high purity piping systems purad. material properties with leach-out behaviour production and...
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HIGH PURITY PIPING SYSTEMSHIGH PURITY PIPING SYSTEMSPURADPURAD
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Material properties with leach-out behaviour
Production and quality control
Supply Program
Application in the high tech industries
Seal clean gasket
Product library
CONTENTCONTENT
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Materials important, which do not contain any or only leach-out resistant additives and avoid the growth of micro-organisms like:
PVDF UHP (PVDF Ultra High Purity)
PP-Pure (PP-HP grey)
Polypure (PP-natural)
ECTFE
PURAD Program includes all those piping systems which transport ultra pure water or exhausts.
PREFERRED MATERIALSPREFERRED MATERIALS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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PVDF (Polyvinylidene-fluoride)
Operating temperature:
From - 40 °C up to + 140 °C
PP (Polypropylene)
Operating temperature:
From - 5 °C up to + 110 °C
ECTFE (Ethylenchlortrifluorethylen)
Operating temperature:
From - 76 °C up to + 150 °C
C C
F
H
H n
F
STRUCTURESTRUCTURE
C C C C
H
Cl F
H F F
H H n
C C
HCH3
H H
n
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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PVDF PROPERTIESPVDF PROPERTIES
Translucent material
Density of 1.78 g/cm3
FM approved material
Fire resistant (UL 94-V0)
Excellent chemical resistance(even at high temperature)
Resistant against UV- and gamma radiation
Excellent mechanical, insulating and abrasion properties
Very good processing characteristics
Physiologically non-toxic
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Pipes, fittings, valves and semi-finished products are produced with one type of raw material.
Pipe Solef 1010
Fitting Solef 1008
ValveSolef 1008
Semi-finish.Solef 6010
Solef Solef Solef Solef PVDF PVDF UHPUHP
PVDF PVDF UHPUHP
Solef is a Product of SOLVAY Solexis S.A. Belgium
TYPE OF RAW MATERIALTYPE OF RAW MATERIAL
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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PVDFPVDF
Suspension Suspension GradeGrade
SolefSolef®®
Emulsion Emulsion GradeGrade
KynarKynar®®
• lower number of molecular defects
• higher crystalinity
• higher melting temperature
• better mechanical properties
• better long term behaviour
• higher cleanliness
higher number of molecular defects
lower crystalinity
limited mechanical properties
reduced pressure resistance at
elevated temperatures
lower purity and higher yellowness
MATERIAL GRADES AVAILABLEMATERIAL GRADES AVAILABLE
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Suspension Grade PVDF
Superior Mechanical Strength
Better Purity Performance
Stronger Weldings
MATERIAL GRADE COMPARISONMATERIAL GRADE COMPARISON
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Solef®
Kynar®
Time factor: service life SOLEF - service life KYNAR ~ 3,5
Long term tensile test at 95 °C with arcopal N-100Long term tensile test at 95 °C with arcopal N-100
Higher Service life based on similar stress levels
MATERIAL GRADE COMPARISONMATERIAL GRADE COMPARISON
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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TRANSPORT BOXTRANSPORT BOX
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Pipes, fittings, valves and semi-finished products out of the same moulding compound:
Identical colour index
Better weldability of the components (MFR)
Better long term welding factor Higher reliability
Better pressure resistance
Identical mechanical properties
Product cleanliness
Best surface smoothness
Best leach-out behaviour
PVDF UHP COMPONENT PVDF UHP COMPONENT ADVANTAGESADVANTAGES
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Semi Spec. for (up to OD 225): Extruded pipes: Ra = 0,25 µm Injection moulded fittings: Ra = 0,38 µm
0
0,05
0,1
0,15
0,2
0,25
0,3
20 - 110 125 - 225 >250
UHP pipes Act. Values
Ra
[µm
]
OD [mm]
Semi Spec. limit for pipes.
UHP fittings
Better surface quality
MATERIAL GRADE COMPARISONMATERIAL GRADE COMPARISON
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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PURITY TESTING
SEMI F057-00-03-01
Classic Leach-out Test for Piping Components
Test of Pipe Component Surface
Suitable for Production Control
SEMI F048-0600
Bulk Trace Metals Analyses
Test of Pipe Material
Suitable for Resin/Raw Material Control
MATERIAL GRADE COMPARISONMATERIAL GRADE COMPARISON
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Leach out test acc. Semi F 057
MATERIAL GRADE COMPARISONMATERIAL GRADE COMPARISON
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Fluoride 7732 60000Chloride 78,0 3000Nitrite < 9,1 100Bromide < 5,5 100Nitrate < 18,7 100Phosphate 74,2 300Sulphate 11,4 300Oxalate 43,6 No Specification
Lithium < 0,9 2Sodium 6,8 15Ammonium 36,6 No SpecificationPotassium 3,8 15Magnesium 2,5 5Calcium 19,5 30
