hirschberg company presentation - sobek automotive...bldc motor and bus control for transmission...
TRANSCRIPT
Company Presentation Hirschberg
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SOBEK specializes in high-quality performance products focusing on engineering services, prototype
development and small series production. We are more than a supplier. We consider ourselves as a partner to
the high-performance segment of the automotive industry. Your project is our project and we assume
responsibility for your success.
This is our philosophy. Proven for 40 years now.
WHO WE ARE. We are your speed boat
The initial roots of our company as well as our main strengths today, center around the motorsports industry with
their special demands on high-performance materials and flexibility.
We know, high-performance automotive does not mean just to add on a sportive element to a serial car.
Both, the motorsports industry and the high-performance automotive segment do have exacting requirements on
quality and unique engineering of components. We push technical possibilities to the limit.
Find out how you can benefit from our wide-ranging experience in motorsports for your project. We want
your small series production. Because small quantities with high requirements are what we are good at.
We are your partner when time is critical. While regular suppliers still remain in the first steering committee you
have our first prototype in your hand.
Which boat do you choose to reach the coast as first? The tanker or the speed boat? We are your speed boat.
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OUR HISTORY.
1975 Company founded by Bernd
Sobek
2009 Company
succession by
Dr. Olaf Hahn and
Peter Stöckl
2011 Extension in
production depth:
CNC manufacturing,
15 CNC milling and
lathe machines
2015 More than 70 employees,
decades of experience in the
automotive sector,
certified according to
DIN ISO 9001:2008
2013 Broadening of competence:
development and manufacturing of
brushless high-performance electric
motors and ECUs
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WHO WE ARE. Our Values
Passion for our customers
We believe in honesty
not only because it’s
the right thing to do,
but because it leads
to better ways of
getting things done.
We are keeping
agreements and we
believe in having
continuous
communication, even
if the message is not
positive. We are
facing the truth and
we accept the reality.
Together, we can
accomplish what
couldn’t be done
alone. Our success is
based on lasting
relationships that we
have built with our
customers for several
decades.
We empower every
team member to
question the
processes openly and
constructively and
challenge the
standards around
them in service of
continuous
improvement.
Because the best
ideas come from the
floor, not necessarily
from the board room.
We aren’t afraid of a
complex challenge. In
fact, we enjoy them.
We master the
challenging details
that keep OEMs on
the cutting-edge and
help the customers to
be ready when SOP
starts.
Mastering the
complex
We see the big picture
and understand the
role small parts play in
it. When the bar is set
high, we get to do
what we do best: go
beyond convention.
We’ll get our hands
dirty and we’ll get in
the trenches with our
partners to get the job
done. Acting quickly
and result oriented.
Hands-on
approach
Build
trust
True
partnership
Encourage
team work
Our values are our DNA. They guide the way we work with our business partners, within our communities and with
each other.
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WHAT WE DO.
Mechanical
engineers
Electrical specialists
CAD
designers
Milling and lathe
operators
Project
managers
.
Engineering
Prototypes
Small series
No matter which stage of development we are working for you and your project. In the brainstorming phase, in the
CAD design process, in the production of prototypes or in the manufacturing process. Whether for individual parts
or complete systems. We organize, develop, produce, edit and configure until we find the right solution for you.
Our success is based on the integration of our diverse skills. Our teams are staffed interdisciplinary and profit from
each others knowledge together to create our spirit. This is the decisive added value.
What we deliver
• Tube bending
• Hoses
• Compounds (pipe-hose)
• Valves
• Filters
• Electrical drives + ECUs
• Pumps
• Impellers
• Heat protection
• Apparatus Engineering
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WHAT WE DO. Engineering
Documentation of test results
Monitoring of improvement measures
Interpretation and analysis of test results
Experimental procedure
Specification of testing and inspection processes
• Concept generation and feasibility study analysis
• Design using CAD tools
• Knowledge based and value engineering
• Improve performance
• Improve weight and size
• Improve reliability
• Reduction of design cycle time
Create and validate
CREATE
No matter if we start with a
specific design specification
from your side or even if you
just have an issue and you
need to fix it quickly – we
will find a solution.
VALIDATE
Product assessment of all
facets is our passion.
Particularly, when sights are
set on very high goals.
