high flow cold planer - rentalex · 2017. 11. 17. · • safety signs are available, free of...

SERIALNUMBER:___________________

MODELNUMBER:___________________

OPERATOR’SANDPARTSMANUAL

hIghFLOWCOLDPLANER

08/07/09

800-456-7100 | www.paladinlcg.com 2800 North Zeeb Road, Dexter, MI 48130, United States of America

ManualNumber:MR25664Models:LAF5416,LAF5418,LAF5420, LAF5424,LAF5430&LAF5436Rev.2

8/7/09 MR25664 1

TABLEOFCONTENTS

INTRODUCTION ..................................................................................................... 2

GENERAL INFORMATION ..................................................................................... 2

SERIAL NUMBER ................................................................................................... 2

OWNER AND OPERATOR SAFETY INFORMATION SAFETY STATEMENTS ............................................................................... 3 SAFETY PRECAUTIONS ............................................................................. 3-5 SAFETY SIGNS ............................................................................................ 6-7

SPECIFICATIONS ................................................................................................... 8-9

MOUNTING ............................................................................................................. 10

HYDRAULIC CONNECTION .................................................................................. 11

SET UP .................................................................................................................... 12

OPERATION ............................................................................................................ 13

MAINTENANCE ..................................................................................................... 14-16

SERVICE ................................................................................................................. 17

COLD PLANER PARTS ILLUSTRATION ................................................................ 18, 20 & 22

COLD PLANER PARTS LIST .................................................................................. 19, 21 & 23

HYDRAULIC & ELECTRIC GROUP ILLUSTRATION 3-LINE ................................ 24

HYDRAULIC & ELECTRIC GROUP ILLUSTRATION 5-LINE ................................ 25 HYDRAULIC CYLINDERS PARTS ILLUSTRATIONS AND LISTS ......................... 26-27 WARRANTY .............................................................................................................. 28

8/7/09MR256642

INTRODUCTION

Congratulations on your purchase of a new FFCColdPlaner. This product has been designed and built for planing and milling asphalt.. You or any other person who will be assembling, operating, maintaining, or working with this product are required to read and completely understand the information and instructions contained in this manual. If anyone does not fully understand every part of this manual, please obtain further assistance by contacting the dealer from which this product was purchased or by contacting FFC at the telephone number or address listed on the cover of this manual. Keep this manual available for reference whenever this product is being handled or used. Provide this manual to any new owners and/or operators.This manual covers model(s): LAF5416,LAF5418,LAF5420,LAF5424,LAF5430and LAF5436.

gENERALINFORMATIONThe purpose of this manual is to assist in assembling, mounting, operating, and maintaining your ColdPlaner. Read this manual carefully to obtain valuable information and instructions that will help you achieve years of safe and dependable service.The illustrations and data used in this manual were current at the time of printing, but due to possible engineering and/or production changes, this product may vary slightly in detail. FFC reserves the right to redesign and/or change components as may be necessary without notification to anyone.Throughout this manual, references may be made to:

Prime Mover The engine-driven machine to which this product must be attached.Right, Left, Front, Rear

Directions that are determined in relation to the operator of the equipment when seated in the normal operation position.

IMPORTANT Precautions that must be followed to prevent substandard performance.

SERIALNUMBERLOCATIONAlways refer to the model and serial number when ordering parts or requesting information from your dealer. The serial number plate for this product is located ontheupperleftcornerofthemountingplate of your ColdPlaner.

Reference InformationModel Number Loader MakeSerial Number Loader ModelDate Purchased Loader Serial Number

8/7/09 MR25664 3

SAFETYSTATEMENTS

ThISSYMBOLBYITSELFORWIThAWARNINgWORDThROUghOUTThIS MANUALISUSEDTOCALLYOURATTENTIONTOINSTRUCTIONSINVOLVINg YOURPERSONALSAFETYORThESAFETYOFOThERS.FAILURETOFOLLOW ThESEINSTRUCTIONSCANRESULTININJURYORDEATh.

DANgER ThISSIgNALWORDISUSEDWhERESERIOUSINJURYORDEAThWILL RESULTIFThEINSTRUCTIONSARENOTFOLLOWEDPROPERLY.

WARNINg ThISSIgNALWORDISUSEDWhERESERIOUSINJURYORDEATh COULDRESULTIFThEINSTRUCTIONSARENOTFOLLOWEDPROPERLY.

CAUTION ThISSIgNALWORDISUSEDWhEREMINORINJURYCOULDRESULTIF ThEINSTRUCTIONSARENOTFOLLOWEDPROPERLY.

NOTICE NOTICEINDICATESAPROPERTYDAMAgEMESSAgE.

gENERALSAFETYPRECAUTIONSWARNINg! READMANUALPRIORTOINSTALLATION Improper installation, operation, or maintenance of this equipment could result in serious injury or death. Operators and maintenance personnel should read this manual, as well as all manuals related to this equipment and the prime mover thoroughly before beginning installation, operation, or maintenance. FOLLOWALLSAFETY INSTRUCTIONSINThISMANUALANDThEPRIMEMOVER'SMANUAL(S).

READANDUNDERSTANDALLSAFETYSTATEMENTS Read all safety decals and safety statements in all manuals prior to operating or working on this equipment. Know and obey all OSHA regulations, local laws, and other professional guidelines for your operation. Know and follow good work practices when assembling, maintaining, repairing, mounting, removing, or operating this equipment. KNOWYOUREQUIPMENT Know your equipment’s capabilities, dimensions and operations before operating. Visually inspect your equipment before you start, and never operate equipment that is not in proper working order with all safety devices intact. Check all hardware to ensure it is tight. Make certain that all locking pins, latches, and connection devices are properly installed and secured. Remove and replace any damaged, fatigued, or excessively worn parts. Make certain all safety decals are in place and are legible. Keep decals clean, and replace them if they become worn and hard to read.

