hoist types and configurations
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Hoist Types and Configurations
Dr. B. C. Paul 1999
With Credit to Dr. H. Sevim for Original Book
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Major Components of Hoisting
System Shaft - a near vertial hole in ground through
!hih thing" an #e rai"ed and lo!ered
Head-frame - Steel "truture over hole u"ed forlining u$ onve%ane and direting a#le"
Conve%ane - &hat ontainer for #ath
movement of argo - name varie" !itha$$liation
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Support Features for Conveyance
Sine Hoi"t i" a #ath movement $roe"" need"
loading and unloading feature"
Shaft feature" a loading $oket for material tran"fer(uikl% to onve%ane
)"uall% a "urge #in or ore $a"" to hold ore and
"mooth "urge" in $rodution !ith need to kee$ hoi"t
running "teadil%
Headframe u"uall% ha" dum$ $oket to "ide to
(uikl% ath di"harge from onve%ane
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Rope Handling Features
Conve%ane moved #% ro$e" or a#le"
Headframe ha" ro$e handling and aligning
failitie" Often have a large Sheath or Wheel at to$ that
rediret" the a#le
+a% #e a "torage drum for ro$e to one "ide or"ometime" at to$ of headframe
+a% have hoi"t hou"e on to$ of frame
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Typical Hoisting System
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Two Major Types of Shafts
nlined Shaft
/ 0ot Common toda%
/ Stee$er than deline/ n the !all haulage "%"tem" in o$en $it"
/ +a% follo! vein in "mall "ale metal mine to limit
develo$ment to vein
ertial Shaft
/ Boring &ehnologie" u$ to medium "ied
/ 3arge "till need onventional "inking
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Uses for Hoisting Systems
+an Cage" - Haul men and "u$$l%
)tilit% Hoi"t" - +o"tl% for "u$$l% handling
5mergen% Hoi"t" - often in "mall "haft to
get fe! $eo$le out in emergen%
Prodution Hoi"t"
/ Will #e fou" of thi" unit
/ )"ed for removing $a% $rodut
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Application Hoist nfluences
what is raised and lowered When men and "u$$lie" are handled u"uall%
alled a age
/ "ome ma% #e multi-level
Prodution Handling - Called Ski$"
Ski$" need !a% to get material in and out
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S!ip Configurations
Solid and o$en at to$
/ need "$eial e(ui$ment to dum$
O$en at to$ - #ottom o$en"
/ "till need to #e unload !ithout dum$ing load
do!n the "haft
Side di"harge - high $rodution/ o$en off to "ide of to$
/ "ide o$en" for ea"% di"harge to dum$ing $oket
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Types of Hoists
Drum Hoi"t
/ ro$e i" "tored on drum
8eo$e Hoi"t
/ ro$e u"t $a""e" over !heel at to$ of headframe
/ mu"t have a #alaning load on other "ide
/ ro$e u"t "it" over !heel and i" held #% frition
/ o#viou"l% "ome limit" on ho! hard an
aelerate thi"
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"rum Hoist Configurations
Sim$le Single Drum Hoi"t
/ drum !ith ro$e !ra$$ed around it
:u"t lo!er" the "ki$ to an%$lae in range of ro$e nherentl% out of #alane - #ig load do!n "haft
!hen at e;ten"ion
Out #alane make" "lo! and "uita#le for onl%limited de$th
5a"il% "erve" multi$le level"
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Hoist Rope "rive Assem#lies
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"rum Hoist Configurations
Dou#le Drum Hoi"t/ &!o ro$e" !ound in o$$o"ite diretion"
/ Stik a load on eah ro$e
/ Create" a #alane load - lo!er "omething !hen$ulling "omething u$ - le"" energ% and "train - an
hit greater de$th
+a% $ut a ounter !eight on one "ide - an then
go to an% level +a% $ut t!o "ki$" in #alane - #ut no! an onl%
"erve one level and e;$et "ki$" to line u$ right.
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"rum Hoist Arrangements
Dou#le Drum !ith "e$arated drum" - one
luthed
un" "hort di"tane" out of #alane
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"rum Hoist Types
Dou#le Drum Divided Both Side" Cluthed
?dding "till more inertia and o"t
Can adu"t for multi-level hoi"ting #ut ould
do that !ith u"t one drum luthed
)"uall% done for man hoi"t" - need to #e
"ure that "omething !ill #e a#le to run if it
ha" to
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$eird and $onderful "rum Tric!s Sim$le drum i" a %linder
/ $ro#lem i" !ant to "tart hard - #ut there" lot ofinertia and tremendou" tor
Conial Drum
/ leverage to "$in u$ to "$eed
/ Sie an get "ar% fa"t
C%lindro-Conial
/ %linder for "tarting ro$e - then flatten out to one
B%%lindro-Conial
/ often ree$ a!a% from load $oket and then hit it
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%eope &or Friction' Hoist
Ha" to hoi"t in #alane
Control on inertia
/ 0o large ro$e "torage drum"
/ 0o ro$e !ra$$ed around ever%thing @enerall% le"" o"tl%
0ot a" Auik a" Drum - an=t $eel out the frition on
the !heel
Sometime" have to $ut e;tra tare load to kee$ the
#alane
Ho! in the hek are !e going to "erve multi$le level"
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The Multilevel (ro#lem for
%eope Hoists f u"t one level don=t are
Can do a "ki$ and ounter !eight and "erve
multi-level"/ if %our !illing to ut %our $rodution in half
Can u"e multi$le !heel"
/ eah !heel ha" a "ki$ and ounter !eight
/ if t!o level" an tr% to "ki$ $air" not at all
ommon
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Choosing )etween "rum and
%eope 3imited de$th favor" Drum Hoi"t"
/ >o$e Storage i" le"" "are%
/ Pe$$% aeleration #oo"t" $rodution +ulti-level favor" Drum Hoi"t #ut 8eo$e an
$la% too
@reater De$th favor" 8eo$e/ #elo! a#out 'E777 feet drum" u"uall% an=t om$ete
/ 8eo$e an do !ell on ver% "hallo! too
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Rope Handling Comparisons 8eo$e Hoi"t
/ Often u"e" "everal ro$e" on one "ki$
/ &he ro$e" #end in $arallel "o no differential t!i"ting
/ +ulti-ro$e hel$" e;$lain greater "ervie de$th
/ +ulti-ro$e give" more frition "urfae area
Drum Hoi"t
/ ha" to #e "ingle ro$e to avoid $ile-u$ and differential
#ending/ ever inrea"ing ro$e "ie fore" ever large drum to
avoid hard t!i"t on ro$e
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The Mystery of the Tail Rope
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Wh% !ould leave a ro$e hanging do!n
? "haft
Wire ro$e i" ver% heav% and an #e a #ig
Part of the load.
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Consider a %eope Hoist
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Balaned load" on eah "ide are im$ortant to $revent "liding
Over the "heave !heel.
What i" out of #alane here
&he load in one of the "oo$"
? #ig length of ro$e
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*ow $hat is +ut of )alance,
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&he load in one of the "ki$"
5ven though drum hoi"t" don=t have the "li$$ing i""ue
&he un#alaned load i" !hat the hoi"t motor ha" to !ork
?gain"t F un#alane i" #ad here too.