Hi-MOLD750/5AHYUNDAI WIA Vertical Machining Center for Mold Machining

The Vertical Machining Center Hi-MOLD750/5A designed by Hyundai WIA with years of expertise and the latest technology, is made to meet the intense performance requirements of the mold industry.

Technical Leader

5 axis mold processing Vertical Machining Center

Hi-MOLD750/5A● Double column structure

● Highly accurate main spindle with ultra precise angular contact bearings

● High speed built-in main spindle(15,000rpm) for highest quality of molds

● Built-in 5-axis table fulfills various processing needs

● Hyundai WIA mold package for optimal processing of mold parts

5-AxisVertical Machining CenterWithin the travel system, large linear roller guides provide superb acc/deceleration speed and reduce non-cutting time. And also, each axis' ball screw is linked with highly reliable Digital Servo Motor to enhance accuracy.

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Hi-MOLD750/5Amm(in)

kg(lb)

-

r/min

kW(HP)

EA

mm(in)

m/min(ipm)

Ø630×500 (24.8″×19.7″)

500 (1,102)

HSK-A63

15,000

25/22 (33/29)

30

650/765/510 (25.6″/30.1″/20″)

50/50/50 (1,968/1,968/1,968)

Table Size

Max. Load Capacity

Spindle Taper

Spindle Speed

Spindle Output

No. of Tools

Travel(X/Y/Z)

Rapid Traverse Rate

01 Basic FeaturesHigh Speed & Productivity 5-Axis Vertical Machining Center Hi-MOLD

750/5A

Super rigid X-Axis SlidewayX-axis slideway is attached on the column's upper surface to minimize sag.Hyundai WIA's double column construction is a superior design for the machining of high quality products.

Built-in SpindleA maximum spindle speed of 15,000rpm is possible due to the installation of ultra precision Angular Ball Bearings.

DDM Tilting Rotary TableThe Direct Drive Motor(DDM) provides superb productivity and quality of work compared to the previous gear drive method, increasing accuracy as well as speed.

02

04

03

01

Roller type LM GuidewayRigidity and speed is improved by the use of Roller type LM Guideway. These highly responsive and accurate guideways contribute to the Hi-MOLD750/5A's ability to meet the performance demands of mold machining.

Roller Type LM Guide

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Basic Structure

01

03

04

02

◉ Rapid Traverse Rate (X/Y/Z axis) : 50/50/50 m/min (1,968/1,968/1,968 ipm) (A/C axis) : 50/60 rpm

◉ Travel (X/Y/Z/A/C axis) : 650/765/510 mm (25.6″/30.1″/20″) / +30°~-120°/360°

High Precision & High Speed Vertical Machining Center

02 High Precision SpindleLong Lasting High Accuracy & Excellent PerformanceVertical Machining CenterHi-MOLD

750/5A

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Spindle

Built-in SpindleThe built-in spindle is designed to minimize vibration and heat, as well as deliver rapid acc/deceleration. Stable precision is maintained even under high speed and heavy duty operations.

Spindle CoolingThe spindle cool ing system minimizes thermal displacement which can happen during lengthy machining operations, and offers continued accuracy based on the thermal stability.

Through Spindle CoolantThrough Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while decreasing cycle time.

HSK Tool Holder (HSK-A63)The HSK spindle offers the fastest material removal rates, highest accuracy and rigidity.

It guarantees stability at high speed which is excellent for mold machining.

20 bar / 30 bar(290 psi / 435 psi)

15,000rpm Built-in

Spindle Speed (r/min)

Power (kW[HP])

25kW[33.5HP] (S2 15min)

22kW[29.5HP] (cont.)

Low winding

25[33.5]

167[123]

118[87]

95[70]

48[64.4]42[56.3]

22[29.5]

18.5[24.8]

15[20]

0 1,500 3,500 5,000 12,500 15,0001,060

High winding

Torque (N∙m[lbf∙ft])

167N∙m[123lbf∙ft](S3 15%)

118N∙m[87lbf∙ft] (S2 15min)

95N∙m[70lbf∙ft] (cont.)

