hot shot 11x17 9-13-07 - galloup...- valve fittings & wellhead components - propane and...
TRANSCRIPT
Features
PGI International
Over years of research and extensive testing todetermine the best practices for collection andhandling of natural gas samples for custodytransfer, the American Petroleum Institute (API)continues to update Chapter 14.1 of the Manual ofPetroleum Measurement Standards (MPMS). API14.1 recommends all natural gas sample systemcomponents be maintained at least 30° above thehydrocarbon dew point temperature of the gasbeing sampled. If the temperature of any samplingsystem component drops below the hydrocarbondew point, errors of more than 10% may occur.
PGI International's Hot-Shot Heated EnclosureSystems are engineered and designed to ensurenatural gas samples and composite samplingsystem components are consistently maintainedat a temperature above the natural gas'hydrocarbon dew point. Hot-Shot assures thatyour composite natural gas sample is a truerepresentation of sample source.
PGI's Hot-Shot Heated Enclosure Systems meetthe requirements of API 14.1. All samplingcomponents are heated and maintained between100° F and 140° F (37° C and 60° C). Utilizingproven catalytic heater technology, the systemruns off the natural gas sample source. If theenclosure temperature exceeds 200° F, a patentedthermostat design ensures overheat protectionwith a safety shut-off feature.
Two compact Hot-Shot Heated Enclosure stylesare now available and provide unique mountingcapabilities. An array of additional options tocustomize your system is available to meet yourspecific sampling needs.
16101 Vallen Dr. Houston, TX 77041713-466-0056 800-231-0233Excellence Through Innovation
Complies with NEW API 14.1(Latest Revision February 2006)recommendations for accurate sampling
Can be retrofitted in the field
Can be used with other manufacturer’s gassamplers
Sample probe, pump and cylinder areheated to between 100°F and 140°F
Class 1 Division 1 Approved
HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM
*Sold Separately
Field tested in hundreds of installations
Gas BTU range of 900-1100 BTU/Cu.Ft. Natural gas (See code BXX onOptions list for gas supply outside thisrange)
Heater supply gas taken from sampleprobe
Propane powered and electric poweredheaters available
Enclosure has overheat protection
Large capacity scrubber protects heaterand sampler solenoid from moisture andH
Many mounting configurations availableto fit all applications
S2
DNVCertification Inc.
InternationalPGI
CERTIFIEDQUALITYSYSTEM
ISO9001:2000
Instrumentation Products
Engineered Products
Measurement Accuracy Products
Zeus Power Systems
Additional PGI International Products & Services
- Instrument Valves & Manifolds- Power and Steam Plant Valves & Manifolds- Purge Adapters for the Process Industry
- Gas & Liquid Sampling Systems- Natural Gas Sampling System Heated Enclosures- Sample Cylinders and Accessories
- ThermoSync Thermowells & Temperature Probes
- Direct-Mount Systems- Square Root Error (SRE) and Gauge Line Error (GLE) Indicators- On-Site Pulsation Testing
- ThermoElectric Battery Chargers (TEC)
- Valve Fittings & Wellhead Components- Propane and Anhydrous Ammonia Valves- Contract Machining
TM
TM
PGI International 16101 Vallen Dr. Houston, TX 77041713-466-0056 800-231-0233Excellence Through Innovation
HSENC Rev. 8 [1-07-08]
PGI Product Offerings Heated Enclosure Systems
© PGI International 2008
PATENTED
Gas Supply Shutoff Valve
Pressure Regulator
Filter Canister
Cylinder Mount
*Sample PumpController
*Sample Bottle
Catalytic Heater
Thermostat
“Q” Quick Connect
PolyisocyanurateFoam Insulation
*Sample Pump
HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM
Heated Enclosure SystemsHE-5 Ordering Information & OptionsTO ORDER COMPLETE HE-5 ENCLOSURE (Cylinders & Pumps Ordered Separately)
HEATED ENCLOSURE SYSTEM
Part Number Base
HE-5
Pump Style Options
Blank =P1
P1EP1K
P2P2EP2K
P3P3EP3K
YZ
==========
Enclosure OnlyPF1A to BPF1PPF1K to LPF2A to BPF2PPF2K to LPF3A to BPF3PPF3K to LYZ Sample Pump
-
AB7
B13B16B19
CDEF
GAGPA
GG1G2G3G6HR
=================
KxxxL01
MFMP
MP1P
QMQNQSR1R7
ST
==
===========
L02L03L06L10LS
=====
Additional Installs into the HECatalytic Heater for 600 - 800 BTU/Cu. Ft. Natural Gas
Electrical Start Up Leads Installed, 25’ LengthMouse Preventor KitVisual Temperature Gauge on Door
0 - 2000 PSI Liquid Filled Pressure Gauge0 - 1000 PSI Liquid Filled Pressure Gauge0 - 100 PSI Liquid Filled Pressure Gauge0 - 30 PSI Liquid Filled Pressure Gauge0 - 600 PSI Liquid Filled Pressure GaugeHeater Mounted on Right SideT
2” Insertion Length ( MNPT )3
Pressure Transducer on Sample CylinderSample Pump Quick Mount Assembly1/4” MNPT Nipple for Bottle Mount (Replaces “Q” Adapter)Swagelok Quick Connect Bottle Mount (Replaces “Q” Adapter)10” Probe Riser7” Probe Riser316 SS Tubing & Fitting4 Wire 100 Ohm RTD with cable for Enclosure Temperature Monitoring
(see pg. 6 for Sampler model number selection)
Catalytic Heater for 1200 - 1400 BTU/Cu. Ft. Natural GasCatalytic Heater for 1500 - 1700 BTU/Cu. Ft. Natural GasCatalytic Heater for 1800 - 2000 BTU/Cu. Ft. Natural Gas120V Electric HeaterPropane Heater
” Insertion Length ( MNPT )6” Insertion Length ( MNPT )10” Insertion Length ( MNPT )Liquid Shut-Off ValveMembrane Filter AssemblyCarbon Steel Pipe Mount Stabilizer Kit300 Series SS Pipe Mount Stabilizer Kit
Genie Filter Adapter
emperature Switch (Open Std); Close @ xxx°F (10° increments only)Customer Probe Adapter (1/2” MNPT Standard)
1/2” Standard1/2” Standard1/2” Standard1/2” Standard
XXX XXXXXXX
HEATED ENCLOSURE SYSTEM
N3N4
= 3/4” MNPT= 1” MNPT
HE-5 BASE UNIT INCLUDES:
300 Series SS Enclosure, Heater & Pressure Regulator
140°F Control Thermostat with 200°F OverheatProtection
Bottle Mount Including Male “Q” Adapter
Filter canister with CO , H S and Moisture ScrubberElement
Lockable Door for Added Security
22
The heater is designed to operate with 900 -1100 BTU/Cu. Ft. Natural Gas. For operationswith gas outside of this range, see code BXXon Options list. If you are between options,select lower heater BTU range option.
