HIGH LOAD CAST-IN CHANNELS

Construction Fixing Systems Limited

Unit 2A, Westfield Estate Henley Road, Medmenham Marlow, Buckinghamshire SL7 2TA

e: sales@cfs-fixings.co.uk

t: +44 (0) 1491 576466

f: +44 (0) 1491 578166

www.cfsfixings.com

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PROJECTS WITH ADERMA LOCATELLI CAST IN CHANNELSMilan, Diamond Tower

Milan, Vertical Forest Tower

Turin, Reale Mutua Insurance

Turin, Intesa San Paul Bank

Milan, Solaria Tower

Biella, Sella Bank

Seville (E), Cajasol Tower Riyadh (UAE), KAFD Hotel Milan, Feltrinelli Bookshop

INTRODUCTION TO ADERMA LOCATELLI CAST-IN CHANNELSCast-in Channels vs Expansion Anchors

Cast-in Channels

Advantages:

• No interference with the reinforcement

• Installation velocity

Disadvantages:

• The profile must be already installed before the casting stage

Cast-in Channel Applications

1. Channel applications depending on the load

• Light profiles – Services

• Medium profiles – Structural fixing

• Heavy profiles – Special use

2. Channel corrosion resistance coating

• Sendzimir galvanized (SG)

• Hot-dip galvanized (HDG)

• Stainless Steel

3. Type of rolling

• Cold rolled

• Hot rolled (old technology)

Expansion Anchors

Advantages:

• Possibility of arrangement of the fixing in the final phase

Disadvantages:

• Interference with reinforcement

• Execution velocityCONTENTS

INTRODUCTION

Introduction To Aderma Locatelli Cast-In Channels 03

High Load Cast-In Channels 04

Smart Anchor Channels with High Load Captive Locking Plates HGP 06

H Captive Nut System (HGP) 06

HIGH LOAD CAST-IN CHANNELS

3www.cfsfixings.com

Quality, innovation, support

These three words are at the heart of everything CFS provides to the construction industry, and remain as true today as when the business was first founded back in 2000 by Tim Chart.

The goal of CFS is to provide an enhanced level of service within the existing market, while always delivering cost-effective, technically brilliant solutions that resolve any application problem. Making this goal a reality is only possible through the drive, passion and commitment of the whole CFS team, who for over a decade have held the company’s philosophy true:

Analysis – Discussion – Action – Result

Quality products you can trust

Ideally suited to concrete, steel or composite structures, the highly innovative CFS product range includes cast-in inserts, post-fix solutions, facia panels, guide rail systems and lift structures to meet your lift requirements.

The company is always pushing to develop new products to meet the needs of a forward moving industry. Product quality is also key to CFS’ continued success, which is why the company is proud to be ISO 9001 certified.

Testing and technical support

CFS is a member of the LEEA Association (Lifting Equipment Engineers Association) and fully understands the importance of on-site testing for both safety reasons and for peace of mind. CFS can also provide rapid technical backup for the many products provided, while full AutoCAD drawing services are available. Furthermore, CFS has the services of qualified engineers to assist with all projects.

Recent CFS projects include:

• The Shard - London

• Leadenhall Building - London

• Centenary Quay - Southampton

Axi

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Accessories

11.1 11.1

250 2T Bolt VM40/22 M12 - M14 - M16

R42 M8 - M10 - M12

Threaded bars M6 - M8

305 2

375 3

500 3

1000 5

3000 13

6000 25

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Accessories

11.1 23

250 2

M16 x 60 H.S.S.S.

