high productivity turning center - puma machine tools€¦ · turning center 2. 3. ... puma 280m/lm...

16
High Productivity Turning Center

Upload: doanque

Post on 04-Jun-2018

232 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

High Productivity Turning Center

Page 2: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

Combining rigid slant bed construction with advanced

technology for superior machining of mid to large

sized workpieces.

High Performance and Heavy Duty

Turning Center

2

Page 3: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

3

Page 4: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

Main Spindle

■Power-Torque Diagram Main Spindle

33550000 r/min

Max. spindle speed

Main Spindle

Both main and sub spindle have characteristic asintegral motor spindles that are whole covered witheach oil cooling system to ensure remarkable rangeof applications from heavy duty cutting with highpower at low speed to fine to finish cutting at highspeed and optimize thermal displacement.

Headstock and Spindle

The powerful spindle motor enables heavy stockremoval, reducing the number of roughing passesrequired.

Cross Section of Main Spindle

2222 kW

Motor (30min)

**

360。((iinn 00..000011。iinnccrreemmeenntt))

CC--aaxxiiss

C-axis contouring provides main spindle positioning in increments of 0.001degree. Three dimensional contouring, complex round and prismaticmachining, square shoulder and lettering are accomplished by synchronizingthe spindle with X and Z axes (on PUMA 280LM)

Note) * Puma 280M[LM] only

SPINDLE SPEED (r/min)

OU

TPU

T (k

W)

0 335.8 1000 2015 2500 3000 3500

11kW

625.

3N. m

22kW

5

10

15

20

25

● Spindle speed range : 3500 r/min

●Motor power : 22 kW

4

unit : mm

Page 5: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

Rotary Tool Turret*Radial BMT Turret

■Rotary tool spindle power-torque diagram

● Spindle speed range : 5000 r/min

0

1

2

3

4

5

6

750 1115 2000 2500 3000 4000 5000

1.1 kW

47 N

. m

14 N. m

5.5 kW

(10min, S3 25% Opearting Zone)

(Continuous Operating Zone)

SPINDLE SPEED (r/min)

OU

TPU

T (k

W)

00..1155 sIndex time (1-station swivel)

1100 stations

No. of tool station

The heavy duty design provides unsurpassed rigidityfor heavy stock removal, fine surface finishes, longboring bar overhang ratios, and extended tool life.Turret indexing is direct and bi-directional, with a0.15 second next station index time. Turning toolsare securely attached to the turret by wedge clamps.

Turret

1122 stations

No. of tool station

12 tool stations turret(BMT55P) make itpossible to complete complicated partsrequiring many tools in just one set-up.Reliable servo driven turrets reduce the totalcycle time required to machine parts.

* : Puma 280M/LM only

Angular milling head

Straight milling head

•Preci-flex adapterapplication

•Collet application

5

Page 6: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

(11.8

in.)

(7.3 i

n.)(10 in.)

360

257

186

Machine Capacity

Working Range

779999 cm3/min

Chip removal rate

Heavy-Duty Cutting

99 mm

Cutting depth

X-axis : 225577 mm

Z-axis : 336600 mm

Slideway Width

* Actual results may differ depending on cutting conditions.

* on M type machine, [ ] : long bed machine

A : Max. turning dia.

442200//441100** mm

B : Max. turning length

665588//661100** [1078/1030**] mm

C : Max. bar working dia.

7766 mm

B

ΦC

ΦA

6

Page 7: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

Additional EquipmentHeavy-Duty Cutting

Widely spaced guide ways and a heavy duty tailstock body ensure ample rigidity. The tail stockbody can be positioned with traction bar thatengages with the carriage. The traction barmovement and body clamping are programmable.

[ ] : Long bed machine

TTaaiillssttoocckk ssppeecciiffiiccaattiioonn

Tail stock travel mm 680 [1100]

Tail stock quill diameter mm 100

Taper hole of tail stock quill MT#5 <Live center>

Tail stock quill travel mm 100

Signal tower Oil skimmer Chip conveyor

Chuck air(or coolant) blower Work measurement Part conveyor

Collet chuck Part catcher Tool pre-setter

7

Page 8: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

unit : mm

( ) : Long Bed

Working Ranges

ID tool holder

OD tool holder

Extended OD Tool Holder

Face Tool Holder

8

Page 9: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

unit : mm

( ) : Long Bed

Working Ranges

ID tool holder

OD tool holder

Straight milling Unit

Angular milling Unit

9

Page 10: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

unit : mm

Tooling System

ø12-H50 ø25-H50ø16-H50 ø32-H50ø20-H50 ø40-H50

ø10-H40 ø20-H40ø12-H40 ø25-H40ø16-H40 ø32-H40

ø20ø25ø32

ø40

ø40

25

25

ER25(ø2-ø16)