8/7/09MR256644

gENERALSAFETYPRECAUTIONS

WARNINg! PROTECTAgAINSTFLYINgDEBRIS Always wear proper safety glasses, goggles or a face shield when driving pins in or out, or when any operation causes dust, flying debris, or any other hazardous material.

WARNINg! LOWERORSUPPORTRAISEDEQUIPMENT Do not work under raised booms without supporting them. Do not use support material made of concrete blocks, logs, buckets, barrels or any other material that could suddenly collapse or shift positions. Make sure support material is solid, not decayed, warped, twisted, or tapered. Lower booms to ground level or onto blocks. Lower booms and attachments to the ground before leaving the cab or operator’s station.

WARNINg! USECAREWIThhYDRAULICFLUIDPRESSURE Hydraulic fluid under pressure can penetrate the skin and cause serious injury or death. Hydraulic leaks under pressure may not be visible. Before connecting or disconnecting hydraulic hoses, read your prime movers operator’s manual for detailed instructions on connecting and disconnecting hydraulic hoses or fittings. • Keep unprotected body parts, such as face, eyes, and arms as far away as possible from a suspected leak. Flesh injected with hydraulic fluid may develop gangrene or other permanent disabilities. • If injured by injected fluid, see a doctor at once. If your doctor is not familiar with this type of injury, ask him to research immediately to determine proper treatment. • Wear safety glasses, protective clothing, and use a sound piece of cardboard or wood when searching for hydraulic leaks. DONOTUSEYOURhANDS! SEEILLUSTRATION.

4 76288

GENERAL SAfETy PRECAUTIONS

WARNING! PROTECT AGAINST fLyING DEbRISalways wear proper safety glasses, goggles, or a face shield when driving pins in or out, or when any operation causes dust, flying debris, or any other hazardous mate-rial.

WARNING! LOWER OR SUPPORT RAISED EQUIPMENTDo not work under raised booms without supporting them. Do not use support mate-rial made of concrete blocks, logs, buckets, barrels, or any other material that could suddenly collapse or shift positions. Make sure support material is solid, not de-cayed, warped, twisted, or tapered. lower booms to ground level or on blocks. lower booms and attachments to the ground before leaving the cab or operator’s station.

WARNING! USE CARE WITH HyDRAULIC fLUID PRESSUREHydraulic fluid under pressure can penetrate the skin and cause serious injury or death. hydraulic leaks under pressure may not be visible. before connecting or dis-connecting hydraulic hoses, read your prime mover’s operator’s manual for detailed instructions on connecting and disconnecting hydraulic hoses or fittings.

• Keep unprotected body parts, such as face, eyes, and arms as far away as possible from a suspected leak. Flesh injected with hydraulic fluid may develop gangrene or other permanent disabilities.

• If injured by injected fluid, see a doctor at once. If your doctor is not familiar with this type of injury, ask him to research it immediately to determine proper treat-ment.

• Wear safety glasses, protective clothing, and use a piece of cardboard or wood when searching for hydraulic leaks. DO NOT USE yOUR HANDS!

SEE ILLUSTRATION.

CARDbOARD

HyDRAULIC HOSEOR fITTING

MAGNIfyING GLASS

8/7/09 MR25664 5

gENERALSAFETYPRECAUTIONS

WARNINg! DONOTMODIFYMAChINEORATTAChMENTS Modifications may weaken the integrity of the attachment and may impair the function, safety, life, and performance of the attachment. When making repairs, use only the manufacturer’s genuine parts, following authorized instructions. Other parts may be substandard in fit and quality. Never modify any ROPS (Roll Over Protection Structure) or FOPS (Falling Object Protective Structure) equipment or device. Any modifications must be authorized in writing by the manufacturer.

WARNINg! SAFELYMAINTAINANDREPAIREQUIPMENT • Do not wear loose clothing, or any accessories that can catch in moving parts. If you have long hair, cover or secure it so that it does not become entangled in the equipment. • Work on a level surface in a well-lit area. • Use properly grounded electrical outlets and tools. • Use the correct tool for the job at hand. Make sure they are in good condition for the task required. • Wear the protective equipment specified by the tool manufacturer.

WARNINg! SAFELYOPERATEEQUIPMENT Do not operate equipment until you are completely trained by a qualified operator in how to use the controls, know its capabilities, dimensions, and all safety requirements. See your machine's manual for these instructions. • Keep all step plates, grab bars, pedals, and controls free of dirt, grease, debris, and oil. • Never allow anyone to be around the equipment when it is operating. • Do not allow riders on the attachment or the prime mover. • Do not operate the equipment from anywhere other than the correct operators position. • Never leave equipment unattended with the engine running or with this attachment in a raised position. • Do not alter or remove any safety feature from the prime mover or this attachment. • Know your work site safety rules as well as traffic rules and flow. When in doubt on any safety issue, contact your supervisor or safety coordinator for an explanation.

WARNINg! KNOWWhEREUTILITIESARE Observe overhead electrical and other utility lines. Be sure equipment will clear them. When digging, call your local utilities for location of buried utility lines, gas, water, and sewer, as well as any other hazard you may encounter.

8/7/09MR256646

SAFETYSIgN&DECALLOCATIONS

The diagram on this page shows the location of the decals used on the FFC Cold Planer. The decals are identified by their part numbers, with reductions of the actual decals located on the following page. Use this information to order replacements for lost or damaged decals. Be sure to read all decals before operating the attachment. They contain information you need to know for both safety and product longevity.

INSTRUCTIONS• Keep all safety signs clean and legible.• Replace all missing, illegible, or damaged safety signs.• Replacement parts for parts with safety signs attached must also have safety signs attached.• Safety signs are available, free of charge, from your dealer or from FFC.PLACEMENTORREPLACEMENTOFSAFETYSIgNS1. Clean the area of application with non-flammable solvent, and then wash the same area with soap and water.2. Allow the surface to fully dry.3. Remove the backing from the safety sign, exposing the adhesive surface.4. Apply the safety sign to the position shown in the diagram above and smooth out any bubbles.