Iron 1,1 5Copper 0,7 15Nickel < 0,2 1Zinc 3,1 10Cobalt < 0,2 No SpecificationManganese < 0,5 5
Aluminum 2,0 10Barium < 0,3 15Boron < 0,7 10Chromium < 0,7 1Lead < 0,3 1Strontium < 0,3 1
TOC 8975 60000
SEMI SpecificationPVDF-UHPFebruary 2002
OD 63values given in [µg/m2]
Source: Test reports from M+W
STATIC LEACH-OUT TEST F057STATIC LEACH-OUT TEST F057
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Leach out behaviour (TOC)
Style 800
Average TOTAL ORGANIC CARBON (TOC) leach out per day
02468
10121416
0 5 10 15 20 25 30
leach period (days)
TOC
(mg/
m2 )
TOC [mg/m2] after 1 day
Average/day
[mg/m2]
TOC after 7
days [mg/m2]
Average/day
[mg/m2]
TOC after 30
days [mg/m2]
Average/day
[mg/m2]TUBE 1 PVDF UHP 63x3,0 13,5 13,5 47 6,71 115 3,83TUBE 2 PVDF UHP 63x3,0 13 13 50 7,14 120 4TUBE 3 PVDF UHP 63x3,0 11 11 45 6,43 115 3,83
Results of the leach out test (TOC)
Source: Solvay test labratory (2006)
STATIC LEACH-OUT TEST F057STATIC LEACH-OUT TEST F057
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Leach out behaviour (FLUORINE)
Style 800
Average Fluorine leach out per day
01
23
45
67
0 5 10 15 20 25 30
leach period (days)
flu
ori
ne
(m
g/m
2 )
TOC [mg/m2] after 1 day
Average/day
[mg/m2]
TOC after 7
days [mg/m2]
Average/day
[mg/m2]
TOC after 30
days [mg/m2]
Average/day
[mg/m2]TUBE 1 PVDF UHP 63x3,0 5 5 14,5 2,07 32 1,07TUBE 2 PVDF UHP 63x3,0 6 6 19 2,71 44,5 1,48TUBE 3 PVDF UHP 63x3,0 6 6 20,5 2,93 47,5 1,58
Results of the leach out test (TOC)
Source: Solvay test labratory (2006)
STATIC LEACH-OUT TEST F057STATIC LEACH-OUT TEST F057
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Style 800
TUBE 1 TUBE 2 TUBE 3
PVDF UHP 63x3,0 PVDF UHP 63x3,0 PVDF UHP 63x3,0
AnionChemical symbol
Average leach out after
one week [ µg/m2 ]Average leach out after
one week µg/m2 ]Average leach out after
one week [ µg/m2 ]Bromide Br- <14 <14 <14
Chloride Cl- 14 15 17
Nitrate NO3- 25 43 <14
Nitrite NO2- <14 <14 <14
Phosphate PO43- <14 <14 <14
Sulphate SO42- 23 23 <14
TUBE 1 TUBE 2 TUBE 3PVDF UHP 63x3,0 Solef 1010/001-S
PVDF UHP 63x3,0 Solef 1010/0001 S5082/49F
PVDF UHP 63x3,0 Solef 1010/0001-S (Charge: 5076)
CationChemical symbol
Average leach out after
one week [ µg/m2 ]
Average leach out after
one week [ µg/m2 ]
Average leach out after
one week [ µg/m2 ]
Aluminium Al 0,6 0,6 <0,5
Boron B 0,2 0,2 0,2
Barium Ba <0,1 <0,1 <0,1
Calcium Ca <8 <8 <8
Chromium Cr <0,05 0,1 <0,05
Copper Cu 0,3 <0,2 <0,2
Iron Fe 2 2,1 <1,5
Potassium K <3,5 <3,5 <3,5
Lithium Li <0,2 <0,2 <0,2
Magnesium Mg <0,5 <0,5 <0,5
Manganese Mn <0,1 <0,1 <0,1
Sodium Na <6 <6 <6
Nickel Ni <0,5 <0,5 <0,5
Lead Pb <0,2 <0,2 <0,2
Strontium Sr <0,02 <0,02 <0,02
Zinc Zn <1 <1 <1
LEACH OUT OF THE ANIONS
LEACH OUT OF THE CATIONS
STATIC LEACH-OUT TEST F057STATIC LEACH-OUT TEST F057
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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P u ra d -U H P
0
200
400
600
800
1,000
1,200
1,400
1,600
Semi-F48: Comparison of Materials
Purad-UHP
Sygef Plus
P u ra d -U H P
0
200
400
600
800
1,000
1,200
1,400
1,600
Semi-F48: Comparison of Materials
Purad-UHP
Sygef Plus
PuradUHP
EmulsionGrade
Aluminum 204 150Barium 4 2Beryllium 2 2Bismuth 2 2Cadmium 1 1Calcium 106 1500Chromium 5 5Cobalt 2 2Copper 33 70Gallium 1 1Iron 137 120Lead 22 15Lithium 1 1Magnesium 17 14Manganese 1 2Molybdenum 1 1Nickel 24 11Potassium 82 270Sodium 178 290Strontium 2 21Thallium 1 1Tin 19 2Titanium 198 54Zinc 10 12Zirconium 9 10Total 1062 2558
SEMI F-48 TESTINGSEMI F-48 TESTING
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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PVDF-UHP Piping
Colour index and thermal stability
MATERIAL GRADE COMPARISONMATERIAL GRADE COMPARISON
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Solef PVDF meets the following standards:
US FDA Title 21, Part 177, Sect. 177.2510
NSF/ANSI Standard 51 Food Equipment Materials
NSF/ANSI Standard 61 Drinking Water System Components
3A Sanitary Standards for MultipleUse Plastic Materials
Used as Product Contact Surfaces for Dairy Equipment
United States Pharmacopia (USP) Classification VI
E215817 UL/ Bulletin 94V0
ASTM E84 Modified Steiner Tunnel Test
FM Global 4910 specification tested products
PVDF APPROVALSPVDF APPROVALS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Low specific weight of 0.91 g/cm³ (PVC 1.40)
High creep and ageing resistance
Very good chemical resistance
Physiological non-toxic
Good weldable
Excellent abrasion resistance
Non-conductive
Very good processable
Not UV-resistant
PP PROPERTIESPP PROPERTIES
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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3 different Types according DIN 8078:
Type 1: PP-H (Homopolymer)
P – P – P – P – P – P
Type 2: PP-B (Block-Copolymer)
P – E – E – E – P – P
Type 3: PP-R (Random-Copolymer)
P – E – P – P – E – P
By copolymerisation with ethylene special properties are achieved as in PP types 2 and 3 (improved processability, higher impact strength).
