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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Terminals, Pipelines, Skids & Stations | Process Measurement & ControlMIDSTREAM SOLUTIONSSamer Haidar
May 2017
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Agenda
•Honeywell Midstream Solutions
- Terminals
- Pipelines
- Skids & Stations
•Process Measurement & Control Portfolio
- Gas Products
- Liquid Products
•Project Examples
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Market Trends
Low O&G prices driving CAPEX/OPEX reduction but also increased investments
downstream
• Operators extending asset lifetime
• Switch from Mechanical Meters to Electronic Meters (Ultrasonic) to decrease maintenance
• Power Plants are being built as energy creation from gas is now more affordable
• Gas consumption increasing due to low price
International standards updated
• New updates to existing product standards
Increased localization
• Manufacturers extending to global markets
• End user drive and acceptance of in-country contents and value added services
Multiple gas sources
• LNG, Cross-countries pipelines, Biogas, Shale gas injection causing changes in gas
quality that has an effect on billing accuracy and industrial processes
Renewable energy
• European wide legislations pushing for higher content of renewable energy to drive down
CO2 emissions
Transmission &
Storage & LNG
Terminals
Industrial Skids
/ Biogas
Low oil prices only have marginal impact on transmission, distribution and storage
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Integrated Solutions across Oil & Gas value chain
PressureReduction
Custody Transfer Metering & Tank Gauging
DistributedControl System
Simulation Optimization,ERP Software
Fire & GasSystems & ESD
SCADA / RTU
Gas Processing
Plant
LNG Carrier
LNG Terminal: Receiving
Pipeline Gas Transportation
PowerPlant
LargeIndustrial
Plant
UndergroundStorage
Bio Gas Producer
Power Plant
Pip
eli
ne
GAS
Well
OIL Oil Terminal
Oil Tanker
Oil Terminal
Refinery
Transportation Pipeline
Product Terminal
Tanker/ Barge Terminal
Pipeline
Truck/ Rail
ChemicalPlant
ProductRetail
Transportation
Other Industries & Commercial
Well
Security, Surveillance,Access Control
Compressor Station
PumpingStation
City Gate Station
PowerPlant
Commercial Plant
IndustrialPlant
Residential Plant
LNG Terminal: Export
Midstream
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Terminals
Product examples
• Refined products: Gasoline
Gasoil
Kerosene
JetA1
LPG
LNG
Black Oils
• Crude Oil
• Chemicals (white products)
STORAGE DISPATCH
IN OUT
- pipeline
- road
- rail
- ship
- pipeline
- road
- rail
- ship
AB
RECEIPT
On the surface, it seems pretty simple…
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
• Safety
• Stock Reconciliation
• Product Quality
• Speed of Dispatch (Throughput)
• Order handling management
• Security /Pilferage
• Basic Control Functions (>90% Digital IO)
• Customer Business System Integration (ERP)
• Flow Meter Accuracy Verification
• CRM / ERP Tools
Operational Goals of
Terminals
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
The Honeywell Difference
Holistic approachIntegrated solution,
single view
Non-Integrated Approach
Each supplier has
a different view
• Single solution view
• Common design philosophy
• Integrated “out of the box”
• Less expensive to implement and
manage
• Multiple solution providers
• Only focus on subsystem
• Plant staff become the integrators
• More expensive to implement
and manage
Safety
Planning &
SchedulingAccounting
Terminal
Management
Loading
ControlGauging
Customs
Security
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Integrated Solutions for Terminals
Field control and
instrumentation
solutions
Marine loading
and gauging
solutions
Storage, movement and inventory
management solutions
Gantry loading
and unloading
solutions
SIL2/SIL3
Safety Systems
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Integrated Security for Terminals
5 COMMAND AND CONTROLControl center that brings all systems
together at a central point's) on a single
platform for event reporting and
response.
3 ACCESS CONTROL (ACS)Systems used to secure the access to a
facility or an area.
Includes locks, card readers,
visitor/contractor badging, biometric
readers, and software used for access
authentication, asset tracking, mustering
and site lockdown.
1 EXTENDED PERIMETERSystems used to detect or protect
approaching threats.
Includes RVS and barriers for use near
waterways and open areas beyond the
perimeter.
4 VIDEO SURVEILLANCE (CCTV)Systems used to watch a facility.
Includes cameras, housings, mounts,
monitors and software used for
security and process control.
Fence Sensors2
PE Beams2
Command Ctr.5
Command Ctr.5
Acess Control 3
Muster Reader 3
Muster Reader3
2 PERIMETER INTRUSION
DETECTION (PIDS)Systems used to secure the perimeter of a
facility or an area.
