high efficiency t-base vertical machining center nmv nh ... · hbm fp fp55lx, fp66a, fp100a / fp66g...

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High Precision Horizontal Machining Center NH 800B

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Page 1: High Efficiency T-base Vertical Machining Center NMV NH ... · HBM FP FP55LX, FP66A, FP100A / FP66G NMV NMV106A FX FX380A NSV NSV66A, NSV85A, NSV102A, NSV156A NDV ... 10,000 rpm maximum

High Precision Horizontal Machining Center

HBM

FP FP55LX, FP66A, FP100A / FP66G

NMV NMV106A

FX FX380A

NSV NSV66A, NSV85A, NSV102A, NSV156A

NDV NDV66A, NDV85A, NDV102A

NTV NTV158A/B

TV TV116B, TV146A/B, TV158B, TV188B, TV2110B, TV2610B

NXV560A, NXV1020A/AM, NXV1680A

WV WV108A/B

High Efficiency T-base Vertical Machining Center

High Performance Vertical Machining Center

/ High Precision Graphite Vertical Machining Center

High Performance

NXV

TCV TCV2000A, TCV3000A, TCV3000A-5AF, TCV3000A-5AX

DCV DCV2012A/B, DCV3016B, DCV4016B, DCV3021B, DCV4021B, DCV5021B, DCV6021B, DCV3025B, DCV4025B, DCV5025B, DCV4030B, DCV5030B, DCV6030B, DCV4035B, DCV5035B, DCV6035B, DCV4030B-5AX, DCV5030B-5AX, DCV6030B-5AX, DCV4030B-5AF

High Performance Double Column Vertical Machining CenterNDC NDC2016B, NDC3016B, NDC4016B

H H500A/B, H630B, H800B, H2612B

NH NH450A, NH630B, NH800B

High Speed High Precision Horizontal Machining Center

GT GT-200A/B/MA, GT-250A/B/MA/MB, GT-300A/B/LA/LB/MA/MB/LMA/LMB, GT-380A/B/LA/LB

TC TC-16A/B/LA/LB/MA/MB/LMA/LMB, TC-26, TC-26L, TC-36, TC-36W, TC-46, TC-46M

BMP BMP1416B

NT NT-2000Y/SY, NT-2500Y/SY

High Performance Mill-axis Mill/Turn Center

High Accuracy Heavy Duty Boring Machine

Horizontal Boring Milling Machining Center

A remote monitoring systemRemote Monitoring System

YEONG CHIN MACHINERY INDUSTRIES CO., LTD.

No. 888, Sec. 1, Homu Road, Shengang District, Taichung 42953, Taiwan

NH 800B

Page 2: High Efficiency T-base Vertical Machining Center NMV NH ... · HBM FP FP55LX, FP66A, FP100A / FP66G NMV NMV106A FX FX380A NSV NSV66A, NSV85A, NSV102A, NSV156A NDV ... 10,000 rpm maximum

High Rigidity Structural Design▓ One piece T-base foundation with rib construction for unprecedented rigidity▓ Spindle headstock is made of one piece casting to ensure cutting rigidity and accuracy during

long-period machining▓ Stepped castings design on X-axis to increase the cutting rigidity▓ Dual-wall column design for eliminating possible thermal deformation

Y-axis Dual Drive System▓ Headstock is driven at the center of the gravity to minimize vibration. The dual-driven design

restrains vibration and delivers high speed, high quality machining ability while increasing machine performance and tool life

High Performance Built-in Motorized Spindle▓ Built-in motorized spindle reduces vibration during high-speed machining and ensures spindle life▓ 10,000 rpm maximum spindle speed with 45 kW output delivers 623 Nm torque▓ Micro oil-air lubrication for angular ceramic ball bearings prolongs spindle life▓ Circulated oil jacket cooling system minimize thermal deformation, ensuring high accuracy▓ Easy spindle unit replacement reduces maintenance time

High Capacity Machining Space▓ ø1,300 mm x 1,300 mm largest working envelope within its rank▓ 2,000 kg maximum loading capacity on each pallet