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REFERENCES. Engineering
High-performance impeller Mechanical water pump MTF cooling
Engineering service
Design of a high-performance impeller with
BLDC motor and BUS control for transmission
components
Challenge
- Time issue
- pre-production models showed critical
temperatures for transmission components
- High requirements regarding flow volume
Medium
Air
Realization period
6 weeks
Customer
OEM
Engineering service
Design of a lightweight mechanical gerotor
water pump as well as prototype
manufacturing
Challenge
- Time issue
- high requirements regarding weight and
flow
Medium
Water coolant mixture
Realization period
6 weeks
Customer
OEM
Engineering service
Design of a complete supplemental gear oil
cooling circuit
- Electric pump ( BLDC motor + pump)
- Line system and oil cooler
Challenge
- Time issue
- pre-production models showed critical
temperatures for transmission components
Medium
Oil
Realization period
8 weeks
Customer
OEM
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WHAT WE DO. Prototypes
Range of services • Preliminary examinations and tests during the development phase
• Manufacturing and mounting of assemblies and complete devices
• Production of prototypes and testing equipment
• Preparatory and support work for series production
Analyze Specification Prototype
development Evaluation
Implemen-
tation
Development
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REFERENCES. Prototypes
Electric adjustable mixing valve Hose system Control electronics oil pump
Engineering service
Control of cooling water circuit
- Development of valve design
- Validation on test bench
- BLDC motor design and controlling with
BUS-protocol
Challenge
- Extreme high switching speed combined
with high switching cycles at the same time
and high volume flow (> 60 l/min)
- Confined space
Medium
Water coolant mixture
Realization period
12 weeks
Customer
OEM
Engineering service
Design and manufacturing of an oil circuit
compound system (hose/pipe combination)
under pre-determined conditions for small
batch series
Challenge
Standard serial pipe system did not meet the
predefined pipe run. Customer requirements
made a compound system (hose/pipe
combination) necessary
Medium
Oil
Realization period
7 weeks
Customer
OEM
Engineering service
Development and production of a demand-
controlled ESC for a BLDC-oil pump drive
Challenge
Time issue
Medium
Oil
Realization period
3 weeks
Customer
OEM
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WHAT WE DO. Small series
Manufacturing
You call for one-of-a kind products for your new
product development. The requirements of your
prototypes and small series production allowing us
to maximize our strengths to their full extent.
Draw on our expertise in meeting these challenges,
with our manufacturing capabilities for first design
and engineering prototypes, as well as small series
production of complex high-value-add assemblies.
We don’t let your project out of our hands. We are
not just a project management agency. At SOBEK,
we cover the whole value chain - from first sketch to
final part.
We want your small series production. Because
small quantities with high requirements are what we
are good at.
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REFERENCES. Small series
Zero leakage check valve Heat protection sheating Manufacturing of series hoses
Engineering service
Development of a check valve with special
sealing surface to control the hybrid system
- Development of valve design
- Validation on test bench
Challenge
Zero leakage allowed
Medium
Water coolant mixture
Realization period
6 weeks
Customer
OEM, n = 100
Engineering service
Refinement of the engine compartment with
special gold heat protection sheathing
Challenge
Highest precision, quality and reliability in
workmanship
Medium
Air
Realization period
1 week
Customer
OEM, n = 100 p.a
Engineering service
Design and manufacturing of hoses for a
pneumatic system
Challenge
Time issue
Medium
Air
Realization period
2 weeks
Customer
OEM, n = 20.000 p.a.
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WHY US.
We
develop and manufacture…
high-quality performance products and services
“made in Germany” in a…
to support the automotive industry…
in time critical situations or if the project is not
attractive for regular automotive suppliers
because of the scale.
pragmatic, flexible and efficient way…
SOBEK specializes in high-quality performance
products focusing on engineering services, prototype
development and small series production for the high
performance segment of the automotive industry.
We deliver small quantities of high-quality
performance products and services “made in
Germany” in a pragmatic, agile and efficient way to
support the automotive industry in time critical
situations or if the project is not attractive for regular
automotive suppliers because of the scale.
Founded: 1975
Headquarter: Hirschberg an der Bergstraße, Germany
CEOs: Dr. Olaf Hahn, Peter Stöckl
Employees: more than 70
Badener Straße 8
69493 Hirschberg
Tel.: +49 (0)6201 – 25 75 9-0
Fax: +49 (0)6201 – 25 75 9-18
www.sobek-motorsporttechnik.de
AT A GLANCE