high voltage safety lock excelmate...cable-type individually shielded wire individually shielded...

Click here to load reader

Post on 29-Apr-2018

283 views

Category:

Documents

3 download

Embed Size (px)

TRANSCRIPT

  • AmphenolAmphenol PCD Shenzhen

    Excel|MateHigh Voltage Safety Lock

    www.amphenolpcd.com.cn

  • 1

    CONTENT

    ExCEL|MAtE ProDuCt introDuCtion .......................... 2

    ExCEL|MAtE PLuS.................... 31 PIN RECPTACLE ......................... 41 PIN PLUG ..................................... 61 PIN RECPTACLE WITHOUT INTER-LOCK ........................ 71 PIN PLUG RIGHT ANGLE .............................. 92 PIN RECEPTACLE BOX MOUNTED ................................................................ 102 PIN PLUG ........................................ 123 PIN RECEPTACLE BOX MOUNTED .......................... 153 PIN PLUG ........................................ 17ATTACHMENT ............................. 20PRODUCT SERIES OVERVIEW ................................. 22HOW TO ORDER: HVSL1000.............................................................................. 23

    ExCEL|MAtE S........................ 24RECEPTACLE ................................. 25STRAIGHT PLUG .............................................. 26RIGHT ANGLE PLUG ........................................... 27HOW TO ORDER: HVSL800................................................................................ 28

    ExCEL|MAtE MEtAL...................... 29RECEPTACLE ................................. 30STRAIGHT PLUG ............................ 32RIGHT ANGLE PLUG ........................................ 33HOW TO ORDER: HVSLS600.............................................................................. 34

    ExCEL|MAtE ECo (HVSL600/630/280)HVSL600.. 35RECEPTACLE ................................. 36PLUG ............................................... 38HVSL630 ..... 39RECEPTACLE ................................. 40PLUG ............................................... 42HVSL280 ..... 43RECEPTACLE ............................................... 44PLUG ............................................... 46ATTACHMENT: CONTACT............................................ 47HOW TO ORDER: HVSL600/630/280 ................... 48

    Excel|Mate Pt ...................................................................................... 491 POSITION ............................................................................ 502 POSITION .......................................................................................... 533 POSITION .......................................................................................... 55

    DERATING ........................................................................................... 57

  • 2

    PRODUCT INTRODUCTION

    Product Series HVSL1000 HVSL800 HVSLS600 HVSL600 HVSL630 HVSL280

    Position 1, 2, 3 2 2 1 2 3

    Rated Voltage 1000V 1000V 1000V 800V 800V 800V

    Rated Current 250A Max 180A Max 120A Max 120A Max 40A Max 23A Max

    Inter-Lock Yes Yes Yes Yes Yes Yes

    Shielding Yes Yes Yes Yes Yes Yes

    Sealing Yes Yes Yes Yes Yes Yes

    Touch-Proof Yes Yes Yes Yes Yes Yes

    Cable-Type Individuallyshielded wireIndividually

    shielded wireIndividually

    shielded wireIndividually

    shielded wire

    Individuallyshielded wire

    multicore

    Individuallyshielded wire

    multicore

    When high-performance and increased safety are required in xEV, Amphenol PCD's Excel|Mate connectors fulfil the challenge.

    HVSL Series is designed to meet AK standards for various xEV applications, including power and signal interconnect solutions. Different versions are available, from 1 position to 3 positions with rated current 23A to 250A

  • 3

    Excel|Mate Plus

    KEY FEATURES

    With Inter-Lock solution

    RADSOK Technology R4 version 10mm

    Shielding performance: EMI/RFI 60DB

    AK compliance LV215

    Sealing, IP67 (mated), IP6K9K

    1 to 3 positions available

    Touch-proof

    Multiple coding positions

    High Voltage Safety Lock

    Excel|Mate Plus has max rated voltage up to 1000V and max rated current 250A. It can be used for power solutions for various xEV applications.

    External HVIL for 1 position and internal HVIL for 2 to 3 positions.

    APPLICATIONS

    xEV Battery

    Inverters

    Junction boxes

    Power distribution boxes

    MECHANICAL

    Durability 50 mating cycles

    Wire range 25 to 70 mm2

    ELECTRICAL

    Rated voltage 1000V DC

    Rated current 250A Max

    Insulator resistance > 200M

    Dielectric withstand voltage 3000V AC

    ENVIRONMENTAL

    Sealing IP67 (mated)

