horizontal lathes - m.koskela c heavy.pdf · electronic hand wheel and switch for manual operation...

DEP-MFP DEMV-MF2

Heavy Duty Machines Horizontal Lathes

06/16/2011

DEP-MFP DEMV-MF2

Heavy Duty Machines – Romi History

DEP-MFP DEMV-MF2

UP 1400 Maximum swing over bed mm 1.060 Distance between centers mm 3.250 a 10.000 Maximum roll weight between centers without steadies, at 20 rpm kgf 30.000

Manin Motor kW 56

UP 1800 Maximum swing over bed mm 1.500 Distance between centers mm 4.000 a 12.000 Maximum roll weight between centers without steadies, at 20 rpm kgf 50.000

Main motor kW 56

UT 50/I Maximum swing over bed mm 1.690 Distance between centers mm 7.000 Maximum roll weight between centers Kgf 40.000 Main motor kW 150

UT 62 Maximum swing over bed mm 2.020 Distance between centers mm 10.000 Maximum roll weight between centers Kgf 100.000 Main motor kW 150

UTC 55 Maximum swing over bed mm 1.800 Distance between centers mm 3.000 Maximum roll weight between centers without steadies, at 20 rpm Kgf 50.000

Main motor kW 75


DEP-MFP DEMV-MF2

Machine Sale Period

E 80 CNC 1 1990

EHD 4 1970 - 1977

MHS II 14 1978 - 1981

MHS III 12 1981 - 1985

S-100 3 1982

SHD 2 1971 - 1977

U 900 8 1979 - 1980

UC 900 1 1980

UP 1400 5 1981 - 1985

UP-1800 2 1982 - 1983

UT 29 5 1976 - 1979

UT 32 1 1974

UT 42 3 1979 - 1981

UT 48 1 1972

UT 50 5 1976 - 1981

UT 62 1 1979

UT-27 6 1978 - 1979

UTC 27 6 1982 - 1990

UTC 42 6 1982

UTC 55 2 1982

VHD 2 1976 - 1978

Main Customer UP 1400 UP 1800 UT 50/I UT 62 UTC 55 E 80 CNC

Aço Minas Gerais SA 1 1

Aços Villares SA 1

Cia. Siderúrgica Nacional� 1

Cia. Sud. Tubarão 1 1

Cosipa 1

Hughes WKM do Brasil 1

Mahnke 1

Thimken Company (USA)2 ‏

US. Steel (USA)1 ‏

Verolme 1

Villares Ind. De Base SA 1 1


DEP-MFP DEMV-MF2


DEP-MFP DEMV-MF2

UT-62 Lathe / Main Gear

02/08/1979

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UT-62 Lathe / Bed

06/22/1979

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UT-62 Lathe / Verification of the guide alignment, with laser interferometer

06/22/1979

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13/11/1970

UT-42 Lathe / 1st Bed

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UT-42 Lathe / Steady rest detail

11/08/1983 Customer: Aço Minas

DEP-MFP DEMV-MF2

UTC 27 x 3000 mm Lathe / Steady rest

06/05/1985 Customer: Aço Minas

DEP-MFP DEMV-MF2

RD-150 x 7000 mm Lathe

05/04/1977 Customer: Dedini

DEP-MFP DEMV-MF2

EHD Lathe / Customer: Villares

DEP-MFP DEMV-MF2

C 0850H C 1100H C 1290H

DEP-MFP DEMV-MF2

Romi C 850H / Romi C1100H / Romi C 1290H

Tech. Spec. C850H C110H C1290H

Center height mm 475 560 675

Distance between centers m 2,0 / 3,5 / 5,0 2,0 / 3,5 / 5,0 / 6,5 / 8,0 / 9,5 3,5 / 5,0

Swing over bed mm 950 1.110 1.330

Swing over cross slide mm 550 720 950

X - travel mm 600 600 600

Bed

Width mm 600 600 600

Heigth mm 490 490 490

Headstock A2-15"

Spindle Nose ASA A2-15" A2-15" -

Spindle Hole mm 260 260 -

Speed range rpm 1 a 750 1 a 750 -

Range 1 rpm 1 a 125 1 a 124 -

Range 2 rpm 1 a 750 1 a 750 -

Headstock A2-20"

