HNG Float Glass Ltd. Let your dreams take a stride

VISION

“To create a world-class glass manufacturing plant that pursues

Quality, Cost Reduction, and Productivity Improvement measures in a

truly holistic manner, leading to Customers’, Shareholders’,

Employees’ and Suppliers’ Satisfaction; this integrated effort will

result in the Company becoming an Industry Benchmark and a role

model for systems, processes and results”

HNG Plant Halol - Gujarat

HNG Float Glass Ltd

HNGIL (Hindusthan National Glass & Industries Limited)

India’s largest glass container manufacturer in India listed entity and other existing

promoted by CK Somany family.

Trakya Cam Sanayii AS a Sisecam group company headquartered at Turkey

Ranks fourth in Europe and sixth globally in the float glass industry.

The two sides had signed a joint venture agreement (JVA) on 10th January 2013

with the intention of

Jointly pursuing and developing the float glass manufacturing business in India.

Value added processed float glass including high performance glazing glass and

automotive glass segment.

About Our Partners – ŞİŞECAM

1935-1960Establishment and Single Plant Stage

1960- 1990Strong Growth

1990sInvestments

Restructuring

2000s onwardsGlobal Vision

Trakya Cam: History

Glassware and container

production at Paşabahçe

Modest Growth

Expansion of product range

State-of-the-art

technologies

Institutional R&D

“The World is our Market”

Reaching world-class volumes

Efficient Management

Structure

Investments abroad

To be in the Top 3 globally

JVs signed with St.Gobain and HNG,

Acquisition of Glass Corp. in Romania,

Acquisition of Richard Fritz in

Germany,

Investments commenced in Russia for

flat and auto glass,

Regional leadership achieved

Higher market share

regionally

Presence in Global Glass Industry

Turkey Europe World TurkeyEastern

Europe

Russia &

CaucasiaMENA Europe World

Flat Glass

Glassware

Glass Packaging

Chemicals

Market Shares (%) Şişecam's Position Global Ranking

74 14 4

66 25 10

89 9 4

71 15 3

1 1 1

1 1 1

1 1 1

1 1 1

1

1

1

1

4 6

2 3

4 5

4 10

Trakya Cam Plants & Locations – Float Glass

Trakya Cam Sanayi A.Ş . - Mersin

Plant

• Two float lines

• Solar Energy Glass

• Patterned Glass

• Mirror

JV with Saint

Gobain - Egypt

Plant

• One float line

Trakya Cam Sanayi A.Ş.

- Trakya Plant

• Two float lines

• Mirror

Trakya Cam Sanayi A.Ş.

- Automotive Glass

Plant

• Automotive Glass

Trakya Glass Bulgaria EAD

Flat Glass Plant

• One float line

• Mirror

• Glass for Home Appliances

Trakya Glass Bulgaria EAD

Automotive Glass Plant

• Automotive GlassTrakya Cam Sanayi

A.Ş. – Head Office

Trakya Yenişehir Cam

Sanayi A.Ş. - Yenişehir

Plant

• Two float lines

• Coated Glass

• Laminated Glass

HNG Float Glass Product Offering

Eco Friendly Mirrors

Clear Float Glass

Frosted Glass

Bronze and Grey Mirror

Toughened GlassDGU’s

Lacquered Glass

Additional Product Offerings

Tentasol Solar Control Glass

Extra Clear Float Glass

15 mm and 19 mm Clear Glass

Clear Glass Specifications

Width: 715 – 3660 mm

Length: 900 – 6100 mm

Thickness: 1.87 – 19 mm

Quality Standard

Confirmation:

BS EN 572 2 – British

ASTM C 1036 – 06 – USA

JIS R 3202 – Japan

IS 14900:2000 – India

HNG Float Glass has adopted Japanese Industrial Standard (JIS 3202)

EN-572 (European Standards) and ASTM – 1036 (American Standards) as a

benchmark for product quality.

These standards cover both physical and optical aspects of float glass.

Physical aspects mainly like thickness, size and optical aspects like distortion,

transmission, blemish size, etc. are covered.

