high rise - hr300 - ipc · 2017. 11. 22. · 1. it is the rigger’s and the operator’s...

OPERATION MANUAL 1 of 56

High Rise™- HR300 Pure Water Window Cleaning System

Original Instructions Contractor Model


Specification of “manufacturer” and “supplier” referred to in this manual:

“Manufacturer” definition: IPC EAGLE 2955 Lone Oak Drive, #180, Eagan, MN 55121 www.ipceagle.com 1-800-486-2775 “Supplier” definition regarding contact advice in this manual: IPC EAGLE 2955 Lone Oak Drive, #180, Eagan, MN 55121 www.ipceagle.com 1-800-486-2775

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1. EXPLANATION OF SYMBOLS USED

When the manual refers to HRCS, this means High Rise Cleaning System


2. GENERAL WARNING READ THIS GENERAL WARNING FIRST

IN SUSPENDED EQUIPMENT OPERATIONS, SAFETY IS A MATTER OF LIFE OR DEATH FOR RIGGERS, OPERATORS AND BY-STANDERS.THIS WARNING IS YOUR SHARE OF DUTIES FOR ACHIEVING SAFETY.

1. It is the rigger’s and the operator’s responsibility, and their employer’s responsibility, if they operate under an employer’s control, to strictly conform to the following warnings. 2. It is imperative for safety and efficiency of the operations that this manual be read and fully understood by the rigger and the operator before rigging or operating the HRCS (High Rise Cleaning System) ALL instructions contained herein must be carefully and strictly followed, including applicable S.I.A. guidelines for safe practice (see pages 54 and 55). 3. Should you hand over a HRCS, under whatever conditions, to any party operating out of your control, you must join a clean copy of this manual

and draw other party’s attention that strictly following all the instructions therein is a matter of life or death. 4. Before rigging and operating this HRCS, the rigger and the operator must become aware of all the requirements of federal, state, provincial and local safety regulations not only applicable to the TIRAK® hoist but also to the entire suspended HRCS and any component of it. 5. Never use the HRCS for any job other than cleaning glass curtain wall buildings according to the instructions of this manual. 6. Never load the TIRAK® hoist above its rated load. 7. Read and understand Tractel-TIRAK operation manual.

YOUR DUTY TO INSPECT AND MAINTAIN

8. Keep this manual available at all times for easy reference whenever required. Extra copies are available from the supplier or online at ipceagle.com. 9. Carefully take notice of all the labels affixed to the HRCS and TIRAK®. Never rig or operate the HRCS if any label, normally fixed on the hoist is obscured or missing (see page 40-42). The supplier will supply extra labels on customer’s request. 10. Every time the HRCS is to be rigged or used, check that the hoist, wire rope and other components

of the HRCS are complete and in good working condition, prior to proceeding. 11. A careful and regular inspection of the TIRAK® hoist, its wire rope and other components of the installation is part of the safety requirements. If you have any questions, call the supplier. 12. After each de-rigging and before re-rigging, the TIRAK® must be inspected by a competent person familiar with the TIRAK® hoist and professionally trained for the purpose. YOUR DUTY TO TRAIN AND CONTROL PEOPLE

13. An operator must not be assigned to a suspended job or to rigging for a suspended job, or to de-rigging after the job, if that person is not: a) mentally and physically fit for the purpose, specially at heights b) competent for the job to be performed, c) familiar with all applicable safety rules and requirements, d) familiar with the HRCS equipment as rigged, e) provisionally trained for working under the above requirements. 14. Never disassemble the TIRAK® hoist by yourself or by your staff. People’s life may be at risk.

Except for the operations described in this manual, the maintenance of the TIRAK® hoists, as well as disassembly and repair, must be exclusively done by qualified repairers authorized in writing by the supplier. TIRAK® spare parts in accordance with the serial number of each machine must be exclusively utilized. No substitutions are allowed. 15. Never let the TIRAK® hoist and HRCS be managed or operated by a person other than authorized and assigned to the job. Keep the equipment, either rigged or unrigged, out of reach of unauthorized persons, while out of operation.


16. Training operators and riggers includes Emergency Decent System procedure should the wash head be brought to a standstill during a job. Such procedure must be set up by a competent person of the user, or of its technical consultant, according to the working conditions, prior to putting the equipment into operation.

17. Every suspended job must be placed under the control of a person having the required competence and the authority for checking that all the instructions prescribed by this manual be regularly and efficiently carried out.

YOUR DUTY OF SAFETY BEYOND THE TIRAK HOIST

As being only one piece of the High Rise Cleaning System, the Tirak® hoist can contribute to the required safety only, if: 18. …. It is fitted on compatible equipment, including the wire rope used in the Tirak® hoist; 19. …. other components meet the requirements of the applicable safety regulations and are of the proper quality, and assembled to form a safe suspended system; 20. …. every upper support of the roof top suspension system is stable, sufficiently strong and properly tied back to the structure, according to the dynamic loads for the entire system;

21. …. supporting system and tie-back provide the requested resistance to every load to be applied during rigging or operating the High Rise Cleaning System equipment; 22. …. all the requirements in strength and resistance are obtained with the necessary safety factor (see regulations and professional standards); 23. …. all the calculations, design and subsequent work necessary to the above requirements have been made by a competent person on the basis of proper technical information regarding the site.

YOUR DUTY TO AVOID TAKING CHANCES

24. Once the High Rise Cleaning system wash head has been lifted off its initial support (ground or any other level), it is imperative not to release, remove, alter or obstruct any part of the equipment under load. 25. Never allow any condition which would result in a suspension wire rope becoming SLACK during the operation. 26. Never operate the High Rise Cleaning System in a potentially explosive atmosphere.

27. Never operate the High Rise Cleaning System during or pending high wind or storm conditions. 28. For any cleaning job to be performed, consider and control the specific risks related to the nature of the job. 29. Should you decide the Tirak® hoist is no longer to be used, take precautions in disposing of it so that it cannot be used anymore.

AN ULTIMATE RECOMMENDATION

29. Operators of the High Rise Cleaning System should be equipped with an emergency means of

communication such as a radio device or telephone should rescue be necessary. This manual is neither a regulations compliance manual nor a training guide on suspended equipment

operations. You must refer to proper instructions delivered by manufacturers of the suspension rigging equipment. Whenever calculations and specific rigging and handling are involved, the operator should be professionally trained to that end and secure relevant information prior to commencing such work.


If machine is used with a generator, generator must have general ground circuit protection. Danger! Crush Hazard! Say clear. Keep 60 ft./20m radius secure area below overhead equipment. Operator must not stand under overhead equipment. With the goal of personal safety, adjust safety zone as necessary to conform to limiting constraints, i.e., buildings and roadways. Disconnect before servicing. Safety training mandatory. Do not operate this equipment without authorization. Unlawful to operate this equipment within 10 ft/3m of overhead high voltage lines. Anyone working on, or from a roof with a fall exposure should be tied off with a safety line. The safety line should be attached to a specifically engineered independent anchorage point.

a) DO NOT lock in running position push-buttons marked “UP” or “DOWN”. b) DO NOT operate the hoist, if it is functioning improperly, or damage is noted. c) NEVER lift or pick up a load beyond the rated capacity appearing on the hoist. d) STOP OPERATIONS IMMEDIATELY, if at any time, when the hoist operates, the wire rope does not move (i.e. no UP or DOWN travel). It is likely that damaged wire rope is jamming the hoist. Continued operation might cause wire rope failure or damage to the hoist. Investigate by a qualified technician. In case the problem is confirmed: CONTACT the SUPPLIER! e) IN CASE OF AN INCIDENT involving injury, or property damage, contact the supplier immediately. DO NOT disturb, alter, or move any equipment at the scene of the incident. f) OPERATING IN EXPLOSIVE ATMOSPHERE: Never operate hoist or any other electric equipment in a potentially explosive atmosphere – such as around distilleries, refineries, chemical plants, ship or silo interiors. Always obtain official approval before commencing operations at these or similar locations. g) If the pushbuttons or EMERGENCY STOP button do not function properly, remove hoist from service until repaired by a qualified person.