1.
2.
3.
4.
NOTE:
5.
See pg. 4 (HE-5 Only)
PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected] 61 PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected]
See our Sample Cylinders & Accessoriesbrochure for more product offerings!
HE-5 and HE-6 Interceptor SamplersPUMP SYSTEM MOUNT
PF L_
BASE MODEL NUMBER OPTIONS
PUMP STYLE
CODE REGULATOR OUTLET CONTROL INLET PRESSURE1
2
3
No
No
Yes
Spring Check
Balance Valve
Balance Valve
50 to 90 PSI (See S2 Options for under 50 PSI)
90 to 1480 PSI Hazardous Locations (Requires Alternative Source to Operate Solenoid)
90 to 1480 PSI (See Z2 Option for 1480 to 2200 PSI)
SYSTEM CONFIGURATION
CODE CONTROLLER SOLENOID BITE SIZE ADJUSTMENT
A
B
None
None
None
K
L
P
None
None
G6000
12 VDC
6 VDC12 VDC
6 VDC
6 VDC
ELECTRONICS ENCLOSURE
NoneNone
None
On Top of Heated Enclosure
.1 .2 .3 .4 or .5cc Selectable
.1 .2 .3 .4 or .5cc SelectableAdjustable from 0 to .5cc
Adjustable from 0 to .5cc
Adjustable from 0 to .5cc
POWER
Customer Supplied
Customer SuppliedCustomer Supplied
Customer Supplied
PF-2500 (14 amp hour Battery)
System Configuration Code P Replaces All Previous Electronic Controller Options (E, F, G, H and J)
OPTIONSSOLENOID AND LOW-PRESSURE PUMP SET OPTIONSS1
S2
S3
S2P1
S2P2
S4
S5
MISCELLANEOUS OPTIONSX1
X2
PUMP OPTIONS
Z2
Z1
Z3
Z4
Z5
Z7
ZA
25’ Cable for System Configurations A or B Only (Replaces Standard 10’ Cable)
Low Pressure Solenoid, 12 VDC or 6 VDC, 50 PSI Max. Pipeline Pressure (15 to 50 PSI Factory-Set Spring Check)
Low Pressure Solenoid, 5 to 15 PSI Factory-Set Spring Check (.5cc Min. Bite) PF1 Only
Low Pressure Solenoid, Vacuum to 5 PSI Factory-Set Spring Check (.5cc Min. Bite) PF1 Only
Replace 10’ of Belden Wire with 25’ of Belden Wire® ®
Replace 10’ of Belden Wire with 15’ of Belden Wire® ®
Solenoid Pipe-Away Vent to Bulkhead Fitting
Kel-F Purge Valve Seat (Delrin Standard)® ®
SS Tubing and Fittings to Solenoid (For System Configurations A, B, K or L Only)
316 SS Pump and Regulator for PF3 - Rated to 2200 PSI Maximum Inlet Pressure
316 SS Pump for PF1 and PF2 - Rating Changes to 2200 PSI Maximum Inlet Pressure for the PF2 Only
“E” Nickel / 316 SS Fittings to Solenoid for H S/CO Service2 2 Valid with Interceptor Electronics Enclosures Only
CO Service O-Rings2
Install (1) V-556SDV-H8 into Hot Loop Port on Interceptor
PF3 Low Temperature O-Rings (-40° F)
Note: First letter of an option is written once (Option ‘N3’ & ‘N4’ write as ‘N34’)
� Requires A Minimum of30 PSI Alternative Sourceto Operate Solenoid.