Spindle Nose ASA - A2-20" A2-20"

Spindle Hole mm - 375 375

Speed range rpm - 1 a 500 1 a 500

Range 1 rpm - 1 a 142 1 a 142

Range 2 rpm - 1 a 500 1 a 500

Main motor AC (reg. S2 - 30min) cv / kw 72 / 53 72 / 53 72 / 53

DEP-MFP DEMV-MF2


Structure detail

DEP-MFP DEMV-MF2


Headstock view

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Tailstock view

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Partial view

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Rear view

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Joint view

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Bed concept

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Transmission concept

Length up to 5 m Ballscrew

Length beyond 5 m Rack and pinion

DEP-MFP DEMV-MF2

C1300H C1600H

DEP-MFP DEMV-MF2 Technical Specifications C1300H C1600H Capacity Distance between centers (*)‏ m 3,5 / 5 / 6,5 / 8 / 9,5 Swing over bed mm 1300 1600 Swing over cross slide mm 900 1200 X axis travel mm 720 Max. Weight between center, without seeady rest, at 50 rpm (ASA A2-15�)‏ Kgf 15000 Max. Weight between center, without steady rest, at 50 rpm (ASA A2-20�)‏ Kgf 22000 Bed Width mm 800 Heigth mm 720 Headstock (standard)‏ Spindle nose ASA A2-15� A2-20� Spindle hole diameter mm 175 305 Speed range (*) rpm 1 a 1.000 1 a 500

Range 1 rpm 1 a 250 1 a 125 Range 2 rpm 1 a 1.000 1 a 500

Max torque N.m 8960 17720 Internal diameter frontal bearing mm 249,25 431,8 Feed Rapid transverse (Z axis) m/min 10 ‏Rapid transverse (X axis)‏ m/min 8 Tailstock Quill diameter mm 290 Quill travel mm 300 Electrical Specifications AC Spindle motor 30min (continuous) (*) cv / kW 112 / 84 )84 / 63(‏Dimensions and Weights (**) 3,5 m between centers

Width x Length m 8,8 x 3 Net weight (approximate)‏ kg 24000 25500

Romi C1300H / Romi C1600H

DEP-MFP DEMV-MF2 Standard Equipment • Siemens Control 840D sl , with 10,4� LCD color monitor • Tailstock with automatic body positioning and manual clamping, provided of quill with incorporated (built in), manually operated, with compensation by spring plate, supervision of the applied force and manual lubrication • Splash and chip guard, with two sliding doors and safety glass, being the left door interlocked by electrical safety switch and opening over the headstock, and the right door with movement along the bed • Complete electrical installation 380 VAC, 50/60 Hz • Fluorescent work light along the rear cover and on the arm command panel • Chip conveyor interface • Articulated and sliding operation panel along X and Z axes, with electronic hand wheel and switch for manual operation of the spindle • Manual auxiliary operation panel with hand wheel and JOG functions for the axes • Automatic lubrication system, with line filter and oil level sensor for guides of X and Z axes, ball screw of X axis and transmission system of Z axis. • Complete coolant system with pump 10 l/min@ 2 bar / 0,56kW / 0,75 hp • Cooling and lubrication system for the headstock equipped with heat exchanges and sensors for: temperature, pressure, flow and dirty filter • Electric panel with air conditioning • Set of anchors, screw and nuts for levelling and alignment • Set of wrenches for machine operation • Set of instructions manuals • Standard paint: Textured epoxy enamel Munsell Blue 10B-3/4 and Textured epoxy Gray RAL 7035

• Accessories • Auto-transformer • Remote diagnosis interface • Shop Turn with Manual Machine, configured with electronic hand wheels for both X and Z axes and joysticks switches. • Steady rest • 4 jaws independent chuck – Ø: 600, 800, 1000, 1200 and 1500 mm, A2-15� or A2-20�, steel body, 60 ° dead center. • 4 station square electrical turret with vertical axis, without tool holder and reduction sleeves • 4 station manual turret, without tool holder and reduction sleeves • Chip conveyor – longitudinal (hinged belt – TCE) ‏