PP TYPESPP TYPES
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Pipes, fittings, valves and semi-finished products are produced with one type of raw material.
TYPE OF RAW MATERIALTYPE OF RAW MATERIAL
PP-R PP-R PP-R PP-R PP-PurePP-Pure(PP-HP (PP-HP grey)grey)
PP-PurePP-Pure(PP-HP (PP-HP grey)grey)
Pipe PP-R grey
Fitting PP-R grey
ValvePP-R grey
Semi-finish.PP-R grey
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Pipes, fittings, valves and semi-finished products are produced with one type of raw material.
PP-R PP-R PP-R PP-R PolypurePolypure(PP (PP
natural)natural)
PolypurePolypure(PP (PP
natural)natural)
Pipe PP-R natural
Fitting PP-R natural
ValvePP-R natural
Semi-finish.PP-R natural
TYPE OF RAW MATERIALTYPE OF RAW MATERIAL
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Same material properties as PP-Pure
differences:
no color pigments
translucent material
MATERIAL GRADE COMPARISONMATERIAL GRADE COMPARISON
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Fluoride 7732 < 1,8 < 3,9 60000Chloride 78,0 6,5 348,3 3000Nitrite < 9,1 1,7 < 6,7 100Bromide < 5,5 < Blank < 3,9 100Nitrate < 18,7 1,8 < 9,9 100Phosphate 74,2 < Blank < 12,7 300Sulphate 11,4 < 2,0 56,8 300Oxalate 43,6 < 1,7 38,2 No Specification
Lithium < 0,9 < Blank < 0,6 2Sodium 6,8 0,6 > 87,7 15Ammonium 36,6 680 > 82,3 No SpecificationPotassium 3,8 9,6 < 4,1 15Magnesium 2,5 1,8 27,4 5Calcium 19,5 4,1 22,2 30
Iron 1,1 0,5 1,5 5Copper 0,7 < 0,3 < 0,3 15Nickel < 0,2 < 0,3 0,0 1Zinc 3,1 27,9 13,7 10Cobalt < 0,2 < 0,2 < 0,1 No SpecificationManganese < 0,5 < 0,6 y 4,9 5
Aluminum 2,0 9,40 43,8 10Barium < 0,3 26,00 0,7 15Boron < 0,7 < Blank < 2,2 10Chromium < 0,7 < Blank 0,8 1Lead < 0,3 < 0,60 < 0,2 1Strontium < 0,3 < 0,30 < 0,2 1
TOC 8975 49071 88841 60000
SEMI Specification
PVDF-UHPFebruary 2002
PP-PURE
OD 63May 2003
PP-naturalFebruary 2002
OD 63OD 63values given in [µg/m2]
Source: Test reports from M+W
STATIC LEACH-OUT TEST F057STATIC LEACH-OUT TEST F057
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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PP-H PP-R
Welding quality(e.g. bending angle
acc. DVS 2203-5)
Significant lower than PP-R (PP-H with PP-H and PP-B)
Bending angle > 160 ° (even with PP-H, PP-B and PP-R)
cm-factor(material safety coefficient)
1.6 – 1.4 – 1.25 Permissible operating pressure lower 10.5 bar
1.25Very good impact resistance 13.1 bar
Voids (of fittings) Increasing risk Good processibility
E-modulusHigher E-modulus support distance higher
Lower E-modulus support distance lower
COMPARISON PP-H vs. PP-RCOMPARISON PP-H vs. PP-R
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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PP-H PP-R
Impact strengthLower impact strength, Operation Temperature: + 5 °C up to + 95 °C
Higher impact strength, Operation Temperature: – 5 °C up to + 95 °C
Tension-relaxionLow relaxation because of higher E-modulus
Fast relaxation because of lower E-modulus
Surface quality SufficientSmoother surface due to ethylene-compounds
Leach-out behaviour
Satisfactory (typical PP)Much better due to surface quality
COMPARISON PP-H vs. PP-RCOMPARISON PP-H vs. PP-R
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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PP-H PP-PURE(PP-R)
11 11
5 5
10 10
20 1 15,6 18,05 14,2 16,910 13,7 16,425 13,0 16,050 12,5 15,5100 12,0 15,0
40 1 13,0 12,95 11,7 12,110 11,1 11,825 10,5 11,350 10,0 11,0
60 1 10,1 9,35 8,9 8,610 8,6 8,325 8,0 8,050 7,5 7,7
95 1 4,6 4,65 3,0 3,0
Temperature[°C]
Operating period[years]
Diameter-wall thickness relation SDR
pipe series S
permissible component operating pressure pB [bar]
PN
Higher applicable working pressures for PP-R
MATERIAL GRADE COMPARISONMATERIAL GRADE COMPARISON
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Source: Hessel Ingenieurtechnik GmbH 2002/2003
80°C / 2% liquid wetting agent Nm5 (4 N/mm2)FNCT basic material
Time in hours
Higher Service life based on similar stress levels
MATERIAL GRADE COMPARISONMATERIAL GRADE COMPARISON
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
31
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Minimum required bending angle (DVS 2203-1)
Be
nd
ing
an
gle
Be
nd
ing
an
gle
Specimen thickness Specimen thickness
PPH PPR
MATERIAL GRADE COMPARISONMATERIAL GRADE COMPARISON
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
32
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0
0,2
0,4
0,6
0,8
1,0
1,2
20 - 140 160 - 315
fittings pipes
Ra
[µm
]
OD [mm]
20 - 40 50 - 315
Excellent surface quality
MATERIAL GRADE COMPARISONMATERIAL GRADE COMPARISON
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
33
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Material Brand name General chem. Resistance
PolypropylenePP-Pure
Polypure
Hydrous solutions of acids, alkalis and salts as well as a large number of organic solvents. Unsuitable for concentrated oxydizing acids.
