high voltage safety lock excelmate...cable-type individually shielded wire individually shielded...

AmphenolAmphenol PCD Shenzhen

Excel|MateHigh Voltage Safety Lock

www.amphenolpcd.com.cn

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CONTENT

ExCEL|MAtE ProDuCt introDuCtion .......................... 2

ExCEL|MAtE PLuS.................... 31 PIN RECPTACLE ......................... 41 PIN PLUG ..................................... 61 PIN RECPTACLE WITHOUT INTER-LOCK ........................ 71 PIN PLUG RIGHT ANGLE .............................. 92 PIN RECEPTACLE BOX MOUNTED ................................................................ 102 PIN PLUG ........................................ 123 PIN RECEPTACLE BOX MOUNTED .......................... 153 PIN PLUG ........................................ 17ATTACHMENT ............................. 20PRODUCT SERIES OVERVIEW ................................. 22HOW TO ORDER: HVSL1000.............................................................................. 23

ExCEL|MAtE S........................ 24RECEPTACLE ................................. 25STRAIGHT PLUG .............................................. 26RIGHT ANGLE PLUG ........................................... 27HOW TO ORDER: HVSL800................................................................................ 28

ExCEL|MAtE MEtAL...................... 29RECEPTACLE ................................. 30STRAIGHT PLUG ............................ 32RIGHT ANGLE PLUG ........................................ 33HOW TO ORDER: HVSLS600.............................................................................. 34

ExCEL|MAtE ECo (HVSL600/630/280)HVSL600.. 35RECEPTACLE ................................. 36PLUG ............................................... 38HVSL630 ..... 39RECEPTACLE ................................. 40PLUG ............................................... 42HVSL280 ..... 43RECEPTACLE ............................................... 44PLUG ............................................... 46ATTACHMENT: CONTACT............................................ 47HOW TO ORDER: HVSL600/630/280 ................... 48

Excel|Mate Pt ...................................................................................... 491 POSITION ............................................................................ 502 POSITION .......................................................................................... 533 POSITION .......................................................................................... 55

DERATING ........................................................................................... 57

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PRODUCT INTRODUCTION

Product Series HVSL1000 HVSL800 HVSLS600 HVSL600 HVSL630 HVSL280

Position 1, 2, 3 2 2 1 2 3

Rated Voltage 1000V 1000V 1000V 800V 800V 800V

Rated Current 250A Max 180A Max 120A Max 120A Max 40A Max 23A Max

Inter-Lock Yes Yes Yes Yes Yes Yes

Shielding Yes Yes Yes Yes Yes Yes

Sealing Yes Yes Yes Yes Yes Yes

Touch-Proof Yes Yes Yes Yes Yes Yes

Cable-Type Individuallyshielded wireIndividually

shielded wireIndividually

shielded wireIndividually

shielded wire

Individuallyshielded wire

multicore

Individuallyshielded wire

multicore

When high-performance and increased safety are required in xEV, Amphenol PCD's Excel|Mate connectors fulfil the challenge.

HVSL Series is designed to meet AK standards for various xEV applications, including power and signal interconnect solutions. Different versions are available, from 1 position to 3 positions with rated current 23A to 250A

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Excel|Mate Plus

KEY FEATURES

With Inter-Lock solution

RADSOK Technology R4 version 10mm

Shielding performance: EMI/RFI 60DB

AK compliance LV215

Sealing, IP67 (mated), IP6K9K

1 to 3 positions available

Touch-proof

Multiple coding positions

High Voltage Safety Lock

Excel|Mate Plus has max rated voltage up to 1000V and max rated current 250A. It can be used for power solutions for various xEV applications.

External HVIL for 1 position and internal HVIL for 2 to 3 positions.

APPLICATIONS

xEV Battery

Inverters

Junction boxes

Power distribution boxes

MECHANICAL

Durability 50 mating cycles

Wire range 25 to 70 mm2

ELECTRICAL

Rated voltage 1000V DC

Rated current 250A Max

Insulator resistance > 200M

Dielectric withstand voltage 3000V AC

ENVIRONMENTAL

Sealing IP67 (mated)

Touch-proof IP2XB

Temperature range -40C to 125C

Ambient temperature -40C to 70C

Inflammability UL94V0

STANDARDS

USCAR-2

USCAR-37

RoHS

LV-215

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RECEPTACLE IN-LINE

MOUNTED GROOVE

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D

P/N HVSL1000 01 1 A HVSL1000 01 1 B HVSL1000 01 1 C HVSL1000 01 1 D

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INSERT ORIENTATIONS

RECEPTACLE BOX MOUNTED

PANEL MOUNTED DIMENSIONS

Coding A Coding B

Coding C Coding D

Coding A Coding B Coding C Coding D

P/N HVSL1000 02 1 A HVSL1000 02 1 B HVSL1000 02 1 C HVSL1000 02 1 D

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PLUG

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D

P/N HVSL1000 06 1 A HVSL1000 06 1 B HVSL1000 06 1 C HVSL1000 06 1 D

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RECEPTACLE BOX MOUNTED WitHout intEr-LoCK