�
SealTite Cable Electrical Box Connector (Standard is Belden Cable Box Connector)®
140°F Max Temp to MeetNACE MR0175/ISO 15156
MOUNTING METHODS
CODE DESCRIPTION
L No Probe; 3/4” MNPT Pump Connection; Requires addition of a Probe Adapter, Probe or Riser Option [L01/L02/L03/L06/L10/R1 orR7] in the HE-5 Heated Enclosure Part No. Selection
HE-5 HEATED ENCLOSURE
L No Probe; 3/8” FNPT with Tubing Pump Connection (Genie Probe Selected in the HE-6 Heated Enclosure Part No. Selection)
HE-6 HEATED ENCLOSURE
HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM
HE-5 AccessoriesHEATED ENCLOSURE SYSTEM
HEATED ENCLOSURE SYSTEM
SAMPLE PUMP QUICK MOUNT ASSEMBLY (Union Style)
MEMBRANE FILTER ASSEMBLY
Part Number: HE-PA-QM
As System Option: QM
Part Number: HE-PA-MF
As System Option: MF
Installs right below the pump to alloweasy fast pump change out withoutdisturbing the heated enclosuresystem.
Mounts directly below customerprobe adapter outside the enclosure
HEATED ENCLOSURE SYSTEM
Part Number: HE-PA-LS
As System Option: LS
Installs below the pump inside theenclosure
HEATED ENCLOSURE SYSTEM
Part Number: HE-PA-PA-(NX)
As System Option: L01(NX)
To adapt any sample probe forheated enclosure mounting
(Blank) =(N3) =(N4) =
HEATED ENCLOSURE SYSTEMPROBE RISERS
Part Number: HE-PA-PR1 (10”)
As System Option: R1 (10”)
HEATED ENCLOSURE SYSTEMFINNED PROBE ASSEMBLY
Part Number: HE-P-STD-LXX(NX)HE-PA-PR7 (7”)
1/2” MNPT Inlet Std.
1” MNPT Inlet3/4” MNPT Inlet
Includes vent and equalize valvesfor resetting
Hard anodized aluminum
2,000 PSI Max Pressure @ 200° F
3/4” MNPT Inlet x 3/4” FNPT Outlet2,000 PSI Max Pressure @ 400° F
Hard anodized aluminum
3/4” MNPT Inlet x 3/4” FNPT Outlet
Hard anodized aluminumconstruction for heat transferand corrosion resistance
2,000 PSI Max Pressure @ 200° F
Uses industry standardmembrane disks
Customer supplied insulation required
3/4” MNPT Inlet x 3/4” FNPT Outlet
Functions as a 4” probe riser whenmounted on existing probe
Integral soft seat full port shut-offvalve
Hard anodized aluminumconstruction for heat transferand corrosion resistance
2,000 PSI Max Pressure @ 200° F
Customer supplied insulation required
3/4” MNPT Inlet x 3/4” FNPT Outlet
L02 = 2” Insertion lengthL03 = 3” Insertion lengthL06 = 6” Insertion lengthL10 = 10” Insertion length
R7 (7”)
To raise enclosure for pipelineequipment clearance by 7” or 10”when mounted on existing probe
Integral sample probe andenclosure mount
2,000 PSI Max Pressure @ 200° F
Integral soft seat full port shut-offvalve
Hard anodized aluminumconstruction for heat transferand corrosion resistance
Hard anodized aluminumconstruction for heat transferand corrosion resistance
Customer supplied insulation required
3/4” MNPT Inlet x 3/4” FNPT Outlet
2.5”
1.0”
2”
3”
6”
10”
3.0”
4”
or
7”
CUSTOMER PROBE ADAPTERS
3”
O-Ring
2,000 PSI Max Pressure @ 200° F
Integral soft seat full port shut-offvalve
(Blank) =(N3) =(N4) =
1/2” MNPT Inlet Std.
1” MNPT Inlet3/4” MNPT Inlet
4.5”
LIQUID SHUT-OFF VALVE
Spare Parts & Accessories
SAFETYPLUG
Part Number: P7-147
Part Number: CFU
Part Number: SK-HE-003
Part Number: HE-PA-GPA
Part Number: HE-T-1420 Natural Gas
H2S / H20 FILTER CARTRIDGE
CARTRIDGE FILTER CANISTER ASSEMBLY
"Q" BOTTLE MOUNT SERVICE KIT
GENIE FILTER PROBE ADAPTER
HEATED ENCLOSURE THERMOSTAT ASSEMBLY
Replacement cartridge for C0 , H S and H 0 Filtration2 2 2
Drop in replacement for unit in heated enclosure system
Bottle Mount, Spacer, Valve and Seat plus Mounting Screws.