The equipment used for online QC are:

1. Thickness measurement - By ISRA Cold Gauge,

2. On line Stress measurement - By ISRA Cold Gauge

3. Defect Detection - ISRA FS Scan

4. Dimensional Tolerance - Geometrical Inspection System

5. On Line Automatic Optimization - ISRA & Bottero Interface

Quality Assurance at HNG Float Glass

Quality Assurance - Float

Online Inspection Lab Tests

Cold gauge

(On-Line Thickness & Stress Measurement)

FS SMART

(On-Line Defect Detection)

Manual On-Line Booth Inspection

On-Line Geometrical Inspection

Optical Distortion (Zebra Test)

Edge Light Inspection

Inch Light Inspection

Visual Light Transmission

Ream Test

Off-Line Stress Measurement

Quality Assurance Activities

Dimensions

a. Thickness

b. Length

c. Width

d. Diagonal

Zebra

Edge Lighting ( For feedback purpose to production)

Light Transmission (Visible spectrum)

Flatness

Cutting Quality

Product Validating Parameters

Excellent Clarity Quality of Glass

Clarity of Glass depends on Raw Material Selection & Combustion Process

Lesser the Light Absorption of the Glass, More the Reflection of the Mirror

More the Reflection, Higher the Clarity and Brightness of the Mirror

Better Consistent Process gives More Homogenised Glass

More Homgenised Glass, Less the Light Absorption of the Glass

Special Features of Clear Float Glass

Distortion Free – 100% distortion free vision due to precise surface flatness and high

quality.

Clarity of Vision – HNG Clear Float Glass provides perfect clarity of vision through

crystal clear finish. Both true & reflected images, seen through this naturally

formed glass appear very bright and clear.

Sparkling Surface – HNG Clear Float Glass exudes a sparkling and brilliant luster, it

can resist scratches, dust & dirt and is easier to clean.

Processing – All processing techniques can be done easily on HNG Clear Float Glass:

Insulation, Glazing, Lamination, Thermal Toughening, Enameling, Silk Screen

Printing, Sand Blasting, Acid-Etching & Bending, etc.

ISO Certification

HNG Eco Friendly Mirrors

HNG Float Glass Ltd. uses state-of-the art Float glass

which has been stringently selected to provide the best value and quality

resulting in long life, beautiful and environment friendly mirrors.

The mirror uses Copper & Lead free paints for coating.

Made through multiple level chemical treatment process

to enhance durability of mirror coating confirming to EN Standard.

Silver Mirror has got a higher thickness of silver than many available in the

market.

HNG Mirror is unique for its improved optical quality and better resistance to

corrosion, due to exclusion of copper and lead from the silvering process and

the application of a more resistant protective coating.

Why is this Mirror Green

Safe

• Lead and Copper Free Mirror

• Non toxic, corrosion free

Long life

• Maintenance free

• Easy cleaning- no need for harsh cleaning chemicals

Zero Waste

• Recyclable glass

• Long shelf life

The only environment friendly mirror of its kind:

Superior Durability Quality of Coating

HNG Silver Mirror passes through a barrage of strict quality tests to

determine the life of coating. Some of these tests are:

CASS test – Copper-accelerated Acetic acid Salt Spray test

NSS test - Neutral Salt Spray test

HH test - High Humidity/Condensation test

Cross Hatch test

Conform To EN 1036 Standard

A Versatile Mirror

Sr. No.

Test Verdict

1 Acid Crackling

2 Sand Blasting

3 Crystal Polishing

4 Manual Designing

5 Masking Tape and its Removal

HNG Green Mirror Result

HNG Lacquered Glass

HNG Colourz Lacquered Glass is a revolutionary new glass that brings

Vibrant and solid colours into your life.

Transforms all the surfaces in your home or office into hues you have never imagined.

It can replace your walls, your table tops, your partitions, your cupboards, practically

everything.

It is durable, tough and virtually maintenance-free

It will never fade or become dull for years to come.

HNG Colourz Lacquered Glass is moisture-resistant, so you can use it in your bathrooms too.

HNG Colourz is manufactured using our very own HNG Clear Float glass,

one of the finest in the country. A highly durable lacquer is applied onto

the flat and smooth surface of the glass and processed in a state-of-the-art

furnace. A technology that bonds the lacquer to the glass and makes the

glass stronger than before. Voila, now you have a wonderful opaque and

colourful decorative material.

