high steel open house - structural steel fabrication for ... · 04/10/2013 · case study – –...
TRANSCRIPT
![Page 1: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/1.jpg)
High Steel Open HouseOctober 4, 2013
BrIM in Structural Steel Fabrication:Current Uses, Benefits and Potential
Courtesy: HNTB
![Page 2: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/2.jpg)
““TraditionalTraditional”” BrIMBrIM in Steel Fabricationin Steel Fabrication
![Page 3: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/3.jpg)
Current Current BrIMBrIM in Steel Fabricationin Steel Fabrication
![Page 4: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/4.jpg)
Current Uses of Current Uses of BrIMBrIM
• Generation of Shop Drawings, Fab Data & CAM Files
• Fabrication Planning
• Fit Verification and Clash Detection
• Data Warehouse for Fabrication Documentation (QC Data)
• Steel Erection Planning
![Page 5: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/5.jpg)
BrIMBrIM and Shop Drawingsand Shop Drawings
![Page 6: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/6.jpg)
NEW PROJECT
MODELS/DATA OF ALL
COMPONENTS
SHOP DRAWING TO FABRICATION FLOW ‐ WITH FULL UTILIZATION OF BrIM AND CNC EQUIPMENT
APPROVAL AND FABRICATION INFORMATION
SUBMIT INFO (DRAWINGS)
FOR APPROVAL
DRAWING APPROVAL
FABRICATE FROM MODELS
CREATE CAM MODELS FOR
CNC EQUIPMENT
MODELS/DATA GOVERN!
BrIMBrIM and Shop Drawingsand Shop Drawings
![Page 7: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/7.jpg)
BrIMBrIM and Design Interactionand Design Interaction
Traditional Workflow
Analysis and Design
(Data/Models)
Create 2-D Contract
Plans
Enter Data into Software
Create 2-D Shop
Dwgs for Approval
Create CAM Models for Fabrication
Engineer Fabricator
Digital
Digital
DigitalPaper
Paper
Digital Paper
![Page 8: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/8.jpg)
BrIMBrIM and Design Interactionand Design Interaction
• Design Data Transfer - Project Geometry• Roadway - Horizontal, Vertical, Cross slopes• Span• Deck – Thickness, Haunches• Structural Steel – Top of Steel Elevations, Camber Data
Project: NYSDOT Kew Gardens Interchange, Contract 2A
![Page 9: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/9.jpg)
BrIMBrIM and Design Interactionand Design Interaction
• Design Data Transfer – Member Properties• Steel Member Sizes, Shapes• Size Transition Locations• Material Specifications
Project: NYSDOT Kew Gardens Interchange, Contract 2A
![Page 10: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/10.jpg)
BrIMBrIM and Design Interactionand Design Interaction
Analysis and Design
(Data/Models)
Create 2-D Contract Plans ?
Data Dump into
Software
Create 2-D Shop
Dwgs for Approval ?
Create Models for Approval and Fab
Electronic Data Transfer
Create 2-D Contract Plans ?
Create 2-D Shop
Dwgs for Approval ?
Preferred Workflow
Digital
Paper
Digital
Digital
Paper
Engineer Fabricator
![Page 11: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/11.jpg)
BrIMBrIM and Fabricationand Fabrication
Traditional Shop Drawing
Communication Tool!