Mounts to the Genie membrane filter sample probe and provides forenclosure mounting; aluminum construction; integral shut-off valve
Replacement thermostat assembly set between 100° - 140°F with200°F max overheat protectionHE-T-1420-P Propane
HEATED ENCLOSURE SYSTEM
Part Number: QA-M-14-S 316 SS
Part Number: HE-037-C0 316 SS
Part Number: HE-080-C0 316 SS
To order adapter safety plug:without
To order adapter safety plug:without
Part Number: QA-F-14-S 316 SS
SAMPLE BOTTLE QUICK MOUNT "Q" ADAPTERSIncludes a safety plug for guaranteed sample retention in transit
Adapts a sample bottle having a female shut-off valve outlet foruse with the heated enclosure system; includes safety plug ando-ring; 1/4” Male NPT Inlet x “Q” Adapter Outlet
Adapts a sample bottle having a male shut-off valve outlet foruse with the heated enclosure system; includes safety plug ando-ring; 1/4” Female NPT Inlet x “Q” Adapter Outlet
QA-M-14-CS
HE-037-10
HE-080-10
QA-F-14-CS
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
SAFETYPLUG
CFU-C (Canada Only)
OPTIONS: F =Indicator Plug FittingN =Indicator PlugP =Piggy Back Canister
N Option
P Option
F Option
BaseCartridgeFilter
Optional configurations for heated enclosure include:CFU-N, CFU-P, CFU-PN, CFU-FPN (add “C” for Canadian version)
Part Number: P5-131-R1
SAMPLE PUMP QUICK MOUNT "Q" ADAPTER O-RING
Replacement O-Ring
*
*
*HE-5 Only
PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected] 25 PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected]
TO ORDER COMPLETE HE-6 ENCLOSURE (Cylinders & Pumps Ordered Separately)
HEATED ENCLOSURE SYSTEM
Part Number Base
HE-6
Pump Style Options
P1P1EP1K
P2P2EP2K
P3P3EP3K
=========
PF1A to BPF1PPF1K to LPF2A to BPF2PPF2K to LPF3A to BPF3PPF3K to L
-
=====
* =* =* =
========
* =* =* =* =* =
* =* =
==
=
B7B13B16B19
CC1C3C5DE
GAG
G1G2G3G6H2
J2J3J4J6J8
J10J12
PQNQS =
T
H4H6
H10
====
Catalytic Heater for 600 - 800 BTU/Cu. Ft. Natural Gas
Pigtail Sized for 150cc Sample BottlePigtail Sized for 300cc Sample BottlePigtail Sized for 500cc Sample BottlePropane HeaterElectrical Start Up Leads Installed, 25’ LengthVisual Temperature Gauge on Door0 - 2000 PSI Liquid Filled Pressure Gauge0 - 1000 PSI Liquid Filled Pressure Gauge0 - 100 PSI Liquid Filled Pressure Gauge0 - 30 PSI Liquid Filled Pressure Gauge0 - 600 PSI Liquid Filled Pressure Gauge
Saddle Mount Bracket for 2” Pipe Size
4 Wire 100 Ohm RTD with cable for Enclosure Temperature Monitoring
Catalytic Heater for 1200 - 1400 BTU/Cu. Ft. Natural GasCatalytic Heater for 1500 - 1700 BTU/Cu. Ft. Natural GasCatalytic Heater for 1800 - 2000 BTU/Cu. Ft. Natural Gas120V Electric Heater
Genie Probe Length 2-3” (includes Shut Off Valve)
Genie Probe Length 6-8” (includes Shut Off Valve)Genie Probe Length 10-12” (includes Shut Off Valve)
Saddle Mount Bracket for 3” Pipe SizeSaddle Mount Bracket for 4” Pipe SizeSaddle Mount Bracket for 6” Pipe SizeSaddle Mount Bracket for 8” Pipe SizeSaddle Mount Bracket for 10” Pipe SizeSaddle Mount Bracket for 12” Pipe Size
Genie Probe Length 4” (includes Shut Off Valve)
Pressure Transducer on Sample Pump1/4" MNPT Nipple for Bottle Mount (Replaces Tube Fitting)Swagelok Quick Connect Bottle Mount (Replaces Tube Fitting)
XXX XXXXXXX
HEATED ENCLOSURE SYSTEM
HE-6 BASE UNIT INCLUDES:
300 Series SS Enclosure, Heater & Pressure Regulator
316 SS Tubing and Fittings
Filter canister with CO , H S and Moisture Scrubber Element
Tubing to Mount Probe on Right or Left Side
3 ft. Pigtail with 1/32” Orifice
PGI "Q" Adapter Cylinder Mount
140°F Control Thermostat with 200°F Overheat Protection
Lockable Door for Added Security
22
The heater is designed to operate with 900 - 1100 BTU/Cu.Ft. Natural Gas. For operations with gas outside of thisrange, see code BXX on Options list. If you are betweenoptions, select lower heater BTU range option.
1.
2.
3.
4.
NOTE:
5.
6.
*C and J Selection Required on HE-6.
Heated Enclosure Systems
HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM
HE-6 Ordering Information & Options HE-5 and HE-6 Dimensions
7.
8.
H
J
OptionMust Fit
Option.
See our Sample Cylinders & Accessoriesbrochure for more product offerings!
PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected] 43 PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected]
Part Number: HE-MP Carbon Steel
HEATED ENCLOSURE SYSTEMPIPE MOUNT STABILIZER KITS
To accommodate 2” pipe support inhigh wind or vibration conditions.(Installed On-Site)
HE-MP1 SS
Includes Stabilizing Plate, (2) 2" [50.8]U-Bolt Brackets, (4) Split and FlatWashers, (2) O-Rings and (6) HexHead Bolts.
[241.3]
.93"
2.50"
24.12"29.12"
HE-5: 15"
6.25"
4.56"
4.39"
9.50"
7.50"
8.43"
1.68"
11.55"
Excellence Through Innovation
TM
GIP
[63.5]
[23.6] [23.6].93"
[381]
[158.7]
[739.7] [612.7]
[293.37]
[293.37]
[214.12]
[42.67]
[111.63]
[115.82]
HE-6: A+ Genie Filter Probe Left or Right Mount
HE-5 Probe Mount
Minimum Rear Clearance:Additional clearance isneeded to access orremove rear panel.