High Rigidity Roller Guideways▓ Oversize roller guideways increase rigidity and precision▓ High dynamic AC servo driven pre-tensioned ball screws, delivering high

control qualities▓ 50 m/min. rapid feedrate increase machining efficiency

▓ Stepped casting design on X-axis with large span

Introducing the brand new NH 800B High Precision Horizontal Machining Center. The NH 800B incorporates the state-of-the-art dual drive technology along with the utmost rigid structural design to satisfy high accuracy applications. The machine can perform multi-face machining applications to reduce fixture clamping and machining time. The NH 800B is specially designed to meet high precision and high performance machining demands.

BNH 800B

▓ Discharging air jet pallet indexing system▓ High rigidity roller guideways

▓ Dual Drive Y-axis

Page 3: High Efficiency T-base Vertical Machining Center NMV NH ... · HBM FP FP55LX, FP66A, FP100A / FP66G NMV NMV106A FX FX380A NSV NSV66A, NSV85A, NSV102A, NSV156A NDV ... 10,000 rpm maximum

High Precision B-axis Rotary Table▓ Disc brake with damped clamping system▓ High precision in-house pallet indexing system▓ Discharging air jet pallet indexing system

Automatic Pallet Change▓ 20-second pallet change▓ Servo motor driven▓ Simple structural design, fast reliable movement and easy maintenance

Reliable Automatic Tool Change▓ Servo motor driven tool magazine shortens tool search time▓ Short tool change arm with low moment of inertia design▓ Servo motor and backlash free reducer driven tool magazine▓ Hydraulic tool unclamping magazine

Central Chip Disposal System▓ Chip removal design assures the chips to drop directly to the conveyor▓ Dual chip augers are utilized for efficient chip removal▓ Heavy duty coolant pump

□ 800

□ 31.

5”

805 31.7” 31.7”805

Max. Workpiece Diomenter ø1,300 ø51.2”

Max. Workpiece Rotary Diomenter ø2,910 ø114.6”

□ 800

805 805

最大工件璇徑 ø2,910

最大工件尺寸 ø1,300

▓ 8 spindle coolant nozzles with spindle air blast

FEMFEMFinite Element Analysis

Page 4: High Efficiency T-base Vertical Machining Center NMV NH ... · HBM FP FP55LX, FP66A, FP100A / FP66G NMV NMV106A FX FX380A NSV NSV66A, NSV85A, NSV102A, NSV156A NDV ... 10,000 rpm maximum

Aluminum

1,004cc/min. 8mm

FACE MILL

END MILL

FACE MILL

ø125 mm x 8T675 rpm3,240 mm/min.100 mm3.1 mm

ø160 mm x 10T500 rpm300 mm/min.125 mm

ToolSpindle Speed

FeedrateWidth of CutDepth of Cut

ToolSpindle Speed

FeedrateWidth of Cut

Material Removal Rate Depth of Cut

25mm

U-DRILL

ø65mm

ø63 mm x 4T750 rpm300 mm/min.63 mm

ø65 mm x 1T800 rpm80 mm/min.60 mm

ToolSpindle Speed

FeedrateWidth of Cut

ToolSpindle Speed

FeedrateDepth of Cut

Drilling (Max.)Depth of Cut

Tapping (Max.) Tapping (Min.)

M48TAP RIGID TAP

M1.2M48 x 5P34 rpm170 mm/min.40 mm

ToolSpindle Speed

FeedrateDepth of Cut

M1.2 x 0.25P1,200 rpm300 mm/min.2.5 mm

ToolSpindle Speed

FeedrateDepth of Cut

SteelS45C

SteelS45C

SteelS45C A6061

SteelS45C

SteelS45C

Cutting Capacity

Power Chart

Torque Power

Spindle Speed 10,000 rpm

S2 30min.

S1 cont.

S1 cont.

73 lb-ft83 lb-ft

113 lb-ft

S2 30min.

S2 30min.

S2 30min.

kgf-m lb-ft

45.97

63.5 459

333S3 25%

31S1 cont.