Lacquered Glass Colours

Bridal White

Natural Ivory

Plum Red

Romantic Red

Jade Green

Onyx Black

Sapphire Blue

Lacquered Glass - Application Areas

Internal Applications

• Offices

• Shopping Centers or Retail Stores

• Bars, Restaurants, Clubs, Theatres or Cinemas

• Public Buildings, Museums or Clinics and Hospitals

• Sports Centers, Leisure Facilities and Dance Studios

Other Application Areas

As Cladding or Paneling on Walls, Doors or Pillars

In Furniture

In Wardrobe or Cupboard Doors

For Signage

Frosted Glass

Doors, shower screens, partitions and interior screens, furniture, etc.

//(Give More Applications and Show Pics)//

Frosted Glass Specifications

Thickness Range: 4 mm, 6 mm & 8 mm

Sizes in mm:

1830 x 2440

1220 x 2440

2135 x 1220

2250 x 3210

Square design Frosted Glass Angular design Frosted Glass

HNG Frosted Glass

Square design Frosted Glass

Double Line design on Plain Glass

Square design on Mirror Glass Plain Frosted Glass

Solar Control

Energy Efficiency in Buildings

Solar control is a key issue in terms

of energy saving as more energy is

used to operate air conditioning

systems during summer than to heat

building in winter.

Effective solar control is provided

by:

HNG Clear Glass

TRC Tentesol Reflective Glass

TRC Tentesol T Reflective Glass.CMA-CGM Shipping Agency, Istanbul-

Turkey TRC Tentesol Blue

HNG Extra Clear Glass – Low Iron Float Glass

Iron content is lesser when

compared to the standard clear

float glass

High light transmittance

True transparency, the objects

displayed behind are seen in their

true colors and brightness

Decoration

Ideal solution for balustrades,

shop fronts, partitions, table

tops, display cabinets.

Available in 4, 5, 6, 8, 10 and 12

mm thicknesses.