03 Magazine & TableLong Lasting High Accuracy & Excellent PerformanceVertical Machining CenterHi-MOLD

750/5A

Magazine & ATCThe tool magazine and machining area are completely separated by a shutter so that chip, coolant and dust particles can be blocked. This helps to maintain high precision and cleanliness. Also, the 30-pocket tool magazine is provided for increased machining flexibility and user convenience.

◉ Number of Tools : 30 EA

◉ Tool Change Time (T-T/C-C) : 1.2/4.5 sec

◉ Tool Shank : HSK-A63 ◉ Max. Length of Tools : 300 mm (11.8″)

◉ Max. Weight of Tools : 8 kg (17.6 lb) ◉ Max. Diameter of Tools/ (W.T/W.O) : Ø90/Ø150 (Ø3.5″/Ø5.9″)

Magazine & Table

Direct Drive Motor (DDM) Tilting Rotary TableDirect drive motor DDM provides superb productivity and quality of work and increasing accuracy as well as speed.

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◉ Size : Ø630×500 mm (Ø24.8″×19.6″)

◉ Max. Load Capacity : 500 kg (1,102 lb)

◉ Slope Angle : +30˚ ~ -120˚◉ Rotation Angle : 360˚◉ Min. Indexing Angle : 0.001˚

04 Smart SystemSoftware for Smart Operating and MachiningHi-MOLD

750/5A

Faster processing and enhanced accuracy in are possiblethrough the HYUNDAI WIA Smart System. The user friendly software and equipment monitoring of the Smart System maximizes productivity.

HW-eDNCHYUNDAI WIA ethernet Direct Numerical Control

This software allows transmition of NC data between PC and a machine's CNC. The processing programs can be managed on the PC through the ethernet or serial communication.

HW-MMSHYUNDAI WIAMachine Monitoring System

This software is for remote control monitoring of equipment status (mobile, PC.) It checks and manages the state of multiple machines and the progress of processing on a real time basis.

Hi-MOLD750/5A

Intelligent Machining

Machine Monitoring

High Precision

High Productivity Energy Savin

g

HW-TM | HW-MCS | HW-A

FC

HW-TOM | HW-WCM

HW-ESS

User Friendly

HW-MMSHW-TDC | HW

-WARM

UP

HYUNDAI WIA Smart System for Vertical Machining Center

User Convenience

HW-eDNC

HW-MCG

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HYUNDAI WIA Smart System

HW-TDCHYUNDAI WIA Thermal Displacement Compensation

Software that measures the changes in the external environment as well as heat emission during processing to help reduce thermal displacement.

HW-ESSHYUNDAI WIAEnergy Saving System

An environmental friendly software that reduces the unnecessarily wasted standby power waiting for an operation.

(FANUC)

HW-TMHYUNDAI WIATool Monitoring

A tool monitoring software which analyzes the load of the spindle motor to determine and monitor possible damage of tools.

(FANUC)

HW-MCGHYUNDAI WIAMachine Guidance

Software that offers operation, maintenance, management monitoring and various user friendly features.

(FANUC)

HW-WARMUPHYUNDAI WIAWARMing Up

Warm-up software that measures main spindle halt and offers system warm-up time automatically.

HW-TOMHYUNDAI WIATool Offset Measurement

User friendly GUI software that indicates tool length, diameter, and damage (H/W excluded)

(FANUC)

HW-WCMHYUNDAI WIA Work Coordinate Measurement

User-friendly GUI software that measures work coordinates (H/W excluded )

(FANUC)

HW-AFCHYUNDAI WIAAdaptive Feed Control

Software that controls the feed automatically to maintain a certain working load to extend tool life as well as productivity.

(FANUC)

HW-MCSHYUNDAI WIAMachining Condition Selection

Software that automatically sets cutting and feeding parameters according to the machining types (speed, degree, quality)

(FANUC)

05 Mold PackagePowerful Mold Package, HYUNDAI-WIA Mold All in OneHi-MOLD

750/5A

HWM ALL-IN-ONETo enhance mold machining, the " HWM ALL-IN-ONE" is provided as a standard feature for Hi-MOLD 750/5A.

This ensures accurate and high quality surface finishing and contouring.

