Patrick GoodwinPatrick Goodwin

About Me

Native of Sylvania, OH– Lived in Bellefontaine during

internship

Currently a Junior at the University of Findlay

Majoring in Environmental Safety and Occupational Health (ESOH)– Emphasis in Industrial Hygiene

ESOH Program undergoing ABET (Accreditation Board of Engineering and Technology)

1st Internship

My PlanGoals and Expectations

A

B

Main Projects

84Ki Industrial Hygiene

Sampling

Industrial Hygiene Sampling Who: Industrial Hygienist/Safety Specialist (i.e. Me)

What: Air/ Noise Samples– 42 Total

❛ 28 Air– 16 Various Chemicals– 12 CO

❛ 14 Noise

Where: Various departments within MAP– 6 Departments:

❛ Machining (MACH) ❛ Material Service (MS) ❛ Plastics (PO) ❛ Stamping (ST)❛ Vehicle Quality (VQ)❛ Weld (WE)

– 11 SEGs

When: Between Oct. and December of 84Ki– Sampling 4-5 days per week

Why: Mission Statement: To collect quality, consistent exposure assessments using sound scientific principles and standardized methods to ensure the well-being of associates.

How

1. Created sampling plan– Based on 84 Ki needs

Contacted department safety heads

Calibration and maintenance of IH equipment– Dosimeters, air monitors, air pumps, calibrators

Conducted sampling

5. Input sample results into Hygieia

7. Communicated results

How

• Location• Amount

• Media Used

IH Sampling

84Ki Sampling Oct.-Dec.

0

5

10

15

20

25

30

35

40

45

Oct. Nov. Dec. End

Plan

Actual

Sampling time and resources used for Paint noise survey

IH Sampling

3

5

11

3

8

6

0

2

4

6

8

10

12

# of Samples

MACH MS PO ST WE VQ

Dept.

Number of Samples per Department

MACH

MS

PO

ST

WE

VQ

IH Sampling

Results– 42 Total

❛ 28 Air– 16 Various Chemicals– 12 CO

❛ 14 Noise

Zero OELs Exceeded

•2 OELs Exceeded•WE C-line Mezz. L1

Benefits + Recommendations

Gained hands on knowledge of sampling equipment and procedures

Exercised written and oral skills to complete samples

Continue sampling for remainder of 84Ki

Review previous data to determine if future samples in a particular area are still needed

Keep future co-ops involved in sampling

Main Projects

Paint Noise Survey

Sound survey of paint was needed due to:– New models– New L2 Paint building– Line modifications

Paint Noise Survey

•Form for grab sampling was created

•Previous form did not exist

•Increased sampling efficiency

• 90 total grab samples

• 53 L1

• 37 L2

Paint Noise Survey

SEALER LINE

Line 2 E-Coat / Sealer Process Layout

1) 22081 / 21036 Left Trunk Tab Garnish Seal4) 22056 / 21008 Right Rear Air Bleed Shoot / Brush

5) 22037 / 21009 Left Front Air Bleed Shoot / Brush7) 22093 / 21011 Left Interior Grommet Install

8) 22094 / 21012 Right Interior Grommet install9) 22077 / 21015 Left Wheelhouse / Side Sill Grommet

12) 22054 / 21152 Right CIP Brush / Side Sill Grommet

14) 22098 / 21020 Right Interior Inspection / Brush16) 22064 / 21018 Right Lower Combi

17) 22051 / 21035 Fuel Lid / Combi Seal

19) 22066 / 21026 Right Rear Door Hemming Shoot / Squeegee20) 22059 / 21023 Left Front Door Hemming Shoot / Squeegee21) 22060 / 21024 Right Front Door Hemming Shoot/ Squeegee23) 22062 / 21028 Right Bonnet Shoot24) 22045 / 21029 Left Mohican Seal27) 22070 / 21032 Right Trunk Lid Seal

PHOSPHATE DECK

1) 21007 / 21004 Left Door Stops / Spring2) 21008 / 21006 Right Door Stops / Spring3) 21001 / 21001 Computer / Bonnet Fixture