H50

25

ø50Boring Bar

ø50

ø20ø25ø32ø40

12st. Turret(BMT 55P)

12 st. Turret {Opt.}

10 st. Turret {Std.}

10

Page 11: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

unit : mm

Tool Interference Diagram

241.3(X-AXIS TRAVEL)

ø429.26

96.533 71.1

96.5

83.8

ø1.6

30.4 71.1

91.4

7.693.9

83.815.2

ø226ø2

00.6

ø579.1(MAX. TOOL SWING)

ø213.3

ø408

.9(M

AX. TURNIN

G DIA

.)

ø40.64

25.4

ø215.9

27.9

ø1.7

165.1 90.9226 30.48254

17.7 20.3104.1 38.1

497.8

317.

5

12 stations turret

12 stations turret(Opt.)

102 ø219

.8

ø209.9

2550

32

240200 40

482242(X-AXIS TRAVEL)

103 32

ø420 (

MAX.MACHIN

E DIA

.)31

8

7040 102

90 110 40

2525

102

40 77

ø210.1ø198.2

266.2275.9

8

84.7

ø620

10 stations turret(Std.) Ø621.3(MAX. TOOL SWING)

242(X-AXIS TRAVEL)

ø420 (

MAX.MACHIN

E DIA

.)

7.36

ø313.2

3ø303.23

240200 40

482

103 32

84.01

ø248.96

ø258.96

102

90

ø40ø50

110 40

2525

ø267.2ø25

7.2

318

10225

50

3257

11

Page 12: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

unit : mm

External Dimension

(Door Open Spce)

(Door Open Spce)

(Doo

r O

pen

Spc

e)

725

15931670

985

1735

334

996

10

771072

915

34184466

1105 900752

5 65

840

101048

300

3290(AP40)128

1000313100

Air Input

2662

495

1668

500

125

T/F(35kVa)

REVERSE

GPOWER

FORWARD

ALARM

STOP

EMESTRNOPECY

REVERSE

GPOWER

FORWARD

ALARM

STOP

EMESTRNOPECY

820

Electrical Power Inlet

TTOOPP VVIIEEWW

FFRROONNTT VVIIEEWW

SSIIDDEE VVIIEEWW

12

Page 13: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

unit : mm

External Dimension

TTOOPP VVIIEEWW

FFRROONNTT VVIIEEWW

SSIIDDEE VVIIEEWW

Air Input

Electrical Power Inlet

HOLE HOLEHOLE

5

T/F(50kVa)

1000

495

2663

100

125

1668

500

313

3838

1105

489084

0101052

106010001106

655 475128

15931670

1017

35

334

996

77

985

725

(Door Open Spce)

(Doo

r O

pen

Spc

e)

13

Page 14: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

■Coolant supply equipment■Foot switch■Front door Safety Lock■Full enclosure chip and coolant shield■Hand tool kit

(including small tool for operations)

Standard Feature

■Air blast for chuck jaw cleaning

■Automatic door

■Automatic door with safety device

■Bar feeder interface

■Built-in center (MT#4)

■Chip conveyor

■Chip bucket

Optional Feature

Swing over bed mm 630

Swing over saddle mm 500

Recom. turning diameter mm 255

Max. turning diameter mm 420 410

Max. turning length mm 658 1078 610 1030

Bar working diameter mm 76

Spindle speed r/min 3500

Spindle nose ASA A2 #8

Spindle bearing diameter (Front) mm 136

Spindle bore diameter mm 86

Cs spindle index angle deg - 360(0.001。)Travel distance X-axis mm 242(32+210) 242(37+205)

Z-axis mm 680 1100 680 1100

Rapid traverse X-axis m/min 20

Z-axis m/min 24

No. of tool station st 10 12st(BMT55P)