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D

P/N HVSL1000 04 1 A HVSL1000 04 1 B HVSL1000 04 1 C HVSL1000 04 1 D

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PANEL MOUNTED DIMENSIONS

Coding A Coding B Coding C Coding D

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PLUG RIGHT ANGLE

INSERT ORIENTATIONS

Coding A Coding B

P/N HVSL1000 08 1 A HVSL1000 08 1 B

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2 PIN RECEPTACLE BOX MOUNTED

INSERT ORIENTATIONS

Coding A Coding B Coding C

P/N HVSL1000 02 2 A HVSL1000 02 2 B HVSL1000 02 2 C

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PANEL MOUNTED DIMENSIONS

Coding A Coding B Coding C

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2 PIN PLUG

INSERT ORIENTATIONS

Coding A Coding B Coding C

P/N HVSL1000 06 2 A HVSL1000 06 2 B HVSL1000 06 2 C

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LEVER POSITION

INSTALLATION CLEARANCE

STANDARD LEVER REVERSE LEVER

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2 PIN PLUG RIGHT ANGLE

INSERT ORIENTATIONS

Coding A Coding B

P/N HVSL1000 08 2 A HVSL1000 08 2 B

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3 PIN RECEPTACLE BOX MOUNTED

INSERT ORIENTATIONS

Coding A

P/N HVSL1000 02 3 A

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PANEL MOUNTED DIMENSIONS

Coding A

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3 PIN PLUG

INSERT ORIENTATIONS

Coding A

P/N HVSL1000 06 3 A

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LEVER POSITION

INSTALLATION CLEARANCE

STANDARD LEVER REVERSE LEVER

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3 PIN PLUG RIGHT ANGLE

INSERT ORIENTATIONS

Coding A

P/N HVSL1000 08 3 A

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name Contact P/n & Wire Size Drawing

1 Pin Box mounted receptacle for Inter-Lock

C42000400504G

0.5mm2 max wire

2 or 3 pin

for Inter-Lock

C20003609

0.5mm2 max wire

Power contact

Thread for Bus-bar C4200036152

Power contact

Crimp for wire

C42000361511 - 70mm2 wire

C42000361512 - 50mm2 wire

C42000361513 - 35mm2 wire

C42000361514 - 25mm2 wire

1 Pin: In-line receptacle

for Inter-Lock

AT60-16-0622 0.5mm2 max wire

AT04-2P-SR02BLK

0.5mm2 max wire

AW2P

ATTACHMENT: CONTACTS FOR RECEPTACLEAll connectors include contacts. For extra contacts, please order them separately (ref: P/N below)

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ATTACHMENT:CONTACTS FOR PLUGAll connectors include contacts. For extra contacts, please order them separately (ref: P/N below)

name Contact P/n & Wire Size Drawing

1 Pin

HVIL plug C210003610

1 Pin (For In-line plug)

Rope for Inter-Lock C210003608 Order with HVIL plug)

1 Pin (For R/A plug)

Rope for Inter-Lock

C210003611Order with HVIL plug)

Socket contact

C4200036161 - 70mm2 wire

C4200036162 - 50mm2 wire

C4200036163 - 35mm2 wire

C4200036164 - 25mm2 wire

Kit of socket insert

For plug

C4220036011 - 70mm2 wire

C4220036012 - 50mm2 wire

C4220036013 - 35mm2 wire

C4220036014 - 25mm2 wire

Kit of socket insert

For receptacle in-line

C4220036021 - 70mm2 wire

C4220036022 - 50mm2 wire

C4220036023 - 35mm2 wire

C4220036024 - 25mm2 wire

Power contact - rear

Crimp for wire

for right angle plug

C4220036031 - 70mm2 wire

C4220036032 - 50mm2 wire

C4220036033 - 35mm2 wire

C4220036034 - 25mm2 wire

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PRODUCT SERIES OVERVIEW

Connector type 1 PIN 2 PIN 3 PIN

Box mounted receptacle

WITH INTER-LOCK

WITHOUT INTER-LOCK

In-line receptacle N/A N/A

Straight plug

Right angle plug

Inter-lock External Integrated Integrated

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HVSL1000 06 1 A 0 35

Product type: 01: In-line receptacle 02: Box mounted receptacle 04: Box mounted receptacle without inter-lock 06: Straight plug 08: R/A 90 plug

Position: 1: 1 position 2: 2 position 3: 3 position

Coding / Alternate position: A: Coding A B: Coding B C: Coding C (For 2 pin receptacle and straight plug)