Processes Glass From HNG

HNG TUFF HNG COOL

ISO 9001 : 2008

ISO 14001 : 2004

OHSAS 18001 : 2007

IS 2553: Part 1: 1990

Sr No Project Name Glass Type

1 Commerce House -5 6 Mm Pilkington Ea Clear / Pilikgton K Glass - Dgu And Sgu

2 Gala Luxiria 12mm / 10 Mm Clear Tough

3 Safal Solatire 6 Mm Clear Tough

4 BRTS - Ahmedabad 4 Mm Clear Tough

5 Millionare Business Park 6 Mm Pilkington Eclipse Advantage Arctic Blue / 12 Mm Clear Tough

6 L & T Technopark 12 Mm Clear Tough

7 L & T , Gift City 12 Mm Clear Tough

8 Hotel Harimangala 5- 18 -5 Clear Tough Dgu

9 Bakeri Residential Project 5-12-5 Clear Tough Dgu

10 Agora Mall - Ahmedabad 8 Mm Clear Tough

11 Infinity Towers 6 Mm Pilkington Slar E Gray

12 Zydex House 12 Mm Clear Tough / 6-12-6 Clear Dgu / 6-12-5 Eclipse Advantage Gray Dgu

13 Royal Orchid Hotel 5-10-5 Clear Tough Dgu

14 Hotel Gaurav 12 / 10 / 8 / 5 Mm Clear Tough

15 Hotel Valley - RAJSHTHAN 12 Mm Clear Tough

16 Jamnagar Collector Office 8 Mm Clear Tough Glasss

17 Rajkot Cricket Stadium 12 Mm Clear Tough Glass

18 Sharnam Mall - Baroda 12 Mm Clear Tough

19 Water Look Residential Project 12 Mm / 10 Mm / 15 Mm Clear Tough

20 Gspc Admin Building - Morbi 5 Mm S S Bronze Tough / 12 Mm Clear Tough

21 Vertex Group - Ratnamani House 12 Mm Clear Tough

22 Hotel Surya Palace 5-10-5 Clear Tough Dgu

23 Shanam Sheroton Hotel - Lonawala 6 Mm Ss Green - 12 Mm Air Gap - 6 Mm Clear Tough Dgu

24 Polycab Wires Admin Bulding 12 Mm / 8 Mm Clear Tough

25 Dhangra Hotel - Daman 12 Mm Clear Tough / 6 Mm Clear Tough

26 Ista Hotel - Ahmedabad 6 Mm Sunergy Clear - 12 Mm Air Gap - 6 Mm Clear Tough

27 Atithi Resort - Bharuch 5-12-5 Clear Tough Dgu

28 Yash Aqua 5 Mm Clear Tough

29 Swagat Group - Residential Project 12 / 8 Mm Clear Tough

30 Essar Power - Hazira 6 Mm Pilkington Blue Tinted Glass

31 Swatik Residential Project - Surat 12 Mm Clear Tough

31 Pawan Group - Baroda 5 Mm S S Clear / 6 Mm Clear Tough / 5-12-5 S S Clear Dgu

32 Lake View - Dach View Resort - Rajkot 12 Mm / 10 Mm Clear Tough / 5-12-5 Clear Tough Dgu

33 Rangoli Resorts - Bhavnagar 12 Mm / 10 Mm Clear Tough

34 Krishna Darshan Mall - Bhavnagar 5 Mm Ss Bronze Touhgh

Key

Projects

Sr No. Project Name Glass Type

1 Emmco Nagpur 12mm clear toughened glass approx. quantity 160 Sq. Mtr

2 Amadesu Mumbai 10 mm clear toughened glass approx. quantity 460 Sq. Mtr

3 Infoysis 10mm clear toughened glass approx. quantity 370 Sq. Mtr

4 IBM Bangalore 12mm clear toughened glass approx. quantity 200 Sq. Mtr

5 DNM Ahmedabad 12mm clear toughened glass

6 Parexel Hyderabad 10mm clear toughened glass approx. quantity 500 Sq. Mtr

7 Liberty Videocon Mumbai 10mm clear toughened glass approx. quantity 800 Sq. Mtr

8 Raheja Vihar Mumbai 12mm clear toughened glass approx. quantity 2000 Sq. Mtr

9 Alscripts Pune 10mm clear toughened glass approx. quantity 1000 Sq. Mtr

10 Sunshine Developers 10mm clear toughened glass approx. quantity 650 Sq. Mtr

11 Lotus Projects Mumbai 6mm Pilkington Artic blue toughened approx. quantity 350 Sq. Mtr

12 K Mordani builders 12mm clear toughened glass approx. quantity 1000 Sq. Mtr

13 Mega villa 6mm S Sgreen toughened

14 Market city Pune 10 and 12 mm clear toughend glass

15 Hotel Mehfil Aurangabad 6mm Green tinted toughened glass

16 Bombay Dyeing Mumbai 12mm & 19mm clear toughened glass

17 Loreal Mumbai 12mm clear toughened glass

Key

Projects

Tempering Line

Technology:

From Tam Glass Technologies: The state of the art and top ranked all over theworld in processing.

Tam Glass PRO-E used as controlled convectional process, consistent quality,negligible distortion.

Range:a. Size: Flat Glass: 2400mm x 4200 mm (5mm to 19mm thick)

Flat glass : 2000mm x 3000 mm (4mm thick)

b. Tempering Thickness: 4mm to 19mm of glass.

Capabilities:

It can temper all type of glass including Low E and can produce heatstrengthened glass too.

Application:

a. Curtain Wall Glazing

b. Windows

c. Shop Front

d. Structural Glass

e. Shower Enclosure

f. Furniture

g. Table Top

h. Partition

i. Balustrades

Processed Glass Breakage Pattern

Toughened Glass

Fragmentation Test

Heat-Strengthened Glass,

Resistance to Shock TestAnnealed Glass

Characteristics of HNG Tempered Glass:

1. Tempered glass is four to five times stronger than annealed glass of the same size and thickness against

impact.

2. Tempered glass has higher thermal strength, and it can withstand high temperature changes up to 250°C.

3. Tempered glass is considered as safety glass. It is difficult to break and even in the event of a breakage,

disintegrates into small relatively harmless globules.

4. Tempering does not alter the basic characteristics of glass such as light transmission and solar radiant heat

properties of normal glass.

