high productivity rapid manufacturing systems … · 2017-07-05 · dws - digitalwax ® d series 3...

DIGITALWAX DHIGH PRODUCTIVITY RAPID MANUFACTURING SYSTEMS

FOR DENTAL & BIOMEDICAL LABS

dwssystems.pl

DWS - DIGITALWAX® D SERIES 3

DWS Profile

DWS Additive Manufacturing

DWS, Digital Wax Systems, was found in Vicenza in 2007, drawn on a long-consolidated experience in prototyping.DWS develops hi-tech solutions for prototyping and high-speed production, with the aim of reducing development times for new products and, as a consequence, time to market. These systems have become must-haves and strategic resources for corporate competitiveness. The goal of DWS is to innovate processes, to make production faster and more flexible.

DWS is the only Italian company today capable of developing systems for prototyping and rapid production by implementing stereolithography technology, with in-house manufacture of all the necessary resins and materials. It exports 80% of its production to over 60 countries around the world and is divided into four business units: jewellery, dental applications, general applications and prosumer market applications as well.

The advantages that qualify DWS as an excellence can be summarised as follows:• the use of in-house developed and a new-generation of photosensitive resins and materials• the innovative BluEdge® Laser System• dedicated 3D editing and manufacturing softwares Nauta®+ and Fictor®

• the absence of the in-resin immersion phase• speed, accuracy and high surface quality.

The production process is one of its kind and is protected by international patents. DWS is leader in the jewellery sector and is also an important player with very interesting solutions for the dental sector, for industrial applications in general and for the prosumer market.

Dental & Biomedical Jewelry & Fashion General Applications Prosumer

DWS - DIGITALWAX® D SERIES 44 DWS - DIGITALWAX® D SERIES

DigitalWax® D Systems


DigitalWax® D Line-up

130X130X

WORKING AREA

Z

X Y

90

Z

X YWORKING AREA 90X90X90 150X150X100

WORKING AREA

Z

X Y

300X300X300

WORKING AREA

Z

X Y

WORKING AREA 50X37X100

Z

X Y

Dim

ensi

ons

in m

illim

eter

s

HD HD UHD UHD UHD

Crowns and Bridges Orthodontic Applications All Applications All Applications All Applications

+ + + + + + + + + + + + + + + + + + + +

> > > > > > > > > > > > > > > > > > > > > >

o o o o o o o o o o o o o o o o o o o o o o o

Legend

HD = High Definition

UHD = Ultra High Definition

Applications Range

+ = Productivity

> = Building Speed

o = Resolution


Building Process

DigitalWax® D: Additive Manufacturing Systems for Digital Dentistry

Due to their reduced moving parts and unique user-friendliness, DigitalWax® machines are characterised by high reliability and low maintenance costs. The high accuracy perfectly combines with the great production versatility of the systems, thanks to the absence of pre-heating and calibration and thanks to the quick and easy material change that occurs by changing the transparent tray containing the material and through which the light source passes. The range includes 5 rapid production systems, suitable for the requirements of all dental laboratories and the most innovative clinics, both focused in customers’ satisfaction, cost reduction and production speed. The machines are controlled by a dedicated software that is perfectly compatible with mostly used in the dental field CAD/CAM solutions and, according to the model, they allow the operator to produce from a minimum of 15 up to a maximum of 4.100 items per day.All DWS 3D printers, except DW009D model, are equipped with BluEdge® 3B Class laser source, created by DWS Research & Development centre. It emits ultraviolet rays that solidify the photosensitive material layer by layer. By means of a vertical positioning device, the modelling platform base rises up for a measure corresponding to the thickness of the solidified layer till the completion of the job. These motion capabilities, together with a synchronised laser, allow the creation of exceptionally complex and precise three-dimensional prototypes. These innovations, in comparison to conventional techniques, make the whole process more flexible and more economical, especially in terms of material consumption and allow the achievement of the maximum results in terms of high definition and resolution.

The DLP Projection method is

characterized by high building speed

and low costs. These are the main

features of DigitalWax® 009D.

The Galvanometer type scanning method

allows high accuracy and high productivity. It

is adopted by DigitalWax® 020D, 028D, 029D

and 030D systems.

The object is created layer by layer.