224

35 253

20328.13

kW HP45

30

26

18.520

4060.35

40.2337.5 50.29

34.87

24.8126.82

53.64

S3 25%

141

11315.6

19.47 15.6 kgf-m

10,000 rpm2,5001,300

900500460550580

2,800 4,000 7,0001,500

10.1 kgf-m11.5 kgf-m

S3 15%S3 25%

L H

S3 15%

1,050 5,000 5,00015,000 rpm 15,000 rpm10,0003,5001,400

1,050 2,500

3,5001,400

15,000 rpm 5,000 15,000 rpm10,0001,050 2,500

3,5001,4001,050 5,0003,500

1,400

8,000 rpm

320380 900 1,600

1,200

1,900

2.24(kgf-m)3.21(kgf-m)

18.4

26.4

kWS3 25%

20

40

5660

100102

120

kgf-m

S3 10%

S3 25%

S1 cont.

S3 25%

cont. 22

18.96 kgf-m

17.84 kgf-m

S1 cont. 36.2

16

33.4 kgf-m

14.95 kgf-m

Spindle Speed 8,000 rpm

145

289

405434

723738

868

lb-ft

18.5 kW

37

129 lb-ft108 lb-ft

242 lb-ft

137 lb-ft

49.62

HP

48.54

35.429.524.6721.46

23 lb-ft16 lb-ft

Torque Power

0 500 3,000 5,000

L H

25HP

55 73.76

Page 5: High Efficiency T-base Vertical Machining Center NMV NH ... · HBM FP FP55LX, FP66A, FP100A / FP66G NMV NMV106A FX FX380A NSV NSV66A, NSV85A, NSV102A, NSV156A NDV ... 10,000 rpm maximum

3,27

0 3,70

54,

503

(60T

)

3,39

5 (4

0T)

3,11

0

2,560

1,07

02,

620

575

550

1237606,2267,743

520

110

1,89

5

R757

R865

R417

610

3,22

3 5,68

6

4,40

0

3,27

012

8.7”

3,70

514

5.9”

4,50

3 17

7.3”

(60T

)

3,39

5 13

3.7”

(40T

)

3,11

0

2,560 100.8”

42.1

”10

3.1”

21.5

”21

.6”

1,07

02,

620

575

550

1237606,226 245.1”7,743

*Note 1: Minimum Distance for Chip Conveyor Installation.

(Note 1)

(Not

e 2)

*Note 2: Not available with 120T tool magazine.

註1: 中央排屑機最小安裝距離。

(註1)

(註2)

註2: 選擇120T刀庫時,不可搭配左排。

304.8” 29.9”4.8”

520

110

1,89

5

R757

R29.8”

R865

R417

R16.4”

R34.1”

610

24”

4.3”

22.6

3,22

3 5,68

623

3.9” 17

3.2”

122.

4”

74.6

4,40

0

126.

9”

■ Full Chip Enclosure■ Spindle Air Blast■ Guideway Cover■ Sealed Electrical Cabinet■ Heat Exchanger for Electrical Cabinet■ Central Lubrication System■ Coolant Equipment System■ Coolant Equipment System (With Coolant Shower)■ Spindle Cooling System■ Chip Auger■ Cutting Air Blast■ Spindle Air Seal■ Spindle Air Blast■ Oil Skimmer■ Safety Door■ Pilot Lamp■ Work Lamp■ Leveling Blocks and Bolts■ Tool Kit■ Mechanical, Electrical & Operating Manuals■ Chip Conveyor

■ Coolant Through Spindle System (20 Bar)■ Optical Scale■ Optical Scale on B Axis■ Oil-mist Collector■ A/C. Cooler for Electrical Cabinet■ 4th Axis Rotary Table (0.001°)■ Workpiece Measurement System■ Auto Tool Length Measurement System■ Laser Tool Length Measurement System■ 60T / 120T Tool Magazine■ Tool Shank ■ Pull stud■ Auxiliary Table HBM

