high performance heavy duty cnc lathe · the tc-46 series is the most powerful and rigid cnc lathe...
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HIGH PERFORMANCE HEAVY DUTY CNC LATHE
THE MOST POWERFUL & RIGID CNC LATHE IN ITS CLASS
1
The TC-46 series is the most powerful and rigid CNC lathe in its class. Designed with the latest technology and excellent equipment by experienced technicians for the highest material removal rate and long-term accuracy. The TC-46 series is the best solution for producing large workpieces with high accuracy.
2
Large Workpiece Clamping Design
■ Equipped with A2-11 spindle nose and 15" chuck. (18"/21"/24" chick or customized fixture is optional.)■ The chuck is operated by pedal switch for more safety and user-friendly.■ The clamping pressure can be adjusted by workpiece shape and materal.
FEMFEMFinite Element Analysis
RIGID STRUCTURE DESIGN
Normal DesignTC-46
Max. Turning Length
Max
. Tur
ning
Dia
met
er
ø750
mm
ø29
.5"
3
■ MEEHANITE® casting frame through FEM analysis for one piece torque tube and 45 degree slant bed ensures the best rigidity and eliminates casting distortion.
■ Z-axis design with an extra wide distance of 620mm between guideways offers the highest rigidity.
■ The box way base of 950mm is suitable for heavy duty machining and powerful chip removal.
TC-46/1000 TC-46/1650 TC-46/2300 TC-46/3200
Max. Turning Diameter ø750mm ø29.5"
Max. Turning Length 1,000mm 39.4" 1,650mm 65" 2,300mm 90.6" 3,200mm 126"
Large Diameter of Curvic Coupling
The large diameter of 3-piece curvic coupling design offers super rigid clamping force of 9,050kgf-m to ensure heavy cutting and long-term accuracy.
620m
m 2
4.41
"
950m
m
37
.4"
ø320
mm
ø12
.6" The Smoothest X-axis Movement
and Prevents Turret Drop
■ The hydraulic balance cylinder on X-axis ensures the smoothest axial movement and brake system prevents the turret from dropping when the power is suddenly off.
■ With the double nuts design, the ball screws on the X/Z-axis provide the
highest rigidity.
■ The optional safety clutch will disassemble the ball screw from motor to protect the ball screw during a crash.
4
Central Lubrication System
The slide ways of X/Z-axis and ball screws are lubricated. Built-in alarm will be occurred when the lubrication oil is insufficient.
The Extra Large Front Bearing■ The extra large front bearing internal
diameter is ø180mm to ensure the heavy duty
cutting capability.
■ Max. hole through spindle diameter is ø130mm.
■ Max. hole through draw bar is ø117mm.
PERFECT SPINDLE DESIGN
Powerful 4 Speed Gearhead Spindle■ Suitable for heavy duty machining
requirements.
High Performance & High Precision
Surface Roughness
5
um
-10
0
10
um
-10
0
10 2.6 μm RyTool:
Spindle Speed: Outer Diameter: Cutting Speed:
Feedrate:Material:
CoroTurn □32800rpmø120mm300m/min.0.04mm/revCopper
S45C 剛材
Cutting Velocity 138m/min. Cutting Feed 0.8mm/rev Spindle Load 93%Chip Removal Rate 1,105cc/min.
Cutting Velocity 151m/min. Cutting Feed 0.25mm/rev Spindle Load 89%
Turning - external
Cutting Depth 10mmDrilling Diameter ø80mm
Drilling S45C SteelS45C Steel
■ Max. Speed 2,000rpm
■ Max. Power 37kW 49HP
■ Max. Torque 510kgf-m 3,689 lb-ft
Oil in
Oil out
Excellent Thermal Stability■ Oil-cooled chiller for excellent thermal stability.
6
Power ChartkW HP
30 26.20
20 22.07
10 17.38
37 29.50
269k
gf-m
1,9
46 lb
-ft
218k
gf-m
1,5
77 lb
-ft
61kg
f-m 4
41lb
-ft
49kg
f-m 3
54 lb
-ft
410456
1,8152,000
1,000
Spindle Speed (rpm)
Out
put (
kW)
71
313
596
414k
gf-m
3,0
09 lb
-ft
116k
gf-m
839
lb-ft
94kg
f-m 6
80 lb
-ft
510k
gf-m
3,6
89 lb
-ft100 215
2402,000
953
(rpm)
135
0
1,062
7
Equipped with Manual steady rest or hydraulic steady rest to support long workpiece.
