theFMD (Face Mounted Display).Using surface optics enabledOlympus engineers to achieve

44 THE CHIEF ENGINEER AUGUST, 2000

NEW PRODUCTSNEW PRODUCTSNEW PRODUCTSNEW PRODUCTS

(847) 673-3339

7346 N. Central Park A venueSkokie, Illinois 60076

Quality and Service are our business.

On-site coating recommendations Computer color matching and mixing Handmade in-house brushes Next day free delivery Competitive pricing

Benjamin Moore, Pittsburgh,Pratt & Lambert, SuperBrush Paint

Serving

Chicagoland

since 1933

SUPER BRUSHAND SUPPLYC O R P O R ATIONPaint and Coatings

PipingBoilersAir Conditioning

847 537-1616

24-HOUR

Full line filter distributorsPleats, Bags, HEPA s, VAV s, Pads and more

call us for a quote...

You know us for our Duct Cleaning,

New Eye-Trek GlassesCompares V iew To That Of A52 Screen

The new Eye-Trek glasses intro-duced by Olympus America Inc.Industrial Products Group (IPG)allow users to view remote visualinspection images on a displaythat is worn like a pair of goggles.According to Olympus, Eye-Trekprovides video images comparableto those seen on a 52 screen.

Leslie Boegel, IPG s AssistantMarketing CommunicationsManager, explained that Eye-Trekimages are four times brighterthan those produced by conven-tional concave mirror optics, so itcan be used even in brightly litsurroundings and in bright sun-light. The See-Around-Designassures that you never loseawareness of your surroundings.

Eye-T rek incorporates a free-shaped prism, a highly developed

sustainable brightness levels fourtimes those of standard concavemirror optics. At the same time,advanced optical technology cor-rected various aberrations, suchas unevenness in the image.Other aberrations were alsoreduced, resulting in clear, high-resolution images over the entirescreen.

Eye-T rek weighs under 4ounces, can be worn over eye-glasses, and adjusts to comfort-ably fit individual users. It is com-patible with Olympus portablevideo inspection systems.

Olympus Industrial ProductsGroup is a leading manufacturer ofborescopic inspection equipment,high-speed video, and digitalmicroscopy systems. For moreinformation, call 1-800-446-5260or write to Olympus IndustrialProducts Group, Two CorporateCenter Drive, Melville, NY 1 1747-3157. v

NFPA Self-Laminating Labels

Protect your written chemical infor-mation with Seton s SelfLaminating NFPA Labels. These 3

x 1 adhesive labels have a clearflap attached to them for conven-ience. Simply write in your chemi-cal information and then apply theclear overlay. For a free cata-logue, samples, or more informa-tion, write to Seton IdentificationProducts, Dept. YOX, PO Box 819,Branford, CT 06405-0819. Forfaster service call 800-243-6624.

condensate. The ZLD-10 economi-cally removes unwanted water, oilemulsions and other liquids.

Features include: Rated flow for filters is 3600

S C F M Rated flow for dryers is 720

S C F M Automatically adjusts to all

common power sources 24Vto 230V Conserves compressed air

energy, zero compressed airis expelled Supplied with adapters for

NPT threading Condensate entry from top

or bottom of drain simplifiesdifficult installations Internal electronics continu-

ously monitor operationTo receive information on

Parker Finite s new zero lossdrain, contact Parker HannifinCorporation/Finite Filter Division,500 Glaspie St., Oxford, MI 48371,phone 248-628-6400, fax 248-628-1850. v

Zero Loss Drain Lowers OverallSystem Pressure Loss

Finite Filter Division of ParkerHannifin Corporation is introducingthe ZLD-10 zero energy loss con-

densate drain. This drain is effec-tive for all applications in a com-pressed air system, from compres-sor condensate to dryer conden-sate, as well as filter receiver tank

45THE CHIEF ENGINEER AUGUST, 2000

NEW PRODUCTSNEW PRODUCTSNEW PRODUCTSNEW PRODUCTS

Caring For Y our W ork

STATE INDUSTRIAL PRODUCTSWorld Headquarters 3100 Hamilton Avenue, Cleveland, OH 44114

