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& Sheet foil EXTRUSION LINES FOR THE MANUFACTURE OF CLEAR SHEET AND FOIL OF HIGH OPTICAL QUALITY

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Page 1: Home • Omipa Extrusion - APPLICATIONS PASSING … › site › assets › files › 1029 › ...OF THE EXTRUSION TECHNOLOGY APPLICATIONS PASSING ALL BOUNDS. CREATIVITY WITH NO LIMITS

For more than 50 years, we have been desi-gning and manufacturing complete lines for extrusion and coextrusion of thermoplastic materials.

Our values are, and have always been :

• inhousedesignandconstructionofallthe most critical parts of the line• use of high quality raw materials andcomponents (mechanical, electrical and elec-tronic)• closepartnershipwithourcustomers,fordevelopment of new products and solutions• rapidandcompetentaftersalesassistan-ce, with remote diagnosis.

Choose know-how, synonymous with quality of investment. Choose Omipa.

OMIPA S.p.A. - Via Maddalena 721040 Morazzone (Va) Italytel. +39 0332.461400Fax +39 [email protected]

50 YEARS AT THE TOPOF THE EXTRUSION TECHNOLOGY

APPLICATIONS PASSING ALL BOUNDS.CREATIVITY WITH NO LIMITS

&Sheet

foil

EXTRUSION LINES FOR THE MANUFACTUREOF CLEAR SHEET AND FOILOF HIGH OPTICAL QUALITY

Light. Strong and at the same time flexible. Indifferent to sun’s rays, cold and salt. Easy to process. Ductile to use of colour and thickness.A high termal insulation capacity and high resistance and fireproof capacity.And transparency: with superior light transmission factor. High optical quality sheets and foils are unrivalled.When produced with an extrusion line from Omipa, they have an even greater value: all the experience, expertise and passion of a company that has earned its leadership in the market through quality with no compromise.

CO

MM

UN

ICAT

ION

Page 2: Home • Omipa Extrusion - APPLICATIONS PASSING … › site › assets › files › 1029 › ...OF THE EXTRUSION TECHNOLOGY APPLICATIONS PASSING ALL BOUNDS. CREATIVITY WITH NO LIMITS

For more than 50 years, we have been desi-gning and manufacturing complete lines for extrusion and coextrusion of thermoplastic materials.

Our values are, and have always been :

• inhousedesignandconstructionofallthe most critical parts of the line• use of high quality raw materials andcomponents (mechanical, electrical and elec-tronic)• closepartnershipwithourcustomers,fordevelopment of new products and solutions• rapidandcompetentaftersalesassistan-ce, with remote diagnosis.

Choose know-how, synonymous with quality of investment. Choose Omipa.

OMIPA S.p.A. - Via Maddalena 721040 Morazzone (Va) Italytel. +39 0332.461400Fax +39 [email protected]

50 YEARS AT THE TOPOF THE EXTRUSION TECHNOLOGY

APPLICATIONS PASSING ALL BOUNDS.CREATIVITY WITH NO LIMITS

&Sheet

foil

EXTRUSION LINES FOR THE MANUFACTUREOF CLEAR SHEET AND FOILOF HIGH OPTICAL QUALITY

Light. Strong and at the same time flexible. Indifferent to sun’s rays, cold and salt. Easy to process. Ductile to use of colour and thickness.A high termal insulation capacity and high resistance and fireproof capacity.And transparency: with superior light transmission factor. High optical quality sheets and foils are unrivalled.When produced with an extrusion line from Omipa, they have an even greater value: all the experience, expertise and passion of a company that has earned its leadership in the market through quality with no compromise.

CO

MM

UN

ICAT

ION

Page 3: Home • Omipa Extrusion - APPLICATIONS PASSING … › site › assets › files › 1029 › ...OF THE EXTRUSION TECHNOLOGY APPLICATIONS PASSING ALL BOUNDS. CREATIVITY WITH NO LIMITS

For more than 50 years, we have been desi-gning and manufacturing complete lines for extrusion and coextrusion of thermoplastic materials.

Our values are, and have always been :

• inhousedesignandconstructionofallthe most critical parts of the line• use of high quality raw materials andcomponents (mechanical, electrical and elec-tronic)• closepartnershipwithourcustomers,fordevelopment of new products and solutions• rapidandcompetentaftersalesassistan-ce, with remote diagnosis.

Choose know-how, synonymous with quality of investment. Choose Omipa.

OMIPA S.p.A. - Via Maddalena 721040 Morazzone (Va) Italytel. +39 0332.461400Fax +39 [email protected]

50 YEARS AT THE TOPOF THE EXTRUSION TECHNOLOGY

APPLICATIONS PASSING ALL BOUNDS.CREATIVITY WITH NO LIMITS

&Sheet

foil

EXTRUSION LINES FOR THE MANUFACTUREOF CLEAR SHEET AND FOILOF HIGH OPTICAL QUALITY

Light. Strong and at the same time flexible. Indifferent to sun’s rays, cold and salt. Easy to process. Ductile to use of colour and thickness.A high termal insulation capacity and high resistance and fireproof capacity.And transparency: with superior light transmission factor. High optical quality sheets and foils are unrivalled.When produced with an extrusion line from Omipa, they have an even greater value: all the experience, expertise and passion of a company that has earned its leadership in the market through quality with no compromise.