Polyvinylidene-fluoride
PVDF UHP
Acids, solutions of salt, alpatic, aromatic and chlorinated hydrocarbons, alcohols and halogens, conditionally suitable for ketones, esters, ether, organic bases and alkaline solutions.
For detailed information please refer to our PURAD High Purity Piping System Catalogue or browse our web: www.agru.at
CHEMICAL RESISTANCECHEMICAL RESISTANCE
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
34
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FM-approval for the Solef PVDF raw material
APPROVALSAPPROVALS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
35
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FDA-approval for the materials:
Solef PVDF PP-grey PP-natural
APPROVALSAPPROVALS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
36
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● FACILITIES
Factory I:Injection moulding of fittings,packaging, machining,assembling and tooling facility
Clean room area: 200 m² Class 100 acc. Federal Standard
900 m² Semi clean area
Output capacity: ~ 500000 HP - fittings / year
PRODUCTIONPRODUCTION
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
37
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Resin supplyDesignated mouldstock
Injection moulding under cleanroomcondition
PRODUCTIONPRODUCTION
● FACILITIES
Factory I:Injection moulding of fittings,packaging, machining,assembling and tooling facility
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
38
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Cleaning/rinsing plantMoulding set up Machining-box fully automatizised
PRODUCTIONPRODUCTION
● FACILITIES
Factory I:Injection moulding of fittings,packaging, machining,assembling and tooling facility
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
39
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Final product packagingCleanroom for assembling and packaging
Cleanroom monitoring system
● FACILITIES
Factory I:Injection moulding of fittings,packaging, machining,assembling and tooling facility
PRODUCTIONPRODUCTION
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
40
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Clean room area: 200 m² Class 100/1000 acc. Federal Standard
Output capacity: 900000 m HP - pipes / year (~ 1800 tons of PVDF-HP pipes)2 production units for PVDF- HP1 production unit for PP-Pure/Polypure
PRODUCTIONPRODUCTION
● FACILITIES
Factory II:Extrusion of pipe s and semi-finished products, packaging
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
41
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Extrusion lines in cleanroomPipe extrusion department
PRODUCTIONPRODUCTION
● FACILITIES
Factory II:Extrusion of pipes and semi-finished products, packaging
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
42
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Final product packagingPackaging area in cleanroom
● FACILITIES
Factory II:Extrusion of pipes and semi-finished products, packaging
PRODUCTIONPRODUCTION
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
43
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Set up for PP-Pure and POLYPURE production (packaging under laminar flow)
Automatizised Cleanroom monitoring system
Analytical surfacetesting in cleanroom
PRODUCTIONPRODUCTION
● FACILITIES
Factory II:Extrusion of pipes and semi-finished products, packaging
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
44
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Purity Test
MFR
Moisture
Yellowness
QC- Document of Supplier
Ba
tch
test
ing
Do
cum
enta
tion
QUALITY CONTROLQUALITY CONTROL
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
45
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Ba
tch
test
ing
Do
cum
enta
tion
Surface characteristic
Purity
Yellowness index
MFR
Long term pressure test
Dimension/Marking control
X-Ray testing fitting
Packaging control
Leak testing of valves
100% visual product control
QUALITY CONTROLQUALITY CONTROL
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
46
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Pro
duct
tes
ting
Do
cum
enta
tion
Surface behavior
Leach out testing
TÜV-Testing
(mechanical tests)
FM-certification
Customer audits
Bat
ch t
estin
g
Do
cum
enta
tion
Monitoring of stock level (Computer controlled)Controlled storage
conditionsFirst in / First out system or based on batch numbers
Product storageExternal product
validation
QUALITY CONTROLQUALITY CONTROL
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
47
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Do
cum
enta
tio
n
External product validationExternal product validation
Product storage
Production of pipes, fittings, valves
Storage of approved POLYMER
QC- CertificateQC- Certificate
Do
cum
enta
tio
n
Do
cum
enta
tio
n
QUALITY CONTROLQUALITY CONTROL
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
48
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● Full traceability for all production parameters, QC, polymer are ensured by batch numbers on each component.
● All relevant product properties, specifications, QC procedures are fixed in an internal company standard.