FP FP55LX, FP66A, FP100A / FP66G

NMV NMV106A

FX FX380A

NSV NSV66A, NSV85A, NSV102A, NSV156A

NDV NDV66A, NDV85A, NDV102A

NTV NTV158A/B

TV TV116B, TV146A/B, TV158B, TV188B, TV2110B, TV2610B

NXV560A, NXV1020A/AM, NXV1680A

WV WV108A/B

High Efficiency T-base Vertical Machining Center

High Performance Vertical Machining Center

/ High Precision Graphite Vertical Machining Center

High Performance

NXV

TCV TCV2000A, TCV3000A, TCV3000A-5AF, TCV3000A-5AX

DCV DCV2012A/B, DCV3016B, DCV4016B, DCV3021B, DCV4021B, DCV5021B, DCV6021B, DCV3025B, DCV4025B, DCV5025B, DCV4030B, DCV5030B, DCV6030B, DCV4035B, DCV5035B, DCV6035B, DCV4030B-5AX, DCV5030B-5AX, DCV6030B-5AX, DCV4030B-5AF

High Performance Double Column Vertical Machining CenterNDC NDC2016B, NDC3016B, NDC4016B

H H500A/B, H630B, H800B, H2612B

NH NH450A, NH630B, NH800B

High Speed High Precision Horizontal Machining Center

GT GT-200A/B/MA, GT-250A/B/MA/MB, GT-300A/B/LA/LB/MA/MB/LMA/LMB, GT-380A/B/LA/LB

TC TC-16A/B/LA/LB/MA/MB/LMA/LMB, TC-26, TC-26L, TC-36, TC-36W, TC-46, TC-46M

BMP BMP1416B

NT NT-2000Y/SY, NT-2500Y/SY

High Performance Mill-axis Mill/Turn Center

High Accuracy Heavy Duty Boring Machine

Horizontal Boring Milling Machining Center

A remote monitoring systemRemote Monitoring System

YEONG CHIN MACHINERY INDUSTRIES CO., LTD.

No. 888, Sec. 1, Homu Road, Shengang District, Taichung 42953, Taiwan

NH 800BSPINDLESpindle Speed (opt.) 10,000 rpm (8,000 rpm)

Spindle Power (opt.) 30 / 45 kW (37 / 55 kW) 40 / 60HP (50 / 74HP)

Spindle Torque (opt.) 63 kgf-m (122kgf-m) 455.7 lb-ft (882.4 lb-ft)

Spindle Taper BBT50

TRAVELX-axis Travel 1,300 mm 51.18"

Y-axis Travel 1,100 mm 43.31"

Z-axis Travel 1,100 mm 43.31"Distance Between Spindle Center and Table Top 100~1,200 mm 3.94"~47.24"

Distance Between Spindle Nose and Table Center 170~1,270 mm 6.69"~50"

TABLEPallet Size 800 mm x 800 mm 31.5" x 31.5"

Max. Load on Table 2,000 kg 4,409 lb

Pallet Surface Continguration M16 x 24 mm x 160 mm M16 x 0.94" x 6.3"

Pallet Top Height (From The Floor) 1,400 mm 55.12"

Pallet Index (opt.) 1° (0.001°)

Pallet Change Time 20 sec.

FEEDRATERapid Feedrate X/Y/Z 50 / 50 / 50 m/min. 1,969 / 1,969 / 1,969 ipm

Cutting Feedrate 1~25,000 mm/min. 0.04~984 ipm

ACCURACY ISO 10791-4 YCM*

Axial Travel Full Length

Positioning (X/Y/Z) A 0.042 / 0.032 / 0.032 mm 0.0017" / 0.0013" / 0.0013"

0.014 / 0.014 / 0.014 mm 0.0005" / 0.0005" / 0.0005"

Repeatability (X/Y/Z) R 0.020 / 0.018 / 0.018 mm 0.0008" / 0.0007" / 0.0007"

0.01 / 0.01 / 0.01 mm 0.0004" / 0.0004" / 0.0004"

*All values shown above are measured for the machine in good foundation and air-conditioned environments.