"Portable support device" should be set up with appropriate counterweights and tie-backs. The tie-backs need to be attached to approved, specifically engineered anchorage points. All persons who work at heights, should be trained, educated, and knowledgeable in all aspects of the safe use of their tools and equipment and be made aware of all the hazards related to their job. Work safety and fall protection plans should be developed and implemented at all work sites. Building owners and contractors should conduct pre-job inspections to review job requirements and safe work plans. Do not operate during rain or stormy conditions. Beware of lightning. Two Way Radios- commercial quality must be used when operating this equipment. (Not included with unit)

WARNINGS


3. DESCRIPTION

The IPC Eagle High Rise™ cleaning system is an unmanned semi-automatic machine used to maintenance clean non-porous, exterior surfaces of midrise and high rise buildings. Smooth glass exteriors surfaces with frames less than 3 inches (7.5 cm) deep are the ideal types of structures to be cleaned with this equipment. By design, the machine cleans the entire exterior surface including the mullions, glass, seals, aluminum, marble, granite, Alumabond, Dryvit or any other non-porous materials used in the construction of the building. Maintenance cleaning of the building surface is accomplished without the use any chemicals. Chemical application may be required in restoration cleaning jobs. Using the combination of ultra pure water and the mechanical action of the rotating brush, the dirt is loosened from the surface during the first pass of the machine as it climbs up the building. The ultra pure water breaks down and holds the dirt in suspension, releasing it from the surface. As the machine travels back down the same path, the rotating brush scrubs the surface a second time with another spray of pure water to rinse the surface clean. The surface is allowed to air dry naturally. As there are no dissolved solids in the rinse water, the surface will dry spot free. The wash head is a self climbing device. It utilizes a Tractel Tirak™ grip hoist for vertical movement along the wire rope used for suspension from the roof top suspension rigging system. Note: Roof top suspension rigging system is not included with the IPC Eagle High Rise™ system. The Tirak™ hoist is controlled with an industrial grade wireless remote control system rated for use up to 1500 ft (450 meters) distance. Each machine has its own special frequency programmed into it so as to eliminate any interference from other wireless devices. The brush is made from special closed cell foam called Neo-Glide designed and used extensively in the car wash industry. This unique material composition along with the 68 rpm rotational speed allows it to provide an aggressive scrubbing action without scratching the surfaces. It also has a secondary polishing effect that enhances the gloss finish on the glass and other surfaces. Machine stabilization is created by the use of Thruster™ technology. The Thruster fans create a powerful, positive force to keep the wash head against the vertical surface of the building and to provide the correct, consistent pressure for the brush to operate properly over the entire cleaning path. Pure water production is from the IPC Eagle UltraPure™ electric cart. This is a reverse osmosis and deionizing system that removes 99% of the dissolved solids from the potable water supply at the job site. The pure water is supplied to the wash head with a positive displacement boost pump capable of providing the same consistent flow at any height without changing the nozzle pressure. Application of the pure water to the building surface is done through a 316 stainless steel distribution manifold with Ultra Rain Drop nozzles. These nozzles create droplet sizes that are similar to rain. This ensures that 97% of the water reaches the building surface even with wind speeds up to 20 mph (32K/hr). Each nozzle is protected by its own inline filter to prevent clogging. Power and water is supplied to the wash head by an engineered support line system that ensures the proper operation for the given designed length and demand. It has a nylon sleeve keeps the lines together and clean for easier use. A load suspension hanger provides the correct method and strength for attaching the support line assembly to the bottom center of the wash head.

3.1 General Description


3.2 OVERALL DIMENSIONS


Electrical- Volts…………………………………………………………. Power Consumption..…………………………………..... Frequency………………………………………………….. Physical- Brush head weight……………………………………….. Brush width………………………………………………... Brush diameter……………………………………………. Overall width………………………………………………. Overall height:…………………………………………….. Overall depth………………………………………………. Power cord…………………………………………………. Power cord weight………………………………………... Water supply hose………………………………………... Hose weight (dry)…………………………………………. Hose water volume……………………………………….. Hose weight (wet)………………………………………… 165 ft / 50m Hose weight (wet)……………………..…. Total 165 ft / 50m support line assembly weight…... Wire rope weight………………………………………...... Remote control……………………………………………. Operational- Brush speed……………………………………………….. Nozzle rate (each), yellow…………………………..…... Nozzle rate (each), blue………………………………..... Flow rate……………………………………………………. Hose rating………………………………………………… Hoist capacity……………………………………………... Hoist stall rating…………………………………………... Vertical travel speed……………………………………… Wire rope suspension position………………………… Noise level @ 1m…………………………………………..

3.3 TECHNICAL SPECIFICATIONS

CAUTION: Correct wire rope diameter within the allowable diameter range is very important for the TIRAK® function! UNDERSIZED wire rope may cause slippage in the hoisting mechanism and in the BSO secondary brake. OVERSIZED wire rope may cause damage to the guide band and other internal parts or jam in the hoist causing damage to the wire rope itself! It also may cause the BSO secondary brake to malfunction.

230 volts AC 20 amps 60 Hz single-phase 690 lbs./ 313 kg 120 in. / 300 cm 24 in. / 61 cm 168 in. / 427 cm 75 in. / 190.5 cm 47 in. / 120 cm 3 x 4.0 min (in case of replacement contact mfr.) 0.182 lbs/ft (165 ft power cord weight: 31 lbs) or .27 kg/m (50 m power cord weight: 14.2 kg) 3/8 ID / 9 mm reinforced rubber hose 0.169 lbs /ft or .28 kg/m 1.325 cubic inches/ft = 0.048 lbs/ft or 21.71 cc = .082 kg/m 0.271 lbs/ft or .32 kg/m 33 lbs /14.9 kg 80 lbs / 36.2 kg (includes fittings, plug, load hanger and nylon sheath) 0.16 lbs/ft (165 ft wire rope: 30.7 lbs) or .278 kg/m (50 m wire rope: 13.9 kg) Model #: H13-00042, Manufacturer: Hetronics, Category: 3, Transmitter Range: 500 Meters,1500 Ft. Transmitter Frequency: 433.1 Mhz to 434.775 Mhz 62 rpm 0.2 gpm / 0.75 lpm at 40 psi 0.3 gpm / 1.14 lpm at 40 psi 1.5 gallon per minute 300 psi / 20.7 bar 1000 lbs / 453.5 kg 1100 lbs / 498.9 kg 35 ft./minute or 9m/minute (Hoist speed) 14 inches or 35.6 cm from glass surface < 20 dBA


• High Rise Wash Head

• Two Remote Control transmitters with fresh AA batteries

• Extra AA Batteries

• Support Line (hose/cord) Assembly

• Wire Rope - Wash Head Suspension

• Boost Pump Cart - 115 Volt, 60 Hz

• Six foot interconnect hose

• Water Purification System- IPC Eagle UltraPure Hydrocart, 115 Volt, 60 Hz

• Supply water hose- 5/8 in/ 16 mm or Larger

• Two Way Radios- commercial quality, for communication between operators

• Hand held annomoneter

Equipment List

3.4 EQUIPMENT LISTS


Ground transportation around job site 1. Requires 2 people to move machine, one on each end. 2. • Be aware of grades and surfaces. • Prevent runaway situations. • Prevent from tipping. • Watch your feet – rolling crush hazard. • Soft terrain makes transport difficult. 3. If lifting becomes necessary, be smart and use proper lifting technique. Bend at knee when lifting. Lift one end at a time with 2 workers. (see Fig. 3): 4. Set wheel brakes when machine stops at location. Do not leave unattended with brakes off. Transportation in vehicle 1. Ensure machine and all supporting equipment is properly and securely tied down to the vehicle. 2. Position wash head up against the forward wall in the vehicle and secure with multiple straps.

Storage Overnight at job site: 1. Never leave machine unattended when suspended. 2. Lower machine to ground and secure to prevent movement. 3. Lock brakes. 4. Take wireless remote control transmitters with you when you leave. They act as a key. The machine cannot operate without them. Rooftop: 1. Lower machine to rooftop and secure to prevent movement. 2. Lock brakes. 3. Take wireless remote control transmitters with you when you leave. They act as a key. The machine cannot operate without them. Outdoors: Cover to protect from sun UV radiation. Wintertime: Remove nozzles and blow water out from manifold. Reinstall nozzles. Cover to keep clean.

