honda 450 installation manual. step 1: remove the (4) shcs from the atv swing arm install the upper...

21
Honda 450 Installation Manual

Upload: cynthia-pribble

Post on 14-Dec-2015

221 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

Honda 450Installation Manual

Page 2: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

STEP 1:Remove the (4) SHCS from the ATV swing armInstall the upper track kit swing arm bracket as shownDo not tighten

1-855-KTRACKS

Page 3: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

STEP 2:Remove the ATV skid plate and install the lower track kit mounting bracketInstall the (3) SHCS washers and Nyloc nutsReinstall the skid plate and tighten SHCS

1-855-KTRACKS

Page 4: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

STEP 3:Remove rear ATV tiresInstall right & left track assembliesUse blue Loctite on the lug nuts

1-855-KTRACKS

Page 5: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

STEP 4:Install Swing arm Kit AssemblyBogie mounts will clear the bogie wheels if positioned and rotated as shown (See next steps)

1-855-KTRACKS

Page 6: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

STEP 5:Swing Arm Installation

1-855-KTRACKS

LH RH

Page 7: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

STEP 6:Install Bolt into track kit swing arm mountPlace washers as shownInstall Nyloc nut

1-855-KTRACKS

Page 8: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

STEP 7:Install (4) 5/16” bolts into bogie mountUse Blue LoctiteInstall (2) retainer platesInstall Nyloc nuts

1-855-KTRACKS

Note: It helps to put a 2X4 under the track to lift up on the rear of the bogie assemblyAdjust the out side tension bar to align the 5/16 holes so the bolts slip into place

Page 9: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

Installed Track Kit1-855-KTRACKS

Page 10: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

STEP 9:Install 3rd link (part 1 of 3)Remove upper shock mount nutDo not remove bolt

1-855-KTRACKS

Page 11: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

1-855-KTRACKS

STEP 10:Install 3rd link (part 2 of 3)Hold in place as shown

Page 12: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

1-855-KTRACKS

STEP 11:Install 3rd link (part 3 of 3)Install clamp plate utilizing 5/16” SHCSTighten evenly and then tighten shock bolt

Page 13: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

STEP 12:Install 3rd link Bar

1-855-KTRACKS

Page 14: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

STEP 13:Install 3rd link bar onto swing armInstall ½”-13NC bolt, washers, Nyloc nut and tighten

1-855-KTRACKS

Page 15: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

STEP 14:Initial Track Adjustment:

1-855-KTRACKS

Measurements must be taken off head of 1/2-13NC (rear) and 5/8-11NC (front) bolts flat to flat Adjust to 18 1/8 inches

Measure from this point

Measure to back of Bogey mount

Adjust to 9”

NOTE: Both sides must be adjusted equally

NOTE: Both sides must be adjusted equally

Page 16: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

Ski Bracket Instructions:1-855-KTRACKS

Page 17: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

Step 1:Remove ATV front tiresRemove ATV front brake calipersRemove hubs

1-855-KTRACKS

Page 18: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

Step 2:Reinstall front calipers using supplied (4) bolts and (4) washers

1-855-KTRACKS

Page 19: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

Step 3:Install (2) spacersMount ski leg bracketInstall (2) Ski end caps

1-855-KTRACKS

Page 20: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

Step 4:Install supplied washersInstall supplied flange nutsTighten

1-855-KTRACKS

Page 21: Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper track kit swing arm bracket as shown Do not tighten

Final Assembly1-855-KTRACKS