DEP-MFP DEMV-MF2


C13ooH C1600H

DEP-MFP DEMV-MF2 Machining test


DEP-MFP DEMV-MF2 Machine view


DEP-MFP DEMV-MF2 Detail of the chips chute


DEP-MFP DEMV-MF2 Detail of the motorized tailstock


DEP-MFP DEMV-MF2 Rear view


DEP-MFP DEMV-MF2 Detail of the chuck and cover


DEP-MFP DEMV-MF2 Detail of the 4 station square electrical turret


DEP-MFP DEMV-MF2 Detail of the table and transversal carriage


DEP-MFP DEMV-MF2 Independent control panel and hand wheel


DEP-MFP DEMV-MF2

C axis system

Independent servo motor driven

DEP-MFP DEMV-MF2 Detail of the transmission system and hydraulic brake

C axis system

DEP-MFP DEMV-MF2

72 positions indexing

Detail of the system with hydraulic lock

DEP-MFP DEMV-MF2

72 positions indexing

Detail of the 72 positions indexing

DEP-MFP DEMV-MF2

Nest-type steady rest

Detail of the steady rest

DEP-MFP DEMV-MF2

Nest-type steady rest

DEP-MFP DEMV-MF2

Steady rest (U Type)‏

DEP-MFP DEMV-MF2 Steady rest (U Type) – Romi C 1300 H


DEP-MFP DEMV-MF2


Steady rest (U Type) – Romi C 1600 H

DEP-MFP DEMV-MF2

Cartridge - U

Detail of the cartridge

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Milling headstock

DEP-MFP DEMV-MF2

Milling headstock

Milling headstock with Y axis

DEP-MFP DEMV-MF2 Detail of the milling headstock on the transversal carriage

Milling headstock

DEP-MFP DEMV-MF2 Detail of the milling headstock

Milling headstock

DEP-MFP DEMV-MF2

Milling headstock

Detail of the milling headstock

DEP-MFP DEMV-MF2 Detail of the milling headstock

Milling headstock

DEP-MFP DEMV-MF2

C1800H C2100H

DEP-MFP DEMV-MF2


Technical Specifications C1800H C2100H Capacity Distance between centers(*) m 4 / 5,5 / 7 / 8,5 / 10 ‏Swing over bed mm 1800 2150 Swing over cross slide mm 1200 1600 X axis travel mm 850 1075 Max. weight between center, without steady rest, at 20 rpm kgf 30000 Bed Width mm 1400 Heigth mm 800 Headstock (standard)‏ Spindle nose ASA A2-20� A2-20� Spindle hole diameter mm 305 305 Speed range(*) rpm 1 a 500 1 a 300

Range 1 rpm 1 a 125 1 a 75 Range 2 rpm 1 a 500 1 a 300

Max torque N.m 17000 28300 Internal diameter frontal bearing mm 431,80 431,80 Feed Rapid transverse (Z axis)‏ m/min 8 Rapid transverse (X axis) m/min 8 ‏Tailstock Quill diameter mm 290 Quill travel mm 300 Electrical specifications AC spindle motor 30 min (continuous) (*) cv / kW 100 / 75 )80 / 60(‏Dimensions and Weights(**) 4 m between centers

Width x Length m 9 x 3,6 Net Weight (approximate) Kgf 29000 31500 ‏

DEP-MFP DEMV-MF2 Standard Equipment • Siemens Control 840D sl, with 10.4� LCD color monitor • Tailstock with automatic body positioning and manual clamping, provided of quill with incorporated (built-in) live center manually operated, with compensation by spring plate, supervision of the applied force and manual lubrication • Splash and chip guard, with two sliding doors and safety glass, being the left door interlocked by electrical safety switch and opening over the headstock, and the right door with movement along of the bed • Complete electrical installation 380 VAC, 50/60 Hz • Fluorescent work light along the rear cover and on the arm of command panel • Chip conveyor interface • Articulated and sliding operation panel along X and Z axes, with electronic hand wheel and switch for manual operation of the spindle • Manual auxiliary operation panel with hand wheel and JOG functions for the axes • Automatic lubrication system, with line filter and oil level sensor for guides of X and Z axes, ball screw of X axis and transmission system of Z axis. • Complete coolant system with pump 10 l/min @2 bar, 056 kw / 0,75hp • Cooling and lubrication system for the headstock equipped with heat exchangers and sensors for: temperature, pressure, flow and dirty filter • Electric panel with air conditioning • Set of anchors, screw and nuts for levelling and alignment • Set of wrenches for machine operation • Set of instructions manuals • Standard paint: Textured epoxy enamel Munsell Blue 10B-3/4 and Textured epoxy Gray RAL 7035