WARNING: All equipment must be properly secure to prevent movement in case vehicle becomes involved in an accident or is forced into a hard emergency stop. Be sure to use heavy duty tie down straps and anchor points.

4. TRANSPORTATION AND STORAGE

Fig. 3

Bend at knee when lifting. Lift one end at a time with 2 workers.


5. RIGGING INSTRUCTIONS

5.1 GENERAL 5.1.1 Operational Safety All rigging and testing operations must be carried out under safe conditions for the riggers and for the environment. Risk on site must be evaluated by safety specialists before rigging, and performed according to applicable safety regulations. Proper measures must be taken to set up operational safety before starting rigging operations. Operators must be equipped with individual fall arrest devices when required. 5.1.2 Scope Instructions and advice in this manual exclusively refer to the following items (see Fig. 4): – TIRAK scaffold hoist including BLOCSTOP® BSO secondary brake; – Special TIRAK wire rope; – Power supply cord. This manual does not deal with support equipment and tie-backs, nor with support rigging and anchoring operations. Figs. 4 are shown only as reference to a general layout of the overall installation, in which the TIRAK® hoist is used. 5.1.3 Checks before rigging It is a qualified person’s responsibility to check the whole installation to meet all safety requirements of: – OSHA regulations and federal, state, provincial or local safety regulations, – the proper instructions delivered by the manufacturers of the other pieces of equipment included in your suspended scaffold installation. Main pieces are: – Support equipment including tie-back; – safety equipments (personal fall arrest system); – barricade below the drop of the HRCS. (see Fig. 5)

NOTE: This information is NOT to be considered as a complete checklist for your specific installation. It is only a sample list of some general components, which make part of a typical suspended scaffold installation (Fig. 5).

5. RIGGING INSTRUCTIONS

Fig. 5


5.2 Power Supply and Hoist Control 5.2.1 General (1) Check if voltage indicated on the hoist nameplate corresponds to the power supply rating. (2) Single phase motors are factory connected for 230 VAC. Three phase machines are factory connected for 230 VAC, 3 Ø.

NOTE: SINGLE-PHASE motors are more sensitive to overloading and voltage drop than three phase motors, especially when starting to lift a load. Therefore never exceed maximum rated load, and see that the 230 VAC power supply be always available. In case of difficulties have an electrician or qualified

person read voltage at motor terminal during lifting operation. Especially for high lifting operations, which require long cords, it is essential to use power cords of sufficient size (see par. 5.2.3) to avoid excessive voltage drop. WARNING: NEVER OPERATE THE

HOIST OR ANY OTHER ELECTRIC EQUIPMENT IN A POTENTIALLY EXPLO- SIVE ATMOSPHERE: around distilleries, refineries, chemical plants, ship or silo interiors.

Always obtain official approval before commencing operations at these or similar locations. 5.2.2 Fuses / Circuit breakers If connected to a circuit protected by a fuse, use Time- Delay-Fuse. Check if specification of fuses, which protect electrical equipment, corresponds to the amperage indicated on the machine nameplate. For the recommended service requirements per hoist see table 3:

5.2.3 Power Cords and Grounding (1) To prevent voltage drop exceeding the allowable 10% we recommend to use at least #10, STO type power cords, 600 VAC rating. To minimize voltage drop due to power cord length on high lifts, select an outlet at the halfway point to reduce the total power cord length on the job.

NOTE: DO NOT OPERATE THE MOTOR FOR ANY REASONS, IF THE MEASURED RUN VOLTAGE IS HIGHER OR LOWER THAN THE MOTOR NAMEPLATE RATING!

3) Where supplied, check the Voltage Indicator Light (see Fig. 6). – If it is ON, the voltage is above minimum. – If it is flashing, the voltage is minimum. – If it is OFF, the power is off, or the voltage is too low and must be corrected before use of the hoist.

(4) Always secure the power cord to the HRCS with a strain relief fitting and shackle (Fig. 7), so the cord weight will be off the connector. (5) When finished for the day, make certain the power cord is disconnected at the hoist pigtail as well as at the main outlet. (6) Be sure to ground all electric equipment. Do not use wire rope as a ground!

5.2.4 Hoist Control Control (Fig. 6) is by – push-buttons, which automatically return into STOP-position, when not activated, and an – EMERGENCY STOP button. DO NOT lock in running position push-buttons marked “UP” and “DOWN”.

If not using fuses, unit should be connected to a earth leakage circuit breaker.

(2) In some cases, a booster transformer will be needed to compensate for power cord losses or low-source voltage. If a booster transformer is needed, call supplier.


6. WIRE ROPE

6.1 Wire rope specification Use only TIRAK® wire ropes specified by the manufacturer: (1) Classification/Construction: 5x19, or 5x26, with fiber core, galvanized or black, lubricated, preformed IPS or XIPS.

6.2 Wire rope rigging instructions

1) Allowable diameter range of NEW wire rope: 0.319 to 0.331 in. (8.1 to 8.4 mm)

2) Replace wire rope when diameter has decreased by 10% i.e. 8.3mm new – replace at 7.47mm used

(2) Diameter:

CAUTION: Correct wire rope diameter within the allowable diameter range is very important for the TIRAK® function! UNDERSIZED wire rope may cause slippage in the hoisting mechanism and in the BSO secondary brake. OVERSIZED wire rope may cause damage to the guide band and other internal parts or jam in the hoist causing damage to the wire rope itself! It also may cause the BSO secondary brake to malfunction.

NOTE: How to measure wire rope diameter: The correct diameter of the wire rope is the largest cross-sectional measurement across the strands (and not the valleys). The measurement should be made carefully with calipers as shown in Fig. 11.

CAUTION: Always wear gloves when handling wire rope!

WARNING: Be sure to use a wire rope with the diameter marked on the TIRAK® nameplate.

(1) RIG FROM TOP. You should have enough wire rope to reach to the ground or other safe level with about five feet (1.5m) extra for ensuring safety.

CAUTION: Always unreel and reel the wire rope in a straight line (Fig. 12a) to prevent kinks, which make it unusable for the hoist.

(2) Check the rope condition for damage: – proper connections (thimble, ferrule); on wire ropes with hook: hook is not bent, safety latch is in place (Fig. 12b); – the wire rope has no visible damage along its total length.


6.2 Wire rope rigging instructions (continued) In use, wire ropes will stretch and reduce in diameter. In accordance with good rigging and maintenance practices, the wire rope end termination should be inspected periodically for wear, abuse, and general adequacy. (4) Anchor the wire rope end to a rigging device, which complies with all relevant safety requirements. Be sure to use compatible connecting devices, e.g. a 2 ton anchor shackle or similar with adequate strength and safety factor. Secure it. (5) Insure that the anchor points of the wire rope are directly above the position of the hoists, 35 cm from glass surface. (6) Plan for emergency decent system as explained on pp. 29-32 or equivalent. (7) Check that wire rope tip is welded round (Fig. 16). IF NOT: a) Prepare ends by brazing or welding – make sure all end wires are captured. b) Grind end to approximately 1/4" (6.4mm) diameter. DO NOT grind end flat or to a cone shape. End must be rounded (Fig. 16). c) The last 4 in. (10 cm) of wire rope must be straight for proper reeving.


6.3 Wire rope reeving (1) Open the BSO secondary brake by pushing down the control lever (d1) until it locks (Fig. 17). (2) Push the rope through the BSO secondary brake at (A) into the hoist rope inlet (B). Push it inside, and press UP-button, until the wire rope reeves itself automatically and exits at (C) on the other side (Fig. 18).

CAUTION: Check that wire rope exit (C) is not blocked in any manner. Never load the wire rope exiting from (C).

3) After reeving through the hoist, be sure to loop and clamp the free end of the wire rope, to prevent the rope from inadvertently unreeving through the hoist. Always tie this loop, using a fist grip clamp, when the platform is at ground level or other safe surface (Fig. 19).