305 2

375 3

500 3

1000 5

3000 13

6000 25

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acity

, kN S

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ity,

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Accessories

10 10

200 2

T Bolt V38/17

250 2

305 2

375 3

500 3

1000 5

3000 13

6000 25

CFS-GP 40/223

CFS-HGP 40/223

CFS-GP 38/17

4 www.adermalocatelli.itANCORIAMO L’EDILIZIA AL FUTURO

GP 38/17 GPK 2 GP 1 GL1

2mm18 mm

15 mm

36 mm

2mm

15 mm

36 mm

53 mm2,5 mm

22 mm

41 mm

Hef 74 mm

3 mm

18 mm

38 mm

Hef 64 mm

3 mm

18 mm

40 mm

Hef 69 mm

2,5 mm

18 mm

40 mm

Hef 69 mm

3 mm

18 mm

40 mm

Hef 69 mm

HGP 40/223 GP 40/223 GP 40/221

3 mm

18 mm

40 mm

Hef 69 mm

2,5 mm

18 mm

40 mm

Hef 69 mm

3 mm

18 mm

40 mm

Hef 69 mm

HGP 40/223 GP 40/223 GP 40/221

3 mm

18 mm

40 mm

Hef 69 mm

2,5 mm

18 mm

40 mm

Hef 69 mm

3 mm

18 mm

40 mm

Hef 69 mm

HGP 40/223 GP 40/223 GP 40/221

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Accessories

17.2 17.2

250 2

T Bolt VM50/30 M16 - M20

R510 M8 - M10

305 2

375 3

500 3

1000 5

3000 13

6000 25

CFS-GP 50/30

3 mm

22 mm

50 mm

Hef 76,5 mm

HGP 54/33 GP 54/33 HGP 50/30 GP 50/30

3 mm

22 mm

50 mm

Hef 76,5 mm5 mm

22 mm

54 mm

Hef 150 mm

5 mm

22 mm

54 mm

Hef 150 mm

3 mm

22 mm

50 mm

Hef 76,5 mm

HGP 54/33 GP 54/33 HGP 50/30 GP 50/30

3 mm

22 mm

50 mm

Hef 76,5 mm5 mm

22 mm

54 mm

Hef 150 mm

5 mm

22 mm

54 mm

Hef 150 mm

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Accessories

17.2 50.2

250 2

M16 x 60 H.S.S.S.

305 2

375 3

500 3

1000 5

3000 13

6000 25

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Accessories

31.6 31.6

250 2

T Bolt VM50/300 M16 - M20

305 2

375 3

500 3

1000 5

3000 13

6000 25

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Accessories

42.2 42.2

250 2

M16 x 60 H.S.S.S.

305 2

375 3

500 3

1000 5

3000 13

6000 25

CFS-HGP 50/30

CFS-GP 54/33

CFS-HGP 54/33

3 mm

22 mm

50 mm

Hef 76,5 mm

HGP 54/33 GP 54/33 HGP 50/30 GP 50/30

3 mm

22 mm

50 mm

Hef 76,5 mm5 mm

22 mm

54 mm

Hef 150 mm

5 mm

22 mm

54 mm

Hef 150 mm

3 mm

22 mm

50 mm

Hef 76,5 mm

HGP 54/33 GP 54/33 HGP 50/30 GP 50/30

3 mm

22 mm

50 mm

Hef 76,5 mm5 mm

22 mm

54 mm

Hef 150 mm

5 mm

22 mm

54 mm

Hef 150 mm

3 mm

22 mm

50 mm

Hef 76,5 mm

HGP 54/33 GP 54/33 HGP 50/30 GP 50/30

3 mm

22 mm

50 mm

Hef 76,5 mm5 mm

22 mm

54 mm

Hef 150 mm

5 mm

22 mm

54 mm

Hef 150 mm

3 mm

22 mm

50 mm

Hef 76,5 mm

HGP 54/33 GP 54/33 HGP 50/30 GP 50/30

3 mm

22 mm

50 mm

Hef 76,5 mm5 mm

22 mm

54 mm

Hef 150 mm

5 mm

22 mm

54 mm

Hef 150 mm

54 01491 576 466 | sales@cfs-fixings.co.uk www.cfsfixings.com

+ + +

Adjustable anchor

The HGP anchor channel is composed by the GP anchor channel and the preinstalled H link (M16)

