hot shot 11x17 9-13-07 - galloup...- valve fittings & wellhead components - propane and...

8
Features PGI International Over years of research and extensive testing to determine the best practices for collection and handling of natural gas samples for custody transfer, the American Petroleum Institute (API) continues to update Chapter 14.1 of the Manual of Petroleum Measurement Standards (MPMS). API 14.1 recommends all natural gas sample system components be maintained at least 30° above the hydrocarbon dew point temperature of the gas being sampled. If the temperature of any sampling system component drops below the hydrocarbon dew point, errors of more than 10% may occur. PGI International's Hot-Shot Heated Enclosure Systems are engineered and designed to ensure natural gas samples and composite sampling system components are consistently maintained at a temperature above the natural gas' hydrocarbon dew point. Hot-Shot assures that your composite natural gas sample is a true representation of sample source. PGI's Hot-Shot Heated Enclosure Systems meet the requirements of API 14.1. All sampling components are heated and maintained between 100° F and 140° F (37° C and 60° C). Utilizing proven catalytic heater technology, the system runs off the natural gas sample source. If the enclosure temperature exceeds 200° F, a patented thermostat design ensures overheat protection with a safety shut-off feature. Two compact Hot-Shot Heated Enclosure styles are now available and provide unique mounting capabilities. An array of additional options to customize your system is available to meet your specific sampling needs. 16101 Vallen Dr. Houston, TX 77041 713-466-0056 800-231-0233 Excellence Through Innovation www.pgiint.com [email protected] Complies with NEW API 14.1 (Latest Revision February 2006) recommendations for accurate sampling Can be retrofitted in the field Can be used with other manufacturer’s gas samplers Sample probe, pump and cylinder are heated to between 100°F and 140°F Class 1 Division 1 Approved HS HS HOT-SHOT GAS SAMPLE HEATING SYSTEM TM *Sold Separately Field tested in hundreds of installations Gas BTU range of 900-1100 BTU/Cu. Ft. Natural gas (See code BXX on Options list for gas supply outside this range) Heater supply gas taken from sample probe Propane powered and electric powered heaters available Enclosure has overheat protection Large capacity scrubber protects heater and sampler solenoid from moisture and H Many mounting configurations available to fit all applications S 2 Heated Enclosure Systems PATENTED Gas Supply Shutoff Valve Pressure Regulator Filter Canister Cylinder Mount *Sample Pump Controller *Sample Bottle Catalytic Heater Thermostat “Q” Quick Connect Polyisocyanurate Foam Insulation *Sample Pump

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Page 1: Hot Shot 11x17 9-13-07 - Galloup...- Valve Fittings & Wellhead Components - Propane and Anhydrous Ammonia Valves - Contract Machining TM TM PGI International 16101 Vallen Dr. Houston,

Features

PGI International

Over years of research and extensive testing todetermine the best practices for collection andhandling of natural gas samples for custodytransfer, the American Petroleum Institute (API)continues to update Chapter 14.1 of the Manual ofPetroleum Measurement Standards (MPMS). API14.1 recommends all natural gas sample systemcomponents be maintained at least 30° above thehydrocarbon dew point temperature of the gasbeing sampled. If the temperature of any samplingsystem component drops below the hydrocarbondew point, errors of more than 10% may occur.

PGI International's Hot-Shot Heated EnclosureSystems are engineered and designed to ensurenatural gas samples and composite samplingsystem components are consistently maintainedat a temperature above the natural gas'hydrocarbon dew point. Hot-Shot assures thatyour composite natural gas sample is a truerepresentation of sample source.

PGI's Hot-Shot Heated Enclosure Systems meetthe requirements of API 14.1. All samplingcomponents are heated and maintained between100° F and 140° F (37° C and 60° C). Utilizingproven catalytic heater technology, the systemruns off the natural gas sample source. If theenclosure temperature exceeds 200° F, a patentedthermostat design ensures overheat protectionwith a safety shut-off feature.

Two compact Hot-Shot Heated Enclosure stylesare now available and provide unique mountingcapabilities. An array of additional options tocustomize your system is available to meet yourspecific sampling needs.

16101 Vallen Dr. Houston, TX 77041713-466-0056 800-231-0233Excellence Through Innovation

[email protected]

Complies with NEW API 14.1(Latest Revision February 2006)recommendations for accurate sampling

Can be retrofitted in the field

Can be used with other manufacturer’s gassamplers

Sample probe, pump and cylinder areheated to between 100°F and 140°F

Class 1 Division 1 Approved

HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM

*Sold Separately

Field tested in hundreds of installations

Gas BTU range of 900-1100 BTU/Cu.Ft. Natural gas (See code BXX onOptions list for gas supply outside thisrange)

Heater supply gas taken from sampleprobe

Propane powered and electric poweredheaters available

Enclosure has overheat protection

Large capacity scrubber protects heaterand sampler solenoid from moisture andH

Many mounting configurations availableto fit all applications

S2

DNVCertification Inc.

InternationalPGI

CERTIFIEDQUALITYSYSTEM

ISO9001:2000

Instrumentation Products

Engineered Products

Measurement Accuracy Products

Zeus Power Systems

Additional PGI International Products & Services

- Instrument Valves & Manifolds- Power and Steam Plant Valves & Manifolds- Purge Adapters for the Process Industry

- Gas & Liquid Sampling Systems- Natural Gas Sampling System Heated Enclosures- Sample Cylinders and Accessories

- ThermoSync Thermowells & Temperature Probes

- Direct-Mount Systems- Square Root Error (SRE) and Gauge Line Error (GLE) Indicators- On-Site Pulsation Testing

- ThermoElectric Battery Chargers (TEC)

- Valve Fittings & Wellhead Components- Propane and Anhydrous Ammonia Valves- Contract Machining

TM

TM

PGI International 16101 Vallen Dr. Houston, TX 77041713-466-0056 800-231-0233Excellence Through Innovation

[email protected]

HSENC Rev. 8 [1-07-08]