WARNING: AT EVERY SET-UP OR RE-RIGGING check the wire rope length to ensure that it reaches the ground or other safe level with about five feet (1.5 m) extra for safety.

6.4 De-Rigging (1) Before de-rigging each TIRAK® hoist must be unloaded by bringing down the platform to a safe and stable support. (2) Remove the loop at the free wire rope end. (3) Press DOWN button to let the wire rope run out. (4) With gloved hands slowly pull the wire rope through BSO secondary brake. (5) Clean the wire rope, reel it (Fig. 20), and store it in a clean and dry place. (6) Unbolt the hoist from its stirrup or anchor device. Remove from site and store.


7. WATER SYSTEM DIAGRAM


1. Make an operational plan of your worksite. This should include water source locations, your starting location and your direction pattern for cleaning. Plan your set ups and moves prior to starting. 2. Evaluate weather conditions, use hand held annomometer to determine wind direction and speed at your site to see how it impacts your operational plan.

WARNING- 20 mph/32kph MAX WIND SPEED FOR OPERATION OF UNIT

3. Determine the starting location of machine at base of building based on operational plan and weather conditions. 4. Go to rooftop starting location and determine the suspension method at your starting location. Rig as per section 5 of this manual.

Before rigging and operating this HRCS, the rigger and the operator must become aware of all the requirements of federal, state, provincial and local safety regulations not only applicable to the TIRAK® hoist but also to the entire suspended HRCS and any component of it.

8. OPERATING INSTRUCTIONS

WARNING - Do not operate during rain or stormy conditions. Beware of lightning. Beware of gusty wind conditions.

WARNING- All portable equipment must have a safety tie back line in place at all times

WARNING- If roof top parapet wall is less than 42 in/107 cm height, fall protection harnesses and safety tie back lines are required for all personnel on roof when within 30 ft/ 9 m of edge.


Machine weight: 690 lbs /313 kg Wire rope weight (150 ft / 45.7m): 24 lbs10.8 kg Support line asm. weight (150 ft / 45.7m): 80 lbs/ 36.2 kg Total System weight: 794 lbs/ 360 kg

8.1 COUNTERWEIGHT FORMULA


5. Unload High Rise Washing Head and position at desired location or near desired location.

6. Secure area around building to be cleaned with cones and rope/tape to prevent people from entering or exiting the area. No one should be allowed to be underneath the machine while suspended. See fig. at beginning of operating section.

7. Wire Rope, Hose/Cord and Remote Controls near the wash head.

9. Starting at the machine, un-coil and stretch out the Support Line assembly along building and then back to the power source and boost pump. Maintain organization of lines to eliminate kinks, tangles or binding.

10. Uncoil and stretch out the Wire Rope. Be sure to keep the hook end at the High Rise machine washing head.

8. Attach the Suspension grip on the Support Line assembly to security pin on the underside of the wash head.

Note: Machine may be lifted over landscaping obstacles or other obstructions during start up.


11. With a two-way radio in his possession, have the rooftop operator lower a rope down to the ground. Attach the hook end of the Wire Rope to it. Signal him to pull the rope up along with the Wire Rope attached. Leather gloves should be used when handling Wire Rope. Ground operator should hold tension on Wire Rope to prevent hook and Wire Rope from colliding into building. Inspect wire rope for frays during this procedure.

12. Once the hook has reached the roof, attach hook to the suspension devise. Position Wire Rope approximately 14 in / 35.5 cm from glass surface.

13. Connect the Water Hose and Power Cord to the machine. For Power Cord line up connector tabs, insert together and twist to lock. Be sure the Power Cord plug is fully inserted and twist locked into place. Note: Water hose is a quick connect fitting.


14. Connect the other end of power cord to appropriate power source.

15. Hook up HydroCart Reverse Osmosis/De-ionizing machine (or equivalent RODI system and Boost Pump) to a pressurized water source.

16. Place the HydroCart Waste Water Hose into drain or landscaping.

17. Attach the outlet of the HydroCart system to the boost pump inlet connection.

18. Attach the other end of the Support Line assembly hose to the Boost Pump.

19. Plug in the Boost Pump cord and the HydroCart system cord into an appropriate power source. 20. Double check all connections up to this point. We are now ready to feed the wire rope through the winch on the High Rise wash head.


8.2 CONTROL SYSTEM OPERATION

Emergency Stop: There are 3 large red Emergency Stop buttons that control the wash head.

1. The Emergency Stop button located on the hoist disconnects the power only to the hoist.

2. The Emergency Stop button located on the main control panel disconnects all power to the entire wash head.

3. The Emergency Stop button located on the wireless remote control transmitters disconnects all power to the entire wash head.

Emergency Activation: In any situation where the power needs to be turned off immediately; Push the red Emergency Stop button on the main control panel or on the wireless remote control transmitter.

Resetting emergency stop button:

1. Tirak® hoist – Twist button clockwise and pull outward.

2. Main Control Panel - Twist button clockwise and pull outward.

3. Wireless Remote Control Transmitter – press double bar (ll) button twice. Green light will flash.

Wash Head Setup: Note: Control buttons on hoist may also be used for this procedure.

1. Reset emergency stop button on Tirak® hoist. 2. Reset emergency stop button on main control

panel. 3. Activate wireless remote control transmitter by

pressing double bar (ll) button twice. Green light will flash.

4. Press the up ↑ button on the remote control or on the Tirak® hoist control to feed wire rope into hoist.

5. Press the down ↓ button on the remote control or on the Tirak® hoist control to remove the wire rope from the hoist.

Wash Head Operation: 1. Press the up ↑ button on the remote control to

make the machine go up.

Press the down ↓ button on the remote control to make the machine go down.

Emergency Stop- Hoist

Emergency Stop- Control

Emergency Stop- Remote Control Panel


a) DO NOT lock in running position push-buttons marked “UP” or “DOWN”. b) DO NOT operate the hoist, if it is functioning improperly, or damage is noted. c) NEVER lift or pick up a load beyond the rated capacity appearing on the hoist. d) STOP OPERATIONS IMMEDIATELY, if at any time, when the hoist operates, the wire rope does not move (i.e. no UP or DOWN travel). It is likely that damaged wire rope is jamming the hoist. Continued operation might cause wire rope failure or damage to the hoist. Investigate by a qualified technician. In case the problem is confirmed: CONTACT the SUPPLIER! e) IN CASE OF AN INCIDENT involving injury, or property damage, contact the supplier immediately. DO NOT disturb, alter, or move any equipment at the scene of the incident. f) OPERATING IN EXPLOSIVE ATMOSPHERE: Never operate hoist or any other electric equipment in a potentially explosive atmosphere – such as around distilleries, refineries, chemical plants, ship or silo interiors. Always obtain official approval before commencing operations at these or similar locations. g) If the pushbuttons or EMERGENCY STOP button do not function properly, remove hoist from service until repaired by a qualified person. WARNING: Activation of the Emergency Stop Button while the machine is suspended on the side of a building will also disable the stabilization thruster fans. This will cause the machine to be unstable and float away from the building wall. Damage to the building and/or machine may occur if machine gets blown around by wind and contacts the building. The support line may be used as a guide line to stabilize the machine from the ground by pulling it taut and off to the side. NEVER stand directly below suspended equipment.

Emergency Activation: In any situation where the power needs to be turned off immediately; Push the red Emergency Stop button on the wireless remote control transmitter. WARNINGS


21d. As it feeds through be sure to watch as it comes out the other end of the winch and goes through the guide tube.

21a. Activate the Remote Control system by pressing the double bar button on the transmitter. The green light will illuminate to signal activation.

21b. Take the bullet end of the Wire Rope and feed it into the Bloc Stop while pressing the up arrow on the Remote.

21c. As it feeds through be sure to watch as it comes out the other end of the Bloc Stop and goes through the Hoist.


21d. Once the wire rope has come through the guide tube, keep feeding it through while pulling the wire rope away from the machine.

21e. Feed the wire rope just until it is about to lift the machine off the ground. It is very important to communicate with your co-worker on the roof before lifting the High Rise machine off the ground! 21f. Once your co-worker has given approval, Lift the machine off the ground by pressing the up arrow on the remote.