50-0724

50-10017RDL3159

50-0721

50-0737

RDL3100

50-0721

RDL3300

RDL3302

RDL3303

Serial # Tag

RDL3179

8/7/09 MR25664 7

SAFETYSIgNS&DECALS

PART#50-10017WARNINg!READMANUAL

PART#50-0724WARNINg!hIghPRESSUREFLUID

PART#50-0737WARNINg!PINChPOINT

PART#RDL3100WARNINg!STANDCLEAR

PART#RDL3159CAUTION!FLYINgDEBRIS

PART#50-0721WARNINg!CRUShhAZARD

PART#RDL3303DEPThINDICATOR

PART#RDL3302TILTINDICATOR

PART#RDL3300CASEDRAIN

PART#RDL3179LIFTPOINT

8/7/09MR256648

PRIMEMOVERSPECIFICATIONS

IMPORTANT Exceeding any of the maximum recommended prime mover specifications CANresult in damage to this product and WILL void all FFC warranties.DESCRIPTION SPECIFICATIONSWeight of Prime Mover without Cold Planer 11,000 lbs. maximumOperating Capacity of Prime Mover's Loader 3,750 lbs. maximumLift Capacity of Prime Mover's Loader 7,500 lbs. maximumHydraulic Pressure Output 5,000 psi maximumRear Ballast As required to maintain full prime mover stability.

(Note the Shipping Weight on the specifications page, then see the operator’s manual(s) for your prime mover, loader, and quick-attach for ballasting needs.)

COLDPLANERSPECIFICATIONSModelNumber

CuttingWidth

Cutting Depth Tilt Sideshift Overall

WidthOverallHeight

OverallDepth

Shipping Weight

LAF5416 SSP16HF 16" 0 - 6" ± 15° 24" 66" 33" 60" 1708 lbs.

LAF5418SSP18HF 18" 0 - 6" ± 15° 24" 66" 33" 60" 1763 lbs.

LAF5420SSP20HF 20" 0 - 6" ± 15° 24" 66" 33" 60" 1844 lbs.

LAF5424SSP24HF 24" 0 - 6" ± 15° 24" 66" 33" 60" 1925 lbs.

LAF5430 SSP30HF 30" 0 - 6" ± 12.5° 24" 66" 33" 60" 2134 lbs.

LAF5436 SSP36HF 36" 0 - 6" ± 10° 24" 66" 33" 60" 2235 lbs.

COLDPLANERREQUIREMENTSModel Number Required Pressure Required FlowLAF5416 SSP16HF 2200 psi 24 gpmLAF5418 SSP18HF 2200 psi 28 gpmLAF5420 SSP20HF 2200 psi 28 gpmLAF5424 SSP24HF 2200 psi 28 gpmLAF5430 SSP30HF 2200 psi 28 gpmLAF5436 SSP36HF 2200 psi 31 gpm

8/7/09 MR25664 9

8/7/09MR2566410

COLDPLANERMOUNTINgWARNINg! READMANUALPRIORTOINSTALLATION Improper installation, operation, or maintenance of this equipment could result in serious injury or death. Operators and maintenance personnel should read this manual, as well as all manuals related to this equipment and the prime mover thoroughly before beginning installation, operation, or maintenance. FOLLOWALLSAFETYINSTRUCTIONSINThISMANUALANDThEPRIMEMOVER'S MANUAL(S). 1. Place this product on a firm, level surface that is large enough to safely accommodate this product, your prime mover and all workers involved in the mounting process.2. Refer to the operator’s manual(s) for your prime mover, loader, and quick-attach and follow the mounting instructions contained therein.3. Carefully raise the loader and cycle the tilt cylinders to check clearances and to verify that all mounting procedures have been successfully completed.

IMPORTANTLubricateallgreasefittingsbeforeconnectingthisproducttoyourprime mover'shydraulicsystem.RefertoCOLDPLANERMAINTENANCEpageand followtheinstructions.

ELECTRIChARNESSANDACTUATORINSTALLATIONMATERIALSNEEDED:Nyloncableties.1. Attach the control box to a location convenient for the operator to control the planer without hindering operation of the prime mover. Use the magnet on the back of the control box to secure the control box with the toggle switches on top.

CAUTION! Failuretoobeythefollowingproceduresmayresultinpersonalinjury. • Toavoidelectricshockduringthewiringharnessinstallation,removethe groundcablefromthebatteryofyourprimemover. 2. Remove the ground cable from the negative (-) post of your prime mover’s battery.3. Remove the nut from the POSITIVE (+) cable clamp on the battery and slide the RED wire ring terminal from the 9’ wiring harness cable over the positive (+) cable clamp bolt. Secure the ring terminal with the nut.4. Remove the nut from the NEGATIVE (-) cable clamp on the ground cable and slide the BLACK wire ring terminal from the 6’ wiring harness cable over the negative (-) cable clamp bolt.5. Reinstall the ground cable on the negative (-) post of the battery and secure the ring terminal and the ground cable with the nut removed in the previous step.6. Secure the 9’ wiring harness cable from the battery to the control box with your nylon cable ties.7. Feed the 16’ wiring harness cable: a) back to the left-rear area of your prime mover, b) past the loader arm’s rear hinge point by following the hydraulic hoses where possible, and c) down the loader arm following the hydraulic lines. 8. Use your nylon cable ties to secure the 16’ cable’s female connector to the hydraulic lines next to the auxiliary hydraulic quick couplers.9. Straighten the 16’ cable and use your nylon cable ties to secure the cable to the hydraulic lines back to the loader arm hinge point.10. Allow sufficient slack in the cable at the hinge point to provide for a full range of motion of the loader arms. Use your nylon cable ties to secure the cable to the loader frame below the hinge point and back to the control box.11. Connect the male connector on the actuator cable to the female connector on the loader arm.

8/7/09 MR25664 11

COLDPLANERhYDRAULICCONNECTION

READANDUNDERSTANDALLSAFETYSTATEMENTS Read all safety decals and safety statements in all manuals before beginning any Cold Planer hydraulic connection. Know and obey all OSHA regulations, local laws, and other professional guidelines for your operation. Know and follow good work practices when assembling, maintaining, repairing, mounting, removing, or operating this equipment.