QUALITY CONTROLQUALITY CONTROL
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
49
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Complete portfolio of:
● Pipes, fittings & valves● Electro fusion fittings● Semi-finished products● Flow meters● Custom made fittings● Pipe clips● Sanitary joint fitting● Welding equipment● Service & training
““One-Stop One-Stop ShoppingShopping””
Pipe & Sheet stock
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
50
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Pipes:
Fittings:
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
51
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Electro FusionFittings:
Valves, Flow Meters, Fittings:
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
52
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Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21
PP-Pure 11
Polypure 11
PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21
PP-Pure 11
Polypure 11
PVDF UHP
PipeCode 705
Stub FlangeDIN, ANSI, JISCode 012
BendCode 001Code 068
TeeCode 006
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
53
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Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21
PP-Pure 11
Polypure 11
PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21
PP-Pure 11
Polypure 11
PVDF UHP
Union Type 24Code 024
AdaptorMale ThreadCode 033
AdaptorFemale ThreadCode 032
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
54
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Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21
PP-Pure 11
Polypure 11
PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21
PP-Pure 11
Polypure 11
PVDF UHP
Elbow 45 °Code 060
Tee longCode 066
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 21
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 21
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
55
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Tee reduced longCode 065
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
33/21
21
PP-Pure 11
PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
33/21
21
PP-Pure 11
PVDF UHP
Tee reduced shortCode 016
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PP-Pure 11
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PP-Pure 11
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
56
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Tee reducedMachinedCode 307
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33/21
21PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33/21
21PVDF UHP
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
57
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Instrumentation FittingInjection mouldedCode 030
Instrumentation FittingMachinedCode 303
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21PVDF UHP
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
58
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Sanitary Joint FittingCode 306
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 21
PP-Pure 11
Polypure 11
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 21
PP-Pure 11
Polypure 11
Reducer concentricCode 007
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21PVDF UHP
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
59
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Reducer concentricCode 067
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
33/21
21
PP-Pure 11
Polypure 11
PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
33/21
21
PP-Pure 11
Polypure 11
PVDF UHP
Reducer concentricMachinedCode 317
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21PVDF UHP
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
60
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Restrained FittingCode 028
Restrained FittingMachinedCode 301
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PP-Pure 11
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PP-Pure 11
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
61
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End CapCode 064
Transition FittingCode 047
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21
PP-Pure 11
Polypure 11
PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33
21
PP-Pure 11
Polypure 11
PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 21
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 21
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
62
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HPF-socketCode 073
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 21
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 21
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
63
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Ball ValveButt welding, Flange connectionCode 335
Sampling ValveCode 337
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
10
16
PP-Pure 10
PVDF UHP
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
10
16
PP-Pure 10
PVDF UHP
Material: PVDF UHP,Pressure: MOP 10 barDimension: OD 10 mm
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
64
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Diaphragm ValveUnion connectionCode 340
Diaphragm ValveFlange connectionCode 242
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
65
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Diaphragm ValveButt-, IR- and HPFCode 342
T-Diaphragm ValveCode 343
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
Polypure 10
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
Polypure 10
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33/21
21
PP-Pure 11
Polypure 11
PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33/21
21
PP-Pure 11
Polypure 11
PVDF UHP
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Diaphragm Valve PneumaticClosed, open and double effective impulseCode 341
T-Diaphragm Valve PneumaticClosed, open and double effective impulseCode 345
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 21
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 21
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33/21
21PVDF UHP
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
33/21
21PVDF UHP
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
67
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Check Valve + SpringCode 336
Swing Type Check ValveWith or without springCode 339
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
10
16
PP-Pure 10
PVDF UHP
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
10
16
PP-Pure 10
PVDF UHP
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
68
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Pressure Reducing Valve V82With gauge guard/PTFECode 241
Pressure Reducing Valve V782Without gauge guard/PTFECode 243
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
10
6
10
6
PVDF UHP
PP-Pure
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
10
6
10
6
PVDF UHP
PP-Pure
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
69
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Pressure Retaining ValveCode 244
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
Pressure Relief ValveCode 245
Gauge GuardCode 248
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
70
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Flow Meter M123Code 246
Flow Meter M23, M335Code 247
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
Material MOP 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
PVDF UHP 10
PP-Pure 10
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
71
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SUPPLY PROGRAM ECTFESUPPLY PROGRAM ECTFE
PipeCode 705
Stub FlangeDIN, ANSI, JISCode 012
BendCode 001Code 068
TeeCode 006
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
ECTFE 21
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
ECTFE 21
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
72
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SUPPLY PROGRAM ECTFESUPPLY PROGRAM ECTFE
Union Type 24Code 024
AdaptorMale ThreadCode 033
AdaptorFemale ThreadCode 032
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
ECTFE 21
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
ECTFE 21
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
73
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SUPPLY PROGRAM ECTFESUPPLY PROGRAM ECTFE
Elbow 45 °Code 060
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
ECTFE 21