HE-6: 17.46"[443.48]
HE-6 Saddle MountBrackets
TO ORDER COMPLETE HE-6 ENCLOSURE (Cylinders & Pumps Ordered Separately)
HEATED ENCLOSURE SYSTEM
Part Number Base
HE-6
Pump Style Options
P1P1EP1K
P2P2EP2K
P3P3EP3K
=========
PF1A to BPF1PPF1K to LPF2A to BPF2PPF2K to LPF3A to BPF3PPF3K to L
-
=====
* =* =* =
========
* =* =* =* =* =
* =* =
==
=
B7B13B16B19
CC1C3C5DE
GAG
G1G2G3G6H2
J2J3J4J6J8
J10J12
PQNQS =
T
H4H6
H10
====
Catalytic Heater for 600 - 800 BTU/Cu. Ft. Natural Gas
Pigtail Sized for 150cc Sample BottlePigtail Sized for 300cc Sample BottlePigtail Sized for 500cc Sample BottlePropane HeaterElectrical Start Up Leads Installed, 25’ LengthVisual Temperature Gauge on Door0 - 2000 PSI Liquid Filled Pressure Gauge0 - 1000 PSI Liquid Filled Pressure Gauge0 - 100 PSI Liquid Filled Pressure Gauge0 - 30 PSI Liquid Filled Pressure Gauge0 - 600 PSI Liquid Filled Pressure Gauge
Saddle Mount Bracket for 2” Pipe Size
4 Wire 100 Ohm RTD with cable for Enclosure Temperature Monitoring
Catalytic Heater for 1200 - 1400 BTU/Cu. Ft. Natural GasCatalytic Heater for 1500 - 1700 BTU/Cu. Ft. Natural GasCatalytic Heater for 1800 - 2000 BTU/Cu. Ft. Natural Gas120V Electric Heater
Genie Probe Length 2-3” (includes Shut Off Valve)
Genie Probe Length 6-8” (includes Shut Off Valve)Genie Probe Length 10-12” (includes Shut Off Valve)
Saddle Mount Bracket for 3” Pipe SizeSaddle Mount Bracket for 4” Pipe SizeSaddle Mount Bracket for 6” Pipe SizeSaddle Mount Bracket for 8” Pipe SizeSaddle Mount Bracket for 10” Pipe SizeSaddle Mount Bracket for 12” Pipe Size
Genie Probe Length 4” (includes Shut Off Valve)
Pressure Transducer on Sample Pump1/4" MNPT Nipple for Bottle Mount (Replaces Tube Fitting)Swagelok Quick Connect Bottle Mount (Replaces Tube Fitting)
XXX XXXXXXX
HEATED ENCLOSURE SYSTEM
HE-6 BASE UNIT INCLUDES:
300 Series SS Cabinet and Heater
316 SS Tubing and Fittings
Filter canister with CO , H S and Moisture Scrubber Element
Tubing to Mount Probe on Right or Left Side
3 ft. Pigtail with 1/32” Orifice
PGI "Q" Adapter Cylinder Mount
140°F Control Thermostat with 200°F Overheat Protection
Lockable Door for Added Security
22
The heater is designed to operate with 900 - 1100 BTU/Cu.Ft. Natural Gas. For operations with gas outside of thisrange, see code BXX on Options list. If you are betweenoptions, select lower heater BTU range option.
1.
2.
3.
4.
NOTE:
5.
6.
*C and J Selection Required on HE-6.
Heated Enclosure Systems
HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM
HE-6 Ordering Information & Options HE-5 and HE-6 Dimensions
7.
8.
H
J
OptionMust Fit
Option.
See our Sample Cylinders & Accessoriesbrochure for more product offerings!
PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected] 43 PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected]
Part Number: HE-MP Carbon Steel
HEATED ENCLOSURE SYSTEMPIPE MOUNT STABILIZER KITS
To accommodate 2” pipe support inhigh wind or vibration conditions.(Installed On-Site)
HE-MP1 SS
Includes Stabilizing Plate, (2) 2" [50.8]U-Bolt Brackets, (4) Split and FlatWashers, (2) O-Rings and (6) HexHead Bolts.
[241.3]
.93"
2.50"
24.12"29.12"
HE-5: 15"
6.25"
4.56"
4.39"
9.50"
7.50"
8.43"
1.68"
11.55"
Excellence Through Innovation
TM
GIP
[63.5]
[23.6] [23.6].93"
[381]
[158.7]
[739.7] [612.7]
[293.37]
[293.37]
[214.12]
[42.67]
[111.63]
[115.82]
HE-6: A+ Genie Filter Probe Left or Right Mount
HE-5 Probe Mount
Minimum Rear Clearance:Additional clearance isneeded to access orremove rear panel.
HE-6: 17.46"[443.48]
HE-6 Saddle MountBrackets
HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM
HE-5 AccessoriesHEATED ENCLOSURE SYSTEM
HEATED ENCLOSURE SYSTEM
SAMPLE PUMP QUICK MOUNT ASSEMBLY (Union Style)
MEMBRANE FILTER ASSEMBLY
Part Number: HE-PA-QM
As System Option: QM
Part Number: HE-PA-MF
As System Option: MF
Installs right below the pump to alloweasy fast pump change out withoutdisturbing the heated enclosuresystem.
