How BCAP® boosts Customer Business

Reactor condition &product specs

How BCAP® boosts Chemical Plants

Transforming Data into Value 10

Energy consumption

7

Mixing equipment &failure on bearing,shaft, blade etc.

3 4 51

Rotating, vibrating orgrinding equipment

3 51

Fouling of equipmentsuch as heat exchanger,

filter etc.

3 41

Wear & tear ofequipment such asdecanter, dryer etc.

3 41

Waste & emission

63 4

1 Smart Alerting

Analytics poweredby Trendminer

2

Asset Monitoring3

Virtual Sensor4

Cognitive Sensor5

Plant Intelligence6

Energy Monitoring & Reportingpowered by Hochhuth

7

Safety assistant8

Industrial Tube9

Safety

8 9

Bilfinger Digital Next GmbH

PIDGraph10

62 3 4

BrownfieldDocumentation

10

Share knowledge & bestoperation practices across

multiple plants

Monitoring of entire plantto prevent upset conditions

Kiln feed standarddeviation improved

How BCAP® boosts Cement and Lime Plants

Transforming Data into Value 11

1 7

31 4 6

3 41 6

Bilfinger Digital Next GmbH

Refractory liningperformance at the Kiln

1 3 4 6

Raw mill productionoptimization

1 2 3 5

Production &process optimization

1 2 3 4 6

Finish mill operatingconditions to guarantee

product specification

2 4 6

1 Smart Alerting

Analytics poweredby Trendminer

2

Asset Monitoring3

Virtual Sensor4

Cognitive Sensor5

Plant Intelligence6

Industrial Tube7

Raw material qualitycontrol in natural and

chemical pharma

Semi autonomousproduction line

How BCAP® boosts Pharma & Biopharma Plants

Transforming Data into Value 12

41 6

1 8

Bilfinger Digital Next GmbH

1 Smart Alerting

Analytics poweredby Trendminer

2

Asset Monitoring3

Virtual Sensor4

Cognitive Sensor5

Plant Intelligence6

Energy Monitoring & Reportingpowered by Hochhuth

7

Industrial Tube8

BMC Intelligence9

Golden batch condition,monitor deviations

Digitize paper workfor preparationof reactor feed

Conditions for higheryields at filtration

equipment such aschromatography

Consistency of utilitysupply such as air,

electricity and media toreactor

432

731 4

MaintenanceOptimization byBMC & BCAP

6 93

Availabilityof equipment such

as agitators,pumps & valves

43 61 5

Fouling of heatexchangers and valve

gaskets

43 61

6

2 3 41

Raw material qualitycontrol in natural and

chemical pharma

Semi autonomousproduction line

How BCAP® boosts Food Plants

Transforming Data into Value 13

41 6

1 8

Bilfinger Digital Next GmbH

1 Smart Alerting

Analytics poweredby Trendminer

2

Asset Monitoring3

Virtual Sensor4

Cognitive Sensor5

Plant Intelligence6

Energy Monitoring & Reportingpowered by Hochhuth

7

Industrial Tube8

BMC Intelligence9

Golden batch condition,monitor deviations

Digitize paper workfor preparationof reactor feed

Conditions for higheryields at filtration

equipment such aschromatography

Consistency of utilitysupply such as air,

electricity and media toreactor

432

731 4

MaintenanceOptimization byBMC & BCAP

6 93

Availabilityof equipment such

as agitators,pumps & valves

43 61 5

Fouling of heatexchangers and valve

gaskets

43 61

6

2 3 41

How BCAP® boosts Oil & Gas Industry

Bilfinger Digital Next GmbH Transforming Data into Value 14

Pumps life time bypredictive maintenance

Fouling for heat exchangersspecially on crude distillation

units

Corrosion and cracks forpipelines specially unpiggable

areas

Digitize P&ID of existingfacilities

Plant safety

Performance decline ofcompression stations well

in advance

Unscheduled downtime ofequipment at hydrocracker

hydro-treating units

1 Smart Alerting

Analytics poweredby Trendminer

2

Asset Monitoring3

Virtual Sensor4

Cognitive Sensor5

Plant Intelligence6

Energy Monitoring & Reportingpowered by Hochhuth

7

Safety Assistant8

8

3 41

3 61 4 5 2 43 6

3 61 4 5

3 61 4 5Industrial Tube9

PIDGraph109

10

7

How BCAP® boosts Metallurgy Plants

Bilfinger Digital Next GmbH Transforming Data into Value 15

Optimization of coalmoisture

Lining life time for furnaces(BOF, EAF), potlines and

casthouses

Root cause analysis ofrefractory lining

performance at a blastfurnace

Off-spec materials andwaste

Plant safety

Liquid steel compositionbased on scrap charge

Share knowledge & bestoperation practices across

multiple plants

1 Smart Alerting

Analytics poweredby Trendminer

2

Asset Monitoring3

Virtual Sensor4

Cognitive Sensor5

Plant Intelligence6

Energy Monitoring & Reportingpowered by Hochhuth

7

Safety Assistant8

83 41

64

3 64

43 6

Monitoring of entire plant toprevent upset conditions

Industrial Tube9

9

41 243 61

9