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
ECTFE 21
Reducer concentricCode 067
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
ECTFE 21
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
ECTFE 21
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
74
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SUPPLY PROGRAM ECTFESUPPLY PROGRAM ECTFE
End CapCode 064
Transition FittingCode 047
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
ECTFE 21
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
ECTFE 21
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
ECTFE 21
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
ECTFE 21
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
75
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SUPPLY PROGRAM ECTFESUPPLY PROGRAM ECTFE
Diaphragm ValveButt-, IR- and HPFCode 342
Diaphragm Valve PneumaticClosed, open and double effective impulseCode 341
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
ECTFE 21
Material SDR 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
ECTFE 21
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
76
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Custom made Components:
SUPPLY PROGRAMSUPPLY PROGRAM
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
77
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Special components:
PRUDUCT AVAILABILITYPRUDUCT AVAILABILITY
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
78
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SYSTEM SOLUTIONS FROM SYSTEM SOLUTIONS FROM AGRUAGRU
APPLICATION IN THE HIGH TECH INDUSTRIESAPPLICATION IN THE HIGH TECH INDUSTRIES
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in use since 1980
strongly rising application
without plastic systems the product qualities and technologies obtained today could not be achieved
high efficiency
highest quality for highest requirements
most cost effective solution
complete solutions available
GENERALGENERAL
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
80
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Application range
Semi-conductor Logic/D-Ram/Flash
Silicium-Wafer-manufacturing
Polycrystalline silicon discs/sheets
PhotovoltaicSilicon cells(Poly-(Multi) Crystalline)
Nanotechnology
CD-production
Flat Panel (FPD) TFT/LCD/PDP
Electronic industry (PCB) Print-Circuit-Board
Hard-Disc-Drives
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
81
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Application range
Food-industryBrewery, beverage industry
Hospitals Maintenance of ultra pure media, dialysis systems
Universities
Construction of power plants
Research facilities
Pharma production Biotechnology
Production of ultra pure media
Chemicals, cosmetics and automotive industry
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
82
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Fab design
CUB ... Central Utility Building(building technology – premises)- high purity water system- process cooling water treatment- waste water processing facility (usually separate building)
SUBFAB (supply fab)cleanroom conditions:cl. 10.000 to 100.000 / 5 to 7- exhaust air treatment- exhaust air piping- treatment of chemicals- supply system for production process- electrical installations
CLEANROOMcl. 1 to 1.000- complete equipment for product manufacturing- processing units- hook up installation
UPWSubfab
cleanroom
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
83
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Fab – supply and production systems
Chemical supply system
Polishing system
Waste water treatment
Chemicals/waste water disposal
Exhaust air
Compressed air(pure dry air)
Process vacuum
Ultra high purity water maintenance
Specific water quality
Process cooling water
Tanks
Process facilities
Customer specific facilities
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
84
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Fabs comparison
similar technology in manufacturing
reduced quality of high-purity-media (currently)
smaller plant sizes(currently)
Different way of project-processing (system-solution of general contractor)
no CMP-Slurriesin use
reduced requirement to purity of product (currently)
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
85
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Ultra high purity water supply
Differences exist in the water quality
Bacteria quantity: ... cfu/mlTOC: ... ppb or µg/lConductivity: ... µs or MOhmAnions/Cations: ... ppb or µg/lTemperature: ... cold (15 – 20 °C)
... hot (85 °C)
UPW ... Ultra Pure WaterAP ... Purified WaterHPW ... High Purified WaterDI ... Dionisized WaterWFI ... Water for injection
... Specified Water
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
86
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Hook Up
Hook Up
Loop Supply
UPW ... Ultra Pure WaterAP ... Purified WaterHPW ... High Purified WaterDI ... Dionisized WaterWFI ... Water for injection
... Specified Water
Differences exist in the water quality
Bacteria quantity: ... cfu/mlTOC: ... ppb or µg/lConductivity: ... µs or MOhmAnions/Cations: ... ppb or µg/lTemperature: ... cold (15 – 20 °C)
... hot (85 °C)
Ultra high purity water supply
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
87
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Pre-cleaning
Water treatment
Ultra high purity water treatment
Loopsupply line/return line
Submainsupply line/return line
Hook Upsupply line/return line
PVC, SS, PE, PP
PP, (PVC, SS)
PVDF-UHP, PP-Pure, Polypure
PVDF-UHP / PP-Pure, Polypure
PVDF-UHP / PP-Pure, Polypure
PVDF-UHP / PP-Pure, Polypure
Tanks (RO / UPW tank) FRP, steel with PP or PVDF lining
Ultra high purity water supply
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
88
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Supply systems
Process cooling water(PCW)
PP, SS, PVC, PE
PP, PVC, PVDF, ECTFEPipe/Double containment
systems
Chemicals / waste water treatment
CMP-treatment
Acid/Alkaline treatment
Ammonia treatment
HF treatment
Copper treatment
H2SO4 treatment
Dilute Metals treatment
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
89
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Supply systems
Chemicals /waste water treatment
Chemicalmixing systemand distribution
CMP (chemical mechanical polishing slurry)
Exhaust systems
PP, PVC, PVDF, ECTFEPipe/Double containment piping system (with transparent PVC)
PFA, PVDF, ECTFE,PP-naturalPipe/Double Containment piping system (with transparent-PVC)
PFA, PP-natural(advantage of PP-natural: high stiffness, no installation of double containment piping necessary, cost-effective)
SS-coated, PVDF, ECTFE
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
90
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Process chains in the Photovoltaic (silicon solar cells)
Solar wafer manufacturing
Pre-cleaning of the crystal
Separating / cutting
Cleaning
Transfer system
Inspection
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
91
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Process chains in the Photovoltaic (silicon solar cells)
Solar cell manufacturing
Etching of cutting damages with a mixture of hydroflouric and nitric acid (surface enlargement)
Texturing (etching - rinsing (UPW) - NaOH rinsing - HF process - rinsing (UPW) - drying
Transfer system
Doting by means of phosphorus/water clouds – annealing in the diffusion oven for creation of emitter/pn barrier
Oxide etching (remove of the phosphorus glass film)
Edge isolation (mostly with laser technology)
Single-side etching
Electroplating
Characterisation
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
92
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Photovoltaic – Production concept
Fully integrated equipment concepts including automated material handling
Equipments up to 60 m length
Equipments generally consist of high-grade thermoplastics due to the used wet processes as well as requirements on purity and leach-out behavior
FM 4910 listed products are preferred
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
93
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Processing units for Photovoltaic (silicon solar cells)
PP, PP-white,PP-natural
PP, PP-natural, PVDF, ECTFE
PFA, ECTFE, PVDF, PP
PFA, PVDF-UHP,PP-Pure, Polypure
PVC, PP, PVDF,PP-natural, ECTFE
Semi-finishedproducts
Semi-finishedprod.
