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Edition: March 2018 HIGH PERFORMANCE Steel Wire Ropes

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  • Edition: March 2018

    HIGH PERFORMANCESteel Wire Ropes

  • SUMMARY 6-STRAND WIRE ROPESIPH GPCIPH GPCL

    8-STRAND WIRE ROPESIPH GP8CIPH GPT

    8-STRAND WIRE ROPES (PARALLEL WIRE ROPES)IPH GP88C

    NON ROTATION WIRE ROPESIPH RR35C/RR35CLIPH 157C

    IPH VALUE

    INSTITUTIONALLatin America’s most leading edge industrial logistics system

    45

    67

    9

    1012

    13

    14

    2

  • 3

    HIGH PERFORMANCESteel Wire RopesGP is a complete line of wire ropes based on the most modern manufacturing technologies.

    Its versatility and the possibility to combine different technologies enable the development of wire ropes custom-made for each user, fulfilling the most demanding specific needs. The purpose of the GP line is to satisfy the customers requirements with high demand applications in equipments and gears in which the extension of lifetime under maximum safety conditions is a key requirement.

    GP line is formed by three main groups: wire ropes with compacted strands, wire ropes with plastic infiltration and wire ropes with eight or more outer strands.

    IPH QUALITYThe quality certificate issued by IPH guarantees the traceability and compliance with national and international standards, which can be applied to the controls carried out throughout the manufacturing process, from the wire production to the final product.

    MANAGEMENT SYSTEM CERTIFICATIONS:

    American Petroleum Institute, API Monogram Spec Q1, Spec 9A.TÜV Rheinland, ISO 9001:2015.Fundaçao Vanzolini NBR, ISO 9001:2015.

    WIRE ROPES SPECIFIC CERTIFICATIONS:

    Marine useLloyd’s Register plant certification.

    ElevatorsIRAM-INTI and IRAM 840 product certification.

    General purposeABNT NBR and ISO 2408 product certification.

    Offshore containers lifting slingsDNV 2.7-1 product certification.

    Wire rope slingsIRAM 5221 Flemish eye product certification.

  • 6-STRAND WIRE ROPES

    4

    [t][t]

    8,7910,612,714,817,219,822,525,428,531,735,138,742,546,550,654,959,464,068,973,979,1

    7,999,6611,513,515,718,020,423,125,928,831,935,238,742,246,049,954,058,262,667,271,9

    [kN][kN]

    86,1104124146169194220249279311344380417455496538582628675724775

    78,394,7113132153176200226254283313345379414451489529570614658704

    [kg/m]

    0,440,530,630,740,860,991,121,271,421,581,751,932,122,322,522,742,963,193,433,683,94

    Grade 1960 N/mm² Grade 2160 N/mm²

    Minimum Breaking Load

    Diameter Approx. Mass

    10,0011,0012,0013,0014,0015,0016,0017,0018,0019,0020,0021,0022,0023,0024,0025,0026,0027,0028,0029,0030,00

    [mm]

    Their high breaking load allows the operation with higher safety factors.Compacted strands enlarge contact surface, extending lifetime of wire rope and reducing sheave wear.Higher resistance to abrasion and drum compression.Do not use with swivel.

    IPH GPC

    IPH GPC wire rope line has compacted strands which increase the breaking load of the wire rope and the sheaves surface contact. Therefore, sheaves and rope wear, is reduced. It also improves resistance against crushing, making these wire ropes ideal for their application in intensive work in multilayer drums such as oil drilling, clamshell cranes, draglines, etc.

    Advantages and features•

  • 5

    [t][t]

    84,490,095,7102108114120127134141155170186202219

    76,781,887,092,397,8103109115 121128141155169184200

    [kN][kN]

    827882938995

    10601120118012401310138015201670182019802150

    752801852905959

    1010107011301190125013801520166018001960

    [kg/m]

    4,214,484,775,065,365,675,996,326,667,017,728,489,2710,1011,00

    Grade 1960 N/mm² Grade 2160 N/mm²

    Minimum Breaking Load

    Construction: 6x26 WSCO or 6x36 WSCO, depending on diameter range.Coating: bright or galvanized, fully lubricated.For other rope diameters or grades not specified in this catalog, please contact IPH.

    Diameter Approx. Mass

    31,0032,0033,0034,0035,0036,0037,0038,0039,0040,0042,0044,0046,0048,0050,00

    [mm]

    [t][t]

    44,662,372,394,5

    40,656,665,785,8

    [kN][kN]

    438611709926

    398555644841

    [kg/m]

    2,132,983,464,51

    Grade 1960 N/mm² Grade 2160 N/mm²

    Construction: 6x36 WS, depending on diameter range.Coating: bright (galvanized on request).For other rope diameters or grades not specified in this catalog, please contact IPH.