USER-FRIENDLy DESIGN
■ Optional hydraulic (manual) steady rest for turning long workpieces. ■ The movable controller panel provides users with the most
user-friendly operating convenience.
Double-wide Safety Window■ The operator can easily observe the machining area.■ The safety window possesses the characteristics of high grinding-resistance and anti-chemical which conforms to the CE's regulation EN12415-C3.
Visual Management Design■ The oil pressure gauge is placed in the front of the machine.■ The safety window possesses the characteristics of high grinding-resistance and anti-chemical which conforms to the CE's regulation EN12415-C3.
Bright Illumination■ Design with T5 fluorescent tube and lighting is according with CE's regulation 500Lux.■ Low temperature and save energy.■ Long lifetime.
■ Manual steady rest (opt.) ø40mm~ø250mm ø250mm~ø460mm
1 set 2 sets
7
■ SLU-B5.1 hydraulic steady rest (opt.) ■ The support holder of hydraulic steady rest can be installed on both sides, customers can choose installation numbers and positions of support holder according to actual cutting application.
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90°
EFFICIENT CHIP DISPOSAL SySTEM
■ With slanted design and superb chip removal space under the spindle, it is more easiler to clean chips.
■ High pressure coolant is supplied for optimal chip removal.
■ Shower coolant from the roof removes the chips from the chuck and telescopic guideway cover. (opt.)
Rotary Controller Panel
One operation interface can complete all control and the controller is equipped with safety detection and warning notice.
TC-46/1000 465L TC-46/1650 540L TC-46/2300 700L TC-46/3200 1,060L
Coolant Capacity
Programmable tail stock■ MT-5 fixed quill with live center is standard, high rigidity rotary quill with dead center is optional.■ Tail stock using dual cylinder to clamp the guideways for prevent tail stock skid during machining. Using hydraulic connect bar to link the tail stock and carriage during tail stock positioning to save effort and time.
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Optional automatic tool pre-setter (Renishaw) reduces setup time by min.imizing of skim cuts and entering tool offsets.
Extended Tooling Cavity■ Extended tooling cavity design allows extra space for tooling maneuverability.
■ Longer I.D. tools can be easily adjusted to meet more varieties of turning requirements and increase production efficiency.
SPECIAL TURRET DESIGN
Equipped with Large Servo Turret■ Equipped with large 10T (12T, opt.) servo driven turret that features fast turret indexing (0.9 sec.) and machining versatility.
Extended Tooling Cavity
0
50 1.97”100 3.94”
150 5.91”
200 7.87”
250 9.84”
295 11.61”
50 1.97”
100 3.94”
100 3.94”
150 5.91”
200 7.87”
250 9.84”
295 11.61”
50 1
.97”
100
3.94
”
150
5.91
”
200
7.87
”
250
9.84
”
300
11.8
1”
350
13.7
8”
400
15.7
5”
450
17.7
2”
Spindle center 0
ø590
ø23
.23”
ø519
ø20
.43”
ø435
ø17
.13”
ø342
ø13
.46”
ø54
ø2.1
3”
496 19.53”
15 0.59”
70 2
.76”
133 5.24” 70 2.76”
ø381
ø15
" Chu
ck
59 2.32”
Optional Automatic Tool Pre-setter Reduces Setup Time■ Optional automatic tool pre-setter reduces setup time by minimizing skim cuts and entering tool offsets.
Optional automatic tool pre-setter (Renishaw)
9
Unit : mm inch
TOOLING CHART
● : Standard : Optional
10
Boring bar holder
□32mm, □1¼”
●□32, □1¼” -2
●ø50, ø2” -2
●ø16, -1
●ø40, ø1½” -2
●ø20, ø¾” -1●ø25, ø1” -1
ø8, ø10, ø12, ø½”
●ø32, ø1¼” -2
ø60mm, ø2½”
< ø50mm, < ø2”
MT1 MT2 MT3
● MT4 -1 MT5
□32mm, □1¼”
□32mm, □1¼”
< ø50mm, < ø2”
●ø60, ø2 ½” -5
Boring bar
Boring bar
Oil-feed drill
Oil-feed tool sleeve
Oil-feed drill
Drill
Face and O.D.cutting
Face and O.D.cutting
Cutting off tool
Boring bar sleeve
Drill socket
Drill holder
Square tool holder
Cutting/Grooving tool holder
Gib
Gib
Gib
ø60mm, ø2 ½”
●ø32, ø¼” -2
●ø50, ø2” -1●ø40, ø½” -2
ø25, ø1” ø20, ø¾” ø16, 5
8
●□32, □1¼” -10
●□32, □1¼” ●□32, □1¼” -1
●□32, □1¼” -2
●ø60, ø2½” -1
58
38
516
TOOL INTERFERENCE Unit : mm inch
10T
12T
405 15.94” Stroke
405 15.94” Stroke
32 1
.26”
70 2.76
”
350 13.78”
775 30.51” 30 1.18”
702.