OD tool height mm 25×25

Boring bar diameter mm ø50 ø40

Indexing time (1st swivel) s 0.15

Rotary tool spindle speed r/min - 5000

Quill diameter mm 100

Quill bore taper MT# MT#5

Quill travel mm 100

Main spindle motor (30 min) kW 22

Servo motor X-axis kW 3.0

Z-axis kW 4.0

Rotary tool spindle motor kW - 5.5

Coolant pump kW 0.4

Electric power supply(Rated capacity) kVA 36.5 37.9

Machine height mm 1735

Machine dimension length mm 3418 3838 3418 3838

width mm 1670

Machine weight kg 4700 5300 4900 5500

CCaappaacciittyy

IItteemm PPUUMMAA 228800 PPUUMMAA 228800LL PPUUMMAA 228800MM PPUUMMAA 228800LLMM

MMaaiinn SSppiinnddllee

CCaarrrriiaaggee

TTuurrrreett

TTaaiill SSttoocckk

MMoottoorrss

PPoowweerr SSoouurrccee

MMaacchhiinneeSSiizzee

Machine Specifications

※ { } : Optional

■Hydraulic chuck and actuating cylinder■Hydraulic power unit■Levelling jack screw & plates■Live tail center■Lubrication equipment■Manual Tail Stock

■Manuals■Safety precaution name plates■Soft jaws (total)■Standard tooling kit (tool holder & boring sleeve)■Work light

■Coolant temperature control unit

■Dual chucking pressure

■Electric power transformer

■Hardened & ground jaws

■Hyd. steady rest (SLU 1/2/B3.1)

■Parts catcher (on M type)

■Parts conveyor

■Pressure switch for chucking pressure check

■Proximity switches for chuck clamp detection

■Proximity switches for quill position detection

■Signal tower (Red, Yellow, Green)

■Special chucks

■Tool monitoring system

■Tool pre-setter (hydraulic type)

14

•Design and specifications are subject to change without prior notice.•Doosan is not responsible for difference between the information in the catalog and the actual machine.

Page 15: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

CCoonnttrroollss

AAxxiissFFuunnccttiioonnss

OOppeerraattiioonn

IInntteerrppoollaattiioonn

FFeeeedd FFuunnccttiioonnss

AAxxuuiilliiaarryy &&SSppiinnddllee FFuunnccttiioonnss

PPrrooggrraammmmiinnggFFuunnccttiioonnss

EEddiittiinngg OOpp..FFuunnccttiioonnss

SSeettttiinngg && DDiissppllaayy

DDaattaa IInnppuutt &&OOuuttppuutt

TTooooll FFuunnccttiioonnss

OOtthheerr FFuunnccttiioonnss

IItteemm SSppeecc.. FFaannuucc 00ii--TTCC FFaannuucc 2211ii--TTBB

Controlled axes X,Z,C(!) X,Z,C(!)Simultaneously controlled axes Std. 2 axes 3 axes(!) 3 axes(!)Backlash compensation 0~±9999 pulses ○ ○Cs contouring control ○(!) ○(!)Follow-up / Chamfering on/off ○ ○HRV control ○ ○Increment system 1/10 0.0001mm / 0.00001″ ○ ○Least input increment 0.001mm / 0.0001″ ○ ○Stored stroke check1, 2 Overtravel control ○ ○Automatic operation(memory) / Buffer register ○ ○Search function Sequence NO. / Program NO. ○ ○Manual handle feed X1, X10, X100 ○ ○1st, 2nd reference position check / return G27/G28, -/ G30 ○ ○Circular interpolation G02, G03 ○ ○Continuous thread cutting ○ ○Dwell G04 ○ ○Linear interpolation G01 ○ ○Multiple threading /Thread cutting retract ○ ○Polar coordinate interpolation G12.1, G13.1 ○(!) ○(!)Thread cutting / Synchronous cutting ○ ○Feed per minute / Feed per revolution G98 / G99 ○ ○Feedrate override 0 - 200 %(10% unit) ○ ○Jog feed override 0 - 2000 mm/min ○ ○Rapid traverse override F0/ 25 / 100 % ○ ○Tangential speed constant control ○ ○1st Spindle orientation ○ ○3rd spindle serial output - -Constantant surface speed control G96, G97 ○ ○M-function M3 digit ○ ○Multi-spindle control ○(!) ○(!)Rigid tapping ○ ○Spindle speed override 0~150% ○ ○Spindle synchronous control - -Sub spindle orientation - -Absolute / Incremental programming ○ ○Canned cycle for drilling G80 series ○ ○Custom macro B ○ ○Decimal point programming/pocket calculator type decimal point programming ○ ○Direct drawing dimension programming ○ ○eZ Guide i Conversational programming Opt. ○Maximum program dimension ±99999.999mm/(±9999.9999 inch) ○ ○Multi repetitive canned cycle G70~G76 ○(!) ○Multi repetitive canned cycle 2 ○ ○Optional block skip(without hardware) Total 9(Only NC function) ○ ○Program number / Sequence number O4 digits / N5 digits ○ ○Programmable data input G10 ○ ○Sub program call Nested holds4 4 4Tape format for FANUC series 10/11 ○ ○Tape format for FANUC series 15 - -Work coordinate system selection G52, G53, G54~G59 ○ ○Auto tool offset ○ ○Tool monitoring system - Opt.Direct input of tool offset value measured B ○ ○Tool geometry / wear compensation Geometry & wear data ○ ○Tool life management ○ ○Tool nose radius compensation G40~G42 ○ ○Tool number command(T-code function) T2+2 digits ○ ○Tool offset pairs 64 64Tool offset value counter input - ○Background editting ○ ○Expanded part program editting Copy, Move, Change of NC program ○ ○No. of Registered programs 400ea 200eaPart program editing / Program protect ○ ○Part program storage length 1 640m 640mDisplay of spindle speed and T-code at all screen ○ ○Help function Alarm&Operation display ○ ○Self diagnostic function ○ ○Servo setting screen / Spindle setting screen ○ ○Tool path graphic display ○(!) Opt.(!)I/O interface RS-232C ○ ○Memory card input and output ○ ○Reader puncher control CH1 interface ○ ○Ethernet function Embedded ethernet function Opt. ○MDI / DISPLAY unit 8.4″Color LCD 10.4″color LCDPMC system ○ ○