M16 bolt plates nutchannel

Aderma Locatelli channels can be used with standard setscrew or bolt and with high load captive locking plates

The HGP anchor channel is composed by the GP anchor channel and the preinstalled H link (M16)

Adjustable anchor

+ + +

Adjustable anchor

The HGP anchor channel is composed by the GP anchor channel and the preinstalled H link (M16)

M16 bolt plates nutchannel + + +

Adjustable anchor

The HGP anchor channel is composed by the GP anchor channel and the preinstalled H link (M16)

M16 bolt plates nutchannel

+ + +

Adjustable anchor

The HGP anchor channel is composed by the GP anchor channel and the preinstalled H link (M16)

M16 bolt plates nutchannel

SMART ANCHOR CHANNELS WITH HIGH LOAD CAPTIVE LOCKING PLATES HGP

H CAPTIVE NUT SYSTEM (HGP)

H

The preinstalled H link in the channel has several benefits including:

• Ability to adjust positioning

• Captive in the channel

• Has guaranteed loads

• Does not require special screws

• Time efficient

HGP is the new anchorage for shear loads and dynamic loads high performance. These performances are use into the curtain wall and lift installations.

Do not use special T bolt into HGP channels, but only standard threaded rods M16 class 8.8

Aderma Locatelli Cast in Channel Spreadsheet available online for bespoke calculation:

http://www.adermalocatelli.it/en/register

In front of floor slab On the floor slab

HGP anchor channelThanks to the efforts of its RTD department, GL Locatelli has recently patented a new high performance fastener for shear and dynamic loads. A typical application of these fasteners is on glass-aluminum facades and/or lift installations. With performances higher than those of the traditional hot roll cast in channels, the new HGP fastener is a new solution for the anchorage of loads in concrete elements.

The new HGP anchor channel, based on the ETA-CE qualified GP anchor channel, is made profiling high quality hot laminates European steel. Thanks to the use of this type of steel, cold formed sections can be produced without internal micro-cracking. HGP anchor channels are available in different lengths and with a different number of anchors. The HGP anchor channel is completed with H anchor bolts threaded M16. (H link)

HGP anchor channel allows an easy installation thanks to the reduced height of the channel. Completed with the anchor bolt and the filling, the HGP channel is ready to be cast in concrete. After the casting, the filling is removed allowing the exact positioning of the anchor bolt.

With HGP anchor channels, the “T” shaped anchor bolt is no longer necessary. The traditional threaded bars, M16 bolts class 8.8 and group screws are always used.

Connections made with HGP channels are adjustable, and no on site concrete holes are requested.

GL Locatelli è accreditato inserti qualitàGL Locatelli is accredited quality inserts

Ancoraggio delle guide per ascensoriLifting profiles anchorages

GL Locatelli è socio UNICMI associazione italiana produttori di facciateGL Locatelli is partner UNICMI Association of Italian manufacturers curtain wall

XXI° century Smart anchor channels HGP

bulloni M16 M16 bolt

piastre plates

dado nut

profilo HGP channel + + +

Confronto delle prestazioni con profili HGP con gli storici profili trafilati a caldo Comparison from HGP anchor channels to historical hot roll cast in channels

Profilo Channel 40/223 50/30 trazione taglio trazione taglio tension shear tension shear

GP + H = HGP 11,1 kN * 23,0 kN 17,2 kN * 50,2 kN

profili a caldo ** 11,1 kN 15,9 kN 16,5 kN 22,5 kN hot roll channels **

* ETA-12/0393, ETA-12/0392 ** Valore medio tratto dalle ETA dei principali concorrenti europei * ETA-12/0393, ETA-12/0392 ** Medium value from the most important European competitors

Ancoraggio regolabile Adjustable anchor

Il Profilo HGP è costituito dal profilo GP + il connettore H (M16) preinserito The HGP anchor channel is composed by the GP anchor channel and the preinstalled H link (M16)

HGP anchor channelThanks to the efforts of its RTD department, GL Locatelli has recently patented a new high performance fastener for shear and dynamic loads. A typical application of these fasteners is on glass-aluminum facades and/or lift installations. With performances higher than those of the traditional hot roll cast in channels, the new HGP fastener is a new solution for the anchorage of loads in concrete elements.

