honda odyssey roof rack installation

7/27/2019 Honda Odyssey Roof Rack Installation

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2007 American Honda Motor Co., Inc. - All Rights Reserved. AII 38146 (0710) 1 of

INSTALLATION

INSTRUCTIONS

Accessory Application Publications No.

Issue Date

OCT 2007

2008 ODYSSEYROOF RACK (LX)

P/N 08L02-SHJ-100A

PARTS LIST

Front crossbar

(longer)

Rear crossbar(shorter)

4 Special bolts

Right side rail

Left side rail

4 Short TORX bolts

Right center stay

Left center stay

Right center cover

Left center cover

4 Holders

12 TORX nuts

08L02-SHJ-1000-91

AII 38146

2 Rail caps

TOOLS AND SUPPLIES REQUIRED

Phillips screwdriver

Flat-tip screwdriver

Shop towel

Long-nose pliers

T-30 TORX driver

Hacksaw (32 tpi blade)

Small flat-tip screwdriver

4 Washers

4 Lock washers


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2 of 5 AII 38146 (0710) 2007 American Honda Motor Co., Inc. - All Rights Reserved.

2. Remove the roof moldings by carefully liftingthem upward.

3. If the front or rear retaining clips remained on the

roof molding, remove them from the roof molding,and reinstall them in their original positions on thevehicle. Remove the remaining clips and set them

aside; they will not be reused.

4. If any of the six center retaining clips remained on

the roof, remove them from the stud bolts usinglong nose pliers.

4226090Y

ROOF MOLDING

ROOF REARCORNER

RETAINING CLIP

RETAINING CLIP

ROOF MOLDING

RETAINING CLIP

4226100Y

RETAININGCLIP

STUDBOLT CLIP

(Leave thisin place.)

CLIP(Leave thisin place.)

STUD BOLT

LONG NOSE

PLIERS

INSTALLATION

NOTE:

Cargo weight must not exceed the maximum weightcapacity of 150 lb (68 kg).

Be extremely careful not to damage the roof andother finished surfaces of the body when installing

the roof rack. Do not interchange the front and rear parts or the

right and left parts.

1. Place a shop towel around the tip of a flat-tip

screwdriver, and pry up on the rear of each roofmolding.

4226080Y

ROOF MOLDING ROOF REARCORNER

FLAT-TIPSCREWDRIVER

SHOP TOWEL


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5. Using a hacksaw, cut each roof molding according

to the dimensions shown.

4226111Y

FRONT

970 mm

577 mm

513 mm

184 mm

ROOF

MOLDING

HACKSAW

130 mm

65 mm

130 mm

6. Reinstall the cut pieces of molding to the vehicle.

7. Place the left center stay over the two stud bolts

at the center of the roof, and install the two TORXnuts using a T-30 TORX driver. Torque the TORXbolts to 5 to 8 lb-ft. (7 to 10 Nm).

4227010Y

ROOFMOLDING

ROOFMOLDING

130 mm

130 mm

8. Install the left center stay cover on the left center

stay.

4227030Y

ROOF

LEFT CENTERSTAY COVER

LEFT CENTERSTAY

4227020Y

TORX NUT

LEFT CENTER

STAY

ROOF

STUD BOLT


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4 of 5 AII 38146 (0710) 2007 American Honda Motor Co., Inc. - All Rights Reserved.

10. At the center stay, install two short TORX boltsthrough the holes in the left roof rail. Torque these

TORX bolts to 4 to 5 lbs (5 to 7 Nm).

11. Install four TORX nuts to the stud bolts in the

front stay and the rear stay. Torque the four TORXnuts to 5 to 8 lb-ft. (7 to 10 Nm).

12. Install the rail cap into the hole in the center of the

left roof rail.

13. Repeat steps 7 through 12 to install the right roof

rail on the right side of the vehicle.

4227060Y

TORX NUT

TORX NUT

FRONT STAY

LEFT ROOFRAIL

REAR STAY

4227070Y

RAIL CAP

LEFT ROOFRAIL

LEFT CENTERSTAY

9. Place the left roof rail over the four stud bolts on

the left side of the roof.

4227040Y

FRONTSTAY

LEFT ROOF RAIL

REAR STAY

STUD BOLT

4227050Y

SHORT TORX BOLT

LEFT ROOFRAIL

LEFT CENTERSTAY


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14. Slide two holders into each roof rail from the rear

of each rail.

15. Align the hole in each holder with the mark on theinside of the roof rail.

16. Position the cross bars on the holders, and install

the special bolts with washers. Tighten the boltssecurely.

4227110Y

STAYCOVER

LEFT ROOFRAIL

4227101Y

4 SPECIALBOLTS

4 LOCK WASHERS

4 WASHERS

REARCROSSBAR

LEFT ROOFRAIL

RIGHTROOFRAIL

FRONTCROSSBAR

WIDE

NARROW

FRONT

17. Install the stay covers to the roof rails.

4227092Y

HOLDER

HOLDERHOLE

REAR OF THEROOF RAIL

HOLDER

RIGHT ROOFRAIL

LEFT ROOFRAIL

MARK(on the inside ofthe roof rail)

honda odyssey roof rack installation

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