To Order CALL:1 800 782-2436

W ELDING A DHESIVES G R O U N D SCARE P AINTS & C O ATINGS

H A R D-S URFACECLEANERS W ATER/BOILER TREATMENT C UTTING TOOLS/FASTENERS H A N DCLEANERS D RAIN MAINTENANCE

FL O O RCARE A PPLICATION EQUIPMENT B RASS-FITTINGS

H OUSEKEEPINGCHEMICALS LUBRICATIONS

Variable Frequency Drive Systems

Typical Applications:Air Handlers - Cooling Towers

Centrifugal Pumps

Call Tom Kelly for more information

Glen Ellyn - Alsip - Chicago - Elk GroveMorton Grove - Hammond - Peoria - McHenry

630-469-7510

LAMP AND BALLAST RECYCLING

8500 West 191st Street -

Ste 1

Mokena, Illinois 60448

(815) 469-0631

Fax: (815) 469-9753

Cell Phone: (708) 878-

46 THE CHIEF ENGINEER AUGUST, 2000

LITERATURE REVIEWLITERATURE REVIEWLITERATURE REVIEWLITERATURE REVIEW

KLEEN-AIRService Corporation5338 N. Northwest HighwayChicago, Illinois 60630773-631-0007FAX: 773-631-4039Kleenair@kleenair .com

w w w.kleenair .com

•Air Handling System Cleaning Coil Cleaning•Acoustical T ile Cleaning Kitchen Exhaust Cleaning•Cleaning Overhead Structures•General Exhaust Cleaning T oilet Exhaust Cleaning

BOBBE & COMPANYPainting and Decorating since

914 W. HUBBARD ST. CHICAGO, ILLINOIS 60622

(312) 829-0010w w w.bobbeco.com

Painting and W allcoveringTenant Improvements

Ongoing Maintenance

F. J. A. CHRISTIANSENROOFING CORP.

Tel (630) 665-9500Fax (630) 665-9545

w w w.christiansenroofing.com

Scot [email protected]

Inspection, Analysis, & DesignMaintanence Programs24 Emergency RepairRe-roofing & Recover

Dependable Service Since 1879

HIGH RISE SPECIALISTSSPLIT CASE EJECTOR TURBINE

OMNI- PU M PREPAIRS, INC.

THE PUMP PEOPLEPUMP & BLOWER REPAIR

352-Page Catalog on TwoCoupling T ypes

A new 352-page full-line catalogfrom Lovejoy Inc., provides anupdated reference on ten broadlines of shaft-to-shaft couplings,plus Universal Joints, V ariableSpeed Drive Pulleys andLovejoy/Rosta elastomeric ten-sioning products. It also of fers ahandy engineering data referencesection to help users determinePT application requirements andcoupling specifications.

In addition to line updatesthroughout, the new catalogincludes completely new sectionson Centa/Lovejoy torsional cou-plings and the most recent addi-tion to the Lovejoy coupling family,the Jaw In-Shear design. The JawIn-Shear, a patent-pending indus-try first, employs a wider elas-tomeric spider that converts stan-dard in-compression Jaw Couplinghubs into an in-shear configuration

for Jaw applications that requirenon-failsafe operation with moretorsional softness.

The majority of catalog pagesdetail Lovejoy s more familiar cou-pling lines: Jaw, Curved Jaw, S-Flex (rubber-in-shear), Miniature,Gear, High-Performance Gear andSpecialty couplings. Among theselines, users are of fered the indus-try s largest selection of standardbore/keyway combinations in inchand metric measurements.

Each section, including U-joints and V ariable Speed Drives,presents detailed technical dataand selection criteria, applicationinformation, dimensional drawingsand reference charts to guideaccurate specification. Many sec-tions also include a step-by-stepselection guide, with hypotheticalexamples, for specifying productsfor maximum ef ficiency and opti-mal performance. All sections alsoprovide a features/benefitsoverview, relevant

application/product data, CADdrawings, photographs and UPCnumber charts.