PGI Product Offerings Heated Enclosure Systems

© PGI International 2008

PATENTED

Gas Supply Shutoff Valve

Pressure Regulator

Filter Canister

Cylinder Mount

*Sample PumpController

*Sample Bottle

Catalytic Heater

Thermostat

“Q” Quick Connect

PolyisocyanurateFoam Insulation

*Sample Pump

Page 2: Hot Shot 11x17 9-13-07 - Galloup...- Valve Fittings & Wellhead Components - Propane and Anhydrous Ammonia Valves - Contract Machining TM TM PGI International 16101 Vallen Dr. Houston,

HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM

Heated Enclosure SystemsHE-5 Ordering Information & OptionsTO ORDER COMPLETE HE-5 ENCLOSURE (Cylinders & Pumps Ordered Separately)

HEATED ENCLOSURE SYSTEM

Part Number Base

HE-5

Pump Style Options

Blank =P1

P1EP1K

P2P2EP2K

P3P3EP3K

YZ

==========

Enclosure OnlyPF1A to BPF1PPF1K to LPF2A to BPF2PPF2K to LPF3A to BPF3PPF3K to LYZ Sample Pump

-

AB7

B13B16B19

CDEF

GAGPA

GG1G2G3G6HR

=================

KxxxL01

MFMP

MP1P

QMQNQSR1R7

ST

==

===========

L02L03L06L10LS

=====

Additional Installs into the HECatalytic Heater for 600 - 800 BTU/Cu. Ft. Natural Gas

Electrical Start Up Leads Installed, 25’ LengthMouse Preventor KitVisual Temperature Gauge on Door

0 - 2000 PSI Liquid Filled Pressure Gauge0 - 1000 PSI Liquid Filled Pressure Gauge0 - 100 PSI Liquid Filled Pressure Gauge0 - 30 PSI Liquid Filled Pressure Gauge0 - 600 PSI Liquid Filled Pressure GaugeHeater Mounted on Right SideT

2” Insertion Length ( MNPT )3

Pressure Transducer on Sample CylinderSample Pump Quick Mount Assembly1/4” MNPT Nipple for Bottle Mount (Replaces “Q” Adapter)Swagelok Quick Connect Bottle Mount (Replaces “Q” Adapter)10” Probe Riser7” Probe Riser316 SS Tubing & Fitting4 Wire 100 Ohm RTD with cable for Enclosure Temperature Monitoring

(see pg. 6 for Sampler model number selection)

Catalytic Heater for 1200 - 1400 BTU/Cu. Ft. Natural GasCatalytic Heater for 1500 - 1700 BTU/Cu. Ft. Natural GasCatalytic Heater for 1800 - 2000 BTU/Cu. Ft. Natural Gas120V Electric HeaterPropane Heater

” Insertion Length ( MNPT )6” Insertion Length ( MNPT )10” Insertion Length ( MNPT )Liquid Shut-Off ValveMembrane Filter AssemblyCarbon Steel Pipe Mount Stabilizer Kit300 Series SS Pipe Mount Stabilizer Kit

Genie Filter Adapter

emperature Switch (Open Std); Close @ xxx°F (10° increments only)Customer Probe Adapter (1/2” MNPT Standard)

1/2” Standard1/2” Standard1/2” Standard1/2” Standard

XXX XXXXXXX

HEATED ENCLOSURE SYSTEM

N3N4

= 3/4” MNPT= 1” MNPT

HE-5 BASE UNIT INCLUDES:

300 Series SS Enclosure, Heater & Pressure Regulator

140°F Control Thermostat with 200°F OverheatProtection

Bottle Mount Including Male “Q” Adapter

Filter canister with CO , H S and Moisture ScrubberElement

Lockable Door for Added Security

22

The heater is designed to operate with 900 -1100 BTU/Cu. Ft. Natural Gas. For operationswith gas outside of this range, see code BXXon Options list. If you are between options,select lower heater BTU range option.

1.

2.

3.

4.

NOTE:

5.

See pg. 4 (HE-5 Only)

PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected] 61 PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected]

See our Sample Cylinders & Accessoriesbrochure for more product offerings!

HE-5 and HE-6 Interceptor SamplersPUMP SYSTEM MOUNT

PF L_

BASE MODEL NUMBER OPTIONS

PUMP STYLE

CODE REGULATOR OUTLET CONTROL INLET PRESSURE1

2

3

No

No

Yes

Spring Check

Balance Valve

Balance Valve

50 to 90 PSI (See S2 Options for under 50 PSI)

90 to 1480 PSI Hazardous Locations (Requires Alternative Source to Operate Solenoid)

90 to 1480 PSI (See Z2 Option for 1480 to 2200 PSI)

SYSTEM CONFIGURATION

CODE CONTROLLER SOLENOID BITE SIZE ADJUSTMENT

A

B

None

None

None

K

L

P

None

None

G6000

12 VDC

6 VDC12 VDC

6 VDC

6 VDC

ELECTRONICS ENCLOSURE

NoneNone

None

On Top of Heated Enclosure

.1 .2 .3 .4 or .5cc Selectable

.1 .2 .3 .4 or .5cc SelectableAdjustable from 0 to .5cc

Adjustable from 0 to .5cc

Adjustable from 0 to .5cc

POWER

Customer Supplied

Customer SuppliedCustomer Supplied

Customer Supplied

PF-2500 (14 amp hour Battery)

System Configuration Code P Replaces All Previous Electronic Controller Options (E, F, G, H and J)

OPTIONSSOLENOID AND LOW-PRESSURE PUMP SET OPTIONSS1

S2

S3

S2P1

S2P2

S4

S5

MISCELLANEOUS OPTIONSX1

X2

PUMP OPTIONS

Z2

Z1

Z3

Z4

Z5

Z7

ZA

25’ Cable for System Configurations A or B Only (Replaces Standard 10’ Cable)

Low Pressure Solenoid, 12 VDC or 6 VDC, 50 PSI Max. Pipeline Pressure (15 to 50 PSI Factory-Set Spring Check)

