horizontal wells - applications in mature production areas & a kansas field demonstration by...
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Horizontal Wells - Applications in Mature Production Areas &
A Kansas Field Demonstrationby
Saibal BhattacharyaRichard Pancake
Paul Gerlach
Outline
Tools for identifying candidate applications Production data analysis Geologic mapping Integration of production and geologic data Field level volumetrics Lease level volumetrics
Field demonstration - horizontal infill well Reservoir characterization and Simulation Details of well work
Identifying candidate applicationsProduction data - oil cut changes
Heterogeneity Vertical K Compartments
Poor sweep Residual reserves
Schaben Field
Ness County, Kansas
Identifying candidate applicationsProduction data - IP & Cumulative data
Welch-Bornholdt-Wherry Field, Rice County, KansasProducing Formation: Mississippian
Identifying candidate applicationsPrimary & Infill Production data
Aldrich Field, Ness County, KansasDiscovered: 1929Producing Formation: Mississippian
Cum Prod: 1,044 MSTB15 wells - 40 acre Primary production: 70 MSTB/well
8 Vertical Infill Wells
Infill Well
Original Well
Identifying candidate applicationsPrimary & Infill Production data
8 Vertical Infill WellsAdditional Production: 553 MSTBApprox: 70 MSTB / Infill well
Excessive Spacing and Inadequate Drainage
Identifying candidate applicationsGeologic mapping - structure & derivative
Fold Induced Fractures
Welch-Bornholdt-Wherry Field, Rice County, Kansas
Identifying candidate applicationsGeologic mapping - structure & derivative
Axis of Anticlinal Attic
Hollow-Nikkel Field, Harvey County, Kansas
Identifying candidate applicationsIntegrating Production & Geologic data
Poor Sweep - Vertical Wells in Updip Stratigraphic Trap
Welch-Bornholdt-Wherry FieldRice County, Kansas
Identifying candidate applicationsField level volumetrics - OOIP/Qtr section
0
0000
20S/7W
123456
7 8 9 10 11 1 2
1 3141 5161718
19 20 21 2 2 23 2 4
2 5262 7282 930
31 32 33 3 4 35 3 6
20S/6W
123456
7 8 9 10 11 12
131 415161718
19 20 21 22 2 3 24
252627282930
31 32 33 34 3 5 36
20S/5W
456
7 8 9
161718
19 20 21
2930
31 32
1
12
1 3
21S/7W
123456
7 8 9 10 11 12
1314151 61718
21S/6W
123456
7 8 9 1 0 11 1 2
1 3141 5161718
56
7 8
1718
Welch-Bornholdt-Wherry FieldsDiscovered: 1924Producing Reservoir: Mississippian OsageTrap Type: StratigraphicCumulative Production: 60 MMBO
Original Oil in Place per Quarter SectionCI: 500 MBO / qtr. section
Using data from one type wellper 1/4 section
= 10 MMBO = 5 MMBO
Identifying candidate applicationsField level volumetrics - Rec. Eff/Qtr section
0
60
0
20
20S/7W
123456
7 8 9 10 11 1 2
1 3141 5161718
19 20 21 2 2 23 2 4
2 5262 7282 930
31 32 33 3 4 35 3 6
20S/6W
123456
7 8 9 10 11 12
131 415161718
19 20 21 22 2 3 24
252627282930
31 32 33 34 3 5 36
20S/5W
456
7 8 9
161718
19 20 21
2930
31 32
1
12
1 3
21S/7W
123456
7 8 9 10 11 12
1314151 61718
21S/6W
123456
7 8 9 1 0 11 1 2
1 3141 5161718
56
7 8
1718
0
60
0
20
Recovery Efficiency per Quarter SectionCI: 2%
= 18%
Welch-Bornholdt-Wherry Fields
= 2%
Identifying candidate applicationsLease Level Volumetrics - Recovery factors
Hodgeman County, KansasMississippian
Identifying candidate applicationsLease Level Volumetrics - Recovery factors
Horizontal Well Application in a Lease with Low Recovery Efficiency
Outline
Tools for identifying candidate applications Field demonstration - horizontal infill well
Reservoir characterization & Simulation• Geologic model• Reservoir model• Engineering analysis• Reservoir simulation
• History match• Map residual reserves• Performance prediction
Details of well work
Reservoir Characterization
Geologic Model
Geologic model: log (Gr, Res), core, production, DST data
Maps & cross-sections of Mississippian sub-units: 5 layered reservoir model
