high productivity turning center - puma machine tools€¦ · turning center 2. 3. ... puma 280m/lm...
TRANSCRIPT
High Productivity Turning Center
Combining rigid slant bed construction with advanced
technology for superior machining of mid to large
sized workpieces.
High Performance and Heavy Duty
Turning Center
2
3
Main Spindle
■Power-Torque Diagram Main Spindle
33550000 r/min
Max. spindle speed
Main Spindle
Both main and sub spindle have characteristic asintegral motor spindles that are whole covered witheach oil cooling system to ensure remarkable rangeof applications from heavy duty cutting with highpower at low speed to fine to finish cutting at highspeed and optimize thermal displacement.
Headstock and Spindle
The powerful spindle motor enables heavy stockremoval, reducing the number of roughing passesrequired.
Cross Section of Main Spindle
2222 kW
Motor (30min)
**
360。((iinn 00..000011。iinnccrreemmeenntt))
CC--aaxxiiss
C-axis contouring provides main spindle positioning in increments of 0.001degree. Three dimensional contouring, complex round and prismaticmachining, square shoulder and lettering are accomplished by synchronizingthe spindle with X and Z axes (on PUMA 280LM)
Note) * Puma 280M[LM] only
SPINDLE SPEED (r/min)
OU
TPU
T (k
W)
0 335.8 1000 2015 2500 3000 3500
11kW
625.
3N. m
22kW
5
10
15
20
25
● Spindle speed range : 3500 r/min
●Motor power : 22 kW
4
unit : mm
Rotary Tool Turret*Radial BMT Turret
■Rotary tool spindle power-torque diagram
● Spindle speed range : 5000 r/min
0
1
2
3
4
5
6
750 1115 2000 2500 3000 4000 5000
1.1 kW
47 N
. m
14 N. m
5.5 kW
(10min, S3 25% Opearting Zone)
(Continuous Operating Zone)
SPINDLE SPEED (r/min)
OU
TPU
T (k
W)
00..1155 sIndex time (1-station swivel)
1100 stations
No. of tool station
The heavy duty design provides unsurpassed rigidityfor heavy stock removal, fine surface finishes, longboring bar overhang ratios, and extended tool life.Turret indexing is direct and bi-directional, with a0.15 second next station index time. Turning toolsare securely attached to the turret by wedge clamps.
Turret
1122 stations
No. of tool station
12 tool stations turret(BMT55P) make itpossible to complete complicated partsrequiring many tools in just one set-up.Reliable servo driven turrets reduce the totalcycle time required to machine parts.
* : Puma 280M/LM only
Angular milling head
Straight milling head
•Preci-flex adapterapplication
•Collet application
5
(11.8
in.)
(7.3 i
n.)(10 in.)
360
257
186
Machine Capacity
Working Range
779999 cm3/min
Chip removal rate
Heavy-Duty Cutting
99 mm
Cutting depth
X-axis : 225577 mm
Z-axis : 336600 mm
Slideway Width
* Actual results may differ depending on cutting conditions.
* on M type machine, [ ] : long bed machine
A : Max. turning dia.
442200//441100** mm
B : Max. turning length
665588//661100** [1078/1030**] mm
C : Max. bar working dia.
7766 mm
B
ΦC
ΦA
6
Additional EquipmentHeavy-Duty Cutting
Widely spaced guide ways and a heavy duty tailstock body ensure ample rigidity. The tail stockbody can be positioned with traction bar thatengages with the carriage. The traction barmovement and body clamping are programmable.
[ ] : Long bed machine
TTaaiillssttoocckk ssppeecciiffiiccaattiioonn
Tail stock travel mm 680 [1100]
Tail stock quill diameter mm 100
Taper hole of tail stock quill MT#5 <Live center>
Tail stock quill travel mm 100
Signal tower Oil skimmer Chip conveyor
Chuck air(or coolant) blower Work measurement Part conveyor
Collet chuck Part catcher Tool pre-setter
7
unit : mm
( ) : Long Bed
Working Ranges
ID tool holder
OD tool holder
Extended OD Tool Holder
Face Tool Holder
8
unit : mm
( ) : Long Bed
Working Ranges
ID tool holder
OD tool holder
Straight milling Unit
Angular milling Unit
9
unit : mm
Tooling System
ø12-H50 ø25-H50ø16-H50 ø32-H50ø20-H50 ø40-H50
ø10-H40 ø20-H40ø12-H40 ø25-H40ø16-H40 ø32-H40
ø20ø25ø32
ø40
ø40
25
25
ER25(ø2-ø16)
H50
25
ø50Boring Bar
ø50
ø20ø25ø32ø40
12st. Turret(BMT 55P)
12 st. Turret {Opt.}
10 st. Turret {Std.}
10
unit : mm
Tool Interference Diagram
241.3(X-AXIS TRAVEL)
ø429.26
96.533 71.1
96.5
83.8
ø1.6
30.4 71.1
91.4
7.693.9
83.815.2
ø226ø2
00.6
ø579.1(MAX. TOOL SWING)
ø213.3
ø408
.9(M
AX. TURNIN
G DIA
.)