Entry-level DLP® System for Dental Applications

Thanks to a wide production capacity, DigitalWax® 009D is an entry-level with no compromise in terms of performance.DigitalWax® 009D is the most economic machine among DigitalWax® products and it allows the highest accuracy and resolution thanks to the DLP® display technology developed by Texas Instruments®.High speed and low running cost together with accuracy and resolution are the essential features of this new DWS product. With a working area of 50×37 mm, DigitalWax® 009D is the ideal rapid prototyping choice with minimum investment and running costs. It works with RF089 material, the ideal direct casting resin for crowns and bridges.

Standard Accessories Supplied with DigitalWax® 009D: No. 1 Building Platform mm 65 × 47,5 (working area mm 50 × 37)No. 1 Resin Tank mod. RT900No. 1 Set of Handling ToolsNo. 1 Nauta®+ Software LicenseNo. 1 Fictor® Software LicenseNo. 1 User Manual

*depending on the kind of photo-sensitive material used. Technical specifications subject to change without notice.

Technical Data:Light Source: LED UVWorking Area (x, y, z): 50 x 37 x 100 mmSlice Thickness*: 0,01 – 0,10 mmScanning Method: DLP® Texas Instruments Inc.Control Software: Fictor®

OS: Windows 7 or higherInput Files Format: stl, slc, .nauta, .fictor, .mkr, .3dm (only mesh), .ply, .3ds, .obj, .lwo, .xMachine Size: 315 x 335 x 630 mmWeight: 15 KgOperating Temperature Range: 22°- 25°COperating Humidity Range: 60%Electrical Consumption: 150 WPower Supply: AC 230/115 V / 50-60 Hz

DigitalWax® 009D


HIGHLIGHTS DLP® Display Technology by Texas Instruments®

High AccuracyLow Running CostsNo Calibration

PROJECTION HD 50x37x100

RF089


Standard Accessories Supplied with DigitalWax® 020D: No. 1 Building Platform mm 138 x 138 (working area mm 130 x 130)No. 1 Resin Tank mod. RT800No. 1 Set of Handling ToolsNo. 1 Nauta®+ Software LicenseNo. 1 Fictor® Software LicenseNo. 1 User Manual


Technical Data:Laser Source: Solid State BluEdge® BE-1500CWorking Area (x, y, z): 130 x 130 x 90 mmSlice Thickness*: 0,01 – 0,10 mmScanning Method: Galvanometer Laser Scanning Speed: 0-5100 mm/secControl Software: Fictor®, Nauta®+OS: Windows 7 or higherInput Files Format: stl, slc, .nauta, .fictor, .mkr, .3dm (only mesh), .ply, .3ds, .obj, .lwo, .xPC interface: USBMachine Size: 380 x 515 x 793 mmWeight: 56 KgOperating Temp. and Humidity: 22°- 25°C / 60%Electrical Consumption: 400 WPower Supply: AC 230/115 V / 50-60 Hz

Desktop System for Orthodontic Applications

High productivity and the lowest running costs on the market are the main characteristics of this innovative rapid manufacturing system for orthodontic applications.The high speed and accuracy of the machine mean shorter production times with no manual interven-tion, ensuring maximum customer’s satisfaction and zero imperfections.DigitalWax® 020D is fast: combining CAD/CAM design with intraoral scanning, impression scanning or stone model scanning, DWS 3D printers create finished products for orthodontic applications.

Production of:• Models and Arches• Surgical Guides• Delivery and Positioning Trays• Medical Imaging• Gengiva-like Masks for Demonstrative Models

DigitalWax® 020D


HIGHLIGHTS Desktop Size SystemQuick Material ChangeBluEdge® Laser SourceHigh Speed and AccuracyLong Life UV LaserNo Calibration

DS3000

RD095

RD096IV

HD 130x130x90GALVANOMETER


Standard Accessories Supplied with DigitalWax® 028D: No. 1 Building Platform mm 100 x 100 (working area: mm 90 x 90)No. 1 Resin Tank mod. RT800No. 1 Set of Handling ToolsNo. 1 Personal Computer with LCD monitorNo. 1 UPS 650VA 230V 50/60 HzNo. 1 Nauta®+ Software LicenseNo. 1 Fictor® Software LicenseNo. 1 User Manual