CO

MM

UN

ICAT

ION

Page 4: Home • Omipa Extrusion - APPLICATIONS PASSING … › site › assets › files › 1029 › ...OF THE EXTRUSION TECHNOLOGY APPLICATIONS PASSING ALL BOUNDS. CREATIVITY WITH NO LIMITS

DOSING UNITExtruder feeding is accomplished through a high precision gravimetric dosing system for an accurate mixing.

CALENDERIn different configurations, their robust construction guarantees constant product tolerances with high precision.Closure of the rolls is strong and precise thanks to an oleodynamic unit. Motion transmission is steady and uniform. And the rolls have an excellent thermal exchange.

DIEThe dies designed by Omipa guarantee a perfect and optimized flow distribution across the die width.

COEXTRUSIONWe adopt co-extrusion for UV protection layers or other materials, for different ap-plications.Co-extrusion is applied in different thickness ranges and can be one side or both sides.

FILTER AND PUMPThe filter changer and the OMP series melt pump are all designed for good plasticization, even at high output rates.

ROLL PLANEDownstream of the calender, the sheet/foil is conveyed onto a roll plane, with thermo-regulated rolls, whose speed is synchonised with the line.

STACKING UNITThe sheet is conveyed onto a stacker with unilateral or bilateral configuration with the possibility of automatic pallet discharge.The foil can be stacked or wound on reels. Different solutions, aimed at maximising time savings and respecting the integrity of the product.

CROSS CUTTING UNITThe cross cut s accomplished through the use of a variable speed cross-cutting unit. High precision and cleanliness of cut will allow to eliminate rejects due to inaccuracy.

TRIMMING UNITThe sheet edges are trimmed and the sheet is cut into stripes in different widths by a circular saw trimming unit with 2 or more saws.

FILM COUPLING UNITInternal sheet stress is relieved, the sheet is then cooled and, after being extracted by a take-off unit, a film in PE is applied by a coupling unit, to protect the upper and lower sheet surface.

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For more than 40 years we have been desi-gning and manufacturing complete extrusion and coextrusion lines for the production of clear sheet and foil in PC, PMMA, PETG, PET, GPPS, SAN etc.

Now we are a world leader, with more than 150 complete extrusion lines delivered by us all over the world.

Our strength points :

• constanttechnologicalupgradeofallthemachine details, thanks to our design and manufacturing capabilities as producers of the entire extrusion line • developmentofanadvancedtechnologyfor optimization of the extrusion process, resulting in an extremely constant product• complete automation of the extrusionline, with consequent reduction in mainte-nance and processing costs• high flexibilityofour lines, suitable forproducing a wide range of materials and product types• energysaving,thankstotheuseofnewtechnology components• inthefieldofhighopticalqualitysheetproduction, we can offer the necessary tools for embossed sheet and corrugated sheet production.

PROCESSING. A COMBINATIONOF WINNING FACTORS.AN ASSURED RESULT:QUALITY AND EFFICIENCY

EXTRUDERThe single screw vented OM series extruder, whose bimetallic barrel has a special wear-resistant coating, HEO extruder screw, are all designed by Omipa.

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MATERIALS

THICKNESS RANGE

USEFUL WIDTH

OUTPUT CAPACITY

CONFIGURATION

APPLICATIONS

PC, PMMA, PETG, PET, GPPS, SAN etc.

From 0.3 to 25 mm and more

From 800 to 2500 mm

Up to 1800 kg/h

Monolayer, coextruded up to 3 - 5 layers

Displays, lighting , graphics, advertising, building construction,safety barriers / protections, interior design and furniture, etc.

MAIN FEATURES OF THE LINES:

8 m

eter

s / 2

6 fe

et ~

35 meters / 115 feet ~

Page 5: Home • Omipa Extrusion - APPLICATIONS PASSING … › site › assets › files › 1029 › ...OF THE EXTRUSION TECHNOLOGY APPLICATIONS PASSING ALL BOUNDS. CREATIVITY WITH NO LIMITS

For more than 50 years, we have been desi-gning and manufacturing complete lines for extrusion and coextrusion of thermoplastic materials.

Our values are, and have always been :

• inhousedesignandconstructionofallthe most critical parts of the line• use of high quality raw materials andcomponents (mechanical, electrical and elec-tronic)• closepartnershipwithourcustomers,fordevelopment of new products and solutions• rapidandcompetentaftersalesassistan-ce, with remote diagnosis.

Choose know-how, synonymous with quality of investment. Choose Omipa.

OMIPA S.p.A. - Via Maddalena 721040 Morazzone (Va) Italytel. +39 0332.461400Fax +39 [email protected]

50 YEARS AT THE TOPOF THE EXTRUSION TECHNOLOGY

APPLICATIONS PASSING ALL BOUNDS.CREATIVITY WITH NO LIMITS

&Sheet

foil

EXTRUSION LINES FOR THE MANUFACTUREOF CLEAR SHEET AND FOILOF HIGH OPTICAL QUALITY

Light. Strong and at the same time flexible. Indifferent to sun’s rays, cold and salt. Easy to process. Ductile to use of colour and thickness.A high termal insulation capacity and high resistance and fireproof capacity.And transparency: with superior light transmission factor. High optical quality sheets and foils are unrivalled.When produced with an extrusion line from Omipa, they have an even greater value: all the experience, expertise and passion of a company that has earned its leadership in the market through quality with no compromise.

CO

MM

UN

ICAT

ION