Includes fence detection, PE beams tied
back to a panel and reported through the
software.
PTZ Camera4
Fixed Camera
PTZ Camera4
Fixed Camera 4
4
Water Barrier
Vehicle Barrier 1
Lift Barrier 1
Radar Video Surveillance 1
1
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Honeywell Terminal Manager
• End-to-end functionality offering from
Order Processing till Inventory
Management
• Advanced Configurable workflow engine
• Supports all transport modes (Road, Rail,
Marine, Pipeline)
• Offers a variety of functionalities such as
Product Allocation, Reconciliation,
Transfer Agreements, Email & SMS
notifications
• Standard offering for the long term
sustenance and profitability of the terminal
operations with global support
• Built on Experion Platform
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Terminal Operations and Management
Orders, shipments, Email/SMS notifications,
Contracts, quantities, alarms, events, reports,
Transport modes, Vehicles types, Loading position
Gantries, bays, arms, flow meters, batch controllers
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Workflow Cycle
Load inputs from ERP
Entry Gate
Bay allocation/ queuing
Reporting office / FAN
Intermediate Gate
Weigh bridge before load
Loading Gantry
Weigh bridge after load
BOL printing office
Loaded details to
ERP
Exit Gate
Identification, access validations
Shipment planning option at gate.
Barrier gate opening
Determine net weight for
invoicing.
•Orders, Contracts, Shipments from ERP→TM
•Zero data loss, deterministic comms
Bay allocation queuing.
Public display boards,
Load advice printing
Issue of temporary
card, seals
Optional for weight based
custody transfer. Card reader
for identification.
Validations, compartment planning,
interlocks, product availability check.
Exit formalities,
collect invoice, BOL
Loading details back
from ERP → TM
Final validations before
opening exit gate.
Optional gate to
regulate traffic in bay
I
S
O
Terminal Entry
WM: 01
I
S
O
Reporting Office
WM: 02
I
S
O
Bay Queuing
WM: 03
I
S
O
Intermediate
Gate
WM: 04
I
S
O
I
S
O
Loading Gantry
WM: 06
I
S
O
I
S
O
BOL Office
WM: 08
I
S
O
Terminal Exit
WM: 10
I
S
O
I
S
O
Identification
Optional
Shipment Planning
I
S
O
ERP Integration
WM: 00
Entry
Weighbridge
WM: 05
Exit
Weighbridge
WM: 07
ERP Integration
WM: 09
Basic Parameters (refer to notes)
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Integrated Video Surveillance
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Terminals SafetyBuncefield, UK – Dec 2005 CAPECO, USA – Oct 2009
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Automatic Overfill Prevention System (AOPS)
OR
Physically & electrically separate, Independent from tank gauging system
Diverse measurement technology on tank top for AOPS and ATG
AOPS Response time = < 30 seconds (No manual intervention)
TAS / DCS
Integrated,
Better operator
interface
(HMIs)
Overfill
Sensor
OR ATG
Safety PLC
ANSI/API STD.
2350-2012
© 2015 by Honeywell International Inc. All rights reserved.