Technical Data:Laser Source: Solid State BluEdge® BE-1500BWorking Area (x, y, z): 90 x 90 x 90 mmSlice Thickness*: 0,01 – 0,10 mmLaser Scanning Speed: 0-4300 mm/secScanning Method: GalvanometerControl Software: Fictor®, Nauta®+OS: Windows 7 or higherInput Files Format: stl, slc, .nauta, .fictor, .mkr, .3dm (only mesh), .ply, .3ds, .obj, .lwo, .xMachine Size: 380 x 515 x 733 mmWeight: 56 KgOperating Temp. and Humidity: 22°- 25°C / 60%Electrical Consumption: 400 WPower Supply: AC 230/115 V / 50-60 Hz

Desktop High Accuracy System

DigitalWax® 028D is a high performance, rapid desktop manufacturing system, for small and medium size dental labs.The three-dimensional models are built in proprietary photosensitive materials that pass from the liquid to the solid state by means of a selective exposure to an ultraviolet laser light. The BluEdge® laser is specifically developed and manufactured by DWS to guarantee high performance and long working life and operativity of the machine itself.Thanks to high speed scanning technology, DigitalWax® 028D is suitable for a wide range of dental applications: direct castable patterns and models from intraoral scanners.

DigitalWax® 028D


HIGHLIGHTS Quick Material ChangeBluEdge® Laser SourceHigh Speed and AccuracyComplete Choice of MaterialsLow Running Costs Long Life UV LaserNo Calibration

UHD 90x90x90GALVANOMETER

RF080

RD096GY

RF080


High Performance Production System

DigitalWax® 029D is an additive manufacturing system conceived for medium production volu-mes, suitable for considerable quantities of castable patterns. The wide working area means DigitalWax® 029D is suitable for the production of medium quantities of orthodontic models and gypsum-like models from intraoral scanners.

TTT System (Tank Translation Technology) consists of an electromechanical device that automatically shifts the resin tank during the growing of the model: it reduces localized wear of the tank caused by laser beam irradiation through the same area; thanks to this innovation, the life of the tank is significally prolonged, making the modelling process more efficient and running costs considerably restrained.

Standard Accessories Supplied with DigitalWax® 029D: No. 1 TTT SystemNo. 1 Building Platform mm 160 x 160 (working area: mm 150 x 150)No. 1 Resin Tank mod. RT500No. 1 Set of Handling ToolsNo. 1 Personal Computer with LCD monitorNo. 1 UPS 650VA 230V 50/60 HzNo. 1 Nauta®+ Software LicenseNo. 1 Fictor® Software LicenseNo. 1 User Manual


Technical Data:Laser Source: Solid State BluEdge® BE-1800BWorking Area (x, y, z): 150 x 150 x 100 mmSlice Thickness*: 0,01 – 0,10 mmLaser Scanning Speed: 6500 mm/secScanning Method: GalvanometerControl Software: Fictor®, Nauta®+OS: Windows 7 or higherInput Files Format: stl, slc, .nauta, .fictor, .mkr, .3dm (only mesh), .ply, .3ds, .obj, .lwo, .xMachine Size: 610 x 660 x 1400 mmWeight: 150 KgOperating Temp. and Humidity: 22°- 25°C / 60%Electrical Consumption: 500 WPower Supply: AC 230/115 V / 50-60 Hz

DigitalWax® 029D


HIGHLIGHTS Perfect for Medium Volume Production Quick Material ChangeBluEdge® Laser SourceHigh Speed and AccuracySuperior Surface QualityTTT - Tank Translation TechnologyComplete Choice of MaterialsExtra-Long Life UV LaserNo CalibrationLow Running Costs

UHD 150x150x100 SYSTEM – GALVANOMETER

RD097


High productivity, large size capacity and the lowest running costs on the market are the main features of this innovative system. In combination with a new generation of intraoral scanner systems, Digi-talWax® 030D is the perfect solution for the mass production of digital im-pression models, guaranteeing the highest accuracy and surface quality for a perfect replacement of conventional gypsum models. The right physical and visual properties of the models are provided by the new RD material series, specifically developed by DWS for digital impression SLA printing.The easy and quick switch from one material to the other makes Digi-talwax® 030D extremely flexible and suitable for the mass production of dental models.

