POWERDRIVE MD2

High-power variable speed solutionsup to 2800 kW

4247 en - 2012.10 / c

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MD2S

MD2T MD2R

M3~

M3~

M13~

M23~

M33~

Y

M3~ M1

3~M23~

FLSES

PLSRPM

Respecting the environment, optimising investments, reducing operating costs - these are the main industrial challenges for manufacturing processes. Leroy-Somer has designed POWERDRIVE, the first modular frequency inverter, porviding solutions suitable with any high-power application. In order to offer the ultimate in performance, compactness and usability, Leroy-Somer upgrades the range with POWERDRIVE MD2.

POWERDRIVE: power to suit your needs

12-pulse configurationReduced harmonic level(THDi < 12%)

Each application is designed by combining standard, compact modules which are easy to handle: rectifiers, inverters, control, ventilation, filters, etc.

Modular . .................

EMC filter

Drive or multiple drives with "Active Front End" (regenerative) synchronous rectifierOptimised energy bills and reduced harmonic level(THDi ≤ 5%)

Common DC bus6-pulse configurationStandard environment

Rectifier Inverter sine wave filter

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PLSRPM

LSRPM

Flexible . .................Standard Architecture

- 6, 12, 18 or 24-pulse converter - 2 or 4 quadrants

Color touch screen for parameter setting and supervision IP 21 protectionConformal coated PCB'sAir cooling (liquid on request)Inputs/Outputs

- 10 digital and/or analog - 2 Safe Torque Off inputs (STO) - 2 NO relay outputs

Motor control - Induction motors: fixed or dynamic (energy savings) V/F, vector control...

- Synchronous permanent magnet motors: Sensorless closed loop

100% full load testedCommissioning by Leroy-Somer if required

Options - Protection: IP 00 to IP 55 - Speed / position feedback for high dynamic performances or full torque at standstill

- Additional I/O's - Fieldbus - Input harmonic filter, output dv/dt or sine filter - Mechanical and electrical braking control - Electrical protection devices - Baseplate for cable connection

SystemsTo customer specification, complete turnkey offer optimised for the application

- Cooling via a cold plate - Electrical and mechanical design adapted to space available - Dedicated automation

- Sensorless advantages - 100% CN Starting torque

- Accurate speed control over 1 to 20 speed range

"Sensorless" virtual sensor mode of PM motors

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Information: drive characteristics and running time, language selection

Reading mode: drive status (run, accelerating, decelerating, stop) and the main physical values: mains and motor voltages, current, speed, etc

Setting: quick setup with 5 intuitive submenus including the most currently used data, advanced settings allowing reading and modification of all the parameters, configuration of the drive control mode and parameter saving

Keypad control: local/remote

Trip history: last 10 trips saved with time and operating conditions

Quick set-up using the standard color touch screen HMI or PC tools.

- POWERDRIVE MD2 parameter setting via "Quick setup" menu

- Auto-tuning of motor parameters for optimized performance in open loop

- Settings backup

The Operational pack

"MDX-Powerscreen" HMI . ........

"MDX-SOFT" PC tools . .........Multilingual: English, French, German, etc

Comparison of files or with the factory settings

Parameter display with list of chart

Parameter export

Scope function

Main menus

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MDX-USB isolator

LSES,PLSES,FLSES,

...

LSRPM, PLSRPM

LSMVCPLS

SLSHR

HPM®

(HybridPermanent Magnet)

