HIMANSHU K. SHUKLA

B. Tech. – Chemical Engg.

: +91 9829349994

: hkshukla2005@yahoo.co.in

SKILL SET

~ Operation/Production management

~ Process Designing & Optimization

~ Project Planning & Management

~ Environment, Health & Safety

~ Liaising with regulatory bodies

~ Debottlenecking

~ Quality Management

~ TQM/Deming Implementation

~ Budgeting & Cost Control

LEADERSHIP ATTRIBUTES

~ Achievement Oriented/Result-Driven

~ Decision Making & Analytical Skills

~ Entrepreneurial and Commercial Orientation

~ Innovative in Thought & Solution

~ Team Management & Mentoring

~ People Management

Senior Level Professional

PLANT OPERATIONS ~ PROJECT MANAGEMENT ~ EHS OPERATIONS ~TECHNICAL SERVICES

Industry Preference: Chemical Manufacturing Industry

A strategist cum implementer with recognized proficiency in spearheading business to accomplish corporate plans and goals successfully.

Aspiring to lead a team engaged in a manufacturing site to achieve excellence

PROFILE SUMMARY A result-oriented professional with 20 years of commendable

experience in various functions of large/medium scale chemical manufacturing unit

Expertise in Operation/Production management starting from production planning, annual turn around, plant emergency handling, people development etc.

Expertise in managing & leading end-to-end project implementation including technology selection & validation

Insightful knowledge of greenfield & brown field project execution Proven track record in managing energy efficiency, process

optimization and debottlenecking initiatives Demonstrated excellence in establishing & managing EHS

requirement beyond statutory regulations as an essential part of Responsible Care Company by implementing Cradle to Grave Concept

Proficient in handling environment clearance procedure and sustainability report writing in compliance with GRI guidelines; measuring and monitoring carbon foot print of the business

Shouldered the responsibility of serving as a part of the Unit Leadership Team – a significant role in the Top Management Team

A distinguished Guest Faculty of ‘EHS’ in various prestigious industrial/regulatory institutions like National Safety Council, Rajasthan Pollution control Board, Factories & Boilers departments, Confederation of Indian Industries - CII & Indian Chemical Council - ICC

AWARDS & RECOGNITIONS

Won the following prizes at SRF Ltd., Chemicals Business, Bhiwadi, Rajasthan Represented the organization on various state/national level forums like District & State crisis Gp, Refrigerant

association in Indian Bureau of Standards etc. Green Tech Environment Excellence - Silver Award for 2004 and Gold Award for 2005 Green Tech Environment Excellence & Safety - Gold Award for 2006 and Platinum Award for 2007 Responsible Care Certification from ICC in 2006, Surveillance audit in 2009 & 2012 CII – ITC commendation Certificate for significant achievement in 2009, 2010, 2011 Deming Prize for 2012 (Steering committee member)CII-ITC Sustainability Prize, 2013 Bagged the following Awards at Indo-Gulf Fertilizer & Chemicals Ltd. Performance Linked Outstanding Award, 1998-99 & 2000-01 Best TPM Team Award for its Implementation, 1999 – 00 Best Technical Suggestion Award, 2001

NOTABLE ACCOMPLISHMENTS ACROSS THE CAREER At SRF Ltd., Chemicals Business, Bhiwadi, Rajasthan Led end to end project for manufacturing of 20000 MTA Anhydrous Hydro Fluoric acid – Hualu Technology- Jun’12 to

Apr.’2014(Green Field – Rs. 150 Cr ) Achieved 10 million accident free man hours, highest ever in 25 years of Organization’s life, July 2010 to

Oct.’2014Successfully published 3rd Sustainability report in 2012 & 4th in 2014 Steered efforts in organizing off-site mock drill with the help of local district administration & NDMA (National

Disaster Management Authority), June 2013 Played a key role in obtaining Environment Clearance after conducting a public hearing, Mar.’2013 Debottlenecking of Chloro-Methane Plants from 30000 to 42000 TPA Mar.’2011 to Feb.’12 (Brown Field – Rs. 13 Cr)

Conceptualized & institutionalized EHS system for the chemical manufacturing site at Bhiwadi and achieved next ladder in EHS field by obtaining various national recognitions, Continued since 2010

Implemented Integrated Management System (IMS) for ISO 9000/14000/18000, 2010 Serving as Management Representative of the company for ISO 14001 & OHSAS 18001 and effectively ensuring

compliance to OHSAS-18001 & ISO-14001 standards under IMS system , Continued since 2010 Set up Thermal Oxidation plant at Hindustan Fluoro Chemical Hyderabad – A turnkey supply from SRF, Jan 2009 –

Nov’09 (Green Field – Rs. 15 Cr.) Capacity enhancement of P2 Plant from 300 TPY to 1000 TPY, Jan.’2008 – Dec.’2008 (Rs. 10 Cr) Developed technical procedure/technology for conversion of hazardous waste into salable/disposable product, Jan’08 Efficiently managed erection & commissioning of Thermal Oxidation Plant at Bhiwadi and Parallel Reactor in RG Plant,

Dec’06 to Sep’07 (Rs. 14 Cr.) Leveraged Debottlenecking of HF Plants from 18 TPD to 35 TPD in Mar’06 to Dec’06 (Rs. 10 Cr.)

