high performance plastics application 2016...
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CCP長 春ConfidentialP.1
High Performance PlasticsHigh Performance PlasticsApplicationApplication
2016 2016 Dec.22Dec.22
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CCP長 春Confidential
Outline
1. Automobile Application of High Performance Plastics
2. Liquid Crystal Polymer – LCP
3. Poly Aryl Ether Sulfone – PAES
4. Poly Aryl Ether Ketone – PAEK
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CCP長 春Confidential
1. Automotive Application of HighPerformance Plastics
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CCP長 春ConfidentialCCP Group in Automotive CCPCCP Group in Automotive Group in Automotive
Front/Rear Front/Rear GlassGlass::PVBPVB filmfilm
Instrument Instrument Panel:Panel:PBTPBT Resin, Acrylic ResinResin, Acrylic Resin
Cylinder HeadCylinder Head::PhenolicPhenolic Resin Resin
PCB:PCB:Copper Foil, CCL, Copper Foil, CCL, Epoxy Resin,Epoxy Resin, Dry Film Photo Resist Dry Film Photo Resist
Wire Harness / Wire Harness / ConnectorConnector::PBTPBT Resin/Resin/LCP compoundLCP compound
Bumper:Bumper:PBT compoundPBT compoundPlasticizerPlasticizer
Brake Bearing:Brake Bearing:PhenolicPhenolic Compound CompoundPAEKPAEK
HeadlampHeadlampPBT compoundPBT compoundLCP compoundLCP compoundPAESPAES
Wheel Coatings:ButylatedButylated Melamine Resin, Melamine Resin,MethylatedMethylated Melamine Resin, Melamine Resin,Epoxy Resin,Epoxy Resin,Acrylic Resin,Acrylic Resin,Polyester ResinPolyester Resin
Coatings:ButylatedButylated Melamine Resin, Melamine Resin,MethylatedMethylated Melamine Resin, Melamine Resin,Epoxy Resin,Epoxy Resin,Acrylic Resin,Acrylic Resin,Polyester ResinPolyester Resin
Door Lock/handle:PhenolicPhenolic Compound/ Compound/PBTPBT ResinResin
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LIFE MODULEThe interior of the upper Life module is available as a dedicated living space. Made of high-strength carbon, the passenger cell provides a generously proportioned loft-like atmosphere and a high level of safety.
LIFE MODULEThe interior of the upper Life module is available as a dedicated living space. Made of high-strength carbon, the passenger cell provides a generously proportioned loft-like atmosphere and a high level of safety.
http://www.bmw.com/com/en/newvehicles/i/i3/2016/showroom/drive_technology.htmlhttp://www.bmw.com/com/en/newvehicles/i/i3/2016/showroom/drive_technology.html 5
Automotive - Future Automotive - Future Automotive - Future
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Automotive – EV Cells Automotive Automotive –– EV Cells EV Cells
http://www.electronicproducts.com/Thermal_Management/Thermoelectric_Coolers/Thermal_management_issues_in_electric_vehicles.aspxhttp://www.illustrationsource.com/stock/image/481525/cutaway-view-of-an-alkaline-manganese-dioxide-power-cell/
CCP長 春Confidential
High performance polymers
Ultra polymersUltra polymers
High-performancepolymers
Engineeringpolymers
Semi-crystallineAmorphous
PBT, TPEE, LCP Type III
POM, PA 6,6
LCP Type II
PCT
PAR
PPS
PA 4,6
PITPIPAI
PPSUPESPSUPEI
PPO,PC, PMMA
ABS, PVC alloysCOC
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Poly aryl ether sulfone(PAES)
Semi-commercialize
PEK
PEEK
PEKK
LCP
Type I
Poly aryl ether ketone(PAEK)
In development
CCP’s commercial Products: LCP , PBT, TPEE
Polyimide(PI)
Flexible Board Application
CCP長 春Confidential
CCP Plastics LineupNeat
Resin
Compound
Application Mfg Site Description
EMC V V IC ,Diode, LEDTaiwan
China
Thermal-
SetPMC V V Cook ware, Coil Bobbin, Brake Parts, Pulley, Commutator,Brush Holder
TPEE V V CVI boots, Airbag Cover Taiwan Elastomer
PBT V V Connector, Head,Gear Housing,Door Lock, Relay,Compressor
Taiwan
ChinaTm=225℃
LCP V VConnector, Thin Wall Parts (Motor /Switch/Relay),Coil Bobbin,Speaker,Auto Fog lamp
Taiwan
HsinChu
FDA /High Flow/Halogen Free
PPSU V V Medical Parts, Home Appliance, Plumbing, Fog Lamp, Parts
NSF,
Impact
PAEK In Development
Aerospace, Electronic, Automotive , Medical , Instrument
Impact,
Chemical Res. P.8
CCP長 春Confidential
CCP Group Head OfficeCCP Group Head Office
Tai Hong Circuit Triplex ChemicalTai Hong Circuit Triplex Chemical
CCP CCP Hsin-ChuHsin-Chu Factory Factory
ZangZang-Bin Factory-Bin Factory
CCP CCP TainanTainan Office Office
CCP Jen-Wu FactoryCCP Jen-Wu FactoryDCC DCC DaDa-She Factory-She Factory
CCP Ta-CCP Ta-FaFa Factory Factory
DCC Ta-DCC Ta-FaFa Factory Factory
Tai-Hong CircuitTai-Hong Circuit (Chang-ping) (Chang-ping)
CCP (INDONESIA)INDONESIAINDONESIA
MALAYSIAMALAYSIA DCC (M) SDN. BHD.