High Productivity Additive Manufacturing System

DigitalWax® 030D

Standard Accessories Supplied with DigitalWax® 030D: No. 1 TTT SystemNo. 1 Building Platform mm 310 x 310 (working area: mm 300 x 300)No. 1 Resin Tank mod. RT300No. 1 Set of Handling ToolsNo. 1 1000VA 120-280VAC 50/60 HzNo. 1 Nauta®+ Software LicenseNo. 1 Fictor® Software LicenseNo. 1 User Manual

*it depends on the kind of photo-curable resin used. Technical specifications subject to change without notice.

Technical Data:Laser Source: Solid State BluEdge® 4xBE-1800BWorking Area (x, y, z): 300 x 300 x 300 mmSlice Thickness*: 0,01 – 0,10 mmLaser Scanning Speed: 6500 mm/secScanning Method: Multi-laserControl Software: Fictor®, Nauta®+User Interface: 10,1" color touch-screen displayInput File Format: stl, slc, .nauta, .fictor, .mkr, .3dm (only mesh), .ply, .3ds, .obj, .lwo, .xMachine Size: 704 x 1446 x 2048 mmWeight: 500 KgOperating Temp. and Humidity: 22°- 25°C / 60%Electrical Consumption: 500 WPower Supply: AC 230/115 V / 50-60 Hz


HIGHLIGHTS Perfect for Medium Volume Production Quick Material ChangeBluEdge® Laser SourceHighest ProductivityHigh Speed and AccuracySuperior Surface QualityTTT - Tank Translation TechnologyComplete Choice of MaterialsExtra-Long Life UV LaserNo CalibrationLow Running Costs

UHD 300x300x300 SYSTEM – GALVANOMETER

RD096W

RD096W


Materials


TEMPORIS® - Digital Provisional Restoration System®

TEMPORIS® is a Class IIA certified biocompatible material for the fabrication of long-term temporary crowns and bridges. In order to meet esthetic and functional requirements, TEMPORIS® materials are available in different shades and they can be trimmed, shaped and polished. For a perfect customi-zation, TEMPORIS® materials can be manually pigmented and customized with light curable composites and coloring agents.TEMPORIS® is designed to be used with DFAB® printers series.

Type Application Features

DD-1000-N Long-term Provisional Restorations, Class IIA* BL3 shade

DD-1000-A1 Long-term Provisional Restorations, Class IIA* A1 shade



DD-1000-A3.5 Long-term Provisional Restorations, Class IIA* A3.5 shade

DD-1000-B1 Long-term Provisional Restorations, Class IIA* B1 shade

* The polymer is to be considered a long-term invasive medical device in Class IIA as provided for by the Rule 5, Annex IX, Dir. 93/42/EEC.

Materials


DIGITALWAX® RD: Digital Impression Materials for Dental Models

RD digital impression materials have been designed for the production of impression models directly from intraoral digital scanning devices, as a repla-cement of the traditional gypsum impression.

Type Application Features System

RD096B Digital Impression Models Gypsum-like, Light Blue Colour DigitalWax® 020D, 028D, 029D, 030D

RD096GY Digital Impression Models Gypsum-like, Grey Colour DigitalWax® 020D, 028D, 029D, 030D

RD096GR Digital Impression Models Gypsum-like, Green Colour DigitalWax® 020D, 028D, 029D, 030D

RD096P Digital Impression Models Gypsum-like, Pink Colour DigitalWax® 020D, 028D, 029D, 030D

RD096W Digital Impression Models Gypsum-like, White Colour DigitalWax® 020D, 028D, 029D, 030D

RD096Y Digital Impression Models Gypsum-like, Yellow Colour DigitalWax® 020D, 028D, 029D, 030D

RD096IV Digital Impression Models Gypsum-like, Ivory Colour DigitalWax® 020D, 028D, 029D, 030D

RD097 Digital Impression Models Ceramic-like, Scratchproof, Peach Colour DigitalWax® 020D, 028D, 029D, 030D

RDECO2 Digital Impression Models Cost-effective, Grey Colour DigitalWax® 020D, 028D, 029D, 030D

Materials

RD096P

RD096B

RD096W

RD096GY RD096GR RD096Y

RD096IVRDECO2

RD097


DIGITALWAX® RD and GL Series: Materials for Dental Models and Orthodontic Arches

Gengiva-like GL Material has been designed for the production of realistic models of soft tissues and gingival masks. The material RD095 is ideal for orthodontic arches for thermoforming aligners.