Cb 3000

Mub 3000

Ot 3000

MDX-KEYPAD MDX-Powerscreen

Modbus TCPEthernet IP

RTU

MDX-RESOLVERMDX-ENCODER

MDX-I/O

MDX-SOFT

MDX-Bus

IP 54www.leroy-somer.com

The POWERDRIVE MD2 offer

Communication

Environment

Speed/Position feedback

Adaptation to site configuration

Drive and operator interface

Auxiliaries

Protection & safety devices

Gearboxes Motors

Motor options

Emergency stop Pushbuttons

LEDs: voltage reference, run, etc

Braking:- internal transistor- external resistor

Cabinet adapted to the environment: double skin, IP23 top, stainless steel,

filters, air conditioning, etc

Incremental encoders with or without commutation

channelsSeries

Series

Line reactors, motor chokes

and filters

RFI filter

Axial output

Parallel output

Right-angle outputHelical bevel gears

IE2, IE3 efficiencyIP 55, IP 23Cast iron, steel or aluminium housing

IP 55, IP23Aluminium or steel housingSuitable for variable speed

Asynchronous

Synchronous permanent magnets

High efficiencyIP 55, IP 23Aluminium housing

Rotor/stator solution for integration in the customer's machine

Helical gears

Helical gears Mechanical brakes Speed/position feedback

Forced ventilationThermistors

Reinforced insulation

Baseplates100 or 200 mm

Cubicles400, 600, 800, 1000

or 1200 mm

Incoming supply line depending on input and motor

output

Motor protection devices: PTC,

PT100, KTY, etc

ContactorCircuit-breaker

high speed fuses switch

thermal relayisolator, etc

Wiring cables

Touch sensitive HMIRemote keypad

9 inputs/outputs2 relay outputs

EtherNet/IP portDatalogger

Resolvers

Addional inputs/outputs

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POWERDRIVE MD2S - - 180 T MD2S - MD2SL

Operating conditions and compliances• Storage and transport temperature: -30°C to +60°C• Operating temperature: -10°C to +40°C up to +50°C

with derating• Altitude: 0 to 4000 m, with operating temperature

derating of 0.6°C per 100 m between 1000 and 4000 m

• Relative humidity in accordance with IEC standard 60068-2-56: < 90% non condensing

• Ingress protection: EN 60529• Vibrations: EN 60068-2-6• Mechanical shocks: tested in compliance with

IEC 60068-2-29 standard• Electromagnetic immunity complies with EN 61800-3

and EN 61000-6-2 standards• Safe Torque Off inputs: IEC/EN 62061 : 2005 and

EN/ISO 13849-1 : 2006, single channel locking (SIL1-PLb) or double channel locking (SIL3-PLe)

• I/O: IEC 61131-2• Emissions: EN 61800-3 category C3, or category C2

with optional filter

Modular variable speed drive with flux vector control

T: 400 V to 480 V 3-phase power supplyTH: 525 V to 690 V 3-phase power supply

Designation . ...............

Rating in kVA

Chassis versionMD2CS*: 6 pulses

-: Air coolingL: Liquid cooling

-: Single outputD: Double output (connection of 2 independent motors)

PowerOutput current

Rating

Weight1continuous maximum

Duty for Type of cooling

heavy normal heavy normal 60 s air liquid

kW kW A A A kg kg

3-phase mains supply 400 V75 90 145 175 200 100T 225 200

90 110 175 212 240 120T 225 250

110 132 220 250 308 150T 225 250

132 160 260 315 360 180T 260 300

160 200 315 400 450 220T 260 300

200 250 400 470 530 270T 260 335

250 315 470 580 660 340T 355 360

315 355 570 640 760 400T 355 360

355 450 680 800 940 470T 355 360

450 550 820 990 1140 600T 710 380

550 675 990 1220 1400 750T 710 720

675 750 1220 1430 1725 900T 740 720

750 900 1430 1700 2050 1100T 1350 745

900 1100 1750 2100 2485 1400T 1350 1380

750 900 1430 1700 2050 1100T 1350 745

900 1100 1750 2100 2485 1400T 1350 1380

3-phase mains supply 525 V to 690 V2

200 250 225 280 308 270TH 355 360

250 315 280 340 378 340TH 355 360

315 400 340 415 465 400TH 400 405

400 450 415 500 545 500TH 400 405

450 550 500 580 638 600TH 720 405

550 700 580 730 800 750TH 810 820

700 850 730 900 1000 900TH 810 820

850 1100 900 1120 1230 1200TH 1250 820

1100 1300 1120 1350 1485 1500TH 1250 1265

1500 1800 1350 1720 1930 1800TH 1660 1265

1700 2000 1700 2000 2300 2000TH 2010 1680

2000 2400 2000 2500 2885 2500TH 2440 2020

2400 2800 2500 3000 3450 3000TH - 2450

1- Weight not including options2- Power stated for a voltage of 690 V

* : Please contact Leroy-Somer

Main characteristics . ...........