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Inventory Data Centralization
Utilizing Honeywell’s Product Portfolio To Drive Value
Field Devices(Gauges, MSC-L, Tx)
Interface Units /
Controllers(CIU, RTU, PLC, HC900,
SM)
Applications(Experion HS, Entis, TM)
Terminal 1 Terminal 2 Terminal n
Corporate
Applications(Experion HS, SCADA,
Entis, Dash boards)
Inventory Monitoring Control, Connectivity, Analytics
Cloud based Apps
• Storage/Lease Maximization
• Ullage vs. Receipt
• Gain/Loss AnalyticsCloud based
apps
Information
Data Data Data
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Cloud-based Terminal Management
TM-AMS
Terminal Manager
on Azure Cloud
Amsterdam
Terminal
RS-232
Internet
RS-232
Internet
Rotterdam
Terminal
TM-RTD
Central
Operations
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Integrated Dashboard – One dashboard for many KPI’s
Alarms / ShipmentEquipment Health
Shipment Duration
Waiting Trucks
Upload to ERP
status
DowntimeInactive Time / Bay Current
Compartment
Loading
Shift Vice Analysis
Leakages between
loads
Interrupts / Shift
Flexible History
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Unparalleled Experience in 50+ years
Ensuring Safe Operations in 3000+ Terminals
70000+ tanks
Inventory management
2000+ Loading Bays
Efficient distribution
800+ Provers
Ensuring meters are accurate for all transactions
250+ Truck, Rail and Marine Terminals
Integrated Terminal Management systems
1000+ Additive and Blending systems
Driving profit through high value products
Total Projects
completed in more than
100+ countries
~4200 MbblCrude & refined
products
45 times global
consumption / day
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Oil
Gas
Upstream ¦ Midstream ¦ Downstream
Wellhead
Gas Pipeline Gas Pipeline
Gas
Gas PipelineStorage
Mixed
NGL’s
Gas Processing
NGLFractionationand Storage
Crude OilPipeline
Crude OilRefining and
Transportation(Land or Marine)
Market
Transportation(Marine)
Crude Oil
Pipeline
NGL Pipeline
Market
LNG Carrier(Marine)
MarketN
AT
UR
AL
G
AS
CR
UD
E
OIL
Power Plants,
LDC’s and Other
Users
Petrochemical and
Industrial Users,
and Retail
Consumers
Retail and Commercial
Users of Motor Fuel,
Diesel, Jet Fuel, and
Other Refined Products
Storage
Propane, Butane,
Ethane, Pentanes,
Natural Gasoline
Market
Pipelines
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
• Project Engineering & IMAC
• Control Room and ergonomics
• Supervisory Control
• Alarm Management
• Pipeline & compressor simulation
• Leak Detection
• Capacity and Nominations
Management
• Business continuity
• Systems integration
• Networks, video, intercom and tele-
communications
• Virtualization and administration
• TPI and Corrosion Management
• Security & Buildings Management
Central Control Room Solutions
Control Room Head Office
Business Continuity
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Compressor and Pump Station Control
• Local and Remote Control & HMI
• Integrated Safety (ESD) and F&G
• Integrated Compressor Controls
• SCADA Integration
• Complete Instrumentation, Networking
and Control
• Balance of Facility controls
• Compressor modeling and Optimization
• Equipment Health Monitoring
• Metering, gas chromatographs and
instruments
• Security, access control, telecoms
Compressor
Station
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Variety of Controllers suitable to all scale of compressor stations
Core ICSS at the Compressor Station
SCADA
Controllers as per
requirements at
the compressor
stations
C300 controllers
for control at the
compressor station
Safety Manager
for ESD, FGS and
HIPPS
applications
Experion
Platform for
Operations
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Main Line Information and Control
• MLV RTU
• On-line instruments
• Metering Systems/skids
• Meters and GC’s
• Corrosion modeling
• Corrosion monitoring
• TPI detection
• Telecoms and telemetry integration
MLVs and
ROW
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
RTU2020 Panel
Monitoring and Control at the Block Valve Stations
Local Sub-systems
IP Camera
Radio
(or Fiber Optic)Local HMI(optional)
Process Monitoring Transmitters
Fire Alarm Panel
Experion SCADAFDM: AssetManagement
ProductionManagement
Solar Panel
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Honeywell RTU2020
75°70°
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Scalable System Design
SCADA System Must Meet Current and Future Needs
x 100 ++
Honeywell Experion SCADA can scale from a small system to …… a very large system —
It will grow as the customer application grows!
Distributed
Server
Architecture
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Algorithms
Points
Key Parameters
Displays
Relationships
Trends
Task Filters
Comms
Solution: Equipment Templates
Radically Simplified Configuration
and Operational Efficiency
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Repeated Equipment Configuration Workflow
Significantly simplified configuration workflow
TASK
Design equipment
Build displays & linkages
TASK
Tailor system template
Test
TASK
Bulk edit instances
Update displays &
overviews
Edit calculations
Test displays & points
Correct errors
TASK
Create instances of
template
Load templates
Customize equipment for site
Customize equipment for site
20HOURS
Before
2-6HOURS
Add new equipment (e.g., a well)
Add new equipment (e.g., a well)
4HOURS
After
10MINS
Per new equipment type
Per new equipment instance
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Integrated Liquids & Gas Operations Suite
Flow Total Calculations
Gas Quality Calculations
Line Pack
Basic Leak Detection
Compressor Map
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Experion Elevate
SCADACloud Hosted Experion
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The Experion You Know & Love Lifted to the Cloud
Experion Elevate SCADA
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
What is Experion Elevate SCADA?