Low Pressure Solenoid, 5 to 15 PSI Factory-Set Spring Check (.5cc Min. Bite) PF1 Only

Low Pressure Solenoid, Vacuum to 5 PSI Factory-Set Spring Check (.5cc Min. Bite) PF1 Only

Replace 10’ of Belden Wire with 25’ of Belden Wire® ®

Replace 10’ of Belden Wire with 15’ of Belden Wire® ®

Solenoid Pipe-Away Vent to Bulkhead Fitting

Kel-F Purge Valve Seat (Delrin Standard)® ®

SS Tubing and Fittings to Solenoid (For System Configurations A, B, K or L Only)

316 SS Pump and Regulator for PF3 - Rated to 2200 PSI Maximum Inlet Pressure

316 SS Pump for PF1 and PF2 - Rating Changes to 2200 PSI Maximum Inlet Pressure for the PF2 Only

“E” Nickel / 316 SS Fittings to Solenoid for H S/CO Service2 2 Valid with Interceptor Electronics Enclosures Only

CO Service O-Rings2

Install (1) V-556SDV-H8 into Hot Loop Port on Interceptor

PF3 Low Temperature O-Rings (-40° F)

Note: First letter of an option is written once (Option ‘N3’ & ‘N4’ write as ‘N34’)

� Requires A Minimum of30 PSI Alternative Sourceto Operate Solenoid.

SealTite Cable Electrical Box Connector (Standard is Belden Cable Box Connector)®

140°F Max Temp to MeetNACE MR0175/ISO 15156

MOUNTING METHODS

CODE DESCRIPTION

L No Probe; 3/4” MNPT Pump Connection; Requires addition of a Probe Adapter, Probe or Riser Option [L01/L02/L03/L06/L10/R1 orR7] in the HE-5 Heated Enclosure Part No. Selection

HE-5 HEATED ENCLOSURE

L No Probe; 3/8” FNPT with Tubing Pump Connection (Genie Probe Selected in the HE-6 Heated Enclosure Part No. Selection)

HE-6 HEATED ENCLOSURE

Page 3: Hot Shot 11x17 9-13-07 - Galloup...- Valve Fittings & Wellhead Components - Propane and Anhydrous Ammonia Valves - Contract Machining TM TM PGI International 16101 Vallen Dr. Houston,

HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM

HE-5 AccessoriesHEATED ENCLOSURE SYSTEM

HEATED ENCLOSURE SYSTEM

SAMPLE PUMP QUICK MOUNT ASSEMBLY (Union Style)

MEMBRANE FILTER ASSEMBLY

Part Number: HE-PA-QM

As System Option: QM

Part Number: HE-PA-MF

As System Option: MF

Installs right below the pump to alloweasy fast pump change out withoutdisturbing the heated enclosuresystem.

Mounts directly below customerprobe adapter outside the enclosure

HEATED ENCLOSURE SYSTEM

Part Number: HE-PA-LS

As System Option: LS

Installs below the pump inside theenclosure

HEATED ENCLOSURE SYSTEM

Part Number: HE-PA-PA-(NX)

As System Option: L01(NX)

To adapt any sample probe forheated enclosure mounting

(Blank) =(N3) =(N4) =

HEATED ENCLOSURE SYSTEMPROBE RISERS

Part Number: HE-PA-PR1 (10”)

As System Option: R1 (10”)

HEATED ENCLOSURE SYSTEMFINNED PROBE ASSEMBLY

Part Number: HE-P-STD-LXX(NX)HE-PA-PR7 (7”)

1/2” MNPT Inlet Std.

1” MNPT Inlet3/4” MNPT Inlet

Includes vent and equalize valvesfor resetting

Hard anodized aluminum

2,000 PSI Max Pressure @ 200° F

3/4” MNPT Inlet x 3/4” FNPT Outlet2,000 PSI Max Pressure @ 400° F

Hard anodized aluminum

3/4” MNPT Inlet x 3/4” FNPT Outlet

Hard anodized aluminumconstruction for heat transferand corrosion resistance

2,000 PSI Max Pressure @ 200° F

Uses industry standardmembrane disks

Customer supplied insulation required

3/4” MNPT Inlet x 3/4” FNPT Outlet

Functions as a 4” probe riser whenmounted on existing probe

Integral soft seat full port shut-offvalve

Hard anodized aluminumconstruction for heat transferand corrosion resistance

2,000 PSI Max Pressure @ 200° F

Customer supplied insulation required

3/4” MNPT Inlet x 3/4” FNPT Outlet

L02 = 2” Insertion lengthL03 = 3” Insertion lengthL06 = 6” Insertion lengthL10 = 10” Insertion length

R7 (7”)

To raise enclosure for pipelineequipment clearance by 7” or 10”when mounted on existing probe

Integral sample probe andenclosure mount

2,000 PSI Max Pressure @ 200° F

Integral soft seat full port shut-offvalve

Hard anodized aluminumconstruction for heat transferand corrosion resistance

Hard anodized aluminumconstruction for heat transferand corrosion resistance

Customer supplied insulation required

3/4” MNPT Inlet x 3/4” FNPT Outlet

2.5”

1.0”

2”

3”

6”

10”

3.0”

4”

or

7”

CUSTOMER PROBE ADAPTERS

3”

O-Ring

2,000 PSI Max Pressure @ 200° F

Integral soft seat full port shut-offvalve

(Blank) =(N3) =(N4) =

1/2” MNPT Inlet Std.

1” MNPT Inlet3/4” MNPT Inlet

4.5”

LIQUID SHUT-OFF VALVE

Spare Parts & Accessories

SAFETYPLUG

Part Number: P7-147

Part Number: CFU

Part Number: SK-HE-003

Part Number: HE-PA-GPA

Part Number: HE-T-1420 Natural Gas

H2S / H20 FILTER CARTRIDGE

CARTRIDGE FILTER CANISTER ASSEMBLY

"Q" BOTTLE MOUNT SERVICE KIT

GENIE FILTER PROBE ADAPTER

HEATED ENCLOSURE THERMOSTAT ASSEMBLY

Replacement cartridge for C0 , H S and H 0 Filtration2 2 2

Drop in replacement for unit in heated enclosure system

Bottle Mount, Spacer, Valve and Seat plus Mounting Screws.