21g. Lift the machine a few feet off of the ground and stop.

21h. Check EMERGENCY STOP button and pushbutton control (Fig. 6) i) Check that the UP and DOWN pushbuttons return to their normal open position when released. They should move freely without sticking. ii) For three phase model: If the motor does not run, it could be caused by the phase control relay preventing reversed operation of the hoist. If so, apply to a qualified technician to change two phases inside the plug. iii) Push the red EMERGENCY STOP button. It should lock and remain depressed. Now try pushing the UP or DOWN pushbutton – the motor should not turn. Twist the EMERGENCY STOP button in the arrow direction to disengage it – it should pop out, and the hoist should now operate normally. Repeat this check a few times to check function of pushbuttons and the EMERGENCY STOP.

21i. CONTINUOUSLY CHECK rigging, lines, clearances, and all other elements throughout the entire time on the job.


22. Start the HydroCart system and verify water flow from the waste water hose. 22a. Turn on water supply. 22b. Bleed air through flush valve.

22c. Press the black start button on HydroCart.

23. Start the Boost Pump.

24a. Push and hold Power Button on Remote for 1 second. 24b. Repeat. 24c. Turn on Fans on Control Box. 24d. Turn on Brush Power on Control Box. Note: This energizes the Brush circuit, but does not start the brush rotation. The rotation of the brush will start upon activation of the directional arrow buttons on the remote control. The direction of the rotation of the rush is linked to the direction of the movement of the hoist.

25. Start cleaning by pressing the up button on the Remote Control transmitter.


9. SITE QUOTATIONS AND SITE PLANNING

9.1 Site Evaluation Form

Overall footprint dimensions: _________________________________________ Maximum elevation: ________________________________________________ Roof top suspension support system description: ______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ Encumbrances: ______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ Operational restrictions: ______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ Security issues: __________________________________________________________________________________________ Ground/Roof Top issues: ______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ High Rise machine model: ____________________________________________________________________ Total drops (cleaning path runs) ________________________________________________________________ Drop time (up & down) _______________________________________________________________________ Rigging setup and tear down time: ______________________________________________________________ Rigging move time between drops: ______________________________________________________________ Transportation time, Job total: _________________________________________________________________ Total time for entire job: ______________________________________________________________________

Job Name_____________________________ Job/Quote # ___________________________ Contact phone # _______________________

Date _____________ By _____________


9.2 Site Drawing- Ground


9.3 Site Drawing- Rooftop


10. EMERGENCY DECENT SYSTEM

10.1 Emergency Decent System- Manual Powered Instructions


Position Part Number Description Qty 1 BD210211 Griphoist Tirfor Model T-508 1 2 BD210212 Wire Rope Asm., w/ Snap Hook, ¼” (6.4mm)diameter x 300ft. (91.5m)length 1 3 BD210213 Wire Rope Gripper, Coni-Klam 1 4 BD210214 Pulley Assembly 1 5 BD210215 Sling 2

10.2 Emergency Decent System- Manual Powered Parts List


10.3 Emergency Decent System- Electric Powered Instructions


10.4 Emergency Decent System- Electric Powered Parts List

Position Part Number Description Qty 1 BD210177 Tractel TR30 hoist, 230 VAC, 60 Hz, Single phase, USA 1 1 BD210185 Tractel TR30 hoist, 230 VAC, 50 Hz, Single phase, Intl. 1 2 BD210212 Wire Rope Asm., w/ Snap Hook, ¼” (6.4mm)diameter x 300ft (91.5m)length 1 3 BD210213 Wire Rope Gripper, Coni-Klam 1 4 BD210214 Pulley Assembly 1 5 BD210215 Sling 2


1. Checks and repair of the electric equipment must only be carried out by QUALIFIED ELEC- TRICIANS! Wiring diagrams are found in the control box of the motor.

2. DO NOT OPEN ANY CONTROL BOX OR PEN- DANT CONTROL WITH POWER SUPPLY TO HOIST! 3. Any other repair should only be carried out by a TRACTEL authorized technician, and only original spare parts shall be used.

11. TROUBLESHOOTING

WARNINGS Avoid injuries:

11.1 Wire Rope Drive Mechanism Troubles

11.2 Hoist Motor Troubles


11.3 Primary Brake Troubles 11.4 BSO Secondary Brake Troubles


NOTE: A maintenance program should start when HRSC is entered into service. This maintenance program should comply with recommendations in the applicable parts of the Instruction Manual, and all pertinant Federal, State, Provincial and Local regulations.

authorized replacement part may adversely affect the function and safety of this hoist and voids the warranty. Tractel disclaims liability for any claims of damages, whether warranty, property damage, personal injury or death arising from the use of unauthorized parts.

Unauthorized replacement parts: Use only Tractel replacement parts. The replacement of any part with anything other than a Tractel

Regular inspections should be followed along the life of the hoist and docum-ented by written inspection records.

12. INSPECTIONS AND MAINTENANCE

WARNING: If there is apparent damage on any part: STOP working, unless the damaged part(s) is (are) replaced.

12.1 Inspections

12.1.1 DAILY INSPECTIONS EACH DAY PRIOR TO USE AND DURING OPERATION CHECK: (1) Primary brake function: “click” noise, when starting/stopping the hoist. (optional) (2) BLOCSTOP BSO secondary brake function. I At ground level first close the BSO secondary brake by pushing EMERGENCY STOP button (d2). Then push DOWN-button and make the wire rope form a loop between TIRAK® casing and BSO secondary brake (Fig. 26). Open BSO secondary brake by pulling down control lever (d1) until it locks in the open position. With gloved hands sharply pull wire rope in arrow direction (Fig. 26) – the BSO secondary brake should close immediately (Fig. 27). Reset BSO secondary brake by pushing down control lever (d1) until it locks in the open position. II Lift platform 3 ft. (1 m) above ground or safe surface, and push EMERGENCY STOP button (d2) of the BSO secondary brake (Fig. 27). Lower the platform to check that the BSO secondary brake holds the load. Raise platform until the hoist supports the load. Reset (d1) to the open position. III During operation regularly check through the window (d3) that the centrifugal weights are rotating (Fig. 27). (3) Wire rope damage: kinks, cuts, broken wires, bird- cages, heat damage, contamination etc. – replace if such damage is noticed. (4) Wire rope connections (thimble, ferrule), and if provided: hook is not bent, safety latch is in place. (5) Wire rope corrosion due to acid or caustics. Replace wire rope if exposed to these contaminants. (6) Wire rope lubrication: The wire rope has to be clean and lightly lubricated.

(7) Rigging Wire rope termination, connection to the suspension system. It must be aligned and secure. (8) Check for parts damage. (9) Safety harness(es), lifeline(s), fall arrester(s) and lanyard(s) must be used at all times in accordance with the requirements of OSHA regulations and state, provincial or local codes


12.1.2 MONTHLY INSPECTIONS

(1) All items under daily inspection. (2) Wire Rope Inspection

All wire rope should be inspected once a month, and a signed and dated inspection record maintained.

WIRE ROPE SHOULD BE REPLACED, IF ANY OF THE FOLLOWING CONDITIONS ARE NOTED: Conditions that require immediate wire rope replacing: – Broken wires or strands. – Excessive corrosion. – Heat damage, evident through discolored wires. – Reduction from nominal diameter of more than 10% – Kinking, crushing, birdcaging, or any other distortion of the wire rope structure (Fig. 28).

NOTE: How to measure wire rope diameter: The correct diameter of the wire rope is the largest cross-sectional measurement across the strands (and not the valleys). The measurement should be made carefully with calipers as shown in Fig. 29.

WARNING: REPLACEMENT WIRE ROPE MUST BE SAME SIZE, GRADE, AND CONSTRUCTION AS THE WIRE ROPE SPECIFIED BY THE SUPPLIER! (See pages 7, 11) THE SUPPLIER DECLINES ALL RESPONSIBILITY FOR MACHINES USED WITH A WIRE ROPE OTHER THAN SPECIFIED BY HIM.