Mounts directly below customerprobe adapter outside the enclosure
HEATED ENCLOSURE SYSTEM
Part Number: HE-PA-LS
As System Option: LS
Installs below the pump inside theenclosure
HEATED ENCLOSURE SYSTEM
Part Number: HE-PA-PA-(NX)
As System Option: L01(NX)
To adapt any sample probe forheated enclosure mounting
(Blank) =(N3) =(N4) =
HEATED ENCLOSURE SYSTEMPROBE RISERS
Part Number: HE-PA-PR1 (10”)
As System Option: R1 (10”)
HEATED ENCLOSURE SYSTEMFINNED PROBE ASSEMBLY
Part Number: HE-P-STD-LXX(NX)HE-PA-PR7 (7”)
1/2” MNPT Inlet Std.
1” MNPT Inlet3/4” MNPT Inlet
Includes vent and equalize valvesfor resetting
Hard anodized aluminum
2,000 PSI Max Pressure @ 200° F
3/4” MNPT Inlet x 3/4” FNPT Outlet2,000 PSI Max Pressure @ 400° F
Hard anodized aluminum
3/4” MNPT Inlet x 3/4” FNPT Outlet
Hard anodized aluminumconstruction for heat transferand corrosion resistance
2,000 PSI Max Pressure @ 200° F
Uses industry standardmembrane disks
Customer supplied insulation required
3/4” MNPT Inlet x 3/4” FNPT Outlet
Functions as a 4” probe riser whenmounted on existing probe
Integral soft seat full port shut-offvalve
Hard anodized aluminumconstruction for heat transferand corrosion resistance
2,000 PSI Max Pressure @ 200° F
Customer supplied insulation required
3/4” MNPT Inlet x 3/4” FNPT Outlet
L02 = 2” Insertion lengthL03 = 3” Insertion lengthL06 = 6” Insertion lengthL10 = 10” Insertion length
R7 (7”)
To raise enclosure for pipelineequipment clearance by 7” or 10”when mounted on existing probe
Integral sample probe andenclosure mount
2,000 PSI Max Pressure @ 200° F
Integral soft seat full port shut-offvalve
Hard anodized aluminumconstruction for heat transferand corrosion resistance
Hard anodized aluminumconstruction for heat transferand corrosion resistance
Customer supplied insulation required
3/4” MNPT Inlet x 3/4” FNPT Outlet
2.5”
1.0”
2”
3”
6”
10”
3.0”
4”
or
7”
CUSTOMER PROBE ADAPTERS
3”
O-Ring
2,000 PSI Max Pressure @ 200° F
Integral soft seat full port shut-offvalve
(Blank) =(N3) =(N4) =
1/2” MNPT Inlet Std.
1” MNPT Inlet3/4” MNPT Inlet
4.5”
LIQUID SHUT-OFF VALVE
Spare Parts & Accessories
SAFETYPLUG
Part Number: P7-147
Part Number: CFU
Part Number: SK-HE-003
Part Number: HE-PA-GPA
Part Number: HE-T-1420 Natural Gas
H2S / H20 FILTER CARTRIDGE
CARTRIDGE FILTER CANISTER ASSEMBLY
"Q" BOTTLE MOUNT SERVICE KIT
GENIE FILTER PROBE ADAPTER
HEATED ENCLOSURE THERMOSTAT ASSEMBLY
Replacement cartridge for C0 , H S and H 0 Filtration2 2 2
Drop in replacement for unit in heated enclosure system
Bottle Mount, Spacer, Valve and Seat plus Mounting Screws.
Mounts to the Genie membrane filter sample probe and provides forenclosure mounting; aluminum construction; integral shut-off valve
Replacement thermostat assembly set between 100° - 140°F with200°F max overheat protectionHE-T-1420-P Propane
HEATED ENCLOSURE SYSTEM
Part Number: QA-M-14-S 316 SS
Part Number: HE-037-C0 316 SS
Part Number: HE-080-C0 316 SS
To order adapter safety plug:without
To order adapter safety plug:without
Part Number: QA-F-14-S 316 SS
SAMPLE BOTTLE QUICK MOUNT "Q" ADAPTERSIncludes a safety plug for guaranteed sample retention in transit
Adapts a sample bottle having a female shut-off valve outlet foruse with the heated enclosure system; includes safety plug ando-ring; 1/4” Male NPT Inlet x “Q” Adapter Outlet
Adapts a sample bottle having a male shut-off valve outlet foruse with the heated enclosure system; includes safety plug ando-ring; 1/4” Female NPT Inlet x “Q” Adapter Outlet
QA-M-14-CS
HE-037-10
HE-080-10
QA-F-14-CS
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
SAFETYPLUG
CFU-C (Canada Only)
OPTIONS: F =Indicator Plug FittingN =Indicator PlugP =Piggy Back Canister
N Option
P Option
F Option
BaseCartridgeFilter
Optional configurations for heated enclosure include:CFU-N, CFU-P, CFU-PN, CFU-FPN (add “C” for Canadian version)
Part Number: P5-131-R1
SAMPLE PUMP QUICK MOUNT "Q" ADAPTER O-RING
Replacement O-Ring
*
*
*HE-5 Only
PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected] 25 PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected]
HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM
Heated Enclosure SystemsHE-5 Ordering Information & OptionsTO ORDER COMPLETE HE-5 ENCLOSURE (Cylinders & Pumps Ordered Separately)
HEATED ENCLOSURE SYSTEM
Part Number Base
HE-5
Pump Style Options
Blank =P1
P1EP1K
P2P2EP2K
P3P3EP3K
YZ
==========
Enclosure OnlyPF1A to BPF1PPF1K to LPF2A to BPF2PPF2K to LPF3A to BPF3PPF3K to LYZ Sample Pump
-
AB7
B13B16B19
CDEF
GAGPA
GG1G2G3G6HR