RD095 Orthodontic Arches Ceramic-like, Blue Colour DigitalWax® 020D, 028D, 029D, 030D

GL4000 Soft Tissue Models, Gingival Masks Gingiva-like, Pink Colour DigitalWax® 020D, 028D, 029D, 030D

Materials

RD095 GL4000RD095


DIGITALWAX® RF Series: Resins for Direct Casting

RF casting resins are specifically designed for direct lost wax casting of dental items and allow the production of high-definition crowns, bridges and partial frameworks.


RF065 Direct Casting Easy burnout - Clear Transparent DigitalWax® 020D, 028D, 029D, 030D

RF068 Direct Casting Rigid - Clear Transparent DigitalWax® 020D, 028D, 029D, 030D

RF080 Direct Casting Extra-rigid - Clear Transparent DigitalWax® 020D, 028D, 029D, 030D

RF089 Direct Casting Extra-rigid - Clear Transparent - for Crowns and Bridges DigitalWax® 009D

Materials


DIGITALWAX® DS Series: Transparent Materials for Medical Applications

DS resins are developed for the production of high-precision clear patterns.


DS2000 3D Medical Imaging, 3D DICOM Clear Transparent DigitalWax® 020D, 028D, 029D, 030D

DS3000 Surgical Guides , Class I* Bio-compatible, Clear Transparent DigitalWax® 020D, 028D, 029D, 030D

* The polymer is to be considered in Class I as provided for by the Rule 5, Annex IX, Dir. 93/42/EEC.

DS2000

DS3000

Materials


UV Curing Units

UV Curing Units

The UV Curing Unit devices concurs the secondary solidification of the models built by the DigitalWax® systems. Though models are already perfectly formed after production, they need an additional exposure to a specific UV light source, so to complete the polimerization and stabilization of their structure. “S2” UV Curing Unit model is usually suggested for DigitalWax® 009D, DigitalWax® 020D and DigitalWax® 028D, while “M” model is more suitable for DigitalWax® 029D because it can contain an entire platform. “L” model is specifically designed to seat the large platform of DigitalWax® 030D.

Technical Data: UV Curing Unit ‘S2’ UV Curing Unit ‘M’ UV Curing Unit ‘L’Ventilation Internal Forced Ventilation Internal Forced Ventilation Internal Forced Ventilation User Commands On/Off Button On/Off Button On/Off Button Timer Timer Timer Safety Device on Door Opening Safety Device on Door Opening Safety Device on Door OpeningTimer Setting 0 ÷ 30 minutes 0 ÷ 30 minutes 0 ÷ 30 minutes Internal Curing Volume 160 x 160 x 160 mm 225 x 250 x 225 mm Disk Diameter 450 mm, Height 300 mmMachine Size 265 x 300 x 330 mm 370 x 330 x 480 mm 542 x 492 x 465 mmWeight 11,8 kg 20,5 kg 26 kgPower Consumption 35 W 120 W 70 WPower Supply 90-264 V / 50-60 Hz 220 V / 50-60 Hz 90-264 V / 50-60 Hz

Technical specifications subject to change without notice.


HIGHLIGHTS

Best Casting Results

Low Power Consumption

Simple Use and Maintenance

Timer Setting

CTL

EN

_D N

ovem

ber

2016

– ©

DW

S S

rl –

All

right

s re

serv

ed

DWS Srl - Via della Meccanica, 21 - 36016 Thiene (VI) ItalyPhone +39 (0)445 810 810 - [email protected]

www.dwssystems.com

M A D E I N I T A L Y

DWS SYSTEMS Partner in Poland: Hexagon Group Okrezna 49A street, 02-925 Warsaw - Poland mob: +48 602 347 033; + 48 508 501 300

[email protected]

high productivity rapid manufacturing systems … · 2017-07-05 · dws - digitalwax ® d series 3...

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