how calculate the press fit force

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Method for calculate the press fit force in assembly applications through a press

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  • Method to calculate the

    press fit force

    Sometime you shall project a new productive l ine but

    you haven't any idea about which size of servo

    presses is necessary instal l to press fit your parts. I f

    the shape of parts are cylindrical or almost, is

    possible calculate the press fit force necessary to

    assembly together your parts.

    Determinate the minimum force required.

    To determinate the minimum force required exist

    many formulas that can provide you an approximate

    value. This value could be considered good for

    determinate your purchase for don't buy an under

    sized servo press.

    The press fit force is produced by many magnitudes

    as: Interference, friction and the elasticity between

    the two parts. A small variance of one of these

    magnitudes can change dramatical ly the press fit

    force. For this reason became important a control of

    supply chain to avoid big differences in the features of

    your products.

    The first step to have a good press fit process wil l be

    the determination of the maximum compressive force

    applicable on your parts. Cheek in the data sheet of

    the material used to made the parts the yield point to

    know the elastic l imit.

    F= A*

    Where :

    F: is the Force admissible before the plastic

    deformation expressed in Newton (N)

    A: is the resistant area of the part expressed in

    square mil l imetres (mm^2)

    : is the material 's yield point which is made the part

    expressed in Newton per square mil l imetres

    (N/mm^2)

    Calculate this force value is very easy only if the

    material fol lows the Hooke's Law, but in case the

    material pass from the elastic behaviour immediately

    to the rupture consider wil l be necessary use the Von

    Misees criteria to calculate the maximum force

    allowable. However, to be sure to know what is the

    maximum compressive force applicable, our

    suggestion is cheek in laboratory the l imit force

    before appear some creek or permanent de-

    formations.

    Press fit force calculation

    The maximum force admissible F shall be more

    bigger than the Fp force value for fit the parts. To

    know prior an approximate value of force to press fit

    your parts is necessary know the pressure of contact

    1

  • between the two parts and is possible calculate with

    this formula :

    P=

    I

    d

    Eo

    do

    2

    + d

    2

    do

    2

    - d

    2

    +Vo

    *

    +

    d

    Ei

    di

    2

    + d

    2

    di

    2

    - d

    2

    -Vi

    *

    where :

    P: means pressure of contacts expressed in N/mm^2

    I: means interference between the hub and shaft

    expressed in mm

    d: Nominal rim diameter expressed in mm

    Eo: Hub Young's modulus expressed in N/mm^2

    do: Hub outer diameter expressed in mm

    vo: Hub Poisson's Modulus

    Ei: shaft Young's modulus expressed in N/mm^2

    di: shaft internal diameter expressed in mm

    vi: shaft Poisson's Modulus

    As is demonstrated in the formula above the pressure

    of contact depends mainly by the interference

    between the two parts joined in press fit process.

    To calculate the minimum force necessary to press fit

    the parts now is necessary use this formula :

    Fp= P**d*pi*L

    where :

    Fp: means the press fit Force expressed in N

    P: means the pressure of contact expressed in

    N/mm^2

    : means the friction between hub and shaft

    d : means the nominal diameter of joint (hub, shaft)

    expressed in mm

    pi: 3,1 4

    L: length of the joint between hub and shaft

    expressed in mm.

    di

    d

    do

    2

    In case the press fit force value Fp result more bigger

    than the maximum force admissible F before the

    deformation is necessary working on the interference

    during the introduction by a cooling down of the shaft

    or by a warming up of the hub. Another good

    practices easy to implement and very affordable is the

    use of lubricant to reduce the friction between the hub

    and shaft or with a reduction of the surfaces

    roughness. The last instance is the reduction of the

    joint length.

    The values obtained by the use of the formulas above

    are purely indicative. Auloma suggest test in

    laboratory to determinate the right press fit force

    value. Auloma reject any liabi l ity for any damages for

    gods or person about the use of the formula

    expressed above.

  • 3Auloma Holding S.r. l .

    Via Mussolina 1 074

    4001 8 - S. Pietro in Casale

    ITALY

    [email protected]

    www.auloma.com

    Auloma provide

    servo presses

    until 500 kN