台灣台灣 TAIWANTAIWAN
DCCDCC
南非南非 SOUTH AFRICASOUTH AFRICA
CHANG CHUN MERISOL RSA (PTY) LTD.CHANG CHUN MERISOL RSA (PTY) LTD.
SHANGHAISHANGHAI
JIANGUS/CHANGSHUJIANGUS/CHANGSHU
JIANGUS/YIZHENGJIANGUS/YIZHENG
FUJIAN/ZHANG ZHOUFUJIAN/ZHANG ZHOU
日月潭日月潭 SUN-MOON-LAKESUN-MOON-LAKE
台北台北 TAIPEITAIPEI
桃園桃園 TAO-YUANTAO-YUAN
新竹新竹 HSIN-CHUHSIN-CHU
苗栗苗栗 MIAO-LIMIAO-LI
阿里山阿里山 AALISHANLISHAN
雲林雲林//麥寮麥寮 YUN-LIN/MAI-LIAOYUN-LIN/MAI-LIAO
台南台南 TAI-NANTAI-NAN
高雄高雄 KAOHSIUNGKAOHSIUNG
高雄高雄 KAOHSIUNGKAOHSIUNG
CCP CCP MaioMaio-Li Factory-Li Factory
CCP Mai-CCP Mai-LiaoLiao Factory Factory
DCC Mai-DCC Mai-LiaoLiao Factory Factory
Chang Chun Group (Chang Chun Group (PanjinPanjin))LIAONING/PANJINGLIAONING/PANJING
Chang Chun Group (Singapore)Chang Chun Group (Singapore)
CCP CCP ZangzhouZangzhou Factory Factory
CCP CCP ChangsuChangsu Factory Factory
Chang Long (Quangdong/Shenzhen)
CCP HsinChu Factory :1. PMC / EMC2. LCP POLYMER / Compound3. PAES
1. PBT Polymer / Compound2. TPEE
1. PBT Polymer/ Compound
1. PBT Compound
CCP長 春Confidential
2. LCP (Liquid Crystal Polymer)(Liquid Crystal Polymer)
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CCP長 春Confidential
CCP LCP Roadmap
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Switch
Bobbin
LONGLITE
LCP
Magnetic Valve
SATA
1)300B(N)@ Application
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CCP長 春Confidential
2) 300B(N)4M - Bakeware
Very high-performance material by LCPCompetition PTFE:
Limited scratch resistanceRequires recoating on food content: Cost
Competition SiliconeLack of stiffness (requires metal pan)Browning issue with bread/cake
Freeze to microwave or ovenHigh temperature resistance (up to 250 oC) &
good low temperature ductilityMeets both industrial and consumer baking
needs, Freezer to Microwave or ovenInherent non stick performance
No need for silicone glazing or PTFE coating – Huge cost savings for industrial bakeries (without any coating)
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CCP長 春Confidential
USB
DDR3
PCI
RJ45
3) 270B(N)@TL Application- General
LONGLITE
LCP
IC Card
CF CardFPC
HDMI
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Low gas amount and Heat Resistance
4) 270B3M - Fogging Lamp Application
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CCP長 春Confidential
5)LCP applied on Continental GP 4000
1. High-tech fibre from a natural model. Like spider silk, and is spun from the melted liquid polymer LCP and processed further to a multi-strand thread.
2. It has an enormous tear resistance at a very low weight: Exactly the right properties to process into a premium Continental bicycle tyre as a puncture protection insert.
3. LCP Breaker is lighter, more flexible and protects more effectively against cuts than the comparable nylon breaker. LCP Breaker does not adversely affect the rolling resistance.
http://www.conti-tyres.co.uk/road-and-track/clinchers/grand-prix-4000-s-iihttp://www.conti-tyres.co.uk/road-and-track/clinchers/grand-prix-4000-s-ii 16
CCP長 春Confidential
3. PAES (Poly aryl ether (Poly aryl ether sulfonesulfone))
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CCP長 春Confidential
ApplicationsFood processing equipment, Medical instruments, Electrical components, Aircraft instrumentation, Sensors and sight glasses, Appliances.
Fittings
Poly aryl ether sulfone (PAES)
Kunststoffe international 10/2013
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Baby’s bottle
Filter membrane
Microwave dish
From BASF Ultrason Product Brochure
CCP長 春Confidential
4. PAEK (Poly aryl ether (Poly aryl ether ketoneketone))
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CCP長 春Confidential
ApplicationsAerospace industry, Electronic and electrical fields, Medical field, Automotive and other industries
Poly aryl ether ketone (PAEK)
20http://www.ensinger.jp/use/medical.html
Kunststoffe international 10/2013
http://www.sdplastics.com/ensinger/tecapeekst.htmlhttp://nova-industrial.com/a-polyaryletherketone-biomaterial-for-use-in-medical-implant-applications/
http://info.craftechind.com/blog/bid/377279/Why-PEEK-Material-is-at-the-Top-of-Its-Class
CCP長 春Confidential
長春人造樹脂廠股份有限公司新竹廠長春人造樹脂廠股份有限公司新竹廠Chang Chun Plastics Co., Ltd Chang Chun Plastics Co., Ltd HsinchuHsinchu Plant Plant
Thank you for your attention !!
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