Mounts to the Genie membrane filter sample probe and provides forenclosure mounting; aluminum construction; integral shut-off valve

Replacement thermostat assembly set between 100° - 140°F with200°F max overheat protectionHE-T-1420-P Propane

HEATED ENCLOSURE SYSTEM

Part Number: QA-M-14-S 316 SS

Part Number: HE-037-C0 316 SS

Part Number: HE-080-C0 316 SS

To order adapter safety plug:without

To order adapter safety plug:without

Part Number: QA-F-14-S 316 SS

SAMPLE BOTTLE QUICK MOUNT "Q" ADAPTERSIncludes a safety plug for guaranteed sample retention in transit

Adapts a sample bottle having a female shut-off valve outlet foruse with the heated enclosure system; includes safety plug ando-ring; 1/4” Male NPT Inlet x “Q” Adapter Outlet

Adapts a sample bottle having a male shut-off valve outlet foruse with the heated enclosure system; includes safety plug ando-ring; 1/4” Female NPT Inlet x “Q” Adapter Outlet

QA-M-14-CS

HE-037-10

HE-080-10

QA-F-14-CS

Carbon Steel

Carbon Steel

Carbon Steel

Carbon Steel

SAFETYPLUG

CFU-C (Canada Only)

OPTIONS: F =Indicator Plug FittingN =Indicator PlugP =Piggy Back Canister

N Option

P Option

F Option

BaseCartridgeFilter

Optional configurations for heated enclosure include:CFU-N, CFU-P, CFU-PN, CFU-FPN (add “C” for Canadian version)

Part Number: P5-131-R1

SAMPLE PUMP QUICK MOUNT "Q" ADAPTER O-RING

Replacement O-Ring

*

*

*HE-5 Only

PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected] 25 PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected]

Page 4: Hot Shot 11x17 9-13-07 - Galloup...- Valve Fittings & Wellhead Components - Propane and Anhydrous Ammonia Valves - Contract Machining TM TM PGI International 16101 Vallen Dr. Houston,

TO ORDER COMPLETE HE-6 ENCLOSURE (Cylinders & Pumps Ordered Separately)

HEATED ENCLOSURE SYSTEM

Part Number Base

HE-6

Pump Style Options

P1P1EP1K

P2P2EP2K

P3P3EP3K

=========

PF1A to BPF1PPF1K to LPF2A to BPF2PPF2K to LPF3A to BPF3PPF3K to L

-

=====

* =* =* =

========

* =* =* =* =* =

* =* =

==

=

B7B13B16B19

CC1C3C5DE

GAG

G1G2G3G6H2

J2J3J4J6J8

J10J12

PQNQS =

T

H4H6

H10

====

Catalytic Heater for 600 - 800 BTU/Cu. Ft. Natural Gas

Pigtail Sized for 150cc Sample BottlePigtail Sized for 300cc Sample BottlePigtail Sized for 500cc Sample BottlePropane HeaterElectrical Start Up Leads Installed, 25’ LengthVisual Temperature Gauge on Door0 - 2000 PSI Liquid Filled Pressure Gauge0 - 1000 PSI Liquid Filled Pressure Gauge0 - 100 PSI Liquid Filled Pressure Gauge0 - 30 PSI Liquid Filled Pressure Gauge0 - 600 PSI Liquid Filled Pressure Gauge

Saddle Mount Bracket for 2” Pipe Size

4 Wire 100 Ohm RTD with cable for Enclosure Temperature Monitoring

Catalytic Heater for 1200 - 1400 BTU/Cu. Ft. Natural GasCatalytic Heater for 1500 - 1700 BTU/Cu. Ft. Natural GasCatalytic Heater for 1800 - 2000 BTU/Cu. Ft. Natural Gas120V Electric Heater

Genie Probe Length 2-3” (includes Shut Off Valve)

Genie Probe Length 6-8” (includes Shut Off Valve)Genie Probe Length 10-12” (includes Shut Off Valve)

Saddle Mount Bracket for 3” Pipe SizeSaddle Mount Bracket for 4” Pipe SizeSaddle Mount Bracket for 6” Pipe SizeSaddle Mount Bracket for 8” Pipe SizeSaddle Mount Bracket for 10” Pipe SizeSaddle Mount Bracket for 12” Pipe Size

Genie Probe Length 4” (includes Shut Off Valve)

Pressure Transducer on Sample Pump1/4" MNPT Nipple for Bottle Mount (Replaces Tube Fitting)Swagelok Quick Connect Bottle Mount (Replaces Tube Fitting)

XXX XXXXXXX

HEATED ENCLOSURE SYSTEM

HE-6 BASE UNIT INCLUDES:

300 Series SS Enclosure, Heater & Pressure Regulator

316 SS Tubing and Fittings

Filter canister with CO , H S and Moisture Scrubber Element

Tubing to Mount Probe on Right or Left Side

3 ft. Pigtail with 1/32” Orifice

PGI "Q" Adapter Cylinder Mount

140°F Control Thermostat with 200°F Overheat Protection

Lockable Door for Added Security

22

The heater is designed to operate with 900 - 1100 BTU/Cu.Ft. Natural Gas. For operations with gas outside of thisrange, see code BXX on Options list. If you are betweenoptions, select lower heater BTU range option.

1.

2.

3.

4.

NOTE:

5.

6.

*C and J Selection Required on HE-6.

Heated Enclosure Systems

HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM

HE-6 Ordering Information & Options HE-5 and HE-6 Dimensions

7.

8.

H

J

OptionMust Fit

Option.

See our Sample Cylinders & Accessoriesbrochure for more product offerings!

PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected] 43 PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected]

Part Number: HE-MP Carbon Steel

HEATED ENCLOSURE SYSTEMPIPE MOUNT STABILIZER KITS

To accommodate 2” pipe support inhigh wind or vibration conditions.(Installed On-Site)

HE-MP1 SS

Includes Stabilizing Plate, (2) 2" [50.8]U-Bolt Brackets, (4) Split and FlatWashers, (2) O-Rings and (6) HexHead Bolts.

[241.3]

.93"

2.50"

24.12"29.12"

HE-5: 15"

6.25"

4.56"

4.39"

9.50"

7.50"

8.43"

1.68"

11.55"

Excellence Through Innovation

TM

GIP

[63.5]

[23.6] [23.6].93"

[381]

[158.7]

[739.7] [612.7]

[293.37]

[293.37]

[214.12]

[42.67]

[111.63]

[115.82]

HE-6: A+ Genie Filter Probe Left or Right Mount

HE-5 Probe Mount

Minimum Rear Clearance:Additional clearance isneeded to access orremove rear panel.

HE-6: 17.46"[443.48]

HE-6 Saddle MountBrackets

Page 5: Hot Shot 11x17 9-13-07 - Galloup...- Valve Fittings & Wellhead Components - Propane and Anhydrous Ammonia Valves - Contract Machining TM TM PGI International 16101 Vallen Dr. Houston,

TO ORDER COMPLETE HE-6 ENCLOSURE (Cylinders & Pumps Ordered Separately)

HEATED ENCLOSURE SYSTEM

Part Number Base

HE-6

Pump Style Options

P1P1EP1K

P2P2EP2K

P3P3EP3K

=========

PF1A to BPF1PPF1K to LPF2A to BPF2PPF2K to LPF3A to BPF3PPF3K to L

-

=====

* =* =* =

========

* =* =* =* =* =

* =* =

==

=

B7B13B16B19

CC1C3C5DE

GAG

G1G2G3G6H2

J2J3J4J6J8

J10J12

PQNQS =

T

H4H6

H10

====

Catalytic Heater for 600 - 800 BTU/Cu. Ft. Natural Gas

Pigtail Sized for 150cc Sample BottlePigtail Sized for 300cc Sample BottlePigtail Sized for 500cc Sample BottlePropane HeaterElectrical Start Up Leads Installed, 25’ LengthVisual Temperature Gauge on Door0 - 2000 PSI Liquid Filled Pressure Gauge0 - 1000 PSI Liquid Filled Pressure Gauge0 - 100 PSI Liquid Filled Pressure Gauge0 - 30 PSI Liquid Filled Pressure Gauge0 - 600 PSI Liquid Filled Pressure Gauge

Saddle Mount Bracket for 2” Pipe Size

4 Wire 100 Ohm RTD with cable for Enclosure Temperature Monitoring

Catalytic Heater for 1200 - 1400 BTU/Cu. Ft. Natural GasCatalytic Heater for 1500 - 1700 BTU/Cu. Ft. Natural GasCatalytic Heater for 1800 - 2000 BTU/Cu. Ft. Natural Gas120V Electric Heater

Genie Probe Length 2-3” (includes Shut Off Valve)

Genie Probe Length 6-8” (includes Shut Off Valve)Genie Probe Length 10-12” (includes Shut Off Valve)

Saddle Mount Bracket for 3” Pipe SizeSaddle Mount Bracket for 4” Pipe SizeSaddle Mount Bracket for 6” Pipe SizeSaddle Mount Bracket for 8” Pipe SizeSaddle Mount Bracket for 10” Pipe SizeSaddle Mount Bracket for 12” Pipe Size

Genie Probe Length 4” (includes Shut Off Valve)

Pressure Transducer on Sample Pump1/4" MNPT Nipple for Bottle Mount (Replaces Tube Fitting)Swagelok Quick Connect Bottle Mount (Replaces Tube Fitting)

XXX XXXXXXX

HEATED ENCLOSURE SYSTEM

HE-6 BASE UNIT INCLUDES:

300 Series SS Cabinet and Heater

316 SS Tubing and Fittings

Filter canister with CO , H S and Moisture Scrubber Element

Tubing to Mount Probe on Right or Left Side

3 ft. Pigtail with 1/32” Orifice

PGI "Q" Adapter Cylinder Mount

140°F Control Thermostat with 200°F Overheat Protection

Lockable Door for Added Security

22

The heater is designed to operate with 900 - 1100 BTU/Cu.Ft. Natural Gas. For operations with gas outside of thisrange, see code BXX on Options list. If you are betweenoptions, select lower heater BTU range option.

1.

2.

3.

4.

NOTE:

5.

6.

*C and J Selection Required on HE-6.

Heated Enclosure Systems

HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM

HE-6 Ordering Information & Options HE-5 and HE-6 Dimensions

7.

8.

H

J

OptionMust Fit

Option.

See our Sample Cylinders & Accessoriesbrochure for more product offerings!

PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected] 43 PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected]

Part Number: HE-MP Carbon Steel

HEATED ENCLOSURE SYSTEMPIPE MOUNT STABILIZER KITS

To accommodate 2” pipe support inhigh wind or vibration conditions.(Installed On-Site)

HE-MP1 SS

Includes Stabilizing Plate, (2) 2" [50.8]U-Bolt Brackets, (4) Split and FlatWashers, (2) O-Rings and (6) HexHead Bolts.

[241.3]

.93"

2.50"

24.12"29.12"

HE-5: 15"

6.25"

4.56"

4.39"

9.50"

7.50"

8.43"

1.68"

11.55"

Excellence Through Innovation

TM

GIP

[63.5]

[23.6] [23.6].93"

[381]

[158.7]

[739.7] [612.7]

[293.37]

[293.37]

[214.12]

[42.67]

[111.63]

[115.82]

HE-6: A+ Genie Filter Probe Left or Right Mount

HE-5 Probe Mount

Minimum Rear Clearance:Additional clearance isneeded to access orremove rear panel.