On-Process, Public Cloud Hosted, SCADA System
• Experion SCADA - Proven track record
• Globally Located Large Cloud Provider
• End Device Communications via private VPN tunnels
- Direct end-device connection or
- Customer corporate network…
- All common practice today in oil & gas solutions
• Honeywell owns, supports and maintains software
• Honeywell engineering to provision, configure, commission
• Honeywell performs SCADA changes
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Communications for RTUs/PLCs & Users
Virtual Network
Telco Network
HTTPS via Browser
Experion A/BRESS
eServerRDGateway
VPN Gateway
Experion Servers
Firewall
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Experion Delivered via a Browser
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Experion Delivered via a Browser
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Customer Value
Secure:
Cyber & Physical
Rapid
Project CycleLower Cost of Entry:
OpEx Potential
Always Latest
Software & Features
No Onsite ‘SCADA
Team’ Less IT
Flexible / Scalable
Best Global
Resources
Access
Anywhere
Reliable
Elevate SCADA
Experion
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Oil & Gas SCADA Large Installation Examples
Proven Track Record
Saudi Arabia:
ARAMCO OSPAS18,200km
China: PetroChina WEPP II9,600km plus spurs
Canada & USA: Alliance4,000km
Kazakhstan: Central Asia-China2,000km
Ireland: Bord Gais7,000km
Coal
508
CO2
543
SO2
8
TOTAL PIPELINE
PROJECTS
completed
93750 miles
More than
8 times the
diameter of
EARTH
Environmental Benefits
(Reduction in million tons/year)
More than 400 pipeline
SCADA projects completed
More than100 wellhead
SCADA completed
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Why Honeywell?
20% to 30% reduction in costs & project schedule
Reduced Engineering Time
Full Capacity Sooner
Approach target capacity
6 months earlier
1% increase in throughput
Operations Excellence
2% increase in service availability
Improved Operator Effectiveness
5% reduction in lifecycle costs
Cost Advantage
Benefits to Pipeline Operators
IMAC approach and LEAP
Improved HMI ergonomics and PHSMA compliance
Best in class Operational Applications
Dynamic Alarm Handling & Rationalization
Purpose built products & software
Embedded pipelines knowledge adds value throughout the facility lifecycle
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Skids & Modular Stations
• Project Engineering & IMAC
• Metering Systems/skids
• On-line instruments
• Meters and GC’s
• Corrosion modeling
• Pressure Regulating Skids
• TPI detection
• SCADA & Control System Integration
• Telecoms and telemetry integration
• Pre built process Skids
• Custom Solutions Skids
• Support Services
Metering Skid-
Valves, Flowmeter
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Gas & Liquid Metering Applications – Installed base
Gas flowmeters: >500.000
Regulators : >250000
CNG stations: >180
Bio methane Injection: >150
Stations and Skids: > 4000
Energy
Produced
4 TWh / year
CO2 Emission
reduction
1,53 MTon/yr
Replaced m3
natural gas
383 Mm3/yr
> 500.000
industrial meters &
> 4000 Skids and
stations
Total measured m3
of gas in last 20 yrs
> Global gas
production in 2015
Environmental Benefits
Bio methane Injection
> 300 Trillion m3
gas measured
Proven Track Record
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Gas & Liquid
Metering Skids
PRMS - Biogas - CNG
Stations
Loading and Blending
Skids for Terminals
Advanced Applications
Skids and Stations for Oil and Gas
Skid mounted fiscal
metering systems for:
• LNG metering
• Border stations
• City gas distribution
• UGS systems
• Industrial client connections
• Calibration Facilities
• Power plant metering skids
Pre-packaged metering &
pressure regulation
stations:
• Fiscal metering skids
• CNG filling installations
• Fuel Gas Conditioning
Systems for power plants
• Bio Methane grid injection
systems
Products and systems for
tank terminal operations:
• Volume provers
• Blending systems
• Loading systems
• Additive injection
• Tank gauging
• Sampling solutions
• Custody transfer management
• Terminal management system
Smart solutions for
optimizing process and
enterprise Processes
• Advanced alarm management
• Advanced Process control
• Asset management solutions
• Batch Automation
• Blending and movement
• Operations & production man.
• Uniformance PHD
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
What Changed in the real world ?
Purpose-Built Gadgets Multi-Purpose Gadgets
Single platform - powerful out of the box features & app’s
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Why not extend to Industrial world ?