ø40.64
25.4
ø215.9
27.9
ø1.7
165.1 90.9226 30.48254
17.7 20.3104.1 38.1
497.8
317.
5
12 stations turret
12 stations turret(Opt.)
102 ø219
.8
ø209.9
2550
32
240200 40
482242(X-AXIS TRAVEL)
103 32
ø420 (
MAX.MACHIN
E DIA
.)31
8
7040 102
90 110 40
2525
102
40 77
ø210.1ø198.2
266.2275.9
8
84.7
ø620
10 stations turret(Std.) Ø621.3(MAX. TOOL SWING)
242(X-AXIS TRAVEL)
ø420 (
MAX.MACHIN
E DIA
.)
7.36
ø313.2
3ø303.23
240200 40
482
103 32
84.01
ø248.96
ø258.96
102
90
ø40ø50
110 40
2525
ø267.2ø25
7.2
318
10225
50
3257
11
unit : mm
External Dimension
(Door Open Spce)
(Door Open Spce)
(Doo
r O
pen
Spc
e)
725
15931670
985
1735
334
996
10
771072
915
34184466
1105 900752
5 65
840
101048
300
3290(AP40)128
1000313100
Air Input
2662
495
1668
500
125
T/F(35kVa)
REVERSE
GPOWER
FORWARD
ALARM
STOP
EMESTRNOPECY
REVERSE
GPOWER
FORWARD
ALARM
STOP
EMESTRNOPECY
820
Electrical Power Inlet
TTOOPP VVIIEEWW
FFRROONNTT VVIIEEWW
SSIIDDEE VVIIEEWW
12
unit : mm
External Dimension
TTOOPP VVIIEEWW
FFRROONNTT VVIIEEWW
SSIIDDEE VVIIEEWW
Air Input
Electrical Power Inlet
HOLE HOLEHOLE
5
T/F(50kVa)
1000
495
2663
100
125
1668
500
313
3838
1105
489084
0101052
106010001106
655 475128
15931670
1017
35
334
996
77
985
725
(Door Open Spce)
(Doo
r O
pen
Spc
e)
13
■Coolant supply equipment■Foot switch■Front door Safety Lock■Full enclosure chip and coolant shield■Hand tool kit
(including small tool for operations)
Standard Feature
■Air blast for chuck jaw cleaning
■Automatic door
■Automatic door with safety device
■Bar feeder interface
■Built-in center (MT#4)
■Chip conveyor
■Chip bucket
Optional Feature
Swing over bed mm 630
Swing over saddle mm 500
Recom. turning diameter mm 255
Max. turning diameter mm 420 410
Max. turning length mm 658 1078 610 1030
Bar working diameter mm 76
Spindle speed r/min 3500
Spindle nose ASA A2 #8
Spindle bearing diameter (Front) mm 136
Spindle bore diameter mm 86
Cs spindle index angle deg - 360(0.001。)Travel distance X-axis mm 242(32+210) 242(37+205)
Z-axis mm 680 1100 680 1100
Rapid traverse X-axis m/min 20
Z-axis m/min 24
No. of tool station st 10 12st(BMT55P)
OD tool height mm 25×25
Boring bar diameter mm ø50 ø40
Indexing time (1st swivel) s 0.15
Rotary tool spindle speed r/min - 5000
Quill diameter mm 100
Quill bore taper MT# MT#5
Quill travel mm 100
Main spindle motor (30 min) kW 22
Servo motor X-axis kW 3.0
Z-axis kW 4.0
Rotary tool spindle motor kW - 5.5
Coolant pump kW 0.4
Electric power supply(Rated capacity) kVA 36.5 37.9
Machine height mm 1735
Machine dimension length mm 3418 3838 3418 3838
width mm 1670
Machine weight kg 4700 5300 4900 5500
CCaappaacciittyy
IItteemm PPUUMMAA 228800 PPUUMMAA 228800LL PPUUMMAA 228800MM PPUUMMAA 228800LLMM
MMaaiinn SSppiinnddllee
CCaarrrriiaaggee
TTuurrrreett
TTaaiill SSttoocckk
MMoottoorrss
PPoowweerr SSoouurrccee
MMaacchhiinneeSSiizzee
Machine Specifications
※ { } : Optional
■Hydraulic chuck and actuating cylinder■Hydraulic power unit■Levelling jack screw & plates■Live tail center■Lubrication equipment■Manual Tail Stock
■Manuals■Safety precaution name plates■Soft jaws (total)■Standard tooling kit (tool holder & boring sleeve)■Work light
■Coolant temperature control unit
■Dual chucking pressure
■Electric power transformer
■Hardened & ground jaws
■Hyd. steady rest (SLU 1/2/B3.1)
■Parts catcher (on M type)
■Parts conveyor
■Pressure switch for chucking pressure check
■Proximity switches for chuck clamp detection
■Proximity switches for quill position detection
■Signal tower (Red, Yellow, Green)
■Special chucks
■Tool monitoring system
■Tool pre-setter (hydraulic type)
14
•Design and specifications are subject to change without prior notice.•Doosan is not responsible for difference between the information in the catalog and the actual machine.