HE-6: 17.46"[443.48]

HE-6 Saddle MountBrackets

Page 6: Hot Shot 11x17 9-13-07 - Galloup...- Valve Fittings & Wellhead Components - Propane and Anhydrous Ammonia Valves - Contract Machining TM TM PGI International 16101 Vallen Dr. Houston,

HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM

HE-5 AccessoriesHEATED ENCLOSURE SYSTEM

HEATED ENCLOSURE SYSTEM

SAMPLE PUMP QUICK MOUNT ASSEMBLY (Union Style)

MEMBRANE FILTER ASSEMBLY

Part Number: HE-PA-QM

As System Option: QM

Part Number: HE-PA-MF

As System Option: MF

Installs right below the pump to alloweasy fast pump change out withoutdisturbing the heated enclosuresystem.

Mounts directly below customerprobe adapter outside the enclosure

HEATED ENCLOSURE SYSTEM

Part Number: HE-PA-LS

As System Option: LS

Installs below the pump inside theenclosure

HEATED ENCLOSURE SYSTEM

Part Number: HE-PA-PA-(NX)

As System Option: L01(NX)

To adapt any sample probe forheated enclosure mounting

(Blank) =(N3) =(N4) =

HEATED ENCLOSURE SYSTEMPROBE RISERS

Part Number: HE-PA-PR1 (10”)

As System Option: R1 (10”)

HEATED ENCLOSURE SYSTEMFINNED PROBE ASSEMBLY

Part Number: HE-P-STD-LXX(NX)HE-PA-PR7 (7”)

1/2” MNPT Inlet Std.

1” MNPT Inlet3/4” MNPT Inlet

Includes vent and equalize valvesfor resetting

Hard anodized aluminum

2,000 PSI Max Pressure @ 200° F

3/4” MNPT Inlet x 3/4” FNPT Outlet2,000 PSI Max Pressure @ 400° F

Hard anodized aluminum

3/4” MNPT Inlet x 3/4” FNPT Outlet

Hard anodized aluminumconstruction for heat transferand corrosion resistance

2,000 PSI Max Pressure @ 200° F

Uses industry standardmembrane disks

Customer supplied insulation required

3/4” MNPT Inlet x 3/4” FNPT Outlet

Functions as a 4” probe riser whenmounted on existing probe

Integral soft seat full port shut-offvalve

Hard anodized aluminumconstruction for heat transferand corrosion resistance

2,000 PSI Max Pressure @ 200° F

Customer supplied insulation required

3/4” MNPT Inlet x 3/4” FNPT Outlet

L02 = 2” Insertion lengthL03 = 3” Insertion lengthL06 = 6” Insertion lengthL10 = 10” Insertion length

R7 (7”)

To raise enclosure for pipelineequipment clearance by 7” or 10”when mounted on existing probe

Integral sample probe andenclosure mount

2,000 PSI Max Pressure @ 200° F

Integral soft seat full port shut-offvalve

Hard anodized aluminumconstruction for heat transferand corrosion resistance

Hard anodized aluminumconstruction for heat transferand corrosion resistance

Customer supplied insulation required

3/4” MNPT Inlet x 3/4” FNPT Outlet

2.5”

1.0”

2”

3”

6”

10”

3.0”

4”

or

7”

CUSTOMER PROBE ADAPTERS

3”

O-Ring

2,000 PSI Max Pressure @ 200° F

Integral soft seat full port shut-offvalve

(Blank) =(N3) =(N4) =

1/2” MNPT Inlet Std.

1” MNPT Inlet3/4” MNPT Inlet

4.5”

LIQUID SHUT-OFF VALVE

Spare Parts & Accessories

SAFETYPLUG

Part Number: P7-147

Part Number: CFU

Part Number: SK-HE-003

Part Number: HE-PA-GPA

Part Number: HE-T-1420 Natural Gas

H2S / H20 FILTER CARTRIDGE

CARTRIDGE FILTER CANISTER ASSEMBLY

"Q" BOTTLE MOUNT SERVICE KIT

GENIE FILTER PROBE ADAPTER

HEATED ENCLOSURE THERMOSTAT ASSEMBLY

Replacement cartridge for C0 , H S and H 0 Filtration2 2 2

Drop in replacement for unit in heated enclosure system

Bottle Mount, Spacer, Valve and Seat plus Mounting Screws.

Mounts to the Genie membrane filter sample probe and provides forenclosure mounting; aluminum construction; integral shut-off valve

Replacement thermostat assembly set between 100° - 140°F with200°F max overheat protectionHE-T-1420-P Propane

HEATED ENCLOSURE SYSTEM

Part Number: QA-M-14-S 316 SS

Part Number: HE-037-C0 316 SS

Part Number: HE-080-C0 316 SS

To order adapter safety plug:without

To order adapter safety plug:without

Part Number: QA-F-14-S 316 SS

SAMPLE BOTTLE QUICK MOUNT "Q" ADAPTERSIncludes a safety plug for guaranteed sample retention in transit

Adapts a sample bottle having a female shut-off valve outlet foruse with the heated enclosure system; includes safety plug ando-ring; 1/4” Male NPT Inlet x “Q” Adapter Outlet

Adapts a sample bottle having a male shut-off valve outlet foruse with the heated enclosure system; includes safety plug ando-ring; 1/4” Female NPT Inlet x “Q” Adapter Outlet

QA-M-14-CS

HE-037-10

HE-080-10

QA-F-14-CS

Carbon Steel

Carbon Steel

Carbon Steel

Carbon Steel

SAFETYPLUG

CFU-C (Canada Only)

OPTIONS: F =Indicator Plug FittingN =Indicator PlugP =Piggy Back Canister

N Option

P Option

F Option

BaseCartridgeFilter

Optional configurations for heated enclosure include:CFU-N, CFU-P, CFU-PN, CFU-FPN (add “C” for Canadian version)