1. Disconnect the hydraulic hose quick couplers (or purchase locally, if not supplied) from one another and attach the quick couplers to your prime mover as per the instructions in your prime mover's operator's manual. 2. Carefully raise the loader and cycle the tilt cylinders to check hose clearances and to check for any interference.3. Cycle the hydraulic cylinder(s) on this product several times from fully retracted to fully extended until all air has been completely removed from the cylinder(s).

WARNINg! Donotlocktheauxiliaryhydraulicsofyourprimemoverinthe"ON"position. Failuretoobeythiswarningcouldresultindeathorseriousinjury.

8/7/09MR2566412

COLDPLANERSETUP

SAFETYFIRST!READANDUNDERSTANDThESAFETYINSTRUCTIONS BEFOREBEgINNINgANYCOLDPLANERSETUP!

From the operator’s position: • The left switch controls the Planer Tilt.• The middle switch controls the Planer Sideshift.• The right switch controls the Planer Depth.

8/7/09 MR25664 13

COLDPLANEROPERATION

Starting a Cut:

1. To begin a cut, adjust the depth cylinders to the desired depth with the planer slightly above the ground. Engage the hydraulic system to start the drum. Lower the planer bringing the front wheels onto the ground.

2. Continue lowering the planer until the rear wheels are on the ground and the drum is milling the material.

3. Slightly lift the front loader wheels to create a downward force on the planer. Slowly move forward, planing in a straight line.

NOTE: Materials can vary greatly: it is recommended that cutting depth be limited to 1 inch when roughing concrete. Deeper cuts in concrete should be made in multiple passes.

WARNINg! Failuretoobeythefollowingprocedurescouldresultindeathorserious injury. • Never lift this product above (a) the operator’s eye level or (b) to a height where visibility is obstructed, whichever is lower. • Never operate your Planer with the cover open.

8/7/09MR2566414

COLDPLANERMAINTENANCE

gENERALINFORMATION Regular maintenance is the key to long equipment life and safe operation. Maintenance requirements have been reduced to the absolute minimum. However, it is very important that these maintenance functions be performed as described below.

WARNINg! Failuretoobeythefollowingprocedurescouldresultindeathorseriousinjury. • Neverwalkunderorclimbonraisedliftarmsoraraisedattachment. • Donotuseblockingmadeofconcreteblocks,logs,buckets,barrelsor anyothermaterialthatcoldsuddenlycollapseorshiftpositions.Donot usewoodorsteelblockingthatshowsanysignsofmaterialdecay.Do notuseblockingthatiswarped,twisted,ortapered. • Iftheattachmentmustberaised,blockthemachinewithblocksor jackstands,NOTliftjacksorhoists.Alwaysblocktherearwheelsofthe Planerinamannerthatstabilizesthechassis. • AlwayswearprotectiveequipmentincludingahARDhATandEYE PROTECTIONwhenoperating,performingmaintenance,orworkingnear thisproduct. • TheAttachmentPartgroupandtheChassisPartgrouppivotfreely.Do notplaceanypartofyourbodybetweentheseareasorunderthis productwithoutstabilizingthispivotpoint.

BEFOREEAChUSE• Make sure that all nuts and bolts are in place and properly tightened.• Make sure that all other fasteners are in place and are performing their specified function.• Make sure that all hydraulic fittings are tightened to specifications and that there are no leaks in any fittings or hoses. (SEE THE HYDRAULIC CONNECTION SECTION).• Make sure that all safety signs are in place, are clean, and are legible. (SEE THE SAFETY SIGN SECTION).• Replace any damaged parts and excessively worn parts.

DAILY• Grease (13) fittings: (1) on the drum bearing / (4) on the wheels / (4) on the slider frame bosses / (2) on the depth skids / and (2) on the pivot bosses

NOTE: Lubricate all grease fittings with a NLGI #1 or 2 multipurpose grease

8/7/09 MR25664 15

COLDPLANERMAINTENANCE

gENERALINFORMATION Regular maintenance is the key to long equipment life and safe operation. Maintenance requirements have been reduced to the absolute minimum. However, it is very important that these maintenance functions be performed as described below.

WARNINg! Failuretoobeythefollowingprocedurescouldresultindeathorseriousinjury. • Neverwalkunderorclimbonraisedliftarmsoraraisedattachment. • Donotuseblockingmadeofconcreteblocks,logs,buckets,barrelsor anyothermaterialthatcoldsuddenlycollapseorshiftpositions.Donot usewoodorsteelblockingthatshowsanysignsofmaterialdecay.Do notuseblockingthatiswarped,twisted,ortapered. • Iftheattachmentmustberaised,blockthemachinewithblocksor jackstands,NOTliftjacksorhoists.Alwaysblocktherearwheelsofthe Planerinamannerthatstabilizesthechassis. • AlwayswearprotectiveequipmentincludingahARDhATandEYE PROTECTIONwhenoperating,performingmaintenance,orworkingnear thisproduct. • TheAttachmentPartgroupandtheChassisPartgrouppivotfreely.Do notplaceanypartofyourbodybetweentheseareasorunderthis productwithoutstabilizingthispivotpoint.

ANNUALLYNOTE: Initial oil change should be after 50 hours of operation. Subsequent oil change should be every 1000 hours of operation or annually, whichever comes first. Planetary gearbox is to be half full of oil when the unit is mounted level and horizontal. Use mild extreme pressure lubricant API-GL-5, No. 80 or 90. The capacity of the gearbox is 30 oz. Refer to Parts Illustrations to disassemble and reassemble your Planer.