CCoonnttrroollss
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OOppeerraattiioonn
IInntteerrppoollaattiioonn
FFeeeedd FFuunnccttiioonnss
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EEddiittiinngg OOpp..FFuunnccttiioonnss
SSeettttiinngg && DDiissppllaayy
DDaattaa IInnppuutt &&OOuuttppuutt
TTooooll FFuunnccttiioonnss
OOtthheerr FFuunnccttiioonnss
IItteemm SSppeecc.. FFaannuucc 00ii--TTCC FFaannuucc 2211ii--TTBB
Controlled axes X,Z,C(!) X,Z,C(!)Simultaneously controlled axes Std. 2 axes 3 axes(!) 3 axes(!)Backlash compensation 0~±9999 pulses ○ ○Cs contouring control ○(!) ○(!)Follow-up / Chamfering on/off ○ ○HRV control ○ ○Increment system 1/10 0.0001mm / 0.00001″ ○ ○Least input increment 0.001mm / 0.0001″ ○ ○Stored stroke check1, 2 Overtravel control ○ ○Automatic operation(memory) / Buffer register ○ ○Search function Sequence NO. / Program NO. ○ ○Manual handle feed X1, X10, X100 ○ ○1st, 2nd reference position check / return G27/G28, -/ G30 ○ ○Circular interpolation G02, G03 ○ ○Continuous thread cutting ○ ○Dwell G04 ○ ○Linear interpolation G01 ○ ○Multiple threading /Thread cutting retract ○ ○Polar coordinate interpolation G12.1, G13.1 ○(!) ○(!)Thread cutting / Synchronous cutting ○ ○Feed per minute / Feed per revolution G98 / G99 ○ ○Feedrate override 0 - 200 %(10% unit) ○ ○Jog feed override 0 - 2000 mm/min ○ ○Rapid traverse override F0/ 25 / 100 % ○ ○Tangential speed constant control ○ ○1st Spindle orientation ○ ○3rd spindle serial output - -Constantant surface speed control G96, G97 ○ ○M-function M3 digit ○ ○Multi-spindle control ○(!) ○(!)Rigid tapping ○ ○Spindle speed override 0~150% ○ ○Spindle synchronous control - -Sub spindle orientation - -Absolute / Incremental programming ○ ○Canned cycle for drilling G80 series ○ ○Custom macro B ○ ○Decimal point programming/pocket calculator type decimal point programming ○ ○Direct drawing dimension programming ○ ○eZ Guide i Conversational programming Opt. ○Maximum program dimension ±99999.999mm/(±9999.9999 inch) ○ ○Multi repetitive canned cycle G70~G76 ○(!) ○Multi repetitive canned cycle 2 ○ ○Optional block skip(without hardware) Total 9(Only NC function) ○ ○Program number / Sequence number O4 digits / N5 digits ○ ○Programmable data input G10 ○ ○Sub program call Nested holds4 4 4Tape format for FANUC series 10/11 ○ ○Tape format for FANUC series 15 - -Work coordinate system selection G52, G53, G54~G59 ○ ○Auto tool offset ○ ○Tool monitoring system - Opt.Direct input of tool offset value measured B ○ ○Tool geometry / wear compensation Geometry & wear data ○ ○Tool life management ○ ○Tool nose radius compensation G40~G42 ○ ○Tool number command(T-code function) T2+2 digits ○ ○Tool offset pairs 64 64Tool offset value counter input - ○Background editting ○ ○Expanded part program editting Copy, Move, Change of NC program ○ ○No. of Registered programs 400ea 200eaPart program editing / Program protect ○ ○Part program storage length 1 640m 640mDisplay of spindle speed and T-code at all screen ○ ○Help function Alarm&Operation display ○ ○Self diagnostic function ○ ○Servo setting screen / Spindle setting screen ○ ○Tool path graphic display ○(!) Opt.(!)I/O interface RS-232C ○ ○Memory card input and output ○ ○Reader puncher control CH1 interface ○ ○Ethernet function Embedded ethernet function Opt. ○MDI / DISPLAY unit 8.4″Color LCD 10.4″color LCDPMC system ○ ○
○:Std OPT:Option (!):only M type 1 : Standard Part program length is different on export condition. On the addition of optional functions, its length can be reduced.
NC Specifications
15
http://domss.doosaninfracore.com
Design and specifications are subject to change without prior notice. EU0803SPi-ser
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