Mold Package Specification

1 Package 2 Package 3 Package 4 Package (FANUC) (FANUC) (FANUC) (FANUC)

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

HWM ALL IN ONE

AICCⅡ Package

S/W : HW-MCS, HW-AFC

Auto Power Off

Spindle Heat Distortion Compensation Device

Cutting Air Blow

Auto Tool Measuring Device

Data Server 1GB

200 block

600 block

1,000 block

1 Package : Standard 2, 3, 4 Package : Option

Thermal Displacement Compensation DeviceThermal displacement of the spindle is minimized by the use of cooling techniques. This provides high accuracy when machining at high speed.

◉ High Speed Contouring Control (AICCⅡ : 200 Block)

Recognizes NC Data prior to the current processing phase

◉ Optimal S/W (FANUC 31i-A Model) HW-MCS (Selectable Process Conditions) HW-AFC (Adapive Feed Control)

◉ Automatic Power Off Device

◉ Auto Tool Measuring Device Detects and sets tool length, and attrition (Graphic User Interface included)

◉ Main Spindle Cooling Device (8-channel) Maintains temperature on the main spindle from thermal displacement. (heat sensor)

◉ Cutting Air Blow Cutting air blow is provided for mold machining.

Mold Package

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Interface

T.D.C With PT100 Sensor

T.D.C With DISP. SensorPower supply (Opt. Filter Choke)

Compensation of heat displacement (control of transmission axis)

Cooling system (Opt, control of setting temperature)

Lubrication system (Oil-Air)

User ConvenienceVarious Devices for User Convenience06Hi-MOLD

750/5A

Linear ScaleLinear scales can be applied when highly accurate positioning is required.

Precision DeviceMeasuring Device

Touch SensorWorkpiece coordinate values can be set automatically using the optional spindle probe.

Mist CollectorMist Collector reduces the amount of smoke and oil mist in the air. This helps build a safe and comfortable working environment and improve durability.

Environment Device

Oil SkimmerAn oil skimmer can increase coolant and tool life by removing tramp oil contaminants.

Chip Disposal Process

•Hinge Belt Type : Highly efficient when disposing a lot of chips. Capable of handling stringy chips. (Long Chip)

•Scraper Type : Convenient for shortly cut chips.. (Short Chip)•Drum Filter Type : Advantageous in precision, as the chips do not flow in to the coolant nozzle. (AL Chip)

Chip ConveyorTimely and effective disposal of chips will enhance productivity as well as the working environment.

Optional

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Chip Conveyor Front (Right)

Std. Coolant (Nozzle)

Bed Flushing Coolant

Through Spindle Coolant

(20/30bar [290/435psi])

Shower Coolant

Gun Coolant

Standard

Standard

Option

Option

Standard

Coolant Unit

Hi-MOLD750/5A●☆☆

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Tool BoxCustomized ColorCAD & CAM SoftwareElectric DeviceCall LightCall LightCall Light & BuzzerWork LightElectric Cabinet LightDoor Inter-LockRemote MPG3 Axis MPGSpindle Load MeterSpindle Speed MeterWork CounterTotal CounterTool Counter

Multi Tool Counter

Electric Circuit BreakerAVR (Auto Voltage Regulator)TransformerFlash Memory CardAuto Power OffBack up Module for Black outMeasuring Device

Air Zero

Work Measuring DeviceTLM(Marposs/Renishaw/Bloom)Tool Broken Detective DeviceLinear ScaleRotary ScaleCoolant Level Sensor (Only for Chip Conveyor)EnvironmentAir ConditionerDehumidifierOil Mist CollectorOil Skimmer (Only for Chip Conveyor)MQL (Minimal Quantity Lubrication)Fixture & Automation

Auto Door

Auto Shutter (Only for Automatic System)Sub Operation PannelExternal M code 4eaAutomation Interface

I/O Extension (In & Out)

Hyd. Device

Std. Hyd. Unit

Center Type Hyd. Supply Unit (Upper)

Hyd. Unit for Fixture

Need for Munsel No.

