honda manufacturing: first step into...
TRANSCRIPT
Honda North America: Transition to Delmia V6
Brian Wynk, Staff Engineer – HNA New Model Virtual Maturation TeamMelissa Vance, Staff Engineer – HNA New Model Virtual Maturation Team
Honda Manufacturing: First Step Into PLM
1970 1995 20001985
3DVirtual ProductModel
Product Process Resource
KnowledgeInside
3D Collaborative Tools
Product ContextScenario
2D
3D
DMU
3D PLM
CollaborativeBusinessProcess
RealisticSimulation
…
“Clay to Die”
DMC
V5 GMS
“CATI”
NaviHonda Projects
2005 2010
V6 GMS
“Global Manufacturing Simulation
2014
Honda Manufacturing: First Step Into PLM
Honda Manufacturing: First Step Into PLM
Agenda:
Honda North America: Company Overview
Business Objectives: Why Change?
Delmia V6 Advantages
Mobility
Robotics Technology | HondaJetAutomobiles Power sports | Power Equipment | Marine | Racing
Total Global Sales CY 2013
27 Million Units Sold WorldwidePowersports Automobile Power Equipment16,790,000 4,279,000 6,008,000
ChinaHonda Motor (China) Investment Co., Ltd.
JapanHonda Motor Co., Ltd.
Asia & OceaniaAsian Honda Motor Co., Ltd.
South AmericaHonda South America LTDA
North AmericaAmerican Honda Motor Co., Inc.
Europe/Africa/Middle EastHonda Motor Europe Ltd.
OhioHonda of America Mfg., Inc.
• Marysville Auto Plant• East Liberty Auto Plant
IndianaHonda Manufacturing of Indiana, LLCAlabamaHonda Manufacturing of Alabama, LLCCanadaHonda of Canada Mfg.MexicoHonda de Mexico S.A. de C.V
• El Salto Auto Plant• Celaya Auto Plant
North America Automobile Plants
East LibertyAuto Manufacturing
Marysville Auto Manufacturing
Honda Research and Development
Honda Engineeringof America
OHIO
Honda North America Inc
Honda North America
New Model Organization
New TechnologyAdministration Virtual
Maturation
New Model
Business Standardization
Body Materials Manufacturing Methods
Business SystemsInnovation and
Operational
Linking Of Business and IT
New Model Organization IT Organization
New TechnologyAdministration Virtual
Maturation
New Model IT Services
Enovia V6 CAD Delmia V6
Business Standardization
Body Materials Manufacturing Methods
Business Systemsand Innovation
Operational
Tech Support and Management
Tech Support and Management
Tech Support and Management of
V5 Applications
Virtual Maturation
Operational
Business Innovation
Virtual Maturation - Operational
Virtual Maturation
Operational
Business Innovation
Enovia V6
Delmia V6
Virtual Maturation – Business Innovation
Simulated 2-Inch Heel
Evolution of Delmia V5
Gallery Reviews
Process Reviews
Equipment Reviews
Install Methods
Collaboration with Factory Floor
Warranty Item Reviews
Total V5 Activity
Delmia Applications in NA 1- Process Sequence Build2- Process Development and Maturation 3- IP Joint Check 4- Die Go Evaluation 5- Theme Reviews 6- Process Check 7- Initial Associate Training 8- IQS PPH Studies
Ergo AnalysisTooling
Robotic Simulation
Process Sequence
Process Simulation Equipment Validation
Why Change
Why Change
Japan Design – Mfg 1st Japan Design– NA Mfg 1st
Global Design – Global Mfg but V5 only in Japan and OHIO
Global Design – Global Mfg – Global Data= The need for V6
Transition to V6
MBOM
Honda Manufacturing: First Step Into PLM
Honda Global V6 ProjectDelmia V6 Advantages
Melissa Vance
JPN NACurrent
Product
EquipProcess
System Integration Ongoing
Manufacturingdata
（JPN） （US）
CATIAJPN
（HCM）
CATIAHAM
CATIAHSCI
Regional / Local system
GMS data
Product
ResourceProcess
PLANTLINE
DPM/GMS collaboration
Process/ST dataglobal sharing
BODY №工程名部品名内作部品治工具
Equip data global sharing
JPNA Europe
ChinaAsian
SouthAmerica
•Global sharing of process info 14 items
•Global standardization of equip modeling rules
Global Service
Internet Service
SNS connection
Thin Client
ICT
Cloud Service
Connect to 3DFaster, Lower price
Support the Change Business Process
Verification
ENOVIA V6
CATIA V6Design
DELMIA V6
MfgSIMULIA V6
3D SWYM
EXA LEAD
Req. List
Engineering Know HowEnterprise Data Base
Big dataData mining
Data analysisFAQ/QA
3D VIA
Sales3D Live
Smart device
Mfg Req.