76”
8 0.
31”
Ø381 Ø15” Chuck
O.D. tool interference with boring tool Ø360 Ø14.17”
O.D. tool interference with sleeve Ø350 Ø13.78”
Max. turning dia.Ø750 Ø29.53”
Max.swing dia.Ø920 Ø36.22”
Max. turret interferencewith coverØ982 Ø38.66”
Cover
Facing tool interference with boring toolØ370 Ø14.57”
405
15.9
4” S
troke
Ø68 2.68”
823.
23”
Ø60 2.38”
405 15.94” Stroke
170 6.69”
170 6.69”
50 1.97”
50 1.97”
405 15.94” Stro
ke
32 1
.26” 70 2.
76”
350 13.78”
775 30.51” 30 1.18”
30 1.18”
702.
76”
405
15.9
4” S
troke
Ø60 2.36”Ø68 2.
68”
8 0.
31”
54 2.13”
54 2.13”
8 0.31”
8 0.31”
Ø381 Ø15” Chuck
O.D. tool interference with boring toolØ435 Ø17.13”
O.D. tool interference with sleeveØ427 Ø16.81”
Facing tool interference with boring tool Ø453 Ø17.83”
Max. turning dia.Ø750 Ø29.53”
Max.swing dia.Ø920 Ø36.22”
Max. turret interference with coverØ982 Ø38.66”
Cover
82
3.23
”
50
1.97”
50
1.97”
30 1.18”
405 15.94” Stroke
405 15.94” Stroke
32 1
.26”
70 2.76
”
350 13.78”
775 30.51” 30 1.18”
702.
76”
8 0.
31”
Ø381 Ø15” Chuck
O.D. Tool interference with boring tool Ø360 Ø14.17”
O.D. Tool interference with sleeve Ø350 Ø13.78”
Max. turning diaØ750 Ø29.53”
Max.swing diaØ920 Ø36.22”
Max. turret interferencewith coverØ982 Ø38.66”
Cover
Facing Tool interference with boring toolØ370 Ø14.57”
405
15.9
4” S
troke
Ø68 2.68”
823.
23”
Ø60 2.38”
405 15.94” Stroke
170 6.69”
170 6.69”
50 1.97”
50 1.97”
405 15.94” Stro
ke
32 1
.26”
70 2.76
”
350 13.78”
775 30.51” 30 1.18”
30 1.18”
702.
76”
405
15.9
4” S
troke
Ø60 2.36”Ø68 2.
68”
8 0.
31”
54 2.13”
54 2.13”
8 0.31”
8 0.31”
Ø381 Ø15” Chuck
O.D. Tool interference with boring toolØ435 Ø17.13”
O.D. Tool interference with sleeveØ427 Ø16.81”
Facing Tool interference with boring tool Ø453 Ø17.83”
Max. turning diaØ750 Ø29.53”
Max.swing dia.Ø920 Ø36.22”
Max. turret interference with coverØ982 Ø38.66”
Cover
82
3.23
”
50
1.97”
50
1.97”
30 36.22”
11
TC-46/1000 TC-46/1650 TC-46/2300 TC-46/3200A 1,000mm 39.37" 1,650mm 30.51" 2,300mm 90.55" 3,200mm 125.98"
B 825mm 32.48" 1,475mm 58.07" 2,125mm 83.66" 3,025mm 119.09"
C 1,215mm 47.83" 1,865mm 73.43" 2,515mm 99.02" 3,415mm 134.45"
55021.60”
1210
47.
64”
1,650 64.96” 100 3.94”
2,43
3 95
.79”
2,57
0 10
1.18
”
961 37.83”
2,711 106.73”
250
9.84
”
1,06
5 41
.9”
6,327 249”
5,716 225”390
15.35”50 1.97”
800 31.50”
1560 61.42” 2,500 98.43”
5020 197.64”
810 31.89”1030 40.55”
Door opening
Pedal
1210
47.