12.1.3 1/2 YEAR INSPECTION

NOTE: The hoist should be examined every 6 months by the supplier or a repair shop agreed by him. A signed and dated inspection record should

be maintained.

If a gearbox oil change is necessary, a qualified person should take one of the synthetic oils specified below. The oil is selected according to the temperature range that the hoist usually will be used in.

Quantity Required:


12.1.4 WIRE ROPE INSPECTION FORM


12.1.5 HOIST INSPECTION FORM


12.2 Maintenance

12.2.1 TIRAKHoist (1) Daily check the primary and BSO secondary brake. (2) Daily check for visible part damage. (3) Keep wire ropes clean and lightly lubricated to prevent abnormal wear of the wire rope driving mechanism.

12.2.2 Wire Ropes (1) Use only wire ropes, which meet the manufacturers specifications. For details see pages 7 and 11. This will ensure the reliable function of the hoist. (2) To warrant maximum lifetime we recommend: – The wire rope must be unreeled and reeled in a straight line (Fig. 30). – Keep wire ropes clean. – Lubricate wire ropes regularly with a rag soaked with oil. – Never let the wire ropes rub against sharp edges. – Always see that the wire rope outlet is not obstructed. – Let the free wire rope end untwist to prevent wire rope from making loops. – If the wire rope changes direction, it should be guided by sheaves or rollers to avoid damage.

(optional) 12.2.3 BLOCSTOP BSO Secondary Brake Besides the daily checks, keep all wire ropes clean and lightly lubricated.

12.3 Long Term Maintenance of Hoist If the hoist is not used for periods greater than 6 months, the hoist should be reinspected by the supplier or repair shop agreed by him prior to reuse.

12.4 Maintenance of High Rise Wash Head DAILY INSPECTION AND MAINTENANCE

• Inspect wire rope for frays and kinks. • Inspect all electrical connections and electrical

wiring for loose connections, frayed wires and damage.

• Inspect water lines for any loose connections and leaks.

MONTHLY INSPECTION AND MAINTENANCE

• Grease brush shaft pillow block bearings monthly

YEARLY INSPECTION AND MAINTENANCE

• Winch should be serviced annually • Clean nozzle filters • Check all fasteners for tightness and corrosion • Inspect frame and welds for cracks and

corrosion


13. NAMEPLATES & LABELS

NOTE: If any nameplate or label is missing or obscured, contact the supplier for replacement nameplates/labels.

13.1 Nameplates for Hoist 1 TIRAK® nameplate 2 BLOCSTOP® secondary brake nameplate 3 Motor nameplate 4 Primary brake nameplate 13.2 Labels for Hoist 5 Wire rope diameter label 6 Warning label (wire rope jam) 7 Advice label (secondary brake operation) 8 Emergency Descent label 9 General Warning & Advice label 10 UL classification label


(8mm)


13.3 Labels for High Rise Cleaning System

NOTE: If any nameplate or label is missing or obscured, contact the supplier for replacement nameplates/labels.

1. Danger label (crush hazard) 2. Fan label 3. Brush label 4. Warning label (label panel)

1.

4.

2. 3.