1 Color : ■3 Color : ■■■3 Color : ■■■B

Built-inBuilt-inDigitalDigitalDigital6ea9ea

70kVA

TACOSMC

TouchLaser

X/Y/Z AxisA/C Axis

Std.High Speed

16Contact32Contact

70bar (1,015 psi) / 60ℓ(15.8 gal)

2X3(6port)

50bar70bar100barCustomized

Standard & Optional

15,000rpm(25/22kW)Spindle Cooling SystemATC

ATC Extension

Tool Shank Type

U-Center

Stud Bolt Collet Change

Table & ColumnAPCTap Type TableT-Slot TableNC Rotary Table(Gear)NC Rotary Table(DDM)HIgh ColumnCoolant SystemStd. Coolant (Nozzle)Bed Flushing Coolant

Through Spindle Coolant*

Top Cover Shower CoolantGun CoolantSide Oil Hole CoolantAir GunCutting Air BlowTool Measuring Air Blow (Only for TLM)Air Blow for AutomationThru MQL Device (Without MQL)Coolant ChillerPower Coolant System (For Automation)Chip DisposalCoolant TankCabin Screw Chip ConveyorChip Conveyor Hinge(Tank Position/Chip Disposal) ScraperSpecial Chip Conveyor (Drum Filter)

Chip Wagon

Safety DeviceTotal Splash GuardS/WMachine guidance (HW-MCG) : FANUCTool Monitoring (HW-TM) : FANUCDNC Software (HW-eDNC)Spindle Heat Distortion Compensation (HW-TDC)Spindle Warm up Function (HW-WARMUP)Energy Saving System (HW-ESS) : FANUCMachine Monitoring System (HW-MMS)Tool Offset Measurement (HW-TOM) : FANUCWork Coordinate Measurement (HW-WCM) : FANUCMachining Condition Selection (HW-MCS) : FANUCAdaptive Feed Control (HW-AFC) : FANUC

Bulit-in

3040HSK A63BT40D'andrea45°60°90°

Rotary Turn

20bar (290 psi)30bar (435 psi),20ℓ(5.3 gal)70bar (1,015 psi), 15ℓ(4 gal)

600ℓ(158.5 gal)

Right (Right)

Standard(180ℓ[47.5 gal])Swing(200ℓ[52.8 gal])Large Swing(290ℓ[76.6 gal])Large Size(330ℓ[87.2 gal])Customized

Spindle ETC

● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable

Hi-MOLD750/5A●●

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Through Spindle Coolant* : Please check the filter types with sales representative. Specifications are subject to change without notice for improvement.

SPECIFICATIONS

unit : mm(in)External Dimensions

610(24)

610(24)

375

(14.

7)23

30 (9

1.7)38

65 (1

52.1

)

4235 (166.7)

2705

(108

.2)

1235 (48.6)2800 (110.2)

1565 (61.6)

2705

(108

.2)

3000 (118.1)

3865

(152

.1)

1232.7 (48.5) 1565 (61.6) 1475.3 (58)

1022

(40.

2)

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SPECIFICATIONS

SPECIFICATIONS

Ø630 (Ø24.8)

Ø630 (

Ø24.8)

80 (3.1

)

250

(9.8

)

500

(19.

7)

50 (1.9

)50 (1.9

)10

0(3

.9)

100

(3.9

)10

0(3

.9)

100

(3.9

)

250

(9.8

)

32(1

.2)

32 (1.2)

20 (0.8

)12 (0.5

)

unit : mm(in)

unit : mm(in)

Table Dimensions

Tool Shank

HSK-A63

20(0.79)

6.3(0.25)

13(0.51)

14.7(0.58)

18(0.71)

18(0

.71)

12.5

4 H

8

20(0

.79)

16(0

.63)

8(0.32)

8 (0.32)

11.42(0.45)

20(0.79)

15(0.59)

16(0.63)

4 (0.16)9.5

(0.37)

60°

60°

30°

Ø34

Ø (1

.34)

Ø30

(Ø1.

18)

Ø25

.5(Ø

1.0)

Ø23

(Ø0.

9)Ø

21(Ø

0.83

)

+0.0

07+0

.005

Ø29

.05

(Ø1.