64”
1738 68.43”
Pedal
R564 22.2”
R525 R525
Electrical cabinet
2990 117.72”
20.66” 20.66”
WORKING CAPACITyUnit : mm inch
Unit : mm inch
1865 73.43” 158 6.22
Z-axis stroke 1650 64.96
Tail stock base stroke 825 32.48”1505.91” 1215 47.83” 158 6.22”
84 3.31”
150 5.9”
Ø38
1 Ø
15”
1495.87”
70 2.76”
Max. tool length450 17.72”
4001
5.7
5”
440
17.3
2” 8 0.31”
8 0.31”
405
15.9
4” 50 1.97”
50 1
.97”
210.83”
30 1
.18”
350
13.7
8”
775
30.5
1”
2509.84”
84 3.31”
150 5.9”
2509.84”
298
11.7
3”29
8 11
.73”
Z-axis stroke 1000 39.37”
X-a
xis
stro
ke
4001
5.7
5”
440
17.3
2”
405
15.9
4” 50 1.97”
50 1
.97”
30 1
.18”
350
13.7
8”
775
30.5
1”
X-a
xis
stro
ke
158 6.22”
8 0.31”
4001
5.7
5”
440
17.3
2”
405
15.9
4” 50 1.97”
50 1
.97”
30 1
.18”
350
13.7
8”
775
30.5
1”
X-a
xis
stro
ke
158 6.22”
8 0.31”
4001
5.7
5”
440
17.3
2”
405
15.9
4” 50 1.97”
50 1
.97”
30 1
.18”
350
13.7
8”
775
30.5
1”
X-a
xis
stro
ke
Tail stock quill stroke
Tail stock base stroke 1475 58.07”1505.91”
70 2.76”
210.83”
Tail stock quill stroke
Hea
d co
ver
Drill/boring tool
Ø38
1 Ø
15”
1495.87”
Max. tool length450 17.72”
Hea
d co
ver
Drill/boring tool
Z-axis stroke 2300 90.5584
3.31”150 5.9”
2509.84”
298
11.7
3”
1505.91”
70 2.76”
210.83”
Tail stock quill stroke
Ø38
1 Ø
15”
1495.87”
Max. tool length450 17.72”
Hea
d co
ver
Drill/boring tool
Z-axis stroke 3200 125.98”84
3.31”150 5.9”
2509.84”
298
11.7
3”
1505.91”
70 2.76”
210.83”
Tail stock quill stroke
Ø38
1 Ø
15”
1495.87”
Max. tool length450 17.72”
Hea
d co
ver
Drill/boring tool
2515 99.02”
Tail stock base stroke stroke 2125 83.66
3415 134.45”
Tail stock base stroke stroke 3025 119.09”
158 6.22”
8 0.31”
4001
5.7
5”
440
17.3
2”
405
15.9
4” 50 1.97”
50 1
.97”
30 1
.18”
350
13.7
8”
775
30.5
1”
X-ax
is s
troke
Z-axis stroke A84
3.31”150 5.9”
2509.84”
298
11.7
3”
1505.91”
70 2.76”
210.83”
Tail stock quill stroke 1495.87”
Max. tool length450 17.72”
Hea
d co
ver
Drill/boring tool
C
Tail stock base stroke B
ø381
ø15
”
MACHINE DIMENSIONS
12
SPECIFICATIONS
13
MACHINING CAPACITy TC-46/1000 TC-46/1650 TC-46/2300 TC-46/3200Swing Over Bed ø850mm (ø33.5")
Swing Over Carriage ø720mm (ø28.4")
Max. Turning Diameter ø750mm (ø29.5")
Max. Turning Length 1,000mm (39.4") 1,650mm (65") 2,300mm (90.6") 3,200mm (126")
Distance Between Center 1,215mm (47.8") 1,865mm (73.4") 2,515mm (99") 3,415mm (134.5")
SPINDLE Height From the Ground to Spindle 1,210mm (47.6")
Chuck Size 15"(18"/21"/24")
Spindle Nose A2-11
Spindle Inner Taper 1/20
Spindle Front Bearing Inner Diameter ø180mm (ø7.1")
Hole Through Spindle ø130mm (ø5.1")
Hole Through Draw Bar ø117mm (ø4.6")
Spindle Speed 2,000rpm (15"/18")/1,700rpm (21")/1,400rpm (24") Max. Spindle Torque 510kgf-m (3,688.9 lb-ft)
MAIN TRAVELX-axis Travel 405 (375+30) mm (15.94")
Z-axis Travel 1,000mm (39.4") 1,650mm (65") 2,300mm (90.6") 3,200mm (126")
FEEDX-axis Rapid Feedrate 16m/min. (629.9ipm)