Reservoir CharacterizationReservoir Model
Identification of dominant lithofacies - core studies
LP1, LP2, LP3 - moldic pack-wackestone
HP1 & HP2 - moldic packstone
Layer porosity - lower of
that calculated from phi-K correlation, and
the highest value measured on plugs with same dominant
lithofacies
Sub Phi, % K, mdunit
LP1 15 8LP2 21.5 25LP3 15 8HP1 23.6 60HP2 22.2 40
Reservoir Characterization - Storativity
Layer LP1
Layer LP3
Layer LP2
Layer HP1 Layer HP2
Engineering AnalysisProduction History Reconstruction
Lease production - allocated to wells
Water production approximated when data unavailable -Ummel #2
Cumulative comparison - well production
100
1000
10000
100000
1000000
0 2000 4000 6000 8000 10000
Days produced
Cu
mu
lati
ve
pro
du
cti
on
(S
TB
)
Ummel #1 Ummel #2Ummel #3 Pfannenstiel #2Pfannenstiel #1 Pfannenstiel #1-24Pember A5
Engineering AnalysisReservoir Simulation - History Match
Reservoir SimulationMapping Residual Potential
Performance PredictionPerformance Prediction - Infill
Rate performance & best case - Ummel #4 Hskin = 4.5, Pwf = 675 psi, effective producing
length = 400 ft
76
2829.946.6 37.5 32.8
22.72425.9
143
3728.5
214211198 206
186
153
60.7
163160134
148.7 155.5
5551
0
50
100
150
200
250
300
Dec-99 Dec-00 Dec-01 Dec-02 Dec-03 Dec-04 Dec-05
Av
era
ge
qu
art
erl
y b
bl/d
Qo Qo - bestQw Qw - bestQo - avg 2 mnths Qw - avg 2 mnths
Oil Oil (b) Wtr Wtr (b)1st yr 18803 23526 59208 372322nd yr 32128 33560 126069 86816
Outline
Tools for identifying candidate applications Field demonstration - horizontal infill well
Reservoir characterization and simulation Details of well work
• Original Plugged Wellbore• Drill Out Cement Plugs & Set CIBP• Set Whipstock & Mill Casing• Drill Build Section• Drill Lateral Section• Set Liner• Final Completion• Coiled Tubing Workover
Original Plugged Well
Set Whipstock - Mill Casing
Running whipstock and starting mill
Starting mill
Shear bolt
Whipstock
Drill Build Section
Drill Lateral Section
Directional Drilling Assembly
Motor angle
Drill bit screws here
Installing MWD Tool
Pulpit transmits readings to surface by generating
pressure pulses
Directional Drilling Trailer
MWD computers
MWD workbench
Reservoir Heterogeneity
Strong Horizontal Heterogeneity 10’ - 100’ Interval Karst Controlled
Result Poor Lateral Drainage
Strong Horizontal Heterogeneity 10’ - 100’ Interval Karst Controlled
Result Poor Lateral Drainage
Final Completion
Breakdown of Rig Time
Approximate % of
Work Performed Rig Hours Total
Drilling out cmt & setting CIBP 82.0 23.5
Setting whipstock & milling csg 84.5 24.2
Drilling build section 120.0 34.4
(actual drilling time) (27.8) (8.0)
Drilling lateral section 52.0 14.9
(actual drilling time) (32.8) (9.4)
Setting liner through the curve 10.0 2.9
Total 348.5 100
Drilling & Completion Costs
Intangible Drilling Costs $317,497
Intangible Completion Costs $ 32,422
Equipment $ 44,765
Total $394,684
DOE Reimbursement $116,776
Net Cost to Mull Drilling Co. $277,908
Initial Production
IP: 85 BOPD & 54 BWPD (4/29/00)
Daily Prod:
55 BO& 50 BW
for 2-1/2 months (May to mid-July)
with 1000’ of fluid over pump
Initial Production Problems
July 31st production: 18 BOPD & 32 BWPD, pumped off
Complete Production Loss
Workover Operations
Halliburton coiled tubing and nitrogen foam equipment
Weatherford 2.6” mill and mud motor
Mud motor
2.6” mill
Testing 1-1/2” jetting nozzle
Workover Operations
Lessons Learned
Operational Flexibility (Maintain Your Options)
New Well vs. Reentry Hole Size Drilling Fluids Case off the Curve Line the Lateral
Good Planning Communication “The Lateral is a Piece of Cake” Horizontal Heterogeneity
Applying What We Learned
Horizontal Well Supported Reservoir Characterization
Mechanical Failure Made Horizontal Well Uneconomic
Application of Reservoir Characterization Resulted in Extremely Successful Workover in the Field