144)+0

.005

+0.0

03Ø

46.5

3(Ø

1.83

)+0.0

07+0

.003

Ø48

(Ø1.

89)

+0.0

11+0

.007

Ø40

(Ø1.

57)

Ø63

(Ø2.

48)

Ø10(0.39)

26.5(1.04)

20(0.79)

26.5(1.04)

Specifications are subject to change without notice for improvement.

Table Size

Maximum Load Capacity

Table Change Time

Change Method

Table Driving Method

Spindle Taper

Spindle RPM

Spindle Power Output (Max./Cont.)

Spindle Torque (Max./Cont.)

Spindle Driving Method

Travel (X/Y/Z) X/Y/Z Axis

A/C Axis

Distance from Table Surface to SP

Distance from Column to SP. center

Rapid Traverse Rate X/Y/Z Axis

A/C Axis

Slide Type

Number of Tools

Tool Shank

Max. Tool Dia.(W/T Adjacent Tool)

Max. Tool Length

Max. Tool Weight

Tool Selection Method

Tool Change Time T-T

C-C

Coolant Tank

Lubricating Tank

Hydraulic Tank

Air Consumption (0.5MPa)

Electric Power Supply

Thickness of Power Cable

Voltage

Floor Space (L×W)

Height

Weight

Controller

TAblE

FEED

TANkCApACITY

SpINDlE

ATC

MACHINE

NC

poWErSUpplY

mm(in)

kg(lb)

sec

-

-

-

r/min

kW(HP)

N.m(lbf.ft)

-

mm(in)

deg

mm(in)

mm(in)

m/min(ipm)

r/min

-

ea

-

mm(in)

mm(in)

kg(lb)

-

sec

sec

ℓ(gal)

ℓ(gal)

ℓ(gal)

ℓ/min

KVA

Sq

V/Hz

mm(in)

mm(in)

kg(lb)

-

ITEM Hi-MOLD750/5A

Ø630x500 (Ø24.8″x19.7″)

500 (1,102)

-

-

-

HSK-A63

15,000

25/22 (33/29)

167/95 (121.7/70)

BUILT-IN

650(25.6″)/765(30.1″) (+350ATC)/510(20″)

150°(+30°~-120°)/360°

160~730 (6.3″~28.7″)

-

50/50/50 (1,968/1,968/1,968)

50/60(DDM), 40/50(Gear)

ROLLER GUIDE

30

HSK-A63

Ø90/Ø150 (3.5″/6″)

300 (11.8″)

8 (17.6)

Fixed Adress

1.2

4.5

600 (158.5)

0.7 (0.2)

60 (15.8)

500

63

Over 50

220/60 (200/50)

3,380x4,205 (133″x165.5″)

3,685 (145″)

18,000 (39,683)

FANUC 31i-A5

Specifications [ ] : Option

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SPECIFICATIONS

FANUC 31i-A5Axis control / Display unitControlled axisSimultaneous controllable axis

Least input increment

Least command increment

Inch / Metric conversionInterlockMachine lockStored stroke check 1Mirror imageFollow-upServo off

Backlash compensation

Position switchStored pitch error compensationLCD/MDIoperationDNC operation by the memory cardProgram restartProgram check functionSingle blockFeed functionsManual jog feedManual handle feed-rateFeedrate overrideJog feedRapid traverse overrideOverride cancelRapid traverse bell-shaped acceleration/decelerationAuto corner overrideprogram input & Interpolation functions

Interpolation Function

Exact stop mode/Exact stopDwellHelical interpolationThreading/synchronous feedManual reference point returnReference point returnReference point return check2nd Reference point returnProgram stop/endTape codeOptional block skipMax. programmable dimensionsProgram number / Sequence numberAbsolute/incremental commandPlane selectionWork coordinate presetManual absoluteProgrammable data inputSub program callCustom macroCircular interpolationCanned cycleOptional chamfering/corner RSkip functionAutomatic coordinate system settingCoordinate system rotationProgrammable mirror imageBidirectional pitch error compensationAI contour control(AICC) II