Cabinet versionMD2S : 6 pulsesMD2T : 12 pulsesMD2E : 18 pulsesMD2W : 24 pulsesMD2R : Regen

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MD2R - MD2RL

Max. power3 Output current

Rating

Weight1continuous maximum

Duty for Type of cooling

heavy normal heavy. normal 60 s air liquid

kW kW A A A kg kg

3-phase mains supply 400 V45 55 90 110 120 60T 400 405

55 75 110 145 165 75T 400 405

75 90 145 175 200 100T 400 405

90 110 175 215 240 120T 450 455

110 132 220 260 308 150T 450 455

132 160 260 305 360 180T 1200 1210

160 200 305 380 450 220T 1200 1210

200 250 380 470 530 270T 1300 1320

250 315 470 580 660 340T 1300 1320

315 355 570 630 760 400T 1400 1415

355 450 680 800 940 470T 1500 1500

450 550 820 990 1140 600T 2100 2100

550 675 990 1220 1400 750T 2200 2200

675 750 1220 1430 1725 900T 2400 2400

3-phase mains supply 525 V to 690 V2

200 250 225 280 308 270TH 1300 1320

250 315 280 340 378 340TH 1300 1320

315 400 340 415 465 400TH 1500 1520

400 450 415 500 545 500TH 1500 1520

450 550 500 580 638 600TH 2100 2150

550 700 580 730 800 750TH 2100 2240

700 850 730 900 1000 900TH4 2200 2240

1- Weight not including options2- Power stated for a voltage of 690 V3- Maximum permissible power for cos ϕ = 1 supply end4- Higher ratings defined according to the installation constraints

NoteThe MD2T, MD2E & MD2W versions are designed to customer specification.The characteristics given in the tables are applicable for an ambient temperature of 40°C and a switching frequency of 3 kHz.Maximum current available for 60 s every 600 s, at maximum drive temperature.

Examples for standard drive with or without option(s).

Customised configurations are made on customer specification.

Dimensions . ..............

Rating Dimensions (mm)

T TH H1W

Dstandard options2

MD2S (IP 21 air-cooled POWERDRIVE version)100 à 150 - 2160 400 400 600

180 à 270 - 2160 400 600 600

340 à 470 - 2160 600600 ou 10003 600

- 270 à 500 2160 600 1000 600

600 à 900 - 2160 12001200 ou 16003 600

- 600 à 900 2160 1200 1600 600

1100 - 1400 1200 - 1500 2160 1800 2400 600

- 1800 2160 2400 3000 600

- 2000 2160 3000 3600 600

- 2500 2160 3600 4200 600

MD2SL (IP 21 liquid-cooled POWERDRIVE version)60 à 150 - 2086 600 600 600

180 à 600 270 à 600 2086 600 1000 600

750 à 1100 750 à 1200 2086 1200 1800 600

1400 1500 - 1800 2086 1800 2400 600

- 2000 2086 2400 3000 600

- 2500 2086 3000 3600 600

- 3000 2086 3600 4200 600

MD2R (IP 21 air-cooled POWERDRIVE version)4

60 à 150 - 2160 600 600 600

180 à 270 - 2160 1200 1200 600

340 à 470 270 à 500 2160 1800 1800 600

600 - 2160 2400 2400 600

750 - 900 600 à 900 2160 3600 3600 600

For more information, please contactLeroy-Somer

H

W D

1- MD2S IP 54: height = 2260 mm; MD2SL IP 54: as per customer request 2- Standard options: RFI filter, electrical protection devices (emergency stop,

contactor, circuit-breaker, thermal relay, isolator, fused isolator), line reactor, braking transistor