Comment
Business Advantages- Global PlatformLong Term IT Strategy-Provide a Global Platform for New Model Development
Centralized control & organization of manufacturing data. (Process, resource, equipment, requirements/characteristics)
Mature specs. while confirming factory
By-factory verificationLine A
#1
#201
#202
#2
Global masterLine A Type 1 Line A Type 2 Line B Type 1 Line B Type 2 Line C Line E
#210
Line FLine DCentrally control basic data per model
#120 #140#150
#201Part + Equip.
#201
Cross-factory verification
Line A#220
Line B#150
Line C#?Line D
Reuse the master data
V6
Line A Type 1
Equip. data
‥L4
（ENG mount example)
Part + Equip. #150Part + Equip. No data
Line A Type 2
Cross-verif.Line A Base
Line A Base
#1
#201
#202
#2
‥
Verify
System
Global correlation for optimal method
Enable cross-factory verification
Business Advantages- Global Platform
Cross-verification for New Model Programs produced across regions
Business Advantages- Project Preparation
Configure by Factory
Configure by Factory and Type
Configure by Type
Configure by Type
• More effectively manage factory MBOM•One evolving System (assembly operation) structure used through program development.
• Improved process development with 3D representation.
Business Advantages- Project Preparation
• Open a ‘favorite’ in the session allowing for quick recall of data session.
Business Advantages- Project User
User Favorites
Folder Organization
• DELMIA V6 User Defined ‘Smart’ Completion – promotes Intelligent ‘Loading’
Start from any Product, MBOM, Operation or Resource
Load correct context
What products are used in this station?Understand Manufacturing context
accurately & quickly
Where is this assembly built?
Business Advantages- Project User
Where is the resource located?
Business Advantages- Project User
•Enhanced Search capabilities, by light 3D representations or geometry allow for improved results
Innovative 3D based proximity
search
Search beyond PPRs
Found it
Used in which factory？
Supplier/cost
Attached doc
Search the resource
Resource engineer (where is this Resource used?)
Factory 1
Engineering
Designer
Factory 2
Factory 1
Factory 2
EngineeringDesigner
DELMIA V6 Business Advantages-Analysis
•Validations shared across the organization in single database environment
Create the Simulation once
Original Simulation with updated part
DELMIA V6 Business Advantages-Analysis
•Simulation context recognizes product data revisions.
•Natural human movements are programmed into DELMIA.
Key Prep Activity:Implementation of V6 OLP
For Paint Sealer
Future Path for DELMIA V6: Off-Line Teaching-Paint Sealer
Static
Dynamic
Inline condition
$$
Common Investment
Future Path for DELMIA V6: Resource Management
Accuracy for Detailed Judgments Mfg Requirements
Product Design to Best Match Factory
DesignerKey Prep Activity:Improved resource
management and verification
Automated relationships within DELMIA
DELMIA V6 Business Advantages-Future
V6 provides Designer with automated Fastener functions (time savings)
•Use V6 Fastener to automate tool and robot coordinate positioning verification.
Reduce Change Requests & Tooling cost through global Part + Factory understanding
GMS data
EquipProcess
PLANTLINE
ZONE
Product (DPM)
Global common data model
DELMIA V6 Business Advantages-Future
•MBOM viewed by Design.•Resource relationship to product viewed by Design.•Early design maturation effectiveness.
Transition to V6
MBOM
Global MBOMNew Model
Configure for each Plant