To change the oil in the Planetary Gearbox:1. Remove motor. NOTE: motor shaft adapter is loose and can fall from planetary.2. Remove pivot weldment with attach weldment. Keep attach weldment close and do not stretch hoses.3. Remove depth cylinders. Hydraulic lines can be left attached.4. Remove two depth skids.5. Remove the right and left support plates from the chassis.6. Using the lift point on the chassis, raise the chassis off of the drum. 7. Remove the planetary.8. Remove drain plug from the planetary.9. Drain oil from planetary.10. Fill planetary with oil. The oil level must be at the bottom of the threads with the hole level. Do not tip the planetary, as the oil can run out of the planetary before the motor is installed.11. Clean any debris from the drain plug and apply pipe thread sealant to the threads.12. Install the planetary in the drum.13. Install the drum in the chassis. Install the depth skids, pivot weldment, and depth cylinders.14. Complete the reassembly of your Planer. (See Parts Illustrations & Parts Lists and Torque Specifications for reference during reassembly.)

8/7/09MR2566416

MAINTENANCE

MAINTENANCERECORD

Use this log to record maintenance performed on the attachment.

Date MaintenanceProcedurePerformed

Performedby Comments

8/7/09 MR25664 17

COLDPLANERSERVICE

IMPORTANTWhenreplacingpartsuseonlyfactoryapprovedreplacementparts. Manufacturerwillnotclaimresponsibilityforuseofunapprovedpartsor accessoriesand/orotherdamagesasaresultoftheiruse.

1. Park your prime mover on a level surface with this product properly attached.2. Place your prime mover’s transmission in “Park” and engage the parking brake. 3. Lower this product onto preplaced blocking.

WARNINg! Donotuseblockingmadeofconcreteblocks,logs,buckets,barrelsoranyother materialthatcouldsuddenlycollapseorshiftpositions.Donotusewoodorsteel blockingthatiswarped,twisted,ortapered.Failuretoobeythiswarningcould resultindeathorseriousinjury.

4. Shut off your prime mover’s engine, remove the starter key, wait for all moving parts to come to a stop, and relieve all pressure in the hydraulic lines. CAUTION! Picks become hot during operation: Wait for picks to cool before replacing. Do not hammer on carbide point when replacing picks. The carbide can break and cause injury.

Pick Removal/Replacement:

• Proper pick maintenance is essential to the productive use of your Planer. Failure to perform regular pick maintenance can result in severely decreased performance and expensive repairs to your Planer drum.• A missing pick must be replaced immediately, as a missing pick will cause the surrounding picks to wear faster.• Picks must be replaced when their carbide tips become excessively blunt. NOTE: the edge picks wear faster and require more frequent replacement.• Picks must rotate freely in their holders. If picks do not rotate freely, they will develop flat spots. Picks should be removed and retaining rings cleaned as necessary. • Remove and replace picks using the pick removal tool (LAF9326) and a hammer as shown below.

8/7/09MR2566418

COLDPLANERPARTSILLUSTRATION

4

5

6

7

8

9

12

13

14

17

18

19

21

24

25

29

30

31

32

3739

39

40

41

42

45

46

47

48

49

52

54

55

56

58

60

61

62

63

64

65

66

67

69

71

72

73

74

75 76

7778

81

74

74

5569

73

74

18

58

2356

6348

16

26

27

74

74

75

5462

28

4863 56

51

59

15

34

33

22

16

38

74

6844

20

10

53

43 & 53

546247

74

80

3536

57

53

71

11 81

82

83

60

6652

4

1 &

50

5-LINE MANIFOLD

79

3

84

70

8551

86

5965

252

15

8/7/09 MR25664 19

COLDPLANERPARTSLIST

ITEM QTY LAF541616"

LAF541818"

LAF542020"

LAF542424"

LAF543030"

LAF5436"36" DESCRIPTION

1 2 07-10017 Grade 5 Hex Head Cap Screw .38"-16 x 6.5" f/ 3-Line

2 2 07-10050 Grade 5 Hex Head Cap Screw .31"-18 x 4.5" f/ 5-Line

3 2 13-50392 Rod 2" x 47.25" w/ .41" Cross Hole

4 1 13-50811 Manifold Guard Plate

5 1 LAF4537 O-Ring #155 .09" x 4" ID x 4.19" OD

6 1 LAF4698 Sideshift Cylinder

7 2 LAF4704 Depth Cylinder

8 1 LAF4705 Tilt Cylinder

9 1 03-10122 Motor

10 1 LAF8231 Non-Skid Tape 4" x 24"

11 2 LAF9307 Latch Lid

12 2 LAF9308 Pivot Bushing

13 1 LAF9310 Deadshaft Bearing

14 1 LAF9316 Deadshaft

15 1 LAF9319 LAF9319 LAF9319 LAF9319 13-50434 13-50434 Mainframe Weldment

16 4 LAF9322 Planer Wheel Weldment

17 2 LAF9324 Dual Snap Ring Pin 1" x 5.91"


19 1 LAF9326 Pick Removal Tool

20 1 LAF9336 LAF9337 LAF9338 LAF9339 LAF9340 LAF9341 Chassis Weldment

21 1 LAF9342 Planetary Side Depth Skid

22 1 LAF9343 Deadshaft Side Depth Skid

23 1 LAF9344 Planetary Support


25 1 LAF9348 Bearing Guard

26 2 LAF9350 Depth Indicator Receiver

27 2 LAF9351 Depth Indicator Weldment

28 1 LAF9352 LAF9353 LAF9354 LAF9355 LAF9356 LAF9357 Drum Assembly

29 1 LAF9358 Tilt Retainer

30 1 LAF9362 Bearing Mount Spacer

31 1 LAF9364 Planetary Gearbox

32 1 LAF9365 Deadshaft Support

33 1 LAF9366 LAF9367 LAF9368 LAF9369 LAF9370 LAF9371 Pivot Weldment

34 1 LAF9377 LAF9378 LAF9379 LAF9380 LAF9381 LAF9382 Sideshift Weldment

35 varies (48) (52) (56) (64) (76) (88) LAF9389 Pick Holder

36 varies (48) (52) (56) (64) (76) (88) LAF9390 Asphalt Pick

37 2 LAF9396 Depth Skid Retainer Plate

38 4 LAF9397 Depth Skid Retainer Boss

NOTE:AllpartsarethesameastheLAF5436exceptforthosepartsnumberedundertheothermodels.