3- Dimension depending on configuration (see details in installation manual)4- MD2RL version: as per customer request

250kW 6 pulses

in a 400 wide cabinet

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Energy savings

Providing air conditioning for an area 24 hours/day, 365 days/year, while making up to 40% energy savings

Consumption of pumps and cooling towers optimised by on-demand flow control via the POWERDRIVE program

IP54 solution for harsh environment

EMC compliance for urban environment. Total harmonic distortion THDI ≤ 5%

Resolution of space constraint issues by POWERDRIVE's modular system

Supervision by Ethernet Modbus

Easy, user-friendly commissioning thanks to the customised HMI touch screen

Low noise motor solution

Single manufacturer warranty for motor and drive, guaranteeing system performance and safety

Protecting the environment . .........

In pumping, ventilation, compression, industrial refrigeration and air conditioning applications, reducing energy bills while protecting the environment has became a major concern. POWERDRIVE is the Solution.

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Reducing the energy consumption of fans in a dust collector

Improving the grinding process in the food industry, while saving energy

Modernising at minimal cost . .........

Without modifying the existing installation, integration of two POWERDRIVE 120T 6 pulses that are ready to connect and easy to setup

Communication with supervision via the fieldbus

Flexible management by selection of preset speeds and flow regulation

Energy savings allowing a return on investment in less than a year

Associated saving: the filtering tubes last three times longer

Increasing productivity through technological innovation . .....

Leroy-Somer provides the answer with the Dyneo® solution (sensorless permanent magnet motor) controlled by POWERDRIVE

Productivity increased by more than 20% thanks to the low rotor inertia and a reduction in downtime when changing products

Installation in confined spaces made easier by reduced dimensions and weight (LSRPM motor with high specific output power)

Saving of 12 to 20% (280,000 kWh/year) on energy bills thanks to high efficiency

A "green" solution which has resulted in annual savings of 28 T of CO2 and has allowed a new generation of grinders to be designed

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Flexible power

Leroy-Somer has had long experience in a range of environments such as those found in seaside applications, foundries, milling industry, sewage treatment plants or dairies requiring special protection devices. With its modular design, POWERDRIVE offers optimised solutions perfectly adapted to the constraints of the application and the operating conditions.

Responding to environmental constraints . ...........

Resolution of corrosion problems linked to the seaside environment and changing weather conditions thanks to a stainless steel cabinet

Integration into the space available, without modifying the gantry structure, made possible by the adaptability and compact size of the liquid-cooled POWERDRIVE solution

Fuel consumption savings generated by the Dyneo® solution, HPM® motors with high efficiency technology combined with POWERDRIVE, and adjustment of the generator speed on request

Compact, low-cost solution: - size reduction thanks to the common DC bus architecture - cost saving by optimising the structure due to more compact solution (electronics and motors)

- simultaneous control of six hoisting gear and wheel drives - integration of motors in wheels thanks to their compact size and their high power ratio

GeneratorHPM® synchronous permanent

magnet generatorHPM® synchronous permanent magnet motors

Hoisting Translation

New innovation, a completely autonomous drive system optimized for a straddle carrier whilst generating energy savings during operation

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Choice of cooling method for the power modules (air, liquid or cold plate) which can make the machine even more compact

Low-cost Dyneo® solution thanks to sensorless control of permanent magnet motors

Energy costs optimised by flow rate and pressure regulation

Ease of maintenance thanks to the modular concept which makes replacement of standard components very quick: reduction in handling equipment, no need for personnel having any particular skills in electronics

Installation at the heart of the machine . .......

Improving availability rates . .........Continuing to work despite an incident during sugar production

POWERDRIVE solution provides active redundancy with its common DC bus structure and dual regenerative rectifier (Active Front End)

In the event of a trip or incident on a centrifuge, quick restarting at partial load

Energy savings

Reduction in the size of the drive rectifier modules and upstream components by distributing energy between centrifuges according to the cycle

Leroy-Somer offers chassis-mounted solutions for optimum integration into OEM's equipment (air or cooling compressor for example)

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%

30

25

20

15

10

5

0 5 7 11 13 17 19 23 25

Power wherever you need it, on land ...