4. Note: Warning label located on spray shield, not shown in picture.


16. PARTS LIST- Twin Thruster System

Item Part Number Description Qty U/M

1 BD210352 HR202 Self Balancing Frame Assembly Complete 1 Ea

2 BD210054 Lead Shot 20 Lbs

3 BD210362 Cover, HR200 Series Frame Counter Balance Tube 1 Ea

4 BD210015 Hoist, Gripwinch, 220 VAC, 50 Hz, Single Phase W/ Block Stop 1 Ea

5 BD545125 Connector, Mini Woodhead, .55 dia. x 90ｰ Male Plug 4 Pole 1 Ea

6 BD545124 Connector, Mini Woodhead, .55 Dia. x Female Receptacle, 4 Pole 1 Ea

7 BD545103 Power Cable Male, Upper Limit Switch 1 Ea

8 BD545104 Power Cable Female, Upper Limit Switch 1 Ea

9 BD545064 Upper Switch Assembly, Includes Bracket and Switch Assem 1 Ea

10 BD545090 Plug, 3 Pin Euro Style IP67 2 Ea

11 BD545091 Connector, 3 Pin Euro Style IP67 1 Ea

12 BD210069 Socket, 8 Pin Relay Switch (Not Shown) 2 Ea

13 BD210308 Relay, DPDT, 8 Pin 240 VAC, 1 Hp (Not Shown) 2 Ea

14 BD210360 Transmitter, Hetronic Wireless Remote Control, European Frego Enoy 1 Ea

15 BD210361 Receiver, Hetronic Wireless Remote Control Receiver / Mini 1 Ea

16 BD545023 End Cap, 2" Square Tube Insert Vendor P/N SQR111224A 5 Ea

17 BD210289 Control Box Assembly 1 Ea

18 BD515127 Liquid-Tite Cord Grip, 90ｰ Elbow x 1/2" NPT (Not Shown) 5 Ea

19 BD515165 1/2" sealing Gasket Assembly, Steel Backed Neoprene (Not Shown) 5 Ea

20 BD515166 1/2" Gasketed Sealing Locknut Appleton P/N BLSG50 (Not Shown) 7 Ea

21 BD545007 1/2" Straight Non-Metal Liquid Tite Conduit Connector (Not Shown) 1 Ea

22 BD545009 1/2" Non-Metal Liquid Tite Conduit (Not Shown) 3 Ft Ea

23 BD545010 1/2" Conduit Strap, Single Hole (Not Shown) 1 Ea

24 BD210013 Thruster Fan, 24 inch, 240 VAC, 50 Hz 2 Ea

25 BD210020 Wire Fan Guard, 24 inch Flat Exhaust 2 Ea

26 BD210324 Wire Fan Guard, Fan Intake 24" Diameter 2 Ea

27 BD210048 Assembly, Motor Mount, Left 1 Ea

28 BD210343 Motor, Brush, 50/60 Hz 230 VAC Single Phase, Double Shaft 1 Ea

29 BD210011 Bearing, Pillow Block, 1-1/2" Shaft 2 Ea

30 BD210028 Brush Shaft 2M HR Machine Complete 1 Ea

31 BD470000 Set Screw, Socket Cup Point, 14-20 x .375 Long Black Zinc 10 Ea

32 BD210080 Key, Square, 1/4" x 1.50 Long McMaster P/N 98870A230 2 Ea

33 BD210004 Brush, 10" Long x 12" Diameter Plastic Hub Section, Complete 8 Ea

34 BD210046 Spray Shield, 2 Meter High Rise 1 Ea

35 BD210209 Guard, Brush Side 2 Ea

36 BD210084 Spray Bar Manifold, S/S, 80 Inches Long, 6 Port 1 Ea

37 BD545066 Nozzle Body, Brass 1/4" NPT Male 6 Ea


PARTS LIST CONTINUED- Twin Thruster System

38 BD545067 Nozzle Body Cap, Brass 6 Ea

39 BD210095 Nozzle Gasket Seal, Nylon 6 Ea

40 BD210097 Strainer, Nozzle, 100 Mesh S/S 6 Ea

41 BD210222 Nozzle #2, Rain Drop Ultra Plus 6 Ea

42 BD545156 Casters, 5" x 1-1 1/4 with Brake S/S 4 Ea

43 BD210202 Hose Assembly, Spray Bar Inlet 1 Ea

44 BD545033 Fitting, 1/4" NPT Male Elbow Brass 1 Ea

45 BD545034 Fitting, 1/4" NPT Female Cross Brass 1 Ea

46 BD545011 Fitting, 1/4" NPT Hex Head Plug, Brass 3 Ea

47 BD545013 Fitting, Reducing Hex Nipple, 3/8 NPT x 1/4" NPT Brass 1 Ea

48 BD545022 Valve, 3/8" NPT Brass Ball, Full Open 1 Ea

49 BD515219 Fitting, 3/8" Hex Nipple, Brass 1 Ea

50 BD545106 Check Valve Inline, 3/8" NPT S/S 1 Ea

51 BD545017 Fitting, QD Coupler 3/8" x 3/8" NPT-M, Brass 1 Ea

52 BD210170 Tube Clamp, Vinyl Coated, 3/8" Diameter Tube x 1/2" Wide 19 Ea

53 BD515159 Cord Clamp, Vinyl Coated, 1/2" Dia. (Not Shown) 5 Ea

54 BD545100 Power Cable, 50Hz Fans Only (Not Shown) 10 ft Ea

55 BD545102 Power Cable, 50Hz Brush Motors (Not Shown) 6 Ft Ea

56 BD210295 Wheelez Wheel 49cm Diameter x 1" Bushing 2 Ea

57 BD210339 Axle Shaft, Side Wheel Motor Side, Complete 1 Ea

58 BD210340 Axle Shaft, Side Wheels, NON Motor Side, Complete 1 Ea

59 BD210322 Side Brush Shaft Adapter Complete 1 Ea

60 BD515007 Cotter Pin, .125 Diameter x 1-1/4" Long Bright Zinc 2 Ea

61 BD210318 Cable Exit Guide Spring, 1" Diameter x 36" Long S/S 1 Ea

62 BD210363 Assembly, Wire Rope Upper Spring Exit Guide 1 Ea

63 BD210364 Assembly, Wire Rope Lower Spring Exit Guide 1 Ea

64 BD407002 Screw, #12 X 3/4" Long Flange Hex Head Self Tapping 80 Ea

65 BD412847 Bolt, 3/8-16 x 6-1/2" long HHCS Grade 8 Yellow Zinc 1 Ea

66 BD433001 Washer, 3/8" USS Thru Hardened Yellow Zinc, Grade 8 2 Ea

67 BD443001 Nut, 3/8-16 Nylock, Grade 8 Yellow Zinc 1 Ea

68 BD414819 Bolt, 1/2-13 x 2-3/4" Long HHCS Grade 8 Yellow Zinc 2 Ea

69 BD435000 Washer, 1/2" USS Thru Hardened Yellow Zinc Grade 8 2 Ea

70 BD445002 Nut, 1/2-13 Standard Hex, Bright Zinc 2 Ea

71 BD445001 Nut, 1/2-13 Nylock Grade 8, Yellow Zinc 2 Ea

72 BD490605 Bolt, M6 x 1.0 x 12mm Long HHCS 18-8 S/S 4 Ea




PARTS LIST CONTINUED- Twin Thruster System












86 BD498100 Washer, M10 Flat, 18-8 S/S 48 Ea



89 BD499100 Nut, M10 x 1.5 Nylon Insert, 18-8 S/S 14 Ea

90 BD499801 Nut, M8 x 1.25 Nylon Insert, 18-8 S/S 18 Ea

91 BD210350 Label Warning Set, High Rise "Italian Version" (Not Shown) 1 Ea

92 BD210060 Label, High Rise "IPC Eagle" (Not Shown) 1 Ea

93 BD210061 Label, High Rise "High Rise" Logo (Not Shown) 1 Ea

94 BD210365 Label, CE Serial Number, Model HR202 High Rise (Not Shown) 1 Ea

95 BD210121 Winch Mount Assembly 1 Ea

96 BD462801 Bolt, M8 x 1.25 x 16mm long SHCS 4 Ea


17. EXPLODED VIEW- Twin Thruster System


18. CONTROL BOX PARTS LIST


19. CONTROL BOX PARTS LIST CONTINUED


20. SCHEMATIC PG 1.


21. SCHEMATIC PG 2.


22. CONTROL SYSTEM WIRE DIAGRAM

Note: Hoist wiring diagram located inside hoist electrical control box.

31

32

L2 15 14

230VAC 44,45 Ground


GIVE TO RIGGING ERECTOR & SYSTEM OPERATOR AND POST ON JOB SITE THE HIGH RISE CLEANING SYSTEM HAS THE SAME OPERATIONAL AND SAFETY REQUIRMENTS AS SUSPENDED

POWERED SCAFFORDS. IT IS IMPERATIVE TO FOLLOW THE FOLLOWING CODE FOR SAFE PRACTICE. CODE OF SAFE PRACTICES FOR

SUSPENDED POWERED SCAFFOLDS

It shall be the responsibility of all employers and users to read and comply with the following common sense guidelines, which are designed to promote safety in the erection and use of suspended powered scaffolds. These guidelines do not purport to be all-inclusive nor to supplant or replace other additional safety and precautionary measures to cover usual or unusual conditions. If these guidelines conflict in any way with any state, local or federal statute or governmental regulation, said statute or regulation shall supersede these guidelines. It is the responsibility of each user to comply with these guidelines.

M. SUSPENDED POWERED PLATFORMS MUST NEVER BE OPERATED NEAR LIVE POWER LINES, unless proper precautions are taken. Consult the power service company for advice. N. ALWAYS ATTACH FALL ARREST EQUIPMENT when working on suspended powered scaffolds. O. DO NOT WORK ON OR INSTALL SUSPENDED POWERED SCAFFOLDS if your physical condition is such that you feel dizzy, or unsteady in any way. P. DO NOT WORK ON SUSPENDED POWERED SCAF- FOLDS when under influence of alcohol or illegal drugs. II. GUIDELINES FOR ERECTION AND USE OF SUSPENDED SCAFFOLD SYSTEMS. A. RIGGING: 1. WEAR FALL PREVENTION EQUIPMENT when rigging on exposed roofs or floors. 2. ROOF HOOKS, PARAPET CLAMPS, OUTRIGGER BEAMS, OR OTHER SUPPORTING DEVICES must be capable of supporting the hoist machine rated load with a factor of safety of 4. 3. VERIFY THAT THE BUILDING OR STRUCTURE WILL SUPPORT the suspended loads with a factor of safety of 4. 4. ALL OVERHEAD RIGGING must be secured from movement in any direction. 5. COUNTERWEIGHTS USED WITH OUTRIGGER BEAMS must be of a non-flowable material and must be secured to the beam to prevent accidental displacement. 6. OUTRIGGER BEAMS THAT DO NOT USE COUNTER- WEIGHTS must be installed and secured on the roof structure with devices specifically designed for that purpose. Direct connections shall be evaluated by a competent person. 7. TIE BACK ALL TRANSPORTABLE RIGGING DEVICES. Tiebacks shall be equivalent in strength to suspension ropes. 8. INSTALL TIEBACKS AT RIGHT ANGLES TO THE FACE OF THE BUILDING and secure, without slack, to a struc- turally sound portion of the structure, capable of supporting the hoisting machine rated load with a safety factor of 4. IN THE EVENT TIEBACKS CANNOT BE INSTALLED AT RIGHT ANGLES, two tiebacks at opposing angles must be used to prevent movement. 9. RIG AND USE HOISTING MACHINES DIRECTLY UNDER THEIR SUSPENSION POINTS.

I. GENERAL GUIDELINES A. POST THESE SAFETY GUIDELINES in a conspicuous place and be sure that all persons who erect, use, locate, or dismantle suspended scaffold systems are fully aware of them. B. FOLLOW ALL EQUIPMENT MANUFACTURERS’ RECOMMENDATIONS as well as all state, local and federal codes, ordinances and regulations relating to suspended powered scaffolding. C. SURVEY THE JOBSITE. A survey shall be made of the jobsite for hazards such as exposed electrical wires, obstructions that could overload or tip the suspended powered scaffold when it is raised or lowered, unguarded roof edges or openings, inadequate or missing tiebacks. Those conditions should be corrected before installing or using suspended powered scaffold systems. D. INSPECT ALL EQUIPMENT BEFORE EACH USE. Never use any equipment that is damaged or defective in any way. Tag damaged or defective equipment and remove it from the jobsite. E. ERECT AND DISMANTLE SUSPENDED POWERED SCAFFOLD EQUIPMENT in accordance with design and/ or manufacturer’s recommendations. F. DO NOT ERECT, DISMANTLE, OR ALTER SUSPENDED POWERED SCAFFOLD SYSTEMS unless under the supervision of a competent person. G. DO NOT ABUSE OR MISUSE SUSPENDED POWERED SCAFFOLD EQUIPMENT. Never overload platforms or hoists. H. ERECTED SUSPENDED POWERED SCAFFOLDS SHOULD BE CONTINUOUSLY INSPECTED by the user to ensure that they are maintained in a safe condition. Report any unsafe condition to your supervisor. I. NEVER TAKE CHANCES! IF IN DOUBT REGARDING THE SAFETY OR USE OF SUSPENDED SCAFFOLDS, CONSULT YOUR SCAFFOLD SUPPLIER. J. NEVER USE SUSPENDED SCAFFOLDS EQUIPMENT FOR PURPOSES OR IN WAYS FOR WHICH IT WAS NOT INTENDED. K. CARE SHOULD BE TAKEN WHEN OPERATING AND STORING EQUIPMENT DURING WINDY CONDITIONS. L. SUSPENDED POWERED SCAFFOLD SYSTEMS should be installed and used in accordance with the manufacturer’s recommended procedures. Do not alter components in the field.