8/7/09MR2566420


4

5

6

7

8

9

12

13

14

17

18

19

21

24

25

29

30

31

32

3739

39

40

41

42

45

46

47

48

49

52

54

55

56

58

60

61

62

63

64

65

66

67

69

71

72

73

74

75 76

7778

81

74

74

5569

73

74

18

58

2356

6348

16

26

27

74

74

75

5462

28

4863 56

51

59

15

34

33

22

16

38

74

6844

20

10

53

43 & 53

546247

74

80

3536

57

53

71

11 81

82

83

60

6652

4

1 &

50

5-LINE MANIFOLD

79

3

84

70

8551

86

5965

252

15

8/7/09 MR25664 21

COLDPLANERPARTSLIST

ITEM QTY LAF541616"

LAF541818"

LAF542020"

LAF542424"

LAF543030"


39 2 LAF9399 Water Nozzle Hole Cover

40 1 P100403 Grade 5 Hex Head Cap Screw .25"-20 x .75"

41 12

f/3-Linef/5-Line RHW1108 Grade 5 Hex Head Cap Screw .31"-18

x 1.5"

42 12

f/3-Linef/5-Line RHW1112 Grade 5 Hex Head Cap Screw .31"-18

x 2.5"

43 1 f/3-Lineonly P100605 Grade 5 Hex Head Cap Screw .38"-16 x 1.25"

44 2 P100614 Grade 5 Hex Head Cap Screw .38"-16 x 3.5"



47 4 RHW1407 Grade 5 Hex Head Cap Screw .5"-13 x 2"

48 14 RHW1603 Grade 5 Hex Head Cap Screw .63"-11 x 1.75"

49 2 RHW1971 Grade 5 Hex Head Cap Screw 1.13"-7 x 4"

50 3 RHW2601 Grade 8 Carriage Bolt .63"-11 x 2"

51 15

f/3-Linef/5-Line P850104 Grade 5 Flat Washer USS .25"

52 16

f/3-Linef/5-Line RHW5162 Grade 5 Flat Washer USS .31"

53 64

f/3-Linef/5-Line RHW5262 Grade 5 Flat Washer USS .38"

54 9 RHW5432 Grade 5 Flat Washer SAE .5"



57 3 RHW5662 Grade 5 Flat Washer USS .63"

58 4 RHW5971 Machine Bushing 2" ID x 3" OD

59 13

f/3-Linef/5-Line RHW6002 Grade 5 Split Lock Washer .25"

60 14

f/3-Linef/5-Line P851105 Grade 5 Lock Washer .31"

61 3 f/3-Lineonly P851106 Grade 5 Lock Washer .38"

62 6 P851108 Grade 5 Lock Washer .5"

63 14 P851110 Grade 5 Lock Washer .63"

64 2 RHW6903 Grade 5 Lock Washer 1.13"

NOTE:AllpartsarethesameastheLAF5436exceptforthosepartsnumberedundertheothermodels.NOTE:Quantityofitem58mayvary.Useasrequiredtominimizegap.

8/7/09MR2566422


4

5

6

7

8

9

12

13

14

17

18

19

21

24

25

29

30

31

32

3739

39

40

41

42

45

46

47

48

49

52

54

55

56

58

60

61

62

63

64

65

66

67

69

71

72

73

74

75 76

7778

81

74

74

5569

73

74

18

58

2356

6348

16

26

27

74

74

75

5462

28

4863 56

51

59

15

34

33

22

16

38

74

6844

20

10

53

43 & 53

546247

74

80

3536

57

53

71

11 81

82

83

60

6652

4

1 &

50

5-LINE MANIFOLD

79

3

84

70

8551

86

5965

252

15

8/7/09 MR25664 23

COLDPLANERPARTSLIST

ITEM QTY LAF541616"

LAF541818"

LAF542020"

LAF542424"

LAF543030"


65 13

f/3-Linef/5-Line RHW7001 Grade 5 Hex Nut .25"

66 14

f/3-Linef/5-Line RHW7101 Grade 5 Hex Nut .31"

67 3 f/3-Lineonly RHW7201 Grade 5 Hex Nut .38"

68 2 RHW7203 Grade 5 Lock Nut .38

69 13 RHW7502 Grade 8 Hex Nut .56"

70 3 RHW7607 Grade 8 Top Lock Flange Nut .63"

71 7 07-3112 Grease Zerk .25"-28 tpi Straight

72 12

f/3-Linef/5-Line RHW8098 Grade 2 Fender Washer .08" x .31" x

1.5"

73 6 07-5809 Grease Zerk .25"-28 tpi 45°

74 19 RHW8146 Retaining Ring 1" Heavy Duty

75 4 RHW8181 Grade 5 Flat Washer 1.13" YDC

76 1 07-1177 Loop Clamp .5" Rubber/Steel Combo

77 1 RHW8610 Cover Plate f/ 1.33" Cradle

78 12

f/3-Linef/5-Line RHW8613 Weld Plate f/ .88" OD

79 12

f/3-Linef/5-Line RHW8618 Hose Spring

80 1 RHW8619 Hose Cradle f/ 1.33" Pipe

81 8 RHW9004 Self Tapping Screw .25" x .75"

82 1 f/5-Lineonly RHW8616 Hose Cradle f/ .88 Clamp

83 1 f/5-Lineonly RHW8614 Cover Plate f/ .88 Cradle

84 2 not used not used not used not used not used 13-50445 Spacer Tube

85 2 f/5-Lineonly RHW1011 Grade 5 Hex Head Cap Screw .25"-20 x 2"

86 1 f/5-Lineonly LAF4700 Cylinder Lock Valve

NOTE:AllpartsarethesameastheLAF5436exceptforthosepartsnumberedundertheothermodels.