The Lovejoy/Rosta sectionexplains self-adjusting chain/belttensioners, motorbases, anti-vibra-tion mounts, belt scrapers andother equipment based on pre-ten-sioned elastomeric suspensionmodules developed by Swiss firmRosta Ag.

Lovejoy Inc., certified underthe ISO-9001 InternationalStandards for QualityManagement, has been a pioneerin advancing the manufacturingtechnology for power transmissioncomponents since patenting thejaw coupling in 1927. The compa-ny s broad line of products is avail-able through a worldwide networkof PT distributors, supported by 20sales of fices and regional ware-houses across North America andEurope.

For a free copy contactLovejoy, Inc., 2655 Wisconsin

LITERATURE REVIEWLITERATURE REVIEWLITERATURE REVIEWLITERATURE REVIEW

47THE CHIEF ENGINEER AUGUST, 2000

INSPECTIONS INC.

Building Heat Loss AnalysisElectrical & Mechanical SystemsBuilt-Up Roof Moisture Detection

Pgr 708-399-3900 708-865-7700 Fax 708-865-7797

Base MountedVertical In-Line

Booster SystemsHeat Exchangers

Hydronic SpecialtiesCirculators

Suppliers of Commercial and Industrial Hardware Since 1924

Ph (773) 764-3575 Fax (773) 764-8813

Clark-Devon Hardware

6401 N. Clark Street

Chicago, IL 60626

Chicagoland’s Full-Service PropertyMaintenance Supply Specialists

Tired of being locked into a single manufacturer forexpansion and upgrades of your BAS? At CEC, we cangive you a choice!

W e specialize in integrating existing systems from various manufacturers. No need to buy expensive gatewaysor upgrade your existing system to a new standard protocol.

Hoists and Slings SafetyTraining V ideo From SummitTraining Source

Hoists and slings are vital in liftingand transporting heavy material.They also create the potential forserious accidents. Summit s newprogram trains workers on properprocedures to prevent material lift-ing incidents. This broad-basedprogram covers a wide range ofuses for hoists and slings in diff er-ent industries. T ypes of hoists andslings featured include: hand oper-ated; air or electric powered wirerope; electric chain operated; andvacuum powered.

Training topics include: Types of hoists and slings

and their proper uses Factors to consider when

choosing a hoist or sling Inspection procedures Best safety practices Load handling

Safe use, care and storageSummit training Source pro-

duces and markets 300 environ-mental health and safety trainingprograms in video, interactive CD-ROM, Digital Safety V ideo , andon-line formats.

Free previews of Hoists andSlings are available by calling 800-842-0466, faxing 616-949-5684 [email protected]. v

Buried Line Curb Markers

Buried Line Curb Markers bond toconcrete curbs, sidewalks or cleandry surfaces. Easily identify buriedcables below. These bright orange3 x 2 rigid oval markers areavailable in packages of 25 in 4telecommunication legends. Tubeof special bonding adhesive avail-able to af fix 75-100 markersdesigned for outdoor applications.

For a free catalogue, samples,

or more information, write to SetonIdentification Products, Dept YPE,PO Box 819, Branford, CT 06405-0819. For faster service call 800-243-6624; fax 800-345-7819. v

Hazardous MaterialsTransportation Video T rainingFor Sales and ServiceProfessionals

Many sales and service profes-sionals can be subject to detailedgovernment regulations whentransporting even small amountsof hazardous materials. Productsamples, test kits, and commonchemicals necessary for theireveryday work may be classifiedas hazardous. A new video,Hazardous Materials for FieldService: Materials of T rade, w illeducate and motivate sales andservice professionals about: What materials in their work are

subject to DOT regulations underwhat conditions

LITERATURE REVIEWLITERATURE REVIEWLITERATURE REVIEWLITERATURE REVIEW

48 THE CHIEF ENGINEER AUGUST, 2000

Epoxy Floor SystemsExpert Field RepresentativesCommercial W allcoverings,

Chicago 3234 N. Clark St. (773)868-0400

▼ ▼ ▼ ▼ ▼

We re Y

our One

SeeThe Future

inCleaning

7301 North Cicero • Lincolnwood • 60712Phone: (847) 674-4100 • Fax: (847) 677-0790

olympic maintenance, inc.

