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CatalogSeries 09E-02 Threaded Nozzle

CAT-01-0083_EN-Rev01 EN 05 / 2018


09E-02 Threaded Nozzle

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CAT-01-0083_EN-REV01Master Language is English For a specific application, please consult Synventive

© 2018 Synventive Molding Solutions All rights reserved. Errors and omissions excepted.

Product Type

Hot runner nozzles in the 09 E-02 range;à Flow bore - Ø 9 mmà Nozzle style E: Threaded Nozzle

Different gate options can be implemented.

Application

For all usual thermoplastics Max. shot weight per nozzle (g):à 250 (open, low viscosity)à 120 (valve gate, low viscosity)

Heating 09E-02

à Brass heaterà externally heated, 230 V ACà replaceable heater & thermocoupleà 1...2 zones, 150...510 Wà Fe-CuNi 0 = Typ J; NiCr-Ni = Typ K DIN 43710

LL1

B

D

Dt H J

D1

Major Dimensions (mm)J Flow bore Ø Ø 9 1) Dt Tip Ø see belowL Nozzle length 60...400 2) H Gate Orifice see belowL1 Nozzle length, back L-185F Tip Extension see below B Distance to Manifold

Min. Pitch Dim.Min Pitch Dim VG

153038 - 57 - 97 3)

D Cutout Ø Ø27D1 Cutout Ø back Ø30

1) Standard flow bore value = Ø92) Standard lengths shown, consult Synventive for custom lengths.3) PNC4508B-01

PNC4512B-02PNC4512B-04PB4008

Pitch 61 mmPitch 67 mmPitch 67 mmPitch 61 mm

HB2508VP4008P01ELA8708PELA8716P

Pitch 38 mmPitch 55 mmPitch 90 mmPitch 90 mm

Shape ofnozzle tip

Available nozzle tip styles for this seriesGating of nozzle tip

N T V (valve gate)(open) (open with torpedo) cylindrical conical

S

F: 10, 0

S10TH: 1.5, 2.0, 2.5 Dt: Ø10

S10VH: 2.5Dt: Ø10F: 10, 0

S25VH: 2.5Dt: Ø10F: 10, 0

KK01NH: 2.0, 2.5 Dt: Ø10F: 10

K01TH: 2.0, 2.5 Dt: Ø10 F: 10

K01PH: 2.0, 2.5 Dt: Ø10F: 10

W

Dt: Ø14

W10TH: 1.2, 1.6, 2.0, 2.5

Dt: Ø14

W10VH: 1.5, 2.0, 2.5, 3.0

Dt: Ø14

W25VH: 1.5, 2.0, 2.5

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.

Product Description



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09E-02 Nozzle Lengths (Brass Heater)

4) The numbering of the heating zones starts at the nozzle tip and ends at the nozzle head.

L (mm)

Heater zone power (Watt) L

(mm)L1

(mm)Heater zones power 4) (Watt)

Power1 Power1 Power2

60 150W 170 - 150W 130W70 180W 180 - 150W 140W80 210W 190 - 150W 150W90 215W 200 - 150W 160W

100 220W 210 L - 185 150W 170W110 225W 220 L - 185 150W 180W120 230W 230 L - 185 150W 190W130 235W 240 L - 185 150W 200W140 250W 250 L - 185 150W 210W150 255W 260 L - 185 150W 220W160 260W 270 L - 185 150W 230W

280 L - 185 150W 240W290 L - 185 150W 250W300 L - 185 150W 260W310 L - 185 150W 270W320 L - 185 150W 280W330 L - 185 150W 290W340 L - 185 150W 300W350 L - 185 150W 310W360 L - 185 150W 320W370 L - 185 150W 330W380 L - 185 150W 340W390 L - 185 150W 350W400 L - 185 150W 360W


Nozzle Lengths



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1. Cutout for the nozzle

L Nozzle lengthL1 Length of cutout, back

General tolerances: DIN ISO 2768-mK

Surfaces: Ra 3.2 Ra 1.6 Ra 0.8( )

Values of the dimension L and L1 can be found in the data sheet on page 3.

2. Cutout for connections

Only required if B <15à Electrical powerà Thermocouple

3. Cutout for the nozzle tip

a) Through bore nozzle tip (K,S)b) Blind bore nozzle tip (W)

Depending on the selected nozzle type, differ-ent cutouts are required for the nozzle tip.

The dimensions of the cutout for the nozzle tip used can be found on the tip cutout sheet on page 5.1) These data apply for valve gate nozzles.

Above L=200 stepped bore ø27 / ø30

Up to L=200 only one bore ø27

Illustrations simplified, schematically drawn and not to scale. All dimensions in mm

15

L

Ø 27

Ø 30

L1

3

2A

±0.2

27 / 30 15

a) b)


Cutout in Mold Plate for Nozzle and Connections



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Seryes 06S

ST SV

W10T

Reference notes: 1, 3

W10V

Reference notes: 1, 2, 3, 4, 5, 6

KP KN KT

W25V

Reference notes: 1, 2, 3, 4, 5, 6

Notes:à Cooling required around the nozzle tip, opposite to the nozzle tipà The front of the nozzle tip must always be against plastic.

General tolerances according to DIN ISO 2768-mK1. At the area of the nozzle gate replaceable, hardened

(52 +2/-1 HRC) inserts are recommended by Synventive.2. Radius / chamfer at the front of the valve pin shall not be

removed.3. Synventive recommends that the gate area geometry is

manufactured by grinding and not EDM with a surface quality of Ra 0.8

.4. To avoid a deformation at the gate the space to move freely has

to be checked at hot condition.5. For angled surface the valve pin may not be adjusted toward

cavity.6. Ensure 0.5 mm sealing surface is maintained.


Cutout in Mold Plate for Nozzle Tips

www.synventive.com

North AmericaSynventive Molding Solutions Inc.10 Centennial DrivePeabody, MA 01960Tel.: +1 978 750 8065Fax: +1 978 646 3600Email: [email protected]

EuropeSynventive Molding Solutions GmbHHeimrodstraße 10P. O. Box 312364625 BensheimTel. :+49 (0)6251 9332-0Fax :+49 (0)6251 9332-90Email: [email protected]

AsiaSynventive Molding Solutions (Suzhou) Co. Ltd.12B Gang Tian Industrial SquareSuzhou Industrial Park, China 215021Tel.: +86 512 6283 8870Fax: +86 512 6283 8890Email: [email protected]

CAT-01-0083_EN-REV01 2018-May 08© 2018 Synventive Molding Solutions DTP: KA

hot rnner technolog series 09e-02 threaded nozzle · stabilize your process hot rnner technolog...

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