    Diameter Approx. Mass

    22,0026,0028,0032,00

    [mm]

    Higher structural dynamic stability.Reduced internal friction due to plastic coating.Better load distribution and improvement of bending fatigue resistance.Do not use with swivel.

    IPH GPCL

    Advantages and featuresBesides the characteristics of the IPH GP line, steel core plastic injected adds:

    ••

    Minimum Breaking Load

  • 6

    8-STRAND WIRE ROPES

    Construction: 8x26, 8x31 or 8x36 WSCO, depending on diameter range.Coating: bright or galvanized, fully lubricated.NOTE: in steelmaking, the use of high temperature lubricant is recommended.For other rope diameters or grades not specified in this catalog, please contact IPH.

    [t][t]

    8,7810,612,714,917,219,822,425,328,531,635,138,742,446,450,554,859,464,068,973,979,190,0102114127141155170186202219

    7,969,6311,513,515,618,020,423,025,928,831,935,238,742,346,049,954,058,262,767,271,881,792,3104115128141155169184200

    [kN][kN]

    86,0104124146169194220248279310344379416455495537582628675724775882995

    11201240138015201670182019802150

    78,094,4113132153176200225254282313345379414451489529570614659704801905

    10201130125013801520166018001960

    [kg/m]

    0,450,540,640,770,871,011,141,291,451,621,801,982,162,372,582,803,023,263,503,764,024,575,155,776,437,127,858,629,4210,3011,10

    Grade 1960 N/mm² Grade 2160 N/mm²

    Minimum Breaking Load

    Diameter Approx. Mass

    10,0011,0012,0013,0014,0015,0016,0017,0018,0019,0020,0021,0022,0023,0024,0025,0026,0027,0028,0029,0030,0032,0034,0036,0038,0040,0042,0044,0046,0048,0050,00

    [mm]

    Higher breaking load due to compacted strands that increase cross metallic section.Higher resistance to wear, reducing sheaves and wire rope wear.Less diameter reduction under tension.Better load distribution and improvement of bending fatigue resistance.Do not use with swivel.IPH GP8C

    GP8C Group has 8 compacted strands, which offers a larger contact surface and greater flexibility compared to 6-strand wire ropes. They are ideal for working in ladle cranes, container cranes and other intensive work machinery that has single-layer drums.

    Advantages and features•

    ••

  • 7

    8-STRAND WIRE ROPES

    IPH GPT wire ropes offer an excellent performance, considering whole range of requirements that a rope could be submitted. The eight compacted strands reduce sheaves and wire rope wear, and the plastic infiltration of the core provides a higher stability and breaking load. They are ideal for container cranes and for many other high-demand equipment. Their permanent use under high temperatures is not recommended.

    [t][t]

    9,8414,216,619,322,125,228,431,835,539,342,546,751,055,560,265,270,375,681,186,891,397,3103110116

    8,9512,915,117,620,223,025,929,032,335,838,842,646,450,654,959,464,168,973,679,183,288,794,3100106

    [kN][kN]

    96,4139163189217247278312348385417457500544590639689741794851895953

    101010801140

    87,7126148172198225254284317351380417455496538582628675721775815869924981

    1040

    [kg/m]

    0,460,660,780,901,031,171,331,491,661,832,022,222,432,642,873,103,343,603,864,134,414,704,995,305,62

    Grade 1960 N/mm² Grade 2160 N/mm²

    Minimum Breaking Load

    Diameter Approx. Mass

    10,0012,0013,0014,0015,0016,0017,0018,0019,0020,0021,0022,0023,0024,0025,0026,0027,0028,0029,0030,0031,0032,0033,0034,0035,00

    [mm]

    CONTINUE

    IPH GPT

    Advantages and featuresHigher breaking load due to compacted strands that increase cross metallic section.Higher resistance to wear, reducing sheaves and wire rope wear.Less diameter reduction under tension.Increase of sheaves contact surface.Higher structural dynamic stability.Reduced internal friction due to plastic coating. Better load distribution and improvement of bending fatigue resistance.Do not use with swivel.

    •••••

  • 8

    Construction: 8x26, 8x31 or 8x36 WSCO, depending on diameter range.Coating: bright or galvanized, fully lubricated.For other rope diameters or grades not specified in this catalog, please contact IPH.