ATCTool Magazine Capacity (opt.) 40T (60T / 120T)

Max. Tool Weight 15 / 25 kg 33 / 55 lbMax. Tool Dimensions(W/O Adjacent Tools)

ø125 mm x 600 mm ø4.92" x 23.62"(ø250 mm x 600 mm ø9.84" x 23.62")

GENERALPneumatic Pressure 5.5 kg/cm2 78.2psiPower Consumption (Transformer) / (opt.) 86 kVA (100 kVA) / opt. : 105 kVA(120 kVA)

Machine Weight (opt.) 26,000 kg 57,320 lb (26,500 kg 58,422 lb / 28,500 kg 62,831 lb)

Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,etc., to improve the performance of the machine without notice. All the specifications shown above are just for reference.

Table & Dimensions

Specifications

Unit: mm inch

STANDARD ACCESSORIES

OPTIONAL ACCESSORIES

Page 6: High Efficiency T-base Vertical Machining Center NMV NH ... · HBM FP FP55LX, FP66A, FP100A / FP66G NMV NMV106A FX FX380A NSV NSV66A, NSV85A, NSV102A, NSV156A NDV ... 10,000 rpm maximum

■ Full Chip Enclosure■ Spindle Air Blast■ Guideway Cover■ Sealed Electrical Cabinet■ Heat Exchanger for Electrical Cabinet■ Central Lubrication System■ Coolant Equipment System■ Coolant Equipment System (With Coolant Shower)■ Spindle Cooling System■ Chip Auger■ Cutting Air Blast■ Spindle Air Seal■ Spindle Air Blast■ Oil Skimmer■ Safety Door■ Pilot Lamp■ Work Lamp■ Leveling Blocks and Bolts■ Tool Kit■ Mechanical, Electrical & Operating Manuals■ Chip Conveyor

HBM

FP FP55LX, FP66A, FP100A / FP66G

NMV NMV106A

FX FX380A

NSV NSV66A, NSV85A, NSV102A, NSV156A

NDV NDV66A, NDV85A, NDV102A

NTV NTV158A/B

TV TV116B, TV146A/B, TV158B, TV188B, TV2110B, TV2610B

NXV560A, NXV1020A/AM, NXV1680A

WV WV108A/B

High Efficiency T-base Vertical Machining Center

High Performance Vertical Machining Center

/ High Precision Graphite Vertical Machining Center

High Performance

NXV

TCV TCV2000A, TCV3000A, TCV3000A-5AF, TCV3000A-5AX

DCV DCV2012A/B, DCV3016B, DCV4016B, DCV3021B, DCV4021B, DCV5021B, DCV6021B, DCV3025B, DCV4025B, DCV5025B, DCV4030B, DCV5030B, DCV6030B, DCV4035B, DCV5035B, DCV6035B, DCV4030B-5AX, DCV5030B-5AX, DCV6030B-5AX, DCV4030B-5AF

High Performance Double Column Vertical Machining CenterNDC NDC2016B, NDC3016B, NDC4016B

H H500A/B, H630B, H800B, H2612B

NH NH450A, NH630B, NH800B

High Speed High Precision Horizontal Machining Center

GT GT-200A/B/MA, GT-250A/B/MA/MB, GT-300A/B/LA/LB/MA/MB/LMA/LMB, GT-380A/B/LA/LB

TC TC-16A/B/LA/LB/MA/MB/LMA/LMB, TC-26, TC-26L, TC-36, TC-36W, TC-46, TC-46M

BMP BMP1416B

NT NT-2000Y/SY, NT-2500Y/SY

High Performance Mill-axis Mill/Turn Center

High Accuracy Heavy Duty Boring Machine

Horizontal Boring Milling Machining Center

A remote monitoring systemRemote Monitoring System

YEONG CHIN MACHINERY INDUSTRIES CO., LTD.

No. 888, Sec. 1, Homu Road, Shengang District, Taichung 42953, Taiwan

201412-E03-2000

YEONG CHIN MACHINERY INDUSTRIES CO., LTD.

Tel : +886-4-2562-3211 Fax: +886-4-2562-6479Web Page: Email:

No. 888, Sec. 1, Homu Road, Shengang District, Taichung 42953, Taiwan