H VAC System CleaningGrease and Air Duct Cleaning Experts

Complete Air Filtration Product LineSales and Service

Member NADCA - IKECA - NAFA

(708) 344-0344

How to meet the requirementsof hazardous material regulations How to protect themselves, the

public, and the environment frompotential hazards while they aretransporting hazardous materials.

A mistake transporting haz-ardous materials can be surpris-ingly easy to make. Adding anextra can of gasoline to a servicetruck already carrying two gascylinders, or delivering two five-gallon containers of product to acustomer could put the sales orservice person in violation of haz-ardous material transport regula-tions.

The results of such a mistakecan be serious. Fines of up to$27,500 per day and up to fiveyears of imprisonment can beapplied with personal responsibili-ty. That means the sales or serv-ice professional is personallyresponsible for the fine. It cannotbe paid by the employer. To pro-

tect themselves, the public, andthe environment, it is essential thatsales and service professionalsknow and understand the materialpresented in Hazardous Materialsfor Field Service: Materials ofTrade.

Summit T raining Source pro-duces and markets more than 250environmental health and safetytraining programs in video, PeakTraining interactive CD-ROM,Digital Safety V ideo , and on-lineformats.

Free previews are availableand the programs can be ordered

Suretyship for ConstructionContracts Simplified

Surety Bonds for ConstructionContracts presents the complexfield of suretyship for constructioncontracts by describing and ana-lyzing each element of the suretybonding process in basic terms for

contractors, owners, design pro-fessionals, construction account-ants and attorneys, and other con-struction industry personnel.Author Jeffrey S. Russell unravelsthe suretyship puzzle throughnumerous examples and extendedcase studies drawn from real-world experience. Sample bondforms and surety documents, aswell as an extensive glossary ofkey terms, serve to further illus-trate each step of the bondingprocess.

The only comprehensive bookon surety bonding for constructioncontracts, Surety Bonds forConstruction Contracts explainsthe details of suretyship as wellas:

How surety bonds function How a contractor can

secure bonding Who the key players are in

the surety relationship andhow they interact

Creating The Right ClimateThroughout the T ri-State Area Since 1931

fi Design/Engineeringfi Installationfi Planned Maintenancefi 24-Hour Servicefi Boiler Repairfi Chiller Maintenancefi Building Automation

Midwesco

LITERATURE REVIEWLITERATURE REVIEWLITERATURE REVIEWLITERATURE REVIEW

49THE CHIEF ENGINEER AUGUST, 2000

2 1 0 , 0 0 0 I N D U S T R I A L P R O D U C T S

Grainger has.com of age!

.com fi

How to properly structurekey documents What a contractor should

look for in a surety and in anindependent surety agent Why the private owner

should consider surety bond-ing to guarantee projects How surety bond claims are

handled The steps a surety company

may take when contractordefault occurs.In addition to exploring the

numerous facets of the bondingrelationship, the book movesthrough many of the subtleties ofthis endeavor, including: the sure-ty s role in prequalifying contrac-tors and why an owner might con-sider requiring or waiving suretybonds; opportunities to benefitfrom the financial analysis of theunderwriter; and alternatives tosurety products for contractorswho may have experienced diff i-

culties acquiring bonding.Additionally, this book covers suchissues as international guaranty,reinsurance, surety anddesign/build, and emerging suretymarket trends.

For more information contact

Environ.com And TheAssociation Of Energy Engineers

Environ.com, the leading internetenvironmental compliance portaland AEE, an association on theforefront of energy ef ficiencyassistance have announced theirrevenue sharing partnership. Thepartnership will allow Environ.comto co-brand AEE s EnergySeminars, Books, andConferences from their site,w w w.environ.com. This will allowEnviron.com to of fer AEE s exten-sive selection of books and semi-nars to their users at a discountprice directly from Environ.com sRefrigerant Management

Information Center.This partnership will bring

quality books, seminars, and con-ferences to our customers andwebsite users to continue to bringthem the best resources availableon the internet, said RobertJohnson, Chairman and CEO ofEnviron.com.