=================
KxxxL01
MFMP
MP1P
QMQNQSR1R7
ST
==
===========
L02L03L06L10LS
=====
Additional Installs into the HECatalytic Heater for 600 - 800 BTU/Cu. Ft. Natural Gas
Electrical Start Up Leads Installed, 25’ LengthMouse Preventor KitVisual Temperature Gauge on Door
0 - 2000 PSI Liquid Filled Pressure Gauge0 - 1000 PSI Liquid Filled Pressure Gauge0 - 100 PSI Liquid Filled Pressure Gauge0 - 30 PSI Liquid Filled Pressure Gauge0 - 600 PSI Liquid Filled Pressure GaugeHeater Mounted on Right SideT
2” Insertion Length ( MNPT )3
Pressure Transducer on Sample CylinderSample Pump Quick Mount Assembly1/4” MNPT Nipple for Bottle Mount (Replaces “Q” Adapter)Swagelok Quick Connect Bottle Mount (Replaces “Q” Adapter)10” Probe Riser7” Probe Riser316 SS Tubing & Fitting4 Wire 100 Ohm RTD with cable for Enclosure Temperature Monitoring
(see pg. 6 for Sampler model number selection)
Catalytic Heater for 1200 - 1400 BTU/Cu. Ft. Natural GasCatalytic Heater for 1500 - 1700 BTU/Cu. Ft. Natural GasCatalytic Heater for 1800 - 2000 BTU/Cu. Ft. Natural Gas120V Electric HeaterPropane Heater
” Insertion Length ( MNPT )6” Insertion Length ( MNPT )10” Insertion Length ( MNPT )Liquid Shut-Off ValveMembrane Filter AssemblyCarbon Steel Pipe Mount Stabilizer Kit300 Series SS Pipe Mount Stabilizer Kit
Genie Filter Adapter
emperature Switch (Open Std); Close @ xxx°F (10° increments only)Customer Probe Adapter (1/2” MNPT Standard)
1/2” Standard1/2” Standard1/2” Standard1/2” Standard
XXX XXXXXXX
HEATED ENCLOSURE SYSTEM
N3N4
= 3/4” MNPT= 1” MNPT
HE-5 BASE UNIT INCLUDES:
300 Series SS Cabinet and Heater
140°F Control Thermostat with 200°F OverheatProtection
Bottle Mount Including Male “Q” Adapter
Filter canister with CO , H S and MoistureScrubber Element
Lockable Door for Added Security
22
The heater is designed to operate with 900 -1100 BTU/Cu. Ft. Natural Gas. For operationswith gas outside of this range, see code BXXon Options list. If you are between options,select lower heater BTU range option.
1.
2.
3.
4.
NOTE:
5.
See pg. 4 (HE-5 Only)
PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected] 61 PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected]
See our Sample Cylinders & Accessoriesbrochure for more product offerings!
HE-5 and HE-6 Interceptor SamplersPUMP SYSTEM MOUNT
PF L_
BASE MODEL NUMBER OPTIONS
PUMP STYLE
CODE REGULATOR OUTLET CONTROL INLET PRESSURE1
2
3
No
No
Yes
Spring Check
Balance Valve
Balance Valve
50 to 90 PSI (See S2 Options for under 50 PSI)
90 to 1480 PSI Hazardous Locations (Requires Alternative Source to Operate Solenoid)
90 to 1480 PSI (See Z2 Option for 1480 to 2200 PSI)
SYSTEM CONFIGURATION
CODE CONTROLLER SOLENOID BITE SIZE ADJUSTMENT
A
B
None
None
None
K
L
P
None
None
G6000
12 VDC
6 VDC12 VDC
6 VDC
6 VDC
ELECTRONICS ENCLOSURE
NoneNone
None
On Top of Heated Enclosure
.1 .2 .3 .4 or .5cc Selectable
.1 .2 .3 .4 or .5cc SelectableAdjustable from 0 to .5cc
Adjustable from 0 to .5cc
Adjustable from 0 to .5cc
POWER
Customer Supplied
Customer SuppliedCustomer Supplied
Customer Supplied
PF-2500 (14 amp hour Battery)
System Configuration Code P Replaces All Previous Electronic Controller Options (E, F, G, H and J)
OPTIONSSOLENOID AND LOW-PRESSURE PUMP SET OPTIONSS1
S2
S3
S2P1
S2P2
S4
S5
MISCELLANEOUS OPTIONSX1
X2
PUMP OPTIONS
Z2
Z1
Z3
Z4
Z5
Z7
ZA
25’ Cable for System Configurations A or B Only (Replaces Standard 10’ Cable)
Low Pressure Solenoid, 12 VDC or 6 VDC, 50 PSI Max. Pipeline Pressure (15 to 50 PSI Factory-Set Spring Check)
Low Pressure Solenoid, 5 to 15 PSI Factory-Set Spring Check (.5cc Min. Bite) PF1 Only
Low Pressure Solenoid, Vacuum to 5 PSI Factory-Set Spring Check (.5cc Min. Bite) PF1 Only
Replace 10’ of Belden Wire with 25’ of Belden Wire® ®
Replace 10’ of Belden Wire with 15’ of Belden Wire® ®
Solenoid Pipe-Away Vent to Bulkhead Fitting
Kel-F Purge Valve Seat (Delrin Standard)® ®
SS Tubing and Fittings to Solenoid (For System Configurations A, B, K or L Only)
316 SS Pump and Regulator for PF3 - Rated to 2200 PSI Maximum Inlet Pressure
316 SS Pump for PF1 and PF2 - Rating Changes to 2200 PSI Maximum Inlet Pressure for the PF2 Only
“E” Nickel / 316 SS Fittings to Solenoid for H S/CO Service2 2 Valid with Interceptor Electronics Enclosures Only
CO Service O-Rings2
Install (1) V-556SDV-H8 into Hot Loop Port on Interceptor
PF3 Low Temperature O-Rings (-40° F)
Note: First letter of an option is written once (Option ‘N3’ & ‘N4’ write as ‘N34’)
� Requires A Minimum of30 PSI Alternative Sourceto Operate Solenoid.