    [t][t]

    123131137145152167185189210237

    112118126132139152167170191216

    [kN][kN]

    1210128013401420149016401810185020602320

    1100116012301289136014901640167018702120

    [kg/m]

    5,946,286,626,987,348,098,889,5010,0011,50

    Grade 1960 N/mm² Grade 2160 N/mm²

    Minimum Breaking Load

    Diameter Approx. Mass

    36,0037,0038,0039,0040,0042,0044,0046,0048,0050,00

    [mm]

  • 9

    8-STRAND WIRE ROPES(PARALLEL WIRE ROPES)

    Higher resistance to bending fatigue.Larger metallic cross section and higher breaking load.Compacted 8 strands that improve contact surface and load distribution, with less wear in wire rope and sheaves.Great structural lateral stability.8-strand parallel wire ropes require proper sheave and drum groove dimension. If groove diameter is narrow, deformation or waviness of wire rope may appear. Sheave or drum groove diameter must be 6% larger than wire rope nominal diameter.Do not use with swivel.

    IPH GP88C

    IPH GP88C line is designed for lifting gear in which flexible wire ropes with high breaking load and great bending fatigue resistance are required. They are specially recommended for use in overhead cranes, electrical hoists, etc.

    [t]

    4,134,986,508,2210,312,614,3

    [kN]

    40,548,863,780,6101123140

    [kg/m]

    0,200,240,300,390,480,580,69

    Grade 2160 N/mm²

    Minimum Breaking Load

    Construction: 8x17 SCO or 8x19 SCO (parallel), depending on diameter range.Coating: galvanized (bright on request), fully lubricated.Lay: regular.For other rope diameters or grades not specified in this catalog, please contact IPH.

    Diameter Approx. Mass

    6,407,008,009,0010,0011,0012,00

    [mm]

    Advantages and features•••

    ••

  • 10

    NON ROTATION WIRE ROPES

    Excellent resistance properties against rotation.Compact surface that provides great resistance to abrasion and lower sheave wear.High breaking load due to increase of metallic cross section thanks to the compacting process.Special design and Lang lay provide a great resistance to bending fatigue.Excellent properties for bearing compression loads in multilayer drums (especially RR35CL).Fully lubricated to achieve high protection against friction and corrosion, combined with galvanized coating.Can be used with swivel.

    IPH RR35C IPH RR35CL

    Advantages and features•••••••

  • 11

    This is a major innovation as regards non rotation wire ropes, required in tower cranes, mobile cranes and high-rise overhead cranes. Compacted strands and parallel design provide a higher breaking load than conventional non rotation wire ropes. At the same time, they provide a greater flexibility and a lower wear of sheaves and wire rope itself.

    IPH RR35CL wire rope adds to the RR35C characteristics greater stability and bending fatigue resistance due to internal plastic infiltration. Both wire ropes are used for the same applications. The core impregnation prevents from lubrication loss, internal damp and friction, achieving a longer lifetime.

    [kg/m]

    Minimum Breaking Load

    Construction: 27x7 CO or 35x7 CO, depending on diameter range.Coating: galvanized (bright on request), fully lubricated. Lay: Lang.For other rope diameters or grades not specified in this catalog, please contact IPH.

    Diameter Approx. Mass

    [mm]

    9,0010,812,815,118,621,324,327,330,834,538,141,746,050,354,759,364,274,585,396,3110122137151167183217236

    9,5911,613,716,119,922,926,029,333,036,940,744,749,253,858,563,568,779,791,3103117131146161179195233252

    87,9106125148182209238268302338373409451493536581629730836944

    10801200134014801640179021302310

    94,0113134158195224255287323362399438482527573622673781895

    101011501280143015801750191022802470

    [t][t] [kN][kN]

    Grade 1960 N/mm² Grade 2160 N/mm²

    0,440,530,630,740,971,111,261,431,601,781,982,182,392,612,853,093,343,874,455,065,716,407,137,918,729,5711,4012,40

    10,0011,0012,0013,0014,0015,0016,0017,0018,0019,0020,0021,0022,0023,0024,0025,0026,0028,0030,0032,0034,0036,0038,0040,0042,0044,0048,0050,00

  • IPH 157 C

    NON ROTATION WIRE ROPES

    Compact surface that provides great resistance to abrasion and lower sheave wear.High breaking load due to increase of metallic cross section thanks to the compacting process.Great flexibility provides very good spooling performance and to operate under simple and reverse bending.Excellent properties for bearing compression loads in multilayer drums.Can be used with swivel.