Environmental SupportSolutions is an internet-basedbusiness to businesssoftware/internet vortal, that cre-ates web-enabled software, inter-net-based training, on-line consult-ing, and internet-delivered infor-mation services, to help organiza-tions with regulatory compliancerequirements. Products and serv-ices help these organization withregulatory compliance require-ments imposed by theEnvironmental Protection Agency(EPA), Organizational Safety andHealth Agency (OSHA), andDepartment of T ransportation

50 THE CHIEF ENGINEER AUGUST, 2000

Able OverheadDoor ...................................................17A d m i r a lMechanical....................................................39Air ComfortCorp........................................................25Air CycleCorp............................................................13Airways Systems.......................................................44Alpha PrimeCommunications.....................................33Althoff I ndustries.......................................................41A m e r i c a nCombustion................................................40AMS MechanicalServices.......................................... 34Andee Boiler &W elding..............................................37Anderson Elevator. ....................................................35A q u aService..............................................................43B e l lFuels....................................................................19Bobbe & Co...............................................................46Herman Bogot & Co....................... Inside Front CoverBrook ElectricalDistribution........................................ 41Charles Equipment......................... Inside Back CoverChicago TankLining...................................................43FJA ChristiansonRoofing........................................... 46Clark Devon Hardware..............................................47Clark GasketCo.........................................................42C o m p e t i t i v ePiping.....................................................44Containment Devices I nc..........................................11Contech/Kelso-Burnett Co........................................23C o n t r o lEngineering....................................................47C o n t r o lSolutions........................................................42Dreisi lker Electric Motors..........................................45Durable Roofing........................................................41E a r t h w i s eEnvironmental............................................33E/C V ibration &Balancing........................................... 38Electronic DynamicBalancing..................................... 32E q u i p m e n tInternational..............................................31E v e r l i g h t sInc..............................................................45Fan ServicesLLC.......................................................28F l u o r e c y c l eInc...........................................................29Glavin SecuritySpecialists..........................................37Global W aterTechnology ............................................50Grainger. .................................................................49G r a y b a rElectri c..........................................................26R BHayward...............................................................34H i l lEnvi ronmental .......................................................24Hoekstra Building Automation...................................32H - O - HChemical .........................................................16W il Hollins Co............................................................36Hudson Boiler. ...........................................................39I n f r a r e dInspections....................................................47Keldec LLC................................................................50Kleen AirService........................................................46Kroeschell Inc............................................................22

KeldecPainting, L.L.C.

Vince Sheridan•Commercial, Industrial, Residential, Exterior

•Taping •Wallcovering •Faux Finishes, •Sand Blasting •Powerwashing •Floor Coatings

1629 N. Elsgon, Chicago

Global W ater

15321 70th Ct.

(312) 408-0517 (708) 687-8337

M O TOROLA 2-way radios

* Special Repair Service

Agreements only $6/mo w/pick up

* Discounts on Motorola equipment to members

* Pick up/delivery service available for total convenience

Chicago 312 829-5196

Radio Direct Group401 N. MilwaukeeChicago, IL 60610Convenient Loop location w/parking

Elmhurst 630.993.0808

Dependable Source of Supplies and Service

These lights should never go out!

In Chicago, there are planes landing and taking off every minute from the major airports. Whenthe main power fails, the passengers and cockpit crew can rest assured that the emergencygenerator sets will be up and running to assume the runway lighting load, because they havebeen maintained in peak condition. For over 40 years Charles Equipment has risen above itscompetition to provide the best service available for owners and operators of engine generatorsets in the Midwest. If you want the experience that takes care of millions of air travelers peryear, call us at 800-842-4279, ext 321.

Specialists in Engine Power Systems Since 1960

1140 Fullerton A venue Addison, IL 60101

630-834-6000 Fax 630-543-4174

THE CHIEF ENGINEER4701 Midlothian T urnpike Suite 4Crestwood, Illinois 60445-1998