• Accessories • Auto-transformer • Remote diagnosis interface • Shop Turn with Manual Machine, configured with electronic hand wheels for both X and Z axes and joysticks switches. • Steady rest • 4 jaws independent chuck – Ø: 1000, 1200, 1400, 1500, 1600, 1800 mm, steel body, 60° dead center. • 4 station square electrical turret with vertical axis, without tool holder and reduction sleeves • 4 station manual turret, without tool holder and reduction sleeves • Chip conveyor – longitudinal (hinged belt – TCE) ‏


DEP-MFP DEMV-MF2

Ø 1800 C1800H Ø 2100 C2100H


DEP-MFP DEMV-MF2

C2200H C2600H

DEP-MFP DEMV-MF2 Technical Specifications C2200H C2600H Capacity Distance between centers(*) m 4 / 6 / 8 / 10 / 12 ‏Swing over bed mm 2100 2580 Swing across slide mm 1500 2030 X axis travel mm 1070 1320 Max. weight between center, without steady rest, at 20 rpm Kgf 50000 Bed Width mm 1840 Heigth mm 800 Headstock (standard)‏ Spindle nose ASA A2-20� Spindle hole diameter mm 305 305 Speed range (*) rpm 1 a 500 1 a 300

Range 1 rpm 1 a 125 1 a 75 Range 2 rpm 1 a 500 1 a 300

Max. Torque N.m 24000 38800 Internal diameter frontal bearing mm 431,80 431,80 Feed Rapid transverse (Z axis)‏ m/min 8 Rapid transverse (X axis)‏ m/min 8 Tailstock Quill diameter mm 320 Quill travel mm 450 Electrical Specifications AC spindle motor 30min (continuous) (*) cv / kW 150 / 112 )94 / 70(‏Dimensions and Weights (**) 6 m between centers

Width x Length m 11,8 x 4,5 Net weight (approximate) kg 53000 55000 ‏


DEP-MFP DEMV-MF2 Standard Equipment • Siemens Control 840D sl, with 10.4� LCD color monitor • Tailstock with automatic body positioning and manual clamping, provided of quill with incorporated (built-in) live centre manually operated, with compensation by spring plate, supervision of the applied force and manual lubrication • Splash and chip guard, with two sliding doors and safety glass, being the left door interlocked by electrical safety switch and opening over the headstock, and the right door with movement along of the bed • Complete electrical installation 380 VAC, 50/60 Hz • Fluorescent work light along the rear cover and on the arm of command panel • Chip conveyor interface • Articulated and sliding operation panel along X and Z axes, with electronic hand wheel and switch for manual operation of the spindle • Manual auxiliary operation panel with hand wheel and JOG functions for the axes • Automatic lubrication system, with line filter and oil level sensor for guides of X and Z axes, ball screw of X axis and transmission system of Z axis. • Complete coolant system with pump 10 l/min @2 bar, 056 kw / 0,75hp • Cooling and lubrication system for the headstock equipped with heat exchangers and sensors for: temperature, pressure and flow • Electric panel with air conditioning • Set of anchors, screw and nuts for levelling and alignment • Set of wrenches for machine operation • Set of instructions manuals • Standard paint: Textuzed epoxy enamel Munsell Blue 10B-3/4 and Textured epoxy Gray RAL 7035

• Accessories • Auto-transformer • Remote diagnosis interface • Shop Turn with Manual Machine, configured with electronic hand wheels for both X and Z axes and joysticks switches. • Steady rest • 4 jaws independent chuck – Ø: 800, 1000,1200,1400, 1500, 1600, 1800 and 2000 mm, steel body, 60° center. • 4 station square electrical turret with vertical axis, without tool holder and reduction sleeves • 4 station manual turret, without tool holder and reduction sleeves • Chip conveyor – longitudinal (hinged belt – TCE) ‏