Chemicals
UPW
Chemical / Waste Drain
Frames/cover panels
Process basin
Piping systems
Welding technologies:
Hot gas welding/Extrusion welding for semi-finished products
IR-welding for piping systems (also for PFA)
Flare-links for small PFA-dimensions
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
94
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SS-coated, PVC, PPs, PP, PVDF (FM 4910), PipesExhaust air
system
Processing units for Photovoltaic (silicon solar cells)
PFA, ECTFE, PVDF,PP-natural, teflon
Regulating valves, flow meters, pH measurement, gauge guards
Measurement and control technology
PFA, PVDF, ECTFEFilters
PTFE, PFASemi-finished products/round bars
Pumps
PP, PVDF, ECTFESemi-finished products/round bars
Transport system
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
95
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Processing units for Semiconductor
compact construction
transport system with so-called "carrier boxes"
same materials as used for Photovoltaic facilities
currently available for wafer sizes up to 300 mm (12")
larger equipments
same transport system as used for Photovoltaic facilities
usually out of PP
Processing units for PCB
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
96
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Chemical mixing stations
PP, PP-white,PP-natur
PFA, PVDF,ECTFE, PP-natural
PTFE, PFA
PFA, PVDF, ECTFE
PFA, teflon,PVDF, ECTFE
Semi-finishedproducts
Medias
Filter
Measurement and control technology
Regulating valves,flow meters, pH measurement,gauge guards
Frames/cover panels
Piping systems
Pumps
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
97
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ReferencesSemiconductor
1st Silicon
AMD
AMS Austria Mikro Systeme
A-Nam
Atmel
Bosch
CSM
Cypress Semiconductor
Dong Bu
Flush Partners
Grace Semiconductor
Hynix
IBM
IMFT
Infineon
Inotera
Intel
Komag
LG Silcon
LG Philips
Micron
Mosel Vitalic
Motorola
National Semiconductor
NEC
Osram
Philips
Powerchip
Prologic
Promos
PSC
Samsung
Samsung LCD
Seagate
Shanghai Belling Microelectronics
Silterra
SMIC
Sony
SSMC
ST Microelectronics
Tech Semiconductor
Texas Instruments
Toshiba
Tower
TSMC
UMC
UMCI
Vanguard
Vistera
Wacker
Wacker Siltronics
Winbond
Xi Yue
......
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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ReferencesSolar
USA- Global Solar (Tucson, AZ)- Sunpower- First Solar
Germany- Q-Cells AG- Deutsche Solar AG- Kilimanjaro (First Solar) / Frankfurt/Oder- ErSol Solar Energy AG
- Bosch Arnstadt
China
- Suntech
- LDK
Norway- REC
Philippines- Sunpower
Malaysia- First Solar- Sunpower- Q-Cells
Spain- BP Solar
Singapore
-REC
India- Solar Semiconductor
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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ReferencesPharma / Hospitals / Research facilities
USA:- Dartmouth Science Bldg- Mallinckrodt Baker- Genzyme- Ventana Medical- Amgen- Women & Infants Hospital- Elan- Merck- Forrest Labs- John Hopkins Hospital- Hamilton College- 4C Clinic VA Mediacl Center- Wester WA U- University of Michigan- North Carolina State Vet. Lab.- University of Wisconsin Biotech. Center- Applied Bioscience
Pfizer (USA, IRL, SG)
Glaxo Welcome (UK)
Glaxo SmithKline (UK)
Pepthysintha (B)
Pharmacie Centrale de L‘Armée (F)
Sachem (CN)
Lonza (SG)
Johnson & Johnson(USA, IRL, Puerto Rico, B, UK, SG)
Wyeth (SG, USA, Philippines)
Janssen Pharmaceutica (B)
SYSTEM SOLUTIONSSYSTEM SOLUTIONS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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FPD-Industry:
(Thin Film Transistor – Liquid Crystal Display: TFT-LCD, Plasma Display Panel: PDP)
AO Optoelectronics, Chunghwa Picture Tubes, LG Philips LCD P3 - P6 and P7, LG-LCD, Samsung,…
REFERENCESREFERENCES
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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SEAL CLEAN GASKETSEAL CLEAN GASKET
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Style 800
Advantages::
Made form 100 % virgin PTFE
High resistance against chemicals and high temperatures
PTFE with a multidirectionally orientated fibrous structure
Very low diffusion values
High dimensional stability and creep resistance
Seals even at low bolt torques
High blowout resistance
SEAL CLEAN GASKETSEAL CLEAN GASKET
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Style 800
Benefits:
Available for plastic flanges in DIN, ANSI and JIS
Gasket dimensions especially designed for AGRU stub flangesPVDF UHP, PP-Pure, (minimised dead leg areas)
No gap inside
Minimal torque values necessary
UHP quality available
Centre from flange OD (see picture)
SEAL CLEAN GASKETSEAL CLEAN GASKET
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Style 800
20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315
recommended Torque value [Nm]
15 15 15 25 35 40 55 40 40 45 50 80 80 110 110 110 100 120
Thickness[mm] 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
Pipe Dimension
SEAL CLEAN GASKETSEAL CLEAN GASKET