○:Std OPT:Option (!):only M type 1 : Standard Part program length is different on export condition. On the addition of optional functions, its length can be reduced.

NC Specifications

15

Page 16: High Productivity Turning Center - PUMA Machine Tools€¦ · Turning Center 2. 3. ... Puma 280M/LM only ... •Doosan is not responsible for difference between the information in

http://domss.doosaninfracore.com

Design and specifications are subject to change without prior notice. EU0803SPi-ser

Sales & Support Network

ARGENTINA/Rosario AUSTRALIA/Melbourne/Sydney AUSTRIA/Vienna BELGIUM/Gullegem BRAZIL/Sao paulo BULGARIA/Sofia CANADA/Edmonton/Montreal/Toronto

/Vancouver CHILE/Santiago CHINA/Beijing/Chongqing/Guangzhou/Shanghai/Shenyang COLOMBIA/Bogota CZECH/Brno DENMARK/Randers EGYPT/Cairo FINLAND/Tampere

FRANCE/Annecy GERMANY/Dusseldorf GREECE/Athens HONG KONG/Kowloon HUNGARY/Budapest INDIA/Bangalore/Pune INDONESIA/Jakarta ISRAEL/Herzlia

ITALY/Parma MALAYSIA/Puchong MEXICO/Guadalajara /Mexico City /Monterrey /Vera Cruz NETHERLANDS/Goorn NEW ZEALAND/Auckland NORWAY/Oslo PAKISTAN

/Islamabad POLAND/Krakow PORTUGAL/Lisbon ROMANIA/Bucharest RUSSIA/Moscow SINGAPORE/Singapore SLOVENIA/Ljubljana SOUTH AFRICA/Kempton Park

SPAIN/Barcelona SWEDEN/Stockholm SWITZERLAND/Zurich TURKEY/Istanbul THAILAND/Bangkok U.A.E/Sharjah U. K./Leamington U.S.A./Atlanta/Birmingham

/Charlotte/Chicago/Cincinnati/Cleveland/Dallas/Denver/Detroit/Houston/Indianapolis/Kansas City/Little Rock/Los Angeles/Milwaukee/Minneapolis/New Orleans/Norfolk/Philadelphia/Phoenix

/Pittsburgh/Portland/Rochester/Salt Lake City/San Diego/San Francisco/Seattle/Springfield/St. Louis/Tampa/Trenton/Tulsa VENEZUELA/Valencia VIETNAM/Hanoi

Head Office : Doosan Tower 22nd FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730Tel : ++82-2-3398-8651 Fax : ++82-2-3398-8699 E-mail : [email protected]

Doosan Infracore America Corp.: 8 York Avenue, West Caldwell, NJ 07006, U.S.A.Tel : ++1-973-618-2500 Fax : ++1-973-618-2501

Doosan Infracore Germany GmbH : Hans-Böckler-Strasse 29, D-40764 Langenfeld-Fuhrkamp, Germany.Tel : ++49-2173-8509-10 Fax : ++49-2173-8509-60

China Representative Office : 9-101 Xinmao Building, 99 Tianzhou Road, Caohejing Hi-Tech Development Shanghai, China 200233 Tel : ++86-21-5445-1155 (812,815) Fax : ++86-21-64403389