DEP-MFP DEMV-MF2


Ø 1500 C2200H Ø 2030 C2600H

DEP-MFP DEMV-MF2

Romi C1800H / Romi C2100H – Romi C2200H / Romi C2600H

Detail of the headstock / bed and main motor

DEP-MFP DEMV-MF2 Detail of the headstock, bed and main motor


DEP-MFP DEMV-MF2


DEP-MFP DEMV-MF2

Technical Specifications Romi UT1000 Romi UT1500 Romi UT 1700 Romi UT 2000 Capacity Distance between centers (*) m 4 / 5,5 / 7 / 8,5 / 10 4 / 6 / 8 / 10 / 12 08/10/12 08/10/12 Swing over bed mm 1060 1500 1700 2020 Swing over cross slide mm 750 1070 1270 1580 X axis travel mm 300 470 560 810 Z axis travel m 4 / 5,5 / 7 / 8,5 / 10 4 / 6 / 8 / 10 / 12 08/10/12 08/10/12 Max. Weight between center, without steady rest, at 50 rpm Kgf 30000 50000 40000 100000 Bed Width mm 1400 1840 1650 2000 Heigth mm 650 800 880 880 Headstocks Headstock – Version 1 Spindle nose ASA Special Special Special Special Speed range (*) rpm 1 a 300 1 a 300 1 a 188 1 a 188

Range 1 rpm rpm 1 a 73 1 a 73 1 a 46 1 a 46 Range 2 rpm Rpm 1 a 300 1 a 300 1 a 188 1 a 188

Headstock – Version 2 Spindle nose ASA * * Special Special Speed range (*) rpm * * 1 a 300 1 a 300

Range 1 rpm * * 1 a 73 1 a 73 Range 2 rpm * * 1 a 300 1 a 300

Feed Rapid transverse (Z axis) m/min 5 5 5 5 ‏Rapid transverse (X axis) m/min 3 3 3 3 ‏Tailstock Quill diameter Mm 245 320 370 520 Quill travel Mm 350 450 305 250 Electrical Specifications Main Motor AC (*) cv / kW 100 / 75 200 / 150 200 / 150 300 / 220 Dimensions and Weights – approximated - version 4 m

4 m between centers

6 m between centers

8 m between centers

10 m between centers

Width x Length m 7 x 2,5 14,5 x 3 16 x 5 18 x 5,4 Net weight (approximate)‏ kgf 28400 52550 82000 170000

Romi UT 1000 / Romi UT 1500 / Romi UT 1700 / Romi UT 2000

DEP-MFP DEMV-MF2

Standard Equipment

• Tailstock with automatic body provided of quill with incorporated

(built-in) live center

• Gear-driven head, with two speed ranges.

• Complete electrical installation 440 VAC, 50/60 Hz

• Chip conveyor interface

• Individual lubrication system for the main sets

• 8 jaws independent steel chuck (Ø 900 mm – Romi UT 1000 / Ø

1.200 mm – Romi UT1500 / Ø 1.400 mm – Romi UT1700 / Ø 1.500

mm – Romi UT2000)‏

• Set of screw and nuts for levelling and alignment

• Set of wrenches for machine operation

• Set of instructions manuals

• Standard paint: Textured epoxy enamel Munsell Blue 10B-3/4 and

Textured epoxy Gray RAL 7035

• Accessories

• Auto-transformer

• Stead rest

• 8 jaws independent steel chuck – special

• Chip conveyor – longitudinal (hinged belt – TCE) ‏

• Special turret tool post

Romi UT 1000 / Romi UT 1500 / Romi UT 1700 / Romi UT 2000

DEP-MFP DEMV-MF2

Romi UT 1000

DEP-MFP DEMV-MF2

Romi UT 1500

DEP-MFP DEMV-MF2

Romi UT 1700

DEP-MFP DEMV-MF2

Romi UT 2000

DEP-MFP DEMV-MF2

Machine�s Equipments

CNC Siemens

Transmission system of Z axis Redex

Optical linear scale Heindenhain

X ball screw NSK

Bearings Timken & NSK

Power track Igus

Air conditioning Rittal

4 Station square electrical turret Baruffaldi

4 jaws independent chuck (steel body) Talleres de Guernica ‏

Milling headstock Somex

Plate spring Christian Bauer

DIVISÃO

Newton Chakib Camis DEVM-MF2 (19) 3455 - 9242 [email protected] www.romi.com

horizontal lathes - m.koskela c heavy.pdf · electronic hand wheel and switch for manual operation...

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