Stand along flow computers
and PLC / SCADA
Flow computation built-in
Advanced Controllers
Single platform - powerful out of the box features & app’s
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Traditional -> DCS Integrated Flow Computation (MeterSuite)
Cost Saving Simplification of System Architecture
Valves
sample
I/O
Interfaced to DCS
5
5
Primary Metering
Devices1
1
Supervisory/HMI
Computer
4
Flow Computers
2
PLC (process
control)
3
HMI
Ethernet
Supervisory
computer
Ethernet
PLC
RS485 or
Ethernet
Flow Computers
4
2
3
DCS
DCS controller performs:
• Flow Calculations
• Skids Valve Controls
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
DCS Integrated Flow Computation
is fully:
• MID approved
• OIML R117 Approved
• ERCB Directive 017 compliant
All Calculations
API Standards
ISO Standards
AGA Standards
MeterSuiteTM
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Controllers, PLC, RTU, Safety Shutdown systems
Loading gantries, skids
& controllers
Comprehensive Portfolio
Operational Data• Process History & Analytics
Production Excellence• Operations Management
• Integrated Planning
• Production Management
• Operator Competency
• Process Control & Optimization
Production Surveillance• Well Test Validation
• Well Surveillance
• Well Test Management
Process Safety• Alarm Management
• Shut-Down Analysis
• Safety Valve Analysis
• Barrier Testing
Equipment Effectiveness• Equipment Integrity
• Transmitter Monitoring
• Control Valve Performance
• Corrosion Prediction
Operational
Performance• Enterprise Collaboration
• Performance Management
Oil & Gas Suite :
Flow computing and
analysers
Metering
Meter provers, tank gauges,
sensing ,corrosion
Engineering &
Support Services
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SmartLine
Platform
Flow Meter
Pressure Temperature
Single/ Multiple
Input
Wireless
SmartLine -Contact
Radar
SmartLine Non-Contact
Radar2016
Analytical2016
Smart
Multi-Variable
Din Rail Temp
MCT404
The Smartline Platform
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1
2
34
6
7
5
8 9
Honeywell ControlEdge PLC
Reliable, Redundant, Scalable and Flexible
1. Redundant power supply option 60W (110/240 VAC,
24VDC)
2. PSM Module (Power status module)
3. Redundant CPM option (Central Processor Module)
4. SD memory card slot
1. Support 12 IO Racks (4, 8, 12 Slots each)
2. Uplink ports for redundant communications
3. Redundant downlink ports to IO
4. Status LEDs
5. 16 Channel Universal IO module
Redundant controller option
Redundant power optionRedundant controller rack
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Gas Metering Products – Legacy Elster
Q.Sonicplus
Multipath Custody Transfer
TwinSonicplus
Two meters in one body
CheckSonicvx
for non-fiscal
applications
BTM
Economic line
<6inches class150
TRZ2
Premium line
<6inches class600
SM-RI-X
Premium line
8 to 24inches <class600
EnCal 3000
Gas chromatograph
GasLab-Q2
Fast energy meter
enCore FC1
Multi stream Gas
applications
gas-net Series
European DSfG
applications
ISSplus
Metering automation
software
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Gas Regulators / Odorization system (legacy RMG & Elster)
MR, M2R, J123, J125
Medium pressure regulators
AFV, MR HP20
High pressure regulators
HON 512, R100, 5020, 502/3, 370/2
Pressure regulators
7-EU 4
Odorisation controller
7-IG 4
Odorisation controller
GOE 07
Odorisation system
Pressure reducing stations
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Liquid Measurement Products - Enraf
Radar & Servo
Gauging
Mobile Gauging
& Sampling
AOPS
Overfill Prevention
Additive
& Blending
Loading
& Unloading
Proving
Fix & Mobile
Terminal Manager
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Tank Gauging
Servo Multifunctional Tank Gauging• Measurement
- Level
- 9 or 16 point avg. Temperature (external probe)
- 2 x Interface Level (inbuilt)
- Density & Profiling (inbuilt)
• Level Accuracy- ± 0.4 mm (Custody Transfer)
- ± 1.0 mm (OIML)
Radar Tank Gauging• Measurement
− Level
− 9 or 16 point avg. Temperature (external probe)
− Interface Level (external probe)
− Density (external PT)
• Level Accuracy−± 0.4 mm (Custody Transfer)
−± 1.0 mm (OIML)
−± 3.0 mm (API)
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Simplified
installation
Wireless
SmartRadar FlexLine
Gauging data
over mobile
Optional Calculations
in Cloud
IIoT
• Use of FlexLine wireless Radar and/or Servo Gauge (with WFI )
• Draw power from either local source or from solar power panel
• WDM can communicate to supervisory systems on CDA (control
data access – Honeywell), Modbus RTU SERIAL/TCP, OPC
protocols.