Part Number: P5-131-R1

SAMPLE PUMP QUICK MOUNT "Q" ADAPTER O-RING

Replacement O-Ring

*

*

*HE-5 Only

PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected] 25 PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected]

Page 7: Hot Shot 11x17 9-13-07 - Galloup...- Valve Fittings & Wellhead Components - Propane and Anhydrous Ammonia Valves - Contract Machining TM TM PGI International 16101 Vallen Dr. Houston,

HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM

Heated Enclosure SystemsHE-5 Ordering Information & OptionsTO ORDER COMPLETE HE-5 ENCLOSURE (Cylinders & Pumps Ordered Separately)

HEATED ENCLOSURE SYSTEM

Part Number Base

HE-5

Pump Style Options

Blank =P1

P1EP1K

P2P2EP2K

P3P3EP3K

YZ

==========

Enclosure OnlyPF1A to BPF1PPF1K to LPF2A to BPF2PPF2K to LPF3A to BPF3PPF3K to LYZ Sample Pump

-

AB7

B13B16B19

CDEF

GAGPA

GG1G2G3G6HR

=================

KxxxL01

MFMP

MP1P

QMQNQSR1R7

ST

==

===========

L02L03L06L10LS

=====

Additional Installs into the HECatalytic Heater for 600 - 800 BTU/Cu. Ft. Natural Gas

Electrical Start Up Leads Installed, 25’ LengthMouse Preventor KitVisual Temperature Gauge on Door

0 - 2000 PSI Liquid Filled Pressure Gauge0 - 1000 PSI Liquid Filled Pressure Gauge0 - 100 PSI Liquid Filled Pressure Gauge0 - 30 PSI Liquid Filled Pressure Gauge0 - 600 PSI Liquid Filled Pressure GaugeHeater Mounted on Right SideT

2” Insertion Length ( MNPT )3

Pressure Transducer on Sample CylinderSample Pump Quick Mount Assembly1/4” MNPT Nipple for Bottle Mount (Replaces “Q” Adapter)Swagelok Quick Connect Bottle Mount (Replaces “Q” Adapter)10” Probe Riser7” Probe Riser316 SS Tubing & Fitting4 Wire 100 Ohm RTD with cable for Enclosure Temperature Monitoring

(see pg. 6 for Sampler model number selection)

Catalytic Heater for 1200 - 1400 BTU/Cu. Ft. Natural GasCatalytic Heater for 1500 - 1700 BTU/Cu. Ft. Natural GasCatalytic Heater for 1800 - 2000 BTU/Cu. Ft. Natural Gas120V Electric HeaterPropane Heater

” Insertion Length ( MNPT )6” Insertion Length ( MNPT )10” Insertion Length ( MNPT )Liquid Shut-Off ValveMembrane Filter AssemblyCarbon Steel Pipe Mount Stabilizer Kit300 Series SS Pipe Mount Stabilizer Kit

Genie Filter Adapter

emperature Switch (Open Std); Close @ xxx°F (10° increments only)Customer Probe Adapter (1/2” MNPT Standard)

1/2” Standard1/2” Standard1/2” Standard1/2” Standard

XXX XXXXXXX

HEATED ENCLOSURE SYSTEM

N3N4

= 3/4” MNPT= 1” MNPT

HE-5 BASE UNIT INCLUDES:

300 Series SS Cabinet and Heater

140°F Control Thermostat with 200°F OverheatProtection

Bottle Mount Including Male “Q” Adapter

Filter canister with CO , H S and MoistureScrubber Element

Lockable Door for Added Security

22

The heater is designed to operate with 900 -1100 BTU/Cu. Ft. Natural Gas. For operationswith gas outside of this range, see code BXXon Options list. If you are between options,select lower heater BTU range option.

1.

2.

3.

4.

NOTE:

5.

See pg. 4 (HE-5 Only)

PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected] 61 PGI International 16101 Vallen Drive Houston, TX 77041 713-466-0056 800-231-0233 www.pgiint.com [email protected]

See our Sample Cylinders & Accessoriesbrochure for more product offerings!

HE-5 and HE-6 Interceptor SamplersPUMP SYSTEM MOUNT

PF L_

BASE MODEL NUMBER OPTIONS

PUMP STYLE

CODE REGULATOR OUTLET CONTROL INLET PRESSURE1

2

3

No

No

Yes

Spring Check

Balance Valve

Balance Valve

50 to 90 PSI (See S2 Options for under 50 PSI)

90 to 1480 PSI Hazardous Locations (Requires Alternative Source to Operate Solenoid)

90 to 1480 PSI (See Z2 Option for 1480 to 2200 PSI)

SYSTEM CONFIGURATION

CODE CONTROLLER SOLENOID BITE SIZE ADJUSTMENT

A

B

None

None

None

K

L

P

None

None

G6000

12 VDC

6 VDC12 VDC

6 VDC

6 VDC

ELECTRONICS ENCLOSURE

NoneNone

None

On Top of Heated Enclosure

.1 .2 .3 .4 or .5cc Selectable

.1 .2 .3 .4 or .5cc SelectableAdjustable from 0 to .5cc

Adjustable from 0 to .5cc

Adjustable from 0 to .5cc

POWER

Customer Supplied

Customer SuppliedCustomer Supplied

Customer Supplied

PF-2500 (14 amp hour Battery)

System Configuration Code P Replaces All Previous Electronic Controller Options (E, F, G, H and J)

OPTIONSSOLENOID AND LOW-PRESSURE PUMP SET OPTIONSS1

S2

S3

S2P1

S2P2

S4

S5

MISCELLANEOUS OPTIONSX1

X2

PUMP OPTIONS

Z2

Z1

Z3

Z4

Z5

Z7

ZA

25’ Cable for System Configurations A or B Only (Replaces Standard 10’ Cable)

Low Pressure Solenoid, 12 VDC or 6 VDC, 50 PSI Max. Pipeline Pressure (15 to 50 PSI Factory-Set Spring Check)