8/7/09MR2566424

hYDRAULIC&ELECTRICALgROUPILLUSTRATION3-LINE

3

11 TEE, RUN, 4MFS-4FFS-4MFS 2 03-10036

25 90 ELBOW, 8MFS-6MB & see below 1 03-10137

13 90 ELBOW 8MFS-10MB 1 03-3489

1 ADAPTER, 4MFS-6MB 12 03-3400

7 HOSE, 1/4X47.0, 4FFS,4FFS45 1 03-10030

6 HOSE, 1/4X42.5,4FFS-4FFS45 03-10029

10 HOSE, 1/4X61.0,4FFS-4FFS9O 2 03-10033

9 HOSE, 1.4X29.0,4FFS-4FFS90 03-10032

8 HOSE, 1/4X19.0, 4FFS-4FFS90 2 03-10031

3 HOSE, 1/2X56.0,12FFS-8FFS45 1 03-10013

4 HOSE, 3/4X52,12FFS-12FFS45 1 03-10014

DESCRIPTION

24 45 ELBOW, 12MB-12MFS 3 03-2182

2 90 ELBOW, 4MFS-6MB 2 03-3734

15 BR. TEE, 12MFS-12MFS-12FFS 1 03-4368

14 90 ELBOW, 12MB-12FFS 1 03-3787

19 MOTOR, REXROTH, VAR.DISP. 1 03-10122

20 CHK VALVE, 5K 12MSF-12MSF 1 LAF4707

18 CYL, 1.5-4.5-.75, 3000 PSI 1 LAF4705

17 CYL, 1.5-12-1.25, 3000 PSI 2 LAF4704

16 CYL, 1.5-24-1.25, 3000 PSI 1 LAF4698

5 MANIFOLD 3-LINE, HF 1 03-10015

12 WIRE HARNESS, 9', 3-LINE 1 07-10014

ITEM QTY PART NO.

15

1

13

8

24

5

24

1

9

16

179

1 181

12

30

28

29

19

2014

24

2

1111

25

4

23

21

22

6

7

1

10

1

1

22 HOSE, 3/4X94.0,12MB-12FFS45 1 LAF4713

21 HOSE, 3/4X97.0,12MB-12FFS90 1 LAF4712

23 HOSE, 3/8X94,8MB-8FFS45 1 LAF4714

26

26 WIRE HARNESS 1

27 ADAPTER 1

28 HYDRAULIC QC, FEMALE HF 1

29 HYDRAULIC QC, MALE HF 1

30 HYDRAULIC QC, VARIES 1

27

1

USED ON 30" AND 36" MODELS

6OR6

OR

Varies

Varies

6MB-8FB LAF4203 &6FB-8MB 3338

BABAA B A BBAA B

EFGH

GR

EE

N

YE

LLO

W

BLK

/WH

ITE

BR

OW

N

BLU

E

RE

D

TILT

DE

PTH

SID

E S

HIF

T

SV1 SV2 SV3

DE

PTH

(OPPOSITE SIDE)

"M" PORT

CASE DRAIN

PRESSURE

RETURN

RED

BLACK

BATTERYPOSITIVE

BATTERYNEGATIVE

+

-

CONTACT FFC

CONTACT FFC

CONTACT FFC

CONTACT FFC

CONTACT FFC

8/7/09 MR25664 25

hYDRAULIC&ELECTRICALgROUPILLUSTRATION5-LINE

11 TEE, RUN, 4MFS-4FFS-4MFS 2 03-10036

25 90 ELBOW, 8MFS-6MB & see below 1 03-10137

2 ADAPTER, 4MFS-6MB 14 03-3400

7 HOSE, 1/4X47.0, 4FFS,4FFS45 1 03-10030

6 HOSE, 1/4X42.5,4FFS-4FFS45 03-10029

10 HOSE, 1/4X61.0,4FFS-4FFS9O 2 03-10033

9 HOSE, 1.4X29.0,4FFS-4FFS90 03-10032

8 HOSE, 1/4X19.0, 4FFS-4FFS90 4 03-10031

5 HOSE, 3/8X87.0,10MB-6FFS 2 03-10027

DESCRIPTION

3 90 ELBOW, 4MFS-6MB 4 03-3734

14 BR. TEE, 12MFS-12MFS-12FFS 2 03-4368

13 90 ELBOW, 12MB-12FFS 2 03-3787

19 MOTOR, REXROTH, VAR.DISP. 1 03-10122

20 CHK VALVE, 5K 12MSF-12MSF 1 LAF4707

18 CYL, 1.5-4.5-.75, 3000 PSI 1 LAF4705

17 CYL, 1.5-12-1.25, 3000 PSI 2 LAF4704

15 CYL, 1.5-24-1.25, 3000 PSI 1 LAF4698

4 MANIFOLD 5-LINE, HF 1 03-10016

12 WIRE HARNESS, 9', 5-LINE 1 07-10020

ITEM QTY PART NO.