Solar Power + Wireless tank gauging
Servo ATG/XTG
with WFI
CIU 888
FDAP WDM
DCS/SCADA
Tank Inventory Software
ENTIS
Solar Power
Panel
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Equipment for loading operations in terminals
SSE-AMiniPak
Additive injector/
blender
MSC-AMultiPak
Additive injector
SecuriterreVehicle grounding
deviceSmall Volume Prover
MSC-L1-6 Arm Loading Controller
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Flow Meter Verification / Proving
• Each device has its manufacturer stated accuracy specification and its tested accuracy
• The API requires an accuracy of 0.02%.i.e., 6.45 teaspoons or a little more than 2
tablespoons of oil in one barrel
• Due to change of ownership products are measured up to 11 times on average
• Example:
An 8 inch Jet Fuel line delivers product from a storage terminal to a Major Airport at a flow rate of 15,000
litres per minute.
The meter used in the line is off by 1/4 of 1% and the Jet Fuel wholesales for €0.50 per litre,
Therefore incorrect invoicing in a month will be:
15,000 litres per minute X 60 minutes X 24 hours X 30 days X 0.0025 error factor X €0.50/litre = € 810,000
Under-registration Loss of revenue
Over-registrationCustomer complaints, Retroactive rebates,
Potential lawsuits, Unplanned liabilities
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Honeywell Small Volume Prover - features
• Limited volume due to pulse interpolation
• Works on almost all types of fluids (high and low viscosity, corrosive, crude, refined)
• Can be used on all types of flowmeters
• High turndown ratio of 1200:1
• Short proving time
• Can be used to around 17,500 BPH & 16” flange size
• Designed for onshore, offshore and portable models
• Low pressure drop
• Can be used with most type of flow computers
• Repeatability better than 0.02%
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Project Examples
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Aqaba New Liquefied Natural
Gas (LNG) Terminal – JordanUltrasonic metering package
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Aqaba New LNG Terminal
Supplied scope
• 24” Gas Metering Skid
• Analyzer Shelter
• Flow computation system
• Terminal Supervisory Control System
based on the Experion Platform
• Field Instruments
Delivery model
• Design & Execution by Skid
Engineering Center of Excellence
in Germany
• Fabrication in Western Europe
• Staging & FAT in staging area in
Kassel, Germany
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Metering Skid pressure test / FAT
Honeywell works, Kassel - Germany
Pressurized with Air
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Packing and shipping to site
Each meter with inlet-outlet spool ships as one certified piece
40’ open top
containers
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Site assembling @ Aqaba, Jordan
January 2015
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Terminal PLC/ SCADA System
Experion SCADA
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Amman Strategic Reserve Terminal
• Integrated Terminal Automation System:
- Integrated Control System + ESD + F&G
- Terminal Management Software (TMS)
- Tank Gauging System: 18 Tanks
- Truck Top & Bottom Loading/Unloading Skids: 18 Nos
Complete with top/bottom loading arms, batch controllers, flow meters, and vehicle grounding systems
- Vehicle Identification System
- CCTV System
- Pumps for truck loading operations: 18 Nos
• Site services
• Training
• EPC JV:
- MID Contracting - Jordan + OHL Industrial - Spain
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Amman Strategic Reserve Terminal
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Amman Strategic Reserve Terminal
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Amman Strategic Reserve Terminal
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Naphtha export metering system
for ADGAS on DAS Island
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Project: EPC Works For Paraffinic Naphtha Tanks Project
Owner: Abu Dhabi Gas Liquefaction Co Ltd (ADGAS)
Equipment: Paraffinic Naphtha Metering Skid
Paraffinic Naphtha Metering Skid
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Naphtha export metering skid on DAS Island
Supplied scope
• 3 stream Naphtha metering skid
• Honeywell Small Volume Prover
• DCS embedded flow computation with
MeterSuite™ forming an integral part of
the Experion PKS DCS system for DAS
Island.
Delivery model
• Project Management & Execution by Honeywell
project team in Abu Dhabi, UAE
• Skid fabrication, staging and FAT at yard in
Musaffa, UAE
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Honeywell – Your Complete Partner for Midstream
Lower Risk. Optimized Performance
• Industry leader with global experience
• Over 150 years in the Oil & Gas industry
• Extensive automation and control portfolio
• Global domain expertise with local support
• Broad suite of products, from single instruments to turnkey solutions
• Seamless integration with plant-wide automation and security
• Guaranteed compliance and accuracy in custody transfer