Low Pressure Solenoid, 5 to 15 PSI Factory-Set Spring Check (.5cc Min. Bite) PF1 Only

Low Pressure Solenoid, Vacuum to 5 PSI Factory-Set Spring Check (.5cc Min. Bite) PF1 Only

Replace 10’ of Belden Wire with 25’ of Belden Wire® ®

Replace 10’ of Belden Wire with 15’ of Belden Wire® ®

Solenoid Pipe-Away Vent to Bulkhead Fitting

Kel-F Purge Valve Seat (Delrin Standard)® ®

SS Tubing and Fittings to Solenoid (For System Configurations A, B, K or L Only)

316 SS Pump and Regulator for PF3 - Rated to 2200 PSI Maximum Inlet Pressure

316 SS Pump for PF1 and PF2 - Rating Changes to 2200 PSI Maximum Inlet Pressure for the PF2 Only

“E” Nickel / 316 SS Fittings to Solenoid for H S/CO Service2 2 Valid with Interceptor Electronics Enclosures Only

CO Service O-Rings2

Install (1) V-556SDV-H8 into Hot Loop Port on Interceptor

PF3 Low Temperature O-Rings (-40° F)

Note: First letter of an option is written once (Option ‘N3’ & ‘N4’ write as ‘N34’)

� Requires A Minimum of30 PSI Alternative Sourceto Operate Solenoid.

SealTite Cable Electrical Box Connector (Standard is Belden Cable Box Connector)®

140°F Max Temp to MeetNACE MR0175/ISO 15156

MOUNTING METHODS

CODE DESCRIPTION

L No Probe; 3/4” MNPT Pump Connection; Requires addition of a Probe Adapter, Probe or Riser Option [L01/L02/L03/L06/L10/R1 orR7] in the HE-5 Heated Enclosure Part No. Selection

HE-5 HEATED ENCLOSURE

L No Probe; 3/8” FNPT with Tubing Pump Connection (Genie Probe Selected in the HE-6 Heated Enclosure Part No. Selection)

HE-6 HEATED ENCLOSURE

Page 8: Hot Shot 11x17 9-13-07 - Galloup...- Valve Fittings & Wellhead Components - Propane and Anhydrous Ammonia Valves - Contract Machining TM TM PGI International 16101 Vallen Dr. Houston,

Features

PGI International

Over years of research and extensive testing todetermine the best practices for collection andhandling of natural gas samples for custodytransfer, the American Petroleum Institute (API)continues to update Chapter 14.1 of the Manual ofPetroleum Measurement Standards (MPMS). API14.1 recommends all natural gas sample systemcomponents be maintained at least 30° above thehydrocarbon dew point temperature of the gasbeing sampled. If the temperature of any samplingsystem component drops below the hydrocarbondew point, errors of more than 10% may occur.

PGI International's Hot-Shot Heated EnclosureSystems are engineered and designed to ensurenatural gas samples and composite samplingsystem components are consistently maintainedat a temperature above the natural gas'hydrocarbon dew point. Hot-Shot assures thatyour composite natural gas sample is a truerepresentation of sample source.

PGI's Hot-Shot Heated Enclosure Systems meetthe requirements of API 14.1. All samplingcomponents are heated and maintained between100° F and 140° F (37° C and 60° C). Utilizingproven catalytic heater technology, the systemruns off the natural gas sample source. If theenclosure temperature exceeds 200° F, a patentedthermostat design ensures overheat protectionwith a safety shut-off feature.

Two compact Hot-Shot Heated Enclosure stylesare now available and provide unique mountingcapabilities. An array of additional options tocustomize your system is available to meet yourspecific sampling needs.

16101 Vallen Dr. Houston, TX 77041713-466-0056 800-231-0233Excellence Through Innovation

[email protected]

Complies with NEW API 14.1(Latest Revision February 2006)recommendations for accurate sampling

Can be retrofitted in the field

Can be used with other manufacturer’s gassamplers

Sample probe, pump and cylinder areheated to between 100°F and 140°F

Class 1 Division 1 Approved

HSHSHOT-SHOT GAS SAMPLE HEATING SYSTEMTM

*Sold Separately

Field tested in hundreds of installations

Gas BTU range of 900-1100 BTU/Cu.Ft. Natural gas (See code BXX onOptions list for gas supply outside thisrange)

Heater supply gas taken from sampleprobe

Propane powered and electric poweredheaters available

Enclosure has overheat protection

Large capacity scrubber protects heaterand sampler solenoid from moisture andH

Many mounting configurations availableto fit all applications

S2

DNVCertification Inc.

InternationalPGI

CERTIFIEDQUALITYSYSTEM

ISO9001:2000

INSTRUMENTATION PRODUCTS

ENGINEERED PRODUCTS

MEASUREMENT ACCURACY PRODUCTS

ZEUS POWER SYSTEMS

ADDITIONAL PGI INTERNATIONAL PRODUCTS & SERVICES

Instrument Valves & ManifoldsPower and Steam Plant Valves & ManifoldsPurge Adapters for the Process Industry

Gas & Liquid Sampling SystemsNatural Gas Sampling System Heated EnclosuresSample Cylinders and Accessories

ThermoSync Thermowells & Temperature Probes

Direct-Mount Systems

TEC ThermoElectric Battery Chargers

DB1 Differential Pressure Battery Chargers

Valve Fittings & Wellhead ComponentsPropane and Anhydrous Ammonia ValvesContract Machining

TM

TM

TM

TM

PGI International 16101 Vallen Dr. Houston, TX 77041713-466-0056 800-231-0233Excellence Through Innovation

[email protected]

HSENC Rev. 8 [1-07-08]

PGI Product Offerings Heated Enclosure Systems

© PGI International 2008

PATENTED

Gas Supply Shutoff Valve

Pressure Regulator

Filter Canister

Cylinder Mount

*Sample PumpController

*Sample Bottle

Catalytic Heater

Thermostat

“Q” Quick Connect

PolyisocyanurateFoam Insulation

*Sample Pump