5 axis (X, Y, Z, A, C)5 axis (X, Y, Z, A, C)X, Y, Zaxis : 0.001 mm (0.0001″)A, C axis : 0.001°X, Y, Zaxis : 0.001 mm (0.0001″)A, C axis : 0.001°G20 / G21Each axis / All axisAll axis

+/- 0~9999 pulse (rapid traverse & cutting feed)

10.4″ color LCD

Dry run, program check

Rapid, Jog, handlex1, x10, x1000~200% (10% Unit)0~5,000mm/min (197ipm)F1, F25%, F50%, F100%

Positioning/Linear/Circular (G00/G01/G02/G03)G61 / G09G04, 0~9999.9999 sec

G28G27G30M00, M01 / M02, M30EIA / ISO Automatic recognition1 ea+/- 9999.9999” (+/- 8 digits)O4 / N8 digitG90 / G91G17, G18, G19G52~G59“On” fixedG1010 Step

G02, G03G73, G74, G76, G80 ~ G89

G31

G68, G69G50.1, G51.1

200 Block

Sub / Spindle functionsMiscellaneous functionSpindle speed commandSpindle speed overrideSpindle orientationRigid tappingTool functions / Tool compensationTool functionCutter compensation CTool length compensationTool length measurementTool offset pairsTool life managementData input / output & Editing functionsInput/output interfaceEmbeded EthernetPart program storage lengthRegistered programsMemory lockBack ground editingExtended part program editingSetting, display, diagnosisSelf-diagnosis functionHistory displayRun hour/Parts count displayActual cutting feedrate displayGraphic displaySpindle/Servo setting screenMulti-language displayScreen SaverAuto Data Backup

option

Additional work coordinate system

Additional custom micro changeWork coordinate CommandWork coordinate InterpolationHelical interpolationSingle direction positioningScalingManual handle interuptAdditional optional Blockskip

AI contour control(AICC) 1

AI contour control(AICC) 2

AI contour control(AICC) 3

AI contour control(AICC) 4

Tool offset numberProgram registration numberPart program storage lengthData serverHigh speed ethernetManual Guide iDynamic graphic displayTool load monitoring function

Figures in inch are converted from metric values.Design and specifications are subject to change without notice.

M3 digitS5 digits, binary output50% ~ 120% (10% Unit)

Max. T8 digitsG40~G42G43, G44, G49Z axis INPUT C64 pair

RS232C, Memory card100 Mbps128 Kbyte (320m)250 EA

Copy, move, change of NC program

Alarm & operator message

Selection of 5 optional languageScreen saver

G54.1 P1~P48 (48 pair)G54.1 P1~P300 (300 pair)#100 ~ #199, #500 ~ #999G15, G16G12.1, G13.1G07.1G60

9 EA200 Block/Select processing conditions/Auto power off200 Block/Select processing conditions/data server/Auto power off600 Block/Select processing conditions/data server/Auto power off1000 Block/Select processing conditions/data server/Auto power off200 pairMax. 1000 EA *(Note 1)256Kbyte(640m) ~ 2Mbyte(5120m)1GB100 MbpsInteractive automatic program

HWTM (Mounted)

CONTROLLER

*Note 1) The program registration number may vary depending on the part program storage capacity.

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GLOBAL NETWORK

Changwon Technical Center / R&D Center / Factory153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea (Zip Code : 51533)TEL : +82 55 280 9114 FAX : +82 55 282 9680

Uiwang Technical Center / R&D Center37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea (Zip Code : 16082)TEL : +82 31 596 8209 Fax : +82 55 210 9804

HeADqUARTeR

OVeRSeAS OFFICeSHYUNDAI WIAMachine Tools America 265, Spring Lake Drive, Itasca, IL, 60143

TEL : +1 201 489 2887 FAX : +1 201 489 2723

Jiangsu HYUNDAI WIANo.6 Fenghuang Road, Fenghuang Town, Zhangjjagang City, Jiangsu province, China

TEL : +86 512 5672 6808FAX : +86 512 5671 6960

Chengdu OfficeNO.508 Room, B Block, AFC Plaza, NO.88 Jiaozi Road, High-tech Zone, Chengdu, China 610041

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