Info Can Be Zinc Marked
![Page 12: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/12.jpg)
BrIMBrIM and Fabricationand Fabrication
Current Transfer of CAM Data
Transferred Electronically
![Page 13: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/13.jpg)
CAD Drawings
BOM
CNC Code
CAM ToolpathPart Model
• Parametric 3D models created for girder parts
• One associative part model shared by all disciplines
• Reduces redundant efforts
BrIMBrIM and Fabricationand Fabrication
![Page 14: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/14.jpg)
BrIMBrIM and Fit Verification/Assemblyand Fit Verification/Assembly
Traditional Assembly• Labor Intensive• Time Consuming• Costly
![Page 15: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/15.jpg)
BrIMBrIM and Fit Verification/Assemblyand Fit Verification/Assembly
IN Milton Madison Truss Virtual Assembly
![Page 16: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/16.jpg)
SET UP 2
SET UP 1
BrIMBrIM and Fit Verification/Assemblyand Fit Verification/Assembly
OH Innerbelt Bridge Virtual Assembly
• Schedule/Size Prohibited Full Assembly• Physical Progressive Laydown Assembly• Fully Connected Virtual Assembly in Position for Bearing to Bearing Check
![Page 17: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/17.jpg)
BrIMBrIM and Fit Verification/Assemblyand Fit Verification/Assembly
Physical Assembly avoids issues here, BUTVirtual Assembly can achieve same result
![Page 18: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/18.jpg)
Case Study Case Study –– PennDOTPennDOT II--81/Rt 2281/Rt 22
May 9, 2013
Courtesy: WPMT43
![Page 19: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/19.jpg)
Case Study Case Study –– PennDOTPennDOT II--81/Rt 2281/Rt 22
• Project Timeline• May 09 – Accident Occurred
• May 10 – HSSI Contacted PennDOT to Offer Assistance
• May 23 – NTP from PennDOT
• June 06 – Start of Fabrication (2 weeks after NTP)
• August 09 – Start of Steel Delivery (11 weeks after NTP)
• August 12 – Start of Steel Erection
• August 26 – Completion of Steel Erection (13-1/2 weeks after NTP)
![Page 20: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/20.jpg)
COOPERATION
Case Study Case Study –– PennDOTPennDOT II--81/Rt 2281/Rt 22
HOW??365 tons2 Box Gdrs
![Page 21: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/21.jpg)
Case Study Case Study –– PennDOTPennDOT II--81/Rt 2281/Rt 22
• Expedited Shop Drawing/Model Review• Direct Communication—PennDOT, Gannett Fleming, HSSI• Redline Markup of Existing Shop Drawings• Modeling of Box Girders
![Page 22: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/22.jpg)
Case Study Case Study –– PennDOTPennDOT II--81/Rt 2281/Rt 22
• On-Site Review/Approval of Model• Design Change from Existing FPW to Bolted Connection• Investigation/Resolution of Design/Detail Issues• Verification of Design Requirements
![Page 23: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/23.jpg)
Case Study Case Study –– PennDOTPennDOT II--81/Rt 2281/Rt 22
• Fabrication Drawing Approval
![Page 24: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/24.jpg)
Case Study Case Study –– PennDOTPennDOT II--81/Rt 2281/Rt 22
![Page 25: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/25.jpg)
Case Study Case Study –– PennDOTPennDOT II--81/Rt 2281/Rt 22
![Page 26: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/26.jpg)
Case Study Case Study –– PennDOTPennDOT II--81/Rt 2281/Rt 22
95 Calender Days
NTP to Complete Steel Erection
![Page 27: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/27.jpg)
BrIMBrIM Benefits in Steel FabricationBenefits in Steel Fabrication
• Optimizes Workflow from Design to Detailing to Fabrication
• Minimizes Errors due to:• Manual Data Transfer• Detailing Misfits
• Provides One Source for Data• Shop Drawings• Fabrication Documentation• QC Records
• Eliminates Redundant or Manual Efforts• Manual Programming and Fabrication Processes• Physical Assemblies for Fit Verification
INSERT MODEL SNAPSHOT
![Page 28: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/28.jpg)
BrIMBrIM Potential in Steel FabricationPotential in Steel Fabrication
• Transfer of Design Data from Engineer to Fabricator• Industry format needed
• Fabrication Approval Process• Use of Models; Fewer Dwgs
• Project Doc Warehouse• Fabrication Details• Fabrication QC Docs• As-Built Docs• Maintenance / Inspection / Rating Docs
• Virtual Assemblies & Erection Planning
![Page 29: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/29.jpg)
Where Do We Go From Here???Where Do We Go From Here???
• Be Open to the Possibilities of BrIM
• Consider the Benefits to You• Owner, Engineer, GC
• Promote the Benefits
• Discuss with Owners
• Participate with Industry• AASHTO/NSBA Steel Bridge Collaboration--TG 15 Data
Modeling for Interoperability
![Page 30: High Steel Open House - Structural Steel Fabrication for ... · 04/10/2013 · Case Study – – PennDOT PennDOT I-81/Rt 22 • Project Timeline • May 09 – Accident Occurred](https://reader034.vdocument.in/reader034/viewer/2022043000/5f7706dd0b02685c0155ab91/html5/thumbnails/30.jpg)
QUESTIONS ?