At Central Technical Center – Aditya Birla Management Corporation Ltd. Conducted Energy audits and suggested various bottom line improvement programs for various AVB gp. Companies like, PT

Elegant Indonesia, Grasim (SFD) Nagda, Hindalco Renusagar, Indal Taloja, PT Indo Liberty Indonesia, PT sunrise Indonesia, Thai Peroxide Thailand etc.

Played a key role in de-bottlenecking & technology up-gradation of Hydrogen Plant at Thai Peroxide Thailand; led the team for dismantling, shifting, erection & commissioning of old Hydrogen Plant to new location at Thai Peroxide Ltd

Successfully implemented water balancing & conservation practices in AVB gp. companies Merit of conducting techno-economic feasibility evaluation for Chloro-Methane Project for Indian Rayon, Veraval a

AVB gp. company

At Indo-Gulf Fertilizer & Chemicals Ltd. Actively served as a member of Task force “Project Blue Sky”- finding new business opportunity for the organization Implemented Kobetsu Kaizen – a TPM tool used for minimizing operating losses Developed systematized shutdown & start-up activity manual that resulted in minimizing mis-operations & teething

troubles during start-up & shutdown Active participation in Debottlenecking of Ammonia Plant Led the project of erection & commissioning of Naphtha (mixed fuel) firing for Primary reformer & Super heater in

Ammonia plant Steering committee member for implementation of OHSAS 18001 Member of Grievance addressal committee

ORGANISATIONAL EXPERIENCE

Since Apr’05 with SRF Ltd., Chemicals Business, Bhiwadi, Rajasthan

Growth Path: Since Oct’10 Associate Vice President – Technical Services/EHS/Projects Mar’07 to Sep’10 Chief Manager – Technical Services/ EHS Jun’05 to Feb’07 Chief Manager (Production) Apr’05 to May’05 Manager (Production) Key Result Areas: Led Production Team of Refrigerant Gases, Hydro Fluoric Acid & Thermal Oxidation Plant. Directing Technical Services, EHS & Project Execution Departments for Fluoro Chemical & Specialty Chemical Business

of Bhiwadi site. Spearheading the technical team concerning all modifications, basic engineering, detail engineering, Capex preparation, debottlenecking, budgeting & project activities of the site

Obtaining & maintaining licenses pertaining to Ministry of Environment & Forest (MOEF), Central & State Pollution Control Board (SPCB), Petroleum & Explosive Safety Department (PESO), Central Ground Water Authorities (CGWA) & Factory Inspectorate

Ensuring compliance to statutory requirement, emergency preparation & management, incident investigation & analysis and training etc. with EHS team at Bhiwadi site

Leading production planning & effective utilization of manufacturing plants of Hydro Fluoric Acid, Refrigerant Gases, Thermal Oxidation Plant, Chloromethane, Specialty chemicals etc.

Aug’03 to Apr’05 with Central Technical Center–Aditya Birla Management Corporation Ltd., Vadodara

Growth Path: Aug’03 to Jun’04 Assistant Manager (Process) Jul’04 to Apr’05 Deputy Manager (Process)

Key Result Areas: Conducted energy audits and involved in project execution, troubleshooting & process/systems improvements among

all AVB group units

Optimized the manufacturing processes by simulation Established benchmarking in various issues & synergy among group units; involved in vendor identification &

negotiation for group Units Handled ISO implementation & certification for CTC

PREVIOUS EXPERIENCE

Jul’96 to Jul’03 with Indo-Gulf Fertilizer & Chemicals Ltd., Jagdishpur, U.P. as Engineer (Chemical)

Growth Path: Jul’01 to Jul’03 Engineer (Chemical) Jul’97 to Jun’01 Assistant Engineer (Chemical) Jul’96 to Jun’97 Graduate Engineer Trainee Key Result Area: Worked as Shift In-charge in Argon Gas recovery plant Managed shift operations of Ammonia plant as Shift In -charge Handled Annual turn around activities like catalyst changeover, major maintenance etc Active participation in implementing Autonomous maintenance & TPM practices Designed various technical training program for the development of the subordinates

CERTIFICATION

Certified PSP Silver Problem Solver – an in-house TQM based certification in SRF Certified Energy Auditor by NPC Certified lead auditor for ISO 14001 & OHSAS 18001 by Bureau Veritas

TRAININGS

Managerial Effectiveness by XLRI - Jamshedpur Energy Audits by National Productivity Council – Chennai ASPEN PLUS & EDR Process Simulation Software by ASPEN Tech. India Ltd. – Pune

OTHER ASSIGNMENTS

Delivered several trainings & lectures on: Chemical Safety & Health in Chemical Industry – National Safety Council, Bhiwadi,2010 Accident Investigation – National Safety Council, Jaipur, 2011 Preservation of Ozone Layer – Rajasthan Pollution Control board at Neemrana,2011 Responsible Care – Implementation & Monitoring, ICC Baroda, 2011 Fire Detection, Maintenance & Selection – National Safety Council 2012 Sustainability & EHS – What is the Connection? - Confederation of Indian Industry-CII,2013

EDUCATION

B. Tech. (Chemical Engineering) from Harcourt Butler Technological Institute, Kanpur, 1996 (Hons.)

ACADEMIC ACHIEVEMENTS

Merit Scholarship Holder throughout B.Tech. National Scholarship Holder for 10th & 12th standard

PERSONAL DETAILS

Date of Birth: 30th January 1974 Address: C-408, Surya Vihar, Kapas Hera Border, Dundahera, Gurgaon – 122016 Haryana Languages Known: English and Hindi