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Wonderware Historian and Active Factory Sue Bailey Senior Consultant

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  • Wonderware Historian and Active FactorySue Bailey

    Senior Consultant

  • 1Production

    Focused

    Supervisory

    HMI or SCADA

    Focused

    Performance

    Focused

    ERP

    Plant Resources

    Order dispatching

    Work Tracking

    Communication

    Visualization

    Security

    Alarming Control

    Production ExecutionProduct Quality

    (SPC)

    OEE

    Process Analysis

    Genealogy

    Manage inventory

    ERP integration

    Formula Management

    Diagnostics

    Equipment Monitoring

    3rd party integration

    Downtime

    Report

    ing

    Ale

    rts / N

    otifications Traceability

    Production Scheduling

    Solution Overview Software Modules

    Wonderware Historian

    Data Collection

  • 2The Wonderware Historian bridges the gap between the real-time high volume plant monitoring and control environment and the open and flexible business information environment. The historian:

    Acquires plant data via high-speed Wonderware I/O Servers, DAServers, InTouch HMI software, Industrial Application Server, and other devices.

    Compresses and stores the data.

    Responds to SQL requests for the plant data.

    The historian also contains event, summary, configuration, security, backup, and system monitoring information.

    The historian is tightly coupled to Microsoft SQL Server.

    What the Wonderware Historian Does

  • 3Process data is any type of information that is relevant to the successful execution of a process. The following types of information are considered part of process data:

    Realtime data - What is the current value of this tag?

    Historical data - What was the value of this tag every second last Monday?

    Summary data - What is the average of each of these five tags?

    Event data - When did that boiler trip?

    Configuration data - How many I/O Servers am I using and what are their types

    Its all about the Data

  • So who needs the Historian?

    EVERYONE!

  • 5To improve performance and quality, while reducing cost, all of this acquired information must be available for analysis. Plant data is typically analyzed to determine;

    Process analysis, diagnostics, and optimization.

    Predictive and preventive maintenance of equipment.

    Product and process quality (SPC/SQC).

    Health and safety; environmental impact (EPA/FDA).

    Production reporting.

    Failure analysis.

    Why am I interested in Plant Data?

  • 6Business Intelligence Clients

    PLCs, DCSs, InControl

    InTouch Nodes

    IndustrialSQLServer

    A Fully Configured Microsoft SQL Server Database Application Enhanced for the Plant Environment

    Featuring a High Speed Data Acquisition & Storage System (100s times faster than standard relational databases)

    Incorporates Wonderware Connectivity

    Built in functionality that make information retrieval fast and easy

    High Availability functionality built-in

    Advanced Client Tools

    Wonderware Historian

  • 7Centralised Data Centre

    Manual Data inserted via SQL statements, CSV Files Non-Real Time Data LIMs, RTU, Custom Equipment

    Legacy Data Easily import data originally stored in other

    historian systems

  • 8High Availability Built-in

    Data Acquisition Protection

    I/O Failover, InSQL Data Acquisition Failover InSQL Server Store & Forward Failover Cluster Support in Enterprise Edition Stratus Fault Tolerant Server Support

    Wonderware Historian Additional Features

  • 9Regulated Industry Support

    Designed to Lower the Cost and TimeNeeded to Create Validated Plant Processes for Regulated Industries

    Audit Trails Security for Manually Entered Data Record Updates

    FDA 21 CFR Part 11 Ready

    Wonderware Historian

  • 10

    Production

    Focused

    Supervisory

    HMI or SCADA

    Focused

    Performance

    Focused

    ERP

    Plant Resources

    Order dispatching

    Work Tracking

    Communication

    Visualization

    Security

    Alarming Control

    Production ExecutionProduct Quality

    (SPC)

    OEE Genealogy

    Manage inventory

    ERP integration

    Formula ManagementData Collection

    Diagnostics

    Equipment Monitoring

    3rd party integration

    Downtime

    Report

    ing

    Ale

    rts / N

    otifications Traceability

    Production Scheduling

    Solution Overview Software Modules

    Wonderware Active Factory

    Process Analysis

  • 11

    It visualises, analyses and shares your plant Information enabling better decisions at all levels of the organisation.

    Desktop Tools Trend Query

    Office Add-ins Workbook (Excel) Report (Word)

    ActiveX Controls iTrend iQuery

    Reporting Website

    Analyse/Optimise

    Explore

    ReportPublish/Share

    Process Analysis Active Factory

  • Powering intelligent plant decisions in real time.