�
SealTite Cable Electrical Box Connector (Standard is Belden Cable Box Connector)®
140°F Max Temp to MeetNACE MR0175/ISO 15156
MOUNTING METHODS
CODE DESCRIPTION
L No Probe; 3/4” MNPT Pump Connection; Requires addition of a Probe Adapter, Probe or Riser Option [L01/L02/L03/L06/L10/R1 orR7] in the HE-5 Heated Enclosure Part No. Selection
HE-5 HEATED ENCLOSURE
L No Probe; 3/8” FNPT with Tubing Pump Connection (Genie Probe Selected in the HE-6 Heated Enclosure Part No. Selection)
HE-6 HEATED ENCLOSURE
Features
PGI International
Over years of research and extensive testing todetermine the best practices for collection andhandling of natural gas samples for custodytransfer, the American Petroleum Institute (API)continues to update Chapter 14.1 of the Manual ofPetroleum Measurement Standards (MPMS). API14.1 recommends all natural gas sample systemcomponents be maintained at least 30° above thehydrocarbon dew point temperature of the gasbeing sampled. If the temperature of any samplingsystem component drops below the hydrocarbondew point, errors of more than 10% may occur.
PGI International's Hot-Shot Heated EnclosureSystems are engineered and designed to ensurenatural gas samples and composite samplingsystem components are consistently maintainedat a temperature above the natural gas'hydrocarbon dew point. Hot-Shot assures thatyour composite natural gas sample is a truerepresentation of sample source.
PGI's Hot-Shot Heated Enclosure Systems meetthe requirements of API 14.1. All samplingcomponents are heated and maintained between100° F and 140° F (37° C and 60° C). Utilizingproven catalytic heater technology, the systemruns off the natural gas sample source. If theenclosure temperature exceeds 200° F, a patentedthermostat design ensures overheat protectionwith a safety shut-off feature.
Two compact Hot-Shot Heated Enclosure stylesare now available and provide unique mountingcapabilities. An array of additional options tocustomize your system is available to meet yourspecific sampling needs.
16101 Vallen Dr. Houston, TX 77041713-466-0056 800-231-0233Excellence Through Innovation
Complies with NEW API 14.1(Latest Revision February 2006)recommendations for accurate sampling
Can be retrofitted in the field
Can be used with other manufacturer’s gassamplers
Sample probe, pump and cylinder areheated to between 100°F and 140°F
Class 1 Division 1 Approved
HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM
*Sold Separately
Field tested in hundreds of installations
Gas BTU range of 900-1100 BTU/Cu.Ft. Natural gas (See code BXX onOptions list for gas supply outside thisrange)
Heater supply gas taken from sampleprobe
Propane powered and electric poweredheaters available
Enclosure has overheat protection
Large capacity scrubber protects heaterand sampler solenoid from moisture andH
Many mounting configurations availableto fit all applications
S2
DNVCertification Inc.
InternationalPGI
CERTIFIEDQUALITYSYSTEM
ISO9001:2000
INSTRUMENTATION PRODUCTS
ENGINEERED PRODUCTS
MEASUREMENT ACCURACY PRODUCTS
ZEUS POWER SYSTEMS
ADDITIONAL PGI INTERNATIONAL PRODUCTS & SERVICES
Instrument Valves & ManifoldsPower and Steam Plant Valves & ManifoldsPurge Adapters for the Process Industry
Gas & Liquid Sampling SystemsNatural Gas Sampling System Heated EnclosuresSample Cylinders and Accessories
ThermoSync Thermowells & Temperature Probes
Direct-Mount Systems
TEC ThermoElectric Battery Chargers
DB1 Differential Pressure Battery Chargers
Valve Fittings & Wellhead ComponentsPropane and Anhydrous Ammonia ValvesContract Machining
TM
TM
TM
TM
PGI International 16101 Vallen Dr. Houston, TX 77041713-466-0056 800-231-0233Excellence Through Innovation
HSENC Rev. 8 [1-07-08]
PGI Product Offerings Heated Enclosure Systems
© PGI International 2008
PATENTED
Gas Supply Shutoff Valve
Pressure Regulator
Filter Canister
Cylinder Mount
*Sample PumpController
*Sample Bottle
Catalytic Heater
Thermostat
“Q” Quick Connect
PolyisocyanurateFoam Insulation
*Sample Pump