B. WIRE ROPE AND HARDWARE: 1. USE ONLY WIRE ROPE AND ATTACHMENTS as specified by the hoisting machine manufacturer. 2. ASSURE THAT WIRE ROPE IS LONG ENOUGH to reach to the lowest possible landing. 3. CLEAN AND LUBRICATE WIRE ROPE in accordance with the wire rope manufacturer’s instructions. 4. HANDLE WIRE ROPE WITH CARE. 5. COIL AND UNCOIL WIRE ROPE in accordance with the wire rope manufacturer’s instructions in order to avoid kinks or damage. 6. TIGHTEN WIRE ROPE CLAMPS in accordance with the clamp manufacturer’s instructions. 7. DO NOT USE WIRE ROPE THAT IS KINKED, BIRD- CAGED, CORRODED, UNDERSIZED, OR DAMAGED IN ANY WAY. Do not expose wire rope fire, undue heat, corrosive atmospheres, electricity, chemicals, or damage by tool handling. 8. USE THIMBLES AND SHACKLES AT ALL WIRE ROPE SUSPENSION TERMINATIONS. 9. USE J-TYPE CLAMPS OR SWEDGE FITTINGS. Do not use U-bolts. Retighten J-Clamps under load and retighten daily. 10.WIRE ROPES USED WITH TRACTION HOISTS MUST HAVE PREPARED ENDS. Follow manufacturer’srecommendations. C. POWER SUPPLY: 1. GROUND ALL ELECTRICAL POWER SOURCES AND POWER CORD CONNECTIONS and protect them with circuit breakers. 2. USE POWER CORDS OF THE PROPER WIRE SIZE THAT ARE LONG ENOUGH for the job. 3. POWER CORD CONNECTIONS MUST BE RESTRAINED to prevent their separation. 4. USE STRAIN RELIEF DEVICES TO ATTACH POWER CORDS TO THE SUSPENDED SCAFFOLD to prevent them from falling. 5. PROTECT POWER CORDS AT SHARP EDGES. 6. USE GFI WITH POWER TOOLS. D. FALL ARREST EQUIPMENT: 1. EACH PERSON ON A SUSPENDED POWERED SCAFFOLD must be attached to a separate fall arrest system unless the installation was specifically designed not to require one. 2. EACH LIFELINE MUST BE FASTENED to a separate anchorage capable of holding a minimum of 5000 pounds. 3. DO NOT WRAP LIFELINES AROUND STRUCTURAL MEMBERS unless lifelines are protected and a suitable anchorage connection is used. 4. PROTECT LIFELINES AT SHARP CORNERS to prevent chafing. 5. RIG FALL ARREST SYSTEMS to prevent free fall in excess of six feet.

6. SUSPEND LIFELINES FREELY without contact with structural members or building facade. 7. USE LIFELINES OF SIZE AND CONSTRUCTION that are compatible with the rope grab used. 8. ASSURE A PROPERLY ATTACHED ROPE GRAB IS INSTALLED ON EACH LIFELINE. Install in accordance with the manufacturer’s recommendations. 9. KEEP FALL ARREST DEVICE POSITIONED ABOVE YOUR HEAD LEVEL. 10.USE ONLY FULL BODY HARNESSES of the proper size and that are tightly fastened. 11.ASSURE FULL BODY HARNESS HAS LANYARD attachment with D-ring at the center of your back. 12.CONSULT FALL PROTECTION SUPPLIER FOR INSPECTION PROCEDURE. INSPECT FALL PROTECTION ANCHORAGE EQUIPMENT BEFORE EACH USE. 13.WHEN A SECONDARY WIRE ROPE SYSTEM IS USED, a horizontal lifeline secured to two or more structural members of the scaffold may be used in lieu of vertical lifelines. E. DURING USE: 1. USE ALL EQUIPMENT AND ALL DEVICES in accordance with the manufacturer’s instructions. 2. DO NOT OVERLOAD, MODIFY, OR SUBSTlTUTE EQUIPMENT. 3. BEFORE COMMENCING WORK OPERATIONS preload wire rope and equipment with the maximum working load, then retighten wire rope rigging clamps and check rigging to manufacturer’s recommendations. 4. INSPECT ALL RIGGING EQUIPMENT AND SUSPENDED POWERED SCAFFOLDS SYSTEMS DAILY. 5. INSPECT WIRE ROPE DURING EACH ASCENT OR DESCENT FOR DAMAGE. 6. USE CARE TO PREVENT DAMAGE TO EQUIPMENT by corrosive or other damaging substances. 7. CLEAN AND SERVICE EQUIPMENT REGULARLY. 8. ALWAYS MAINTAIN AT LEAST FOUR (4) WRAPS OF WIRE ROPE ON DRUM TYPE HOISTS. 9. DO NOT JOIN PLATFORMS unless the installation was designed for that purpose. 10.ONLY MOVE SUSPENDED SCAFFOLDS HORIZONTALLY WHEN NOT OCCUPIED. 11.WHEN RIGGING FOR ANOTHER DROP assure sufficient wire rope is available before moving the suspended scaffold system horizontally. 12.WHEN WELDING FROM SUSPENDED POWERED SCAF- FOLDS: a. Assure platform is grounded to structure. b. Insulate wire rope above and below the platform. c. Insulate wire rope at suspension point and assure wire rope does not contact structure along its entire length. d. Prevent the bitter end from touching the ground.

These safety guidelines set forth some common sense procedures for safely erecting, dismantling and using suspended powered scaffolding equipment. However, equipment and scaffolding systems differ, and accordingly, reference must always be made to the instructions and procedures of the supplier and/or manufacturer of the equipment. Since field conditions vary, and are beyond the control of the Scaffolding, Shoring and Forming Institute and Scaffold Industry Association, safe and proper use of scaffolding is the sole responsibility of the user. Scaffold Industry Association Inc. & Scaffolding, Shoring and Forming Institute Inc., February 1998


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IPC Eagle Warranty Policy

Limited Warranty IPC Eagle warrants new cleaning equipment against defects in material and workmanship under normal use and service to the original purchaser as detailed below.

1 year Subject to the conditions stated below, IPC Eagle warrants all other cleaning equipment components to be free from defects in materials and workmanship for a 1-year period. Parts replaced or repaired are warranted for the remainder of the original warranty period. Batteries are pro-rated for one year.

IPC Eagle will furnish and charge for replacement parts, including transportation, to the original owner through an IPC Eagle authorized service center. If the part is returned within 30 days and is found defective, the owner will be credited for the cost of the replacement part including shipping and handling.

Wear items exempt from warranty include belts, carbon brushes, power cords, wheels, pad drivers, clutch plates, brushes, pads, handle grips, filters, screens, throttle cables, and squeegees.

This warranty shall not apply to failures caused by misuse or abuse, improper maintenance as stated in the operation manuals, use of unauthorized repair parts, repairs by other than an IPC Eagle authorized service center, and damage in transit.

IPC Eagle disclaims and denies any liability for any direct, indirect, special incidental or consequential damage which may be suffered as a result of sale, delivery, servicing, use, loss of any product, downtime, labor, freight, or other charges not expressly included herein.

MODEL #__________________________ SERIAL #__________________________

high rise - hr300 - ipc · 2017. 11. 22. · 1. it is the rigger’s and the operator’s...

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