InteriorInspection

Brush

Fuel LidCombi Seal

Quality GateFront DoorGuided Tip

LowerCombi

Transfer

To Sealer Oven

ID TAG

ID TAG

Rear Air Bleed

Front Air bleed

W.houseSide Sill Grommet

Lift

Space(safety mat) Transfer

Transfer

LowerCombi

W.houseSide Sill Grommet

Quality Gate

InteriorInspection

Brush

1357

2468ID TAG

ID TAG

2119

181715

911

1012

31

Rear Air Bleed

Front Air bleed

InteriorGrommetInstall

InteriorGrommetInstall

UpperGutter

TrunkLid Seal

UpperGutter

TrunkLid Seal

2927

2826Photo eye

BonnetTrunk

HemmingMohican

Seal

BonnetHemming

MohicanSeal

23

24 22

25

3130

Lift

20

Computer

Bonnet FixtureDoor Stops

& Spring

11

312

1

1 13

Trunk TabGarnish Seal

Trunk TabGarnish Seal

1413

16

CIP BrushSide Sill Grommet

CIP BrushSide Sill Grommet

Rear DoorGuided Tip

Front DoorGuided Tip

Rear DoorGuided Tip

Door Stops& Spring

Revised: 10/25/2007

11. 111001/11000 Bonnet Fixture Install/Computer Operator

*4.*4. 11004/ Torsion Bars Load

55. 12032/ R/S Rear Door Checker Install

88. 12053/ L/S Front Door Checker Install99. 12070/ Trunk/ Fixture Install

12 12085/ Left Front Door Air bleed

17. 12090/ R/S Shoot and Seal1818. 12089/ L/S Shoot and Seal1919. 12058/ R/S Trunk / Hatch2020. 12057/ L/S Trunk / Hatch

2222. 1 12068/ R/S Interior Brush

$2525. 12065/ L/S Trunk Gutter

2727. 12051/ Fuel Lid2828. 12049/ Garnish2929. 12059/ L/S Front Guided Tip Shoot

32. 12ooo R/S Side Sill Grommets3636. 12064/ R/S Combi Brush3737. 12021/ L/S Rear Guided Tip

Revision Date: 05/24/2006

65

87

13

5

1

2

Paint On Compute

r

Jig Lift

Air Duct

4

3 1

2

3

*4

Line 1 E-Coat & Sealer Process Rotation

Guidelines E-Coat Deck

Sealing Booth

17

16

9

37

38

16

15 17

20

19

Sealer Robots

Wheelhouse Pit/side sill Pit

LiftCIP

RobotsDeadner Robots

CIP Deadner Booth

Lift

Combi Pit

21

22

23

24

33

34

35

36

39

40

Sealer Line

26

25 31

32

18

10

14

11 12

27

28

29

30

25%25%

Paint Noise Survey

Results– No removals of PPE or from Hearing

Conservation Program

– L1 remained unchanged

– L2 processes involving Underwax and Topcoat Inspection

Benefits + Recommendations

Involved directly with a departments safety group

Worked with another co-op

Continue to monitor noise exposures for future model changes or process changes

Having future co-ops working with each other on joint projects

Main Projects

PIV + ESRWP Audits

Powered Industrial Vehicle (PIV)

Electrical Safety- Related Work Practices (ES-RWP)

Both programs were scheduled for review.

PIV + ESRWP Audits

Each department is responsible for their PIV/ESRWP programs

They need to be able to comply with HAM policies

Participated in audits of a few departments– Material Service– Weld

Benefits + Recommendations

More familiarity with HAM policies

Safety on a department level

Continue with audit of PIV and ESRWP for remaining departments

Main Projects

Safety Shoe Insole Trial

Safety Shoe Insole Trial

Problem– Matting related

injuries

My Role– Served as insole

tester– Compiled

before/after data of associates

❛ 50 associates participated

– 60% worked on Inpanel Sub assembly

Assembly Matting Injuries by Type

27

5

1 1

Strain/Sprain Contusion Fracture Eye

Matting Related Injuries by Department

1% 1%16%

7%

71%

3% 1%

Stamping Plastics Weld Paint Assembly VQD Material Service

Discomfort by Body Part

9

8

4

4

31

Back Feet Hips Knees Ankles Shoulder

0

1

2

3

4

5

0 1 2 3 4 5 6 7 8 9 10

Discomfort Rating 1 - 10

Pre Post

•The survey results were inconclusive,

• average pre score 5.22

• average post score 5.39.

•In reviewing comments made by the associates on their surveys many associates requested matting to be replaced

Safety Shoe Insole Trial

Results– Matting was replaced in AF Inpanel– Matting also to be replaced in other areas

Benefits + Recommendations

Brief introduction to ergonomics– Ergonomic issues of

a manufacturing facility

Continue to monitor the effectiveness of new mats– Injury rates– Associate comments

Involve future co-ops in ergonomic projects

Misc. Assignments

MAP 25th Anniversary Open House

OSHA Inspection

Misc. Assignments

Responded to plant codes

Line support:– Assembly

❛ Tire Install– Paint

❛ Wrapguard, Inspection/Polish

– VQ❛ FPL

Benefits

Became more familiar with MAP

OSHA citations

Witnessed injuries that can occur

Able to relate to associates

After Honda

Returning to school following break– 2 semesters remaining

Looking to obtain another internship over the summer

Questions?

Thank You

Buddy Lewis Mike Moffett Mark Resser Candy Smith Frank Stewart Jason Stover Shelly Trees Eric Weisenbarger Rick Clark Todd Gordon

Kirk Bunner Doug Bigler Jenny Coby Doug Coder Gloria Conley Alison Duff Ken Ramsey Stephen Fogle JJ Bilimek Tom Rittenhouse