    Touch-proof IP2XB

    Temperature range -40C to 125C

    Ambient temperature -40C to 70C

    Inflammability UL94V0

    STANDARDS

    USCAR-2

    USCAR-37

    RoHS

    LV-215

  • 4

    RECEPTACLE IN-LINE

    MOUNTED GROOVE

    INSERT ORIENTATIONS

    Coding A Coding B Coding C Coding D

    P/N HVSL1000 01 1 A HVSL1000 01 1 B HVSL1000 01 1 C HVSL1000 01 1 D

  • 5

    INSERT ORIENTATIONS

    RECEPTACLE BOX MOUNTED

    PANEL MOUNTED DIMENSIONS

    Coding A Coding B

    Coding C Coding D

    Coding A Coding B Coding C Coding D

    P/N HVSL1000 02 1 A HVSL1000 02 1 B HVSL1000 02 1 C HVSL1000 02 1 D

  • 6

    PLUG

    INSERT ORIENTATIONS

    Coding A Coding B Coding C Coding D

    P/N HVSL1000 06 1 A HVSL1000 06 1 B HVSL1000 06 1 C HVSL1000 06 1 D

  • 7

    RECEPTACLE BOX MOUNTED WitHout intEr-LoCK

    INSERT ORIENTATIONS

    Coding A Coding B Coding C Coding D

    P/N HVSL1000 04 1 A HVSL1000 04 1 B HVSL1000 04 1 C HVSL1000 04 1 D

  • 8

    PANEL MOUNTED DIMENSIONS

    Coding A Coding B Coding C Coding D

  • 9

    PLUG RIGHT ANGLE

    INSERT ORIENTATIONS

    Coding A Coding B

    P/N HVSL1000 08 1 A HVSL1000 08 1 B

  • 10

    2 PIN RECEPTACLE BOX MOUNTED

    INSERT ORIENTATIONS

    Coding A Coding B Coding C

    P/N HVSL1000 02 2 A HVSL1000 02 2 B HVSL1000 02 2 C

  • 11

    PANEL MOUNTED DIMENSIONS

    Coding A Coding B Coding C

  • 12

    2 PIN PLUG

    INSERT ORIENTATIONS

    Coding A Coding B Coding C

    P/N HVSL1000 06 2 A HVSL1000 06 2 B HVSL1000 06 2 C

  • 13

    LEVER POSITION

    INSTALLATION CLEARANCE

    STANDARD LEVER REVERSE LEVER

  • 14

    2 PIN PLUG RIGHT ANGLE

    INSERT ORIENTATIONS

    Coding A Coding B

    P/N HVSL1000 08 2 A HVSL1000 08 2 B

  • 15

    3 PIN RECEPTACLE BOX MOUNTED

    INSERT ORIENTATIONS

    Coding A

    P/N HVSL1000 02 3 A

  • 16

    PANEL MOUNTED DIMENSIONS

    Coding A

  • 17

    3 PIN PLUG

    INSERT ORIENTATIONS

    Coding A

    P/N HVSL1000 06 3 A

  • 18

    LEVER POSITION

    INSTALLATION CLEARANCE

    STANDARD LEVER REVERSE LEVER

  • 19

    3 PIN PLUG RIGHT ANGLE

    INSERT ORIENTATIONS

    Coding A

    P/N HVSL1000 08 3 A

  • 20

    name Contact P/n & Wire Size Drawing

    1 Pin Box mounted receptacle for Inter-Lock

    C42000400504G

    0.5mm2 max wire

    2 or 3 pin

    for Inter-Lock

    C20003609

    0.5mm2 max wire

    Power contact

    Thread for Bus-bar C4200036152

    Power contact

    Crimp for wire

    C42000361511 - 70mm2 wire

    C42000361512 - 50mm2 wire

    C42000361513 - 35mm2 wire

    C42000361514 - 25mm2 wire

    1 Pin: In-line receptacle

    for Inter-Lock

    AT60-16-0622 0.5mm2 max wire

    AT04-2P-SR02BLK

    0.5mm2 max wire

    AW2P

    ATTACHMENT: CONTACTS FOR RECEPTACLEAll connectors include contacts. For extra contacts, please order them separately (ref: P/N below)

  • 21

    ATTACHMENT:CONTACTS FOR PLUGAll connectors include contacts. For extra contacts, please order them separately (ref: P/N below)

    name Contact P/n & Wire Size Drawing

    1 Pin

    HVIL plug C210003610

    1 Pin (For In-line plug)

    Rope for Inter-Lock C210003608 Order with HVIL plug)

    1 Pin (For R/A plug)

    Rope for Inter-Lock

    C210003611Order with HVIL plug)

    Socket contact

    C4200036161 - 70mm2 wire

    C4200036162 - 50mm2 wire

    C4200036163 - 35mm2 wire

    C4200036164 - 25mm2 wire

    Kit of socket insert

    For plug

    C4220036011 - 70mm2 wire

    C4220036012 - 50mm2 wire

    C4220036013 - 35mm2 wire

    C4220036014 - 25mm2 wire

    Kit of socket insert

    For receptacle in-line

    C4220036021 - 70mm2 wire

    C4220036022 - 50mm2 wire

    C4220036023 - 35mm2 wire

    C4220036024 - 25mm2 wire

    Power contact - rear

    Crimp for wire

    for right angle plug

    C4220036031 - 70mm2 wire

    C4220036032 - 50mm2 wire

    C4220036033 - 35mm2 wire

    C4220036034 - 25mm2 wire

  • 22

    PRODUCT SERIES OVERVIEW

    Connector type 1 PIN 2 PIN 3 PIN

    Box mounted receptacle

    WITH INTER-LOCK

    WITHOUT INTER-LOCK

    In-line receptacle N/A N/A

    Straight plug

    Right angle plug

    Inter-lock External Integrated Integrated

  • 23

    HVSL1000 06 1 A 0 35

    Product type: 01: In-line receptacle 02: Box mounted receptacle 04: Box mounted receptacle without inter-lock 06: Straight plug 08: R/A 90 plug

    Position: 1: 1 position 2: 2 position 3: 3 position

    Coding / Alternate position: A: Coding A B: Coding B C: Coding C (For 2 pin receptacle and straight plug)