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Style 800
Before Installation After Installation
Highly densified ePTFE as a diffusion layer
SEAL CLEAN GASKETSEAL CLEAN GASKET
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Style 800
Gasket is suitable for PN 16 (TÜV approved)Material Dimension Test Test Test Torque Status
temperature duration pressure value[°C] [h] [bar] [Nm]
PE 100 110 SDR11 20 1000 18,4 40 OK/finishedPE 100 110 SDR11 20 100 24,9 40 OK/finishedPE 100 110 SDR11 80 165 11,0 40 OK/finished
PPR / PP-Pure / Polypure 110 SDR11 20 1 32 70 OK/finishedPPR / PP-Pure / Polypure 110 SDR11 20 1000 19,6 40 OK/finishedPPR / PP-Pure / Polypure 110 SDR11 95 1000 4,2 40 OK/finished
PPR / PP-Pure / Polypure 63 SDR17 95 1000 4,5 30 OK/finishedPPR / PP-Pure / Polypure 110 SDR17 20 1 19,3 70 OK/finishedPPR / PP-Pure / Polypure 110 SDR17 20 1000 12,3 40 OK/finishedPPR / PP-Pure / Polypure 110 SDR17 95 1000 2,63 40 OK/finished
PVDF / PVDF UHP 110 SDR21 20 40 35 - OK/finishedPVDF / PVDF UHP 110 SDR21 20 40 34,3 70 OK/finishedPVDF / PVDF UHP ** 32 SDR21 95 200 18,4 - OK/finishedPVDF / PVDF UHP 110 SDR21 95 200 11,5 40 OK/finishedPVDF / PVDF UHP 110 SDR21 95 200 11,5 - OK/finished
** Test was stopped after 1509,83 hours without visible crack.After 300 hours at 95°C we started with changing the temperature from 20 to 95°C each 100 hour.No visible discharge of water, no retightening of the screws necessary
SEAL CLEAN GASKETSEAL CLEAN GASKET
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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ElementTest
duration
[hours] Seal Clean EPDM/PTFE EPDM/PTFE
ePTFE gasket profile gasket profile gasket
flat gasket type 1 type 2
Ag 24 <5 <5 < 5
Al 24 33 58 420
Ba 24 <5 18 107
Ca 24 78 86 1577
Cr 24 <5 19 11
Cu 24 <5 12 94
Fe 24 46 840 1992
K 24 6 <5 198
Li 24 <5 <5 < 5
Mg 24 8 151 297
Mn 24 6 23 36
Mo 24 <5 <5 < 5
Na 24 8 <5 272
Ni 24 <5 51 19
Pb 24 122 176 43
Sn 24 <5 <5 57
Sr 24 <5 <5 8
Ti 24 <5 13 7
Tl 24 <5 <5 < 5
Zn 24 7 28 239
Zr 24 <5 <5 20
Test temperature 20°C Test duration:
24 hours
Test medium:
5 % HNO3
Test equipment:
ICP-MS
Test unit:
ng metal / gasket
SEAL CLEAN GASKETSEAL CLEAN GASKET
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Style 800
Leach-out Behaviour:
Comparison of the AGRU Seal Clean ePTFE gasket versus conventional EPDM/PTFE profile flange sealing:
1. Type A2. Type G
Aluminium -92%Barium -95%Calcium -95%Chrome -73%Copper -94%
Iron -97%Potassium -96%Magnesium -97%Manganese -83%
Sodium -98%Nickel -90%
Tin -91%Strontium -35%Titanium -61%
Zinc -97%Zirkonium -75%
Aluminium -92%Barium -95%Calcium -95%Chrome -73%Copper -94%
Iron -97%Potassium -96%Magnesium -97%Manganese -83%
Sodium -98%Nickel -90%
Tin -91%Strontium -35%Titanium -61%
Zinc -97%Zirkonium -75%
SEAL CLEAN GASKETSEAL CLEAN GASKET
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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PRODUCT LIBRARYPRODUCT LIBRARYFOR ALL ESTABLISHED CAD-SYSTEMSFOR ALL ESTABLISHED CAD-SYSTEMS
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● All different piping products are available in 2D and 3D● More then 90 different data formats are online available● 2D vector data and 3D solids are generated from
one Data source● Colour, thickness and type of the lines can be
changed individually● The library is available through the internet www.agru.at
or on CD
Free of charge!
CONTENTCONTENT
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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● Exact measurement of the products
● A complete library is available for the design engineers
● Efficient and fast design of isometrics is the benefit
3D 2D
2D3D
ADVANTAGEADVANTAGE
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Native format:
- ADEM- AllPlan- AutoCad- Bihler CAT- Cadceus- Caddy- CADISON - Cadkey- Cadra- Catia- CCD/ProfCADAM- Cimatron- Fides
- Helix- HiCAD- Ideas- Inventor- Logocad Triga- Mastercam- Materialise- Mechanical Desktop- Medusa- MegaCAD- Microstation- One Space Designer- Parasolid
- ProE- SolidDesigner- SolidEdge- SolidWorks- Swiss Precision- Thinkdesign- TopSolid- Unigraphics- Varimetrix- Visi Series - and others.....
SUPPORTED CAD-SYSTEMSSUPPORTED CAD-SYSTEMS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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Neutral format:
- SAT
- STEP
- IGES
- DXF
- VRML
- DWG
- and others....
SUPPORTED CAD-SYSTEMSSUPPORTED CAD-SYSTEMS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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SUPPORTED CAD-SYSTEMSSUPPORTED CAD-SYSTEMS
• Material properties
• Production
• Supply Program
• Application
• Seal clean gasket
• Product library
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AGRU Kunststofftechnik GmbHIng.-Pesendorfer-Str. 31
A-4540 Bad HallAustria / EU
www.agru.at
T +43 (0) 7258 790 - 0F +43 (0) 7258 3863E [email protected]
Subject to errors of typesetting, misprints and modifications. Illustration are generic and for reference only!
THANKS FOR YOUR ATTENTION