Working all over the world . ...............

Controlling an ESP (Electrical Submersible Pump) located 4000 m underground to convey oil, or managing civil or military onboard auxiliary equipment, primarily involves designing products to meet high level of specifications. Leroy-Somer has more than forty years' experience in oil and gas or marine applications. Based on robust proven industrial modules, POWERDRIVE offers customised solutions, delivered as a turnkey solution, ready to connect and simple to install.

900T RegenControl of ESPs (Electrical Submersible Pumps)

600T 6 pulsesAutomatic control of PCPs (Progressive Cavity Pumps)

Total harmonic distortion/number6 pulses12 pulses18 pulses24 pulses

The latest technological innovations, combined with their long experience in the crude oil extraction sector have enabled Leroy-Somer to develop a flexible, innovative range.

Withstanding a variety of outdoor environments without extra protection thanks to a customised cabinet

Product adapted for integration in the customer process - HMI and program dedicated to oil applications - ATEX-certified relays and probes - Current recorder and remote control on the front panel protected by an inspection window

- Timer switch etc

Built-in protection: well, pump, mains supply, lightning arrester on the power supplies … and management of customer safety devices

Trips saved

Global offer with ATEX motors for surface pumps

Excellent system reliability ensures a high level of availability. Modularity reduces the amount of maintenance

- Remote communication - No special human and material resources - Modules which can be installed quickly in their location - Maintenance contract, etc

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Integration in any type of ship . ...........

900T Active Front EndAutomatic control of bow thruster unit

400T 6 pulses liquid cooled naval type Pump control

... and sea

60T 6 pulses liquid cooled naval type Ventilation control

With its compact standard modules and flexibility, POWERDRIVE makes it possible to design solutions that fit perfectly in the most confined spaces, while meeting the stringent requirements of marine applications.

Shock and vibration resistance

EMC compatibility

Air or liquid cooling

IP 55 protection

AC or DC mains power supply

Cabinet or rack design

Technical documentation supplied

Certification by notified bodies: ABS, BV, DNV, GL, LRS etc

When combined with specific drive mechanisms, POWERDRIVE solutions offer global responses for motorisation applications: propulsion, compression, ventilation, pumping, materials handling, etc.

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Renewable energies

By developing variable speed solutions using the new Dyneo® technologies, high-efficiency motors and geared motors, Leroy-Somer has made a significant contribution to reducing energy consumption. In addition, POWERDRIVE solutions open up new horizons in renewable energy: wind, water and geothermal energy.

Tidal turbines, hydroelectricity, wind turbines, cogeneration, etc

- Long-term solution lasting more than 15 years and ease of maintenance thanks to its modular design

- Complies with current and planned legislation - Reactive power control - Mains loss mode - Instantaneous restarting guaranteed - Installation protected against overspeed by braking module

- Integrated remote monitoring

Hydroelectricity - Connection and disconnection without mechanical or electric shock by elimination of the synchronous coupler

- Annual production maximised by adjusting the speed

- Maintenance minimised by elimination of the Kaplan turbine gearbox where applicable

POWERDRIVE solutions derived directly from experience of deep pumping applications in the oil industry, ideal for geothermal energy

Compact back to back architecture with front and rear access...

Power generation . ..............

Geothermal energy . .............

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Optimised operation

Control of complete application processes thanks to experience acquired in the various fields of applications

Complete drive system tests on our test rigs - No-load, on load, with customer drive mechanism as applicable - Simulation of the main functions, control system validation - Customer acceptance testing, etc

Assistance with on-site commissioning on all five continents

Continuity of the modular solution

Customised functions ensure a high level of availability - Control of mains interference: power line disturbance, voltage dips, etc

- Flying restart on a mains fault without tripping, etc

POWERDRIVE's modular design results in substantial savings on operating costs: parts, labour, downtime

Longer service life of components - Protection of the line, contactors, drive, and motor - Preventive self-test at reduced voltage for power components and control boards

Ethernet communication can be used to manage the remote application using M2M (Machine to Machine) links

Warranty . .........................