5. The glass surface after heat treatment has the same resistance to surface damage as annealed glass.

6. Tempered glass cannot be cut or altered.

Need for Tempered Glass:Tempering increases tensile strength, thermal shock resistance, and safety of normal glass. It also increases

its heat withstanding capacity. Because of these properties, tempered glass is preferred in applications where

strength, safety and thermal resistance are important considerations.

Strength & Safety Considerations

1. Four to five times stronger than annealed glass

2. Two to three times stronger than heat strengthened glass

3. Fragments into small, relatively harmless pieces, reducing the likelihood of injury.

Quality Standards for Tempering

We manufacture tempered glass as per IS 2553.

HNG TUFF: Our toughened glass undergoes stringent quality tests.

Every unit of glass. Always.

Measurement Test (Cut Size, Hole & Cutout Dist, Diagonal, Thickness)

Visual Test (Bubbles, Scratch, Seed, Crack, Chipping, Edge Quality, any

process pending)

Glass Waviness Measurement Test

Bend Test

Ball Test or Shock Test

Fragmentation Test (particles counting)

Characteristics of Heat Strengthened Glass:

Heat-strengthened glass provides necessary resistance to thermal stress associated with high

performance glazing materials such as tinted glass, reflective glass and Low-E glass. It also

provides necessary resistance to heat building up when using spandrels glass.

When producing Heat strengthened laminated glass as compared to Tempered Laminated

glass, Heat-strengthened glass allows the interlayer to laminated glass to adhere more

evenly because of a flatter finish surface.

Heat-strengthened glass with its flatter surface also results in the facade having less optical

distortions.

With the exception of strength and breakage characteristic, heat-strengthened glass retains

the normal properties of annealed glass including chemical resistance, hardness, expansion

and deflection.

This glass is difficult to break compared to ordinary annealed glass but unlike toughened

safety glass it breaks typically edge to edge and fragments.

Breakage Pattern of Heat Strengthened Glass

Heat Strengthened Glass

Benefits of Heat-Strengthened Glass:

Heat-strengthened glass differs from tempered glass in surface compression;

its mechanical strength is about 1.6-2 times that of annealed glass.

Heat-strengthened glass has outstanding thermal stability, its flatness and light

transmission is close to that of annealed glass and much better than that of

tempered glass.

HS Glass is 3 times more resistant to thermal stress in comparison to normal

annealed glass.

It can withstand temperature difference of 100°C (in range of 50°C to 150°C)

compared to ordinary annealed glass which can withstand up to 40°C.

Heat strengthened glass is that it is far less susceptible to spontaneous

breakage.

Resistance To Shock Test(Ref, Standard – IS 2553 (part-1)

The toughened safety glass is given sudden shock with a smooth surface steel ball of 63.5 mm in diameter form a

height of 100 cm.

A steel ball of about 63.5 mm in diameter and weighing 1.040 ± 2 g.

With smooth surface within 25 mm from its center is required.

Testing Equipment's

Steel Ball ( 63.5 mm in diameter and weighing 1.040 ± 2 g. )

Iron Frame (610 x 610)

Procedure

A steel ball of above specification is freely dropped vertical

from a height of 100cm on a sample of 6mm toughened glass,

which is placed horizontally in a iron frame of 610 x 610 mm.

Results

The product shall be accepted when not more the one sheet is broken and the test repeated

when 3 sheets are broken, another sample of 5 sheets shall be tested and

the lot is accepted if all the 5 sheet pass the test.

Insulating Line

Technology: From Lisec. One of the best machinery for insulating line withbendable spacer technologies.

Advanced technologies for desiccant filling.

Range:

a. Size: 2500 x 3500

b. Thickness: Up to 40 mm

c. Volume: 180 Units / 8 hrs. on Refrigerator DGU basis

100 Units / 8 hrs. on Refrigerator TGU basis

Capabilities: It can produce DGU,

as well as TGU Glass

Application:

Curtain wall Glazing

Windows

Shop front

Partitions

Visi-cooler

Insulating Line

Insulated Glass Quality Testing

Butterfly Test

Snap Test

Shore “A” Hardness Test

Parallelism Test

Molecular Sieve (Δ T) Test

Condensation Test

Thank You