    [t]

    18,421,124,127,230,533,937,641,3

    [kN]

    180207236267299332368405

    [kg/m]

    0,911,051,191,341,511,681,852,05

    Grade 1960 N/mm²

    Minimum Breaking Load

    Coating: bright, fully lubricated.Lay: lang.For other rope diameters or grades not specified in this catalog, please contact IPH.

    Diameter Approx. Mass

    14,0015,0016,0017,0018,0019,0020,0021,00

    [mm]

    12

    Advantages and features•

  • IPH VALUE

    13

    RESEARCH AND DEVELOPMENT

    CUTTING EDGE TECHNOLOGY

    SUPPORT & CERTIFICATION

    INTEGRATION

    TRAINED PROFESSIONAL STAFF

    Full traceability of the product and its components up to their raw materials.Process and type certification.Third party tests and certifications.

    ••

    Cutting edge facilities and equipment.Tools and devices design & developed for each product.Process automation and real time controls of key variables.

    ••

    Highly trained engineers and technicians to evaluate, asses, and advice the high performance optimal solution for each application.Constant training for clients about good practices regarding the use and application of steel wire ropes, including installation, inspection and discard criteria.

    Design engineering know-how.Field engineering applied to each operation and improvement opportunities analysis, according to every customer needs.Modern testing laboratory equipped with state-of-the-art machinery that can simulate actual operation efforts and conditions, enabling us to validate and guarantee rope performance.

    ••

    Integration is part of the company’s DNA, starting with the steel wire rod.

    Wire production.Strand production.Steel, synthetic and natural fiber coreproduction.Plastic infiltration process.Fitting installation as sockets, standardand custom-made swage end terminals.Conditioning and packaging developmentaccording to every need.Slings manufacture.Wooden and steel reels manufacture.

    •••

    ••

    ••

  • Founded in 1949 in Buenos Aires, Argentina, IPH has become one of the major players in the manufacturing of steel wire ropes in Latin America, placing itself into a position of leadership through the specialization in achieving solutions for the highest demands in the market.

    Since its beginnings, IPH developed a business model based on innovation and high technology investment. Its high quality and customer service standards allow the company to be present among the most competitive markets in the five continents.

    Located in Buenos Aires, Argentina, it´s plant features 45,000 covered square meters and its production capacity reaches up to 1,500 tons per month. It combines cutting edge technology, highly skilled human resources and a quality management system complying with the leading international standards.

    IPH’s vertically integrated production process planning involves all steel wire rope’s components, from its own manufacture of wires, fiber and steel cores for its ropes to wooden or steel reels and packaging according to customers specifications. This Integration Model is key to the design optimization, productive versatility and sustainability and quality assurance of finished products.

    In its two modern Service Centers located in Buenos Aires - Argentina and São Paulo - Brazil, IPH keeps the widest stock of finished goods and facilities featuring state-of-the-art equipment and processes to provide with an excellent customer service and after sale support. IPH carries out multiple purpose steel wire ropes slings manufacturing, cut to length, polyester slings manufacturing, finished product conditioning, lab tests and certification, supplying the market with the most integral proposal on load lifting and handling solutions.

    The factory, combined with the two sales and service centers, confers to IPH a highly efficient operation configuring the most modern industrial and logistic system in Latin America.

    14

    LATIN AMERICA’S MOST LEADINGEDGE INDUSTRIAL LOGISTICS SYSTEM

  • 15

    San Miguel PlantBuenos Aires, Argentina.

    Itapevi Service CenterSão Paulo, Brazil.

    Bella Vista Service CenterBuenos Aires, Argentina.

  • The information displayed in this brochure is updated at the moment of being released. IPH and the manufacturers depicted have the right to modify and adapt its content and specifications as they please without this having any liability. All pictures shown are for illustration purpose only and merely indicative and they may vary due to changes and modifications without previous notice. The entire content of this publication is exclusive property of IPH.

    ©Copyright (2018) IPH SAICF.All rights reserved.

    IPH. EVOLUTION AS AN ATTITUDE

    HEADQUARTERS Av. Arturo Illia 4001B1663HRI – San MiguelBuenos Aires – ArgentinaT: (54.11) 4469-8100F: (54.11) [email protected]@iphglobal.com

    BRASILIAN BRANCHAvenida Nova São Paulo 110 – ItaquiCEP 06696-100 – Itapevi – SP – BrasilT/F: (55.11) [email protected]@iphglobal.com

    www.iphglobal.com