Savings during operation . ................

Maintenance reduced to the absolute minimum .....

Leroy-Somer service . ............

Diagnostic assistance with long-term monitoring using data analysis - Identification of the faulty module - Recording of average & instantaneous values - Memorisation of states - Historical analysis

Simplified equipment - Limited number of part numbers in stock - Troubleshooting by changing the power module in less than an hour: each element is easy to access independently. No specific skills in electronics is needed

Global network of advisors and support with 140 approved Partners in France and 470 worldwide

Locally-held stocks

Preventive, predictive or conditional maintenance contracts Guaranteed

Availability Despatch options Manufacture Distribution

Eco-responsible maintenance Recycling

440 VACUh

Wb

Vh

Ub

Wh

Vb

Rx

s

V

Preloading authorisation

Wh-Vb leg

board

Recti�er test

Vh-Ub leg

Uh-Wb leg

Trip

Self-test

2012

.03

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Moteurs Leroy-Somer SAS - RCS 338 567 258 ANGOULæME - Capital de 65 800 512 €

I n t e r n a t i o n a l n e t w o r k

ALGERIAMOTEURS LEROY-SOMERINTERNATIONAL DIVISION (FRANCE)

AUSTRALIALEROY-SOMER PTY LTD

AUSTRIALEROY-SOMER MARBAISE GMBH (GERMANY)

BELGIUMLEROY-SOMER SA

BRAZILLEROY-SOMER DIVISIONEMERSON ELECTRIC DO BRASIL LTDA.

CANADALEROY-SOMER / CIM

CHINAEMERSON TRADING (SHANGHAI) CO LTD

CZECH REPUBLIC M.L.S. HOLICE SPOL SRO

DENMARKLEROY SOMER DANMARK A/S

EGYPTMOTEURS LEROY-SOMERINTERNATIONAL DIVISION (FRANCE)

FRANCEMOTEURS LEROY-SOMER

GERMANYLEROY SOMER MARBAISE GMBH

GREECELEROY SOMER LTD

HUNGARYIMI kft

INDIALEROY-SOMER DIVISIONEMERSON ELECTRIC CO

ITALYLEROY SOMER SPA

JAPANLEROY-SOMER DIVISIONEMERSON JAPAN LTD

KOREALEROY-SOMER DIVISIONEMERSON ELECTRIC (KOREA) LTD

NETHERLANDSLEROY-SOMER BV

POLANDFZN MARBAISE LS SP ZOO

ROMANIALEROY-SOMER DIVISIONEMERSON SRL

RUSSIALEROY-SOMER DIVISIONEMERSON LLC

SINGAPORELEROY-SOMER SOUTHEAST ASIA PTE LTD

SOUTH AFRICALEROY SOMER PTY LTD

SPAINLEROY SOMER IBERICA S.A.

SWEDENLEROY-SOMER NORDEN AB

SWITZERLANDLEROY-SOMER SA

TAIWANMOTEURS LEROY-SOMER (FRANCE)LIAISON OFFICE - C/O EMERSON (TAIWAN) CO LTD

THAILANDLEROY-SOMER DIVISIONEMERSON (THAILAND) LTD

TURKEYLEROY-SOMER ELEKTROMEKANIK SISTEMLERTICARET LTD STI

U.A.E.LEROY-SOMER DIVISIONEMERSON FZE

UNITED KINGDOMLEROY SOMER LTD

USA LEROY-SOMER POWER AND DRIVESEMERSON ELECTRIC CO

VENEZUELALEROY-SOMER DIVISIONEMERSON VENEZUELA CA

en -

Leroy-Somer reserves the right to modify the characteristics of its products at any time in order to incorporate the latest technological developments.The information contained in this document may therefore be changed without prior notice.

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