Z-axis Rapid Feedrate 18m/min. (708.7ipm) 15m/min. (509.6ipm) 12m/min. (472.4ipm)
Cutting Feedrate (X/Z) 1~10,000mm/min. (0.04~393.7ipm)
MOTORSpindle Motor 30/37kW (40.2/49.6HP)
Axial Motor (X/Z) 4/7kW (5.4/9.4HP)
Turret Motor 1.8kW (2.4HP)
TAIL STOCKTail Stock Quill Diameter ø150mm (ø5.9")Tail Stock Quill Taper MT No.5
Tail Stock Quill Stroke 150mm (5.9")Tail Stock Stroke 825mm (32.5") 1,475mm (58.1") 2,125mm (83.7") 3,025mm (119.1")
LUBRICATIONLubrication Pump 150W
Lubrication Tank Capacity 6L
TURRETSwing Over Bed Servo Motor Drive (Hydraulic Clamp)
Tool No. 10T (12T)
Standard ToolShank Height for Square Tool □32mm (□1¼")
Shank Dia. for Boring Bar ø60mm (ø2.5")
Max. Diameter When Turret Rotation ø982mm (ø38.7")
COOLANTTank Capacity 465L 540L 700L 1,060L
GENERALPower Consumption (Transformer) 71.6kVA (80kVA)
Machine Weight 13,560kg 14,380kg 15,200kg 16,100kg
Floor Space5,170 × 2,735 ×
2,592mm (203.5 x 107.7 x 102.1")
5,660 × 2,735 × 2,592mm
(222.9 x 107.7 x 102.1")
6,390 × 2,735 × 2,592mm
(251.6 x 107.7 x 102.1")
6,820 × 2,735 × 2,592mm
(268.5 x 108.7 x 102.1")
ACCESSORIES● : Standard : Optional - : N/A
14
TC-46/1000 TC-46/1650 TC-46/2300 TC-46/3200Tool Kit ● ● ● ●
Work Lamp ● ● ● ●
Pilot Lamp ● ● ● ●
Automatic Door ○ ○ ○ ○
Safety Door ● ● ● ●
Hydraulic System ● ● ● ●
Spindle Cooling System ● ● ● ●
Hydraulic Hollow Chuck ● ● ● ●
Chuck & Hard Jaws and Soft Jaws 1 Set*115" ● ● ● ●
18" ○ ○ ○ ○
Soft Jaw Former15" ○ ○ ○ ○18" - - - -
Chuck Switch Pedal ● ● ● ●Tail Stock Switch Pedal ○ ○ ○ ○Programmable Tail Stock ● ● ● ●
Tailstock Center ShaftStationary Quill Type ● ● ● ●Live Quill Type ○ ○ ○ ○
Complete Chip Enclosure ● ● ● ●Leveling Blocks and Bolts ● ● ● ●Foundation Screw Bolt ○ ○ ○ ○Air Gun ● ● ● ●Cutting Air Blast ○ ○ ○ ○
Coolant Equipment System
Standard (40 l/min., 4.6 bar)
● ● ● ●
8 BAR ○ ○ ○ ○20 BAR ○ ○ ○ ○
Coolant Gun ○ ○ ○ ○Oil Skimmer ○ ○ ○ ○Paper Filter ○ ○ ○ ○
Oil Mist Suction1 Set ○ ○ - -2 Set - ○ ○ ○
Central Lubrication System ● ● ● ●Chip Conveyor (Right Side) ● ● ● ●Heat Exchanger for Electrical Cabinet ● ● ● ●A/C Cooler for Electrical Cabinet ○ ○ ○ ○Work Length Setter ○ ○ ○ ○Auto Tool Length Measurement System (Renishaw) ○ ○ ○ ○Coolant Shower ○ ○ ○ ○
Steady RestManual*2 ○ ○ ○ ○Hydraulic*3 ○ ○ ○ ○
FANUC CNC ControllerTXP-100FA ● ● ● ●TXP-200FA ○ ○ ○ ○
Mechanical Electrical & Operating Manuals ● ● ● ●*1 The hard jaws are not included when select Kitagawa chuck.*2 Manual steady rest has two 2 types; max. clamping diameter is ø40~250mm and ø250~460mm.*3 Max. size of hydraulic steady rest is SLU5-B5.1 (Max. clamping diameter is ø350mm).
sales@886-4-2562-8399
GENERAL TEL : 886-4-2562-3211FAX : 886-4-2562-6479 FAX : 886-4-2561-2966
SERVICE TEL : 886-4-2561-2965888 Homu Road, Hsinchuang, Shengang, Taichung, TaiwanHeadquarters :
YEONG CHIN MACHINEYEONG CHIN MACHINERYRY INDUSTRIES CO., INDUSTRIES CO., LLTDTD
052012-E04-300