The new HGP anchor channel, based on the ETA-CE qualified GP anchor channel, is made profiling high quality hot laminates European steel. Thanks to the use of this type of steel, cold formed sections can be produced without internal micro-cracking. HGP anchor channels are available in different lengths and with a different number of anchors. The HGP anchor channel is completed with H anchor bolts threaded M16. (H link)

HGP anchor channel allows an easy installation thanks to the reduced height of the channel. Completed with the anchor bolt and the filling, the HGP channel is ready to be cast in concrete. After the casting, the filling is removed allowing the exact positioning of the anchor bolt.

With HGP anchor channels, the “T” shaped anchor bolt is no longer necessary. The traditional threaded bars, M16 bolts class 8.8 and group screws are always used.

Connections made with HGP channels are adjustable, and no on site concrete holes are requested.

GL Locatelli è accreditato inserti qualitàGL Locatelli is accredited quality inserts

Ancoraggio delle guide per ascensoriLifting profiles anchorages

GL Locatelli è socio UNICMI associazione italiana produttori di facciateGL Locatelli is partner UNICMI Association of Italian manufacturers curtain wall

XXI° century Smart anchor channels HGP

bulloni M16 M16 bolt

piastre plates

dado nut

profilo HGP channel + + +

Confronto delle prestazioni con profili HGP con gli storici profili trafilati a caldo Comparison from HGP anchor channels to historical hot roll cast in channels

Profilo Channel 40/223 50/30 trazione taglio trazione taglio tension shear tension shear

GP + H = HGP 11,1 kN * 23,0 kN 17,2 kN * 50,2 kN

profili a caldo ** 11,1 kN 15,9 kN 16,5 kN 22,5 kN hot roll channels **

* ETA-12/0393, ETA-12/0392 ** Valore medio tratto dalle ETA dei principali concorrenti europei * ETA-12/0393, ETA-12/0392 ** Medium value from the most important European competitors

Ancoraggio regolabile Adjustable anchor

Il Profilo HGP è costituito dal profilo GP + il connettore H (M16) preinserito The HGP anchor channel is composed by the GP anchor channel and the preinstalled H link (M16)

HGP anchor channelThanks to the efforts of its RTD department, GL Locatelli has recently patented a new high performance fastener for shear and dynamic loads. A typical application of these fasteners is on glass-aluminum facades and/or lift installations. With performances higher than those of the traditional hot roll cast in channels, the new HGP fastener is a new solution for the anchorage of loads in concrete elements.

The new HGP anchor channel, based on the ETA-CE qualified GP anchor channel, is made profiling high quality hot laminates European steel. Thanks to the use of this type of steel, cold formed sections can be produced without internal micro-cracking. HGP anchor channels are available in different lengths and with a different number of anchors. The HGP anchor channel is completed with H anchor bolts threaded M16. (H link)

HGP anchor channel allows an easy installation thanks to the reduced height of the channel. Completed with the anchor bolt and the filling, the HGP channel is ready to be cast in concrete. After the casting, the filling is removed allowing the exact positioning of the anchor bolt.

With HGP anchor channels, the “T” shaped anchor bolt is no longer necessary. The traditional threaded bars, M16 bolts class 8.8 and group screws are always used.

Connections made with HGP channels are adjustable, and no on site concrete holes are requested.