14

2

8

1

4

1

2

9

15

17 9

2

18

2

12

30

28

29

19

13

20

3

1111

25

5

26

67

2

10

2

2

23 HOSE, 3/4X94.0,12MB-12FFS45 1 LAF4713

22 HOSE, 3/4X97.0,12MB-12FFS90 1 LAF4712

24 HOSE, 3/8X94,8MB-8FFS45 1 LAF4714

33

26 WIRE HARNESS 1

27 ADAPTER 2

28 HYDRAULIC QC, FEMALE HF 1

29 HYDRAULIC QC, MALE HF 1

30 HYDRAULIC QC, VARIES 1

1 45 ELBOW, 6MB-6MFS 2 03-2115

31 HYDRAULIC QC, MALE LF 1

32 HYDRAULIC QC, FEMALE LF 1

22

3

3

8

14

23

21 TUBE, MOTOR RECIRC. 1 LAF4708

21

22

24

32

31

27

16 VALVE CYLINDER LOCK 1 LAF4700

16

33 ADAPTER 1

CONTACT FFC

CONTACT FFC

CONTACT FFC

CONTACT FFC

CONTACT FFC

CONTACT FFC

CONTACT FFC

CONTACT FFC

Varies

Varies

USED ON 30" AND 36" MODELS

6OR6

OR

6MB-8FB LAF4203 & 6FB-8MB 3338

BA BAA B

EFGH

YE

LLO

W

BR

OW

N

RE

D

TILT

DE

PTH

SID

E S

HIF

T

SV1 SV2 SV3

DE

PTH

RED

BLACK

BATTERYPOSITIVE

BATTERYNEGATIVE

V1

C1

V2

C2

-

+

8/7/09MR2566426

hYDRAULICCYLINDERSPARTSILLUSTRATIONS&LISTS

ITEM QTY. LAF4698 DESCRIPTION1 1 LAF4723 Nut .75"-16 Grade C Antivibration

2 1 LAF4724 Head 1" ID Nominal

3 1 LAF4725 Piston 1.5" OD x 1" ID Nominal

4 1 LAF4726 Seal Kit (includes all seals, o-rings, etc.)

5 1 LAF4727 Collar 1" ID Nominal

6 1 LAF4728 Shaft 1" Diameter 24" Stroke

7 1 LAF4729 Barrel 1.5" ID 24" Stroke


2 1 LAF4724 Head 1" ID Nominal

3 1 LAF4725 Piston 1.5" OD x 1" ID Nominal


5 1 LAF4727 Collar 1" ID Nominal

6 1 LAF4730 Shaft 1" Diameter 12" Stroke

7 1 LAF4731 Barrel 1.5" ID 12" Stroke

LAF4698Sideshift Cylinder1 43 4 4

2 4 44

7 5

4

6

1 3 4 4 4 2 44 4 4

7 56

LAF4704Depth Cylinder

8/7/09 MR25664 27

hYDRAULICCYLINDERSPARTSILLUSTRATIONS&LISTS


2 1 LAF4733 Head .75" ID Nominal

3 1 LAF4734 Piston 1.5" OD x .75" ID Nominal


5 1 LAF4736 Key Stock .13" x 1.5"

6 1 LAF4737 Shaft .75" Diameter 4.5" Stroke

7 1 LAF4738 Barrel .75" ID 4.5" Stroke

LAF4705Tilt Cylinder

7

1 3 4 4 42 4 5

44

6

8/7/09MR2566428

LimitedWarrantyExcept for the Excluded Products as described below, all new products are warranted to be free from defects in material and/or workmanship during the Warranty Period, in accordance with and subject to the terms and conditions of this Limited Warranty.

1. Excluded Products. The following products are excluded from this Limited Warranty:

(a) Any cable, part that engages with the ground (i.e. sprockets), digging chain, bearing, teeth, tamping and/or demolition head, blade cutting edge, pilot bit, auger teeth and broom brush that either constitutes or is part of a product.

(b) Any product, merchandise or component that, in the opinion of Paladin Light Construction1, has been (i) misused; (ii) modifi ed in any unauthorized manner; (iii) altered; (iv) damaged; (v) involved in an accident; or (vi) repaired using parts not obtained through Paladin Light Construction.

2. Warranty Period. The Limited Warranty is provided only to those defects that occur during the Warranty Period, which is the period that begins on the fi rst to occur of: (i) the date of initial purchase by an end-user, (ii) the date the product is fi rst leased or rented, or (iii) the date that is six (6) months after the date of shipment by Paladin Light Construction as evidenced by the invoiced shipment date (the “Commencement Date”) and ends on the date that is twelve (12) months after the Commencement Date.

3. Terms and Conditions of Limited Warranty. The following terms and conditions apply to the Limited Warranty hereby provided:

(a) Option to Repair or Replace. Paladin Light Construction shall have the option to repair or replace the product.

(b) Timely Repair and Notice. In order to obtain the Limited Warranty, (i) the product must be repaired within thirty (30) days from the date of failure, and (ii) a claim under the warranty must be submitted to Paladin Light Construction in writing within thirty (30) days from the date of repair.

(c) Return of Defective Part or Product. If requested by Paladin Light Construction, the alleged defective part or product shall be shipped to Paladin Light Construction at its manufacturing facility or other location specifi ed by Paladin Light Construction, with freight PRE-PAID by the claimant, to allow Paladin Light Construction to inspect the part or product.

Claims that fail to comply with any of the above terms and conditions shall be denied.

LIMITATIONSANDEXCLUSIONS.

ThISLIMITEDWARRANTYISINLIEUOFALLOThERWARRANTIES,EXPRESSORIMPLIED,INCLUDINgWIThOUTLIMITATIONThEWARRANTIESOFMERChANTABILITY,FITNESSFORAPARTICULARPURPOSEANDANYWARRANTYBASEDONACOURSEOFDEALINgORUSAgEOFTRADE.

INNOEVENTShALLPALADINLIghTCONSTRUCTIONBELIABLEFORCONSEQUENTIALORSPECIALDAMAgES.

IN NO EVENT ShALL PALADIN LIghT CONSTRUCTION BE LIABLE FORANY LOSSORCLAIM INANAMOUNTINEXCESSOFThEPURChASEPRICE,OR,ATThEOPTIONOFPALADINLIghTCONSTRUCTION,ThEREPAIRORREPLACEMENT,OFThEPARTICULARPRODUCTONWhIChANYCLAIMOFLOSSORDAMAgEISBASED.ThISLIMITATIONOFLIABILITYAPPLIESIRRESPECTIVEOFWhEThERThECLAIMISBASEDONBREAChOFCONTRACT,BREAChOFWARRANTY,NEgLIgENCEOROThERCAUSEANDWhEThERThEALLEgEDDEFECTISDISCOVERABLEORLATENT.

1Attachment Technologies Inc., a subsidiary of Paladin Brands Holding, Inc. (PBHI) is referred to herein as Paladin Light Construction.

February 10, 2010

high flow cold planer - rentalex · 2017. 11. 17. · • safety signs are available, free of...

Documents