GL Locatelli è accreditato inserti qualitàGL Locatelli is accredited quality inserts

Ancoraggio delle guide per ascensoriLifting profiles anchorages

GL Locatelli è socio UNICMI associazione italiana produttori di facciateGL Locatelli is partner UNICMI Association of Italian manufacturers curtain wall

XXI° century Smart anchor channels HGP

bulloni M16 M16 bolt

piastre plates

dado nut

profilo HGP channel + + +

Confronto delle prestazioni con profili HGP con gli storici profili trafilati a caldo Comparison from HGP anchor channels to historical hot roll cast in channels

Profilo Channel 40/223 50/30 trazione taglio trazione taglio tension shear tension shear

GP + H = HGP 11,1 kN * 23,0 kN 17,2 kN * 50,2 kN

profili a caldo ** 11,1 kN 15,9 kN 16,5 kN 22,5 kN hot roll channels **

* ETA-12/0393, ETA-12/0392 ** Valore medio tratto dalle ETA dei principali concorrenti europei * ETA-12/0393, ETA-12/0392 ** Medium value from the most important European competitors

Ancoraggio regolabile Adjustable anchor

Il Profilo HGP è costituito dal profilo GP + il connettore H (M16) preinserito The HGP anchor channel is composed by the GP anchor channel and the preinstalled H link (M16)

HGP anchor channelThanks to the efforts of its RTD department, GL Locatelli has recently patented a new high performance fastener for shear and dynamic loads. A typical application of these fasteners is on glass-aluminum facades and/or lift installations. With performances higher than those of the traditional hot roll cast in channels, the new HGP fastener is a new solution for the anchorage of loads in concrete elements.

The new HGP anchor channel, based on the ETA-CE qualified GP anchor channel, is made profiling high quality hot laminates European steel. Thanks to the use of this type of steel, cold formed sections can be produced without internal micro-cracking. HGP anchor channels are available in different lengths and with a different number of anchors. The HGP anchor channel is completed with H anchor bolts threaded M16. (H link)

HGP anchor channel allows an easy installation thanks to the reduced height of the channel. Completed with the anchor bolt and the filling, the HGP channel is ready to be cast in concrete. After the casting, the filling is removed allowing the exact positioning of the anchor bolt.

With HGP anchor channels, the “T” shaped anchor bolt is no longer necessary. The traditional threaded bars, M16 bolts class 8.8 and group screws are always used.

Connections made with HGP channels are adjustable, and no on site concrete holes are requested.

GL Locatelli è accreditato inserti qualitàGL Locatelli is accredited quality inserts

Ancoraggio delle guide per ascensoriLifting profiles anchorages

GL Locatelli è socio UNICMI associazione italiana produttori di facciateGL Locatelli is partner UNICMI Association of Italian manufacturers curtain wall

XXI° century Smart anchor channels HGP

bulloni M16 M16 bolt

piastre plates

dado nut

profilo HGP channel + + +

Confronto delle prestazioni con profili HGP con gli storici profili trafilati a caldo Comparison from HGP anchor channels to historical hot roll cast in channels

Profilo Channel 40/223 50/30 trazione taglio trazione taglio tension shear tension shear

GP + H = HGP 11,1 kN * 23,0 kN 17,2 kN * 50,2 kN

profili a caldo ** 11,1 kN 15,9 kN 16,5 kN 22,5 kN hot roll channels **

* ETA-12/0393, ETA-12/0392 ** Valore medio tratto dalle ETA dei principali concorrenti europei * ETA-12/0393, ETA-12/0392 ** Medium value from the most important European competitors

Ancoraggio regolabile Adjustable anchor

Il Profilo HGP è costituito dal profilo GP + il connettore H (M16) preinserito The HGP anchor channel is composed by the GP anchor channel and the preinstalled H link (M16)

3 mm

18 mm

40 mm

Hef 69 mm

2,5 mm

18 mm

40 mm

Hef 69 mm

3 mm

18 mm

40 mm

Hef 69 mm

HGP 40/223 GP 40/223 GP 40/221

3 mm

18 mm

40 mm

Hef 69 mm

2,5 mm

18 mm

40 mm

Hef 69 mm

3 mm

18 mm

40 mm

Hef 69 mm

HGP 40/223 GP 40/223 GP 40/221

66 01491 576 466 | sales@cfs-fixings.co.uk www.cfsfixings.com