how to be successful with your small hardwood sawmill · some customers but won’t attract a lot...
TRANSCRIPT
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Terry ConnersDepartment of ForestryUniversity of Kentucky
How To Be Successful With Your Small Hardwood Sawmill
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Typical Small Portable Sawmill Setups
Portable bandmill Stationary bandmill
Typically saws part‐time, at customer’s convenience, customer’s species. Can’t provide dry lumber, can’t resell to other customers. Service‐oriented rather than product‐oriented, and paid by the job or by the hour accordingly.
There are many good brands on the market. Choose the one that fits your needs.
Logs are brought to the mill. More control over schedule. May do custom sawing. Might provide air‐dried, solar‐dried or other KD lumber. May have a retail sales orientation Product‐oriented. Responsible for marketing business.
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Components of a Successful Small Sawmill Business
On‐Site Facilities:
1. Sawmill (stationary)2. Signage3. Office4. Air drying area5. Kiln6. Sales area(s)
Off‐Site Requirements
1. Loggers2. Network of Colleagues 3. Customers
1. Website2. Craigslist ads3. Social media
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Keys to Running A Profitable Sawmill
Business
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First Priorities
–Take the job seriously, be professional.
–Production and sales areas must look professional too.
–6 Ps (Proper planning prevents …)• LLC, Insurance, Business plan• Know what customers want (or at least what’s otherwise locally unavailable)
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Second Priority: Feeding Your Business
• Don’t buy logs just because they’re cheap, buy according to what you need
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What are you going to do with all those ash logs, anyway?
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Establish a good relationship with local loggers.
• Pay for better logs. • Low‐quality but cheap logs won’t save you
any money.
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Log Inventory Management
• Manage your log inventory (First In, First Out)– Don’t saw according to Lumber Inventory needs, saw to keep Log Inventory as fresh as possible, especially in warm weather.
– If you overbought logs and let them sit, they’ll degrade and you’ve lost additional money.
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Third PriorityEstablish a reputation for quality (uniqueness?)
1. No sapwood on walnut and cherry
2. No decay/worm holes
3. Quartersawn lumber draws customers. ”Oddball” species, turning blanks, bow staves may be valuable for some customers but won’t attract a lot of traffic.
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Third PriorityEstablish a reputation for quality (uniqueness?)
3. Live edge slabs have recently been popular but market may be oversupplied. Can you provide them flat and dry?
(Alaska chainsaw mill ‐ Collaborate with neighboring businesses.)
4. Lumber must be properly dried and stored!!!
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If You Custom‐Saw, Charge by the Hour (not by the board foot)
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Successful Hardwood Sawmill Marketing
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Principal Consideration
You need to market yourself almost as much as your products.
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Look Professional,Give Business An Identity
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Office
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Photo Taken at Open House
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Pretty Good Traffic
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Air Drying Building
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Don’t Do This!
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4000 bf Capacity DH Kiln
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Scale and QC the Lumber
Measure BF as you load so the customers knowexactly how much they’re buying.
Perhaps give lumber a quick swipe or two with apinless moisture meter to prove properly dried?
Receipt should include statement to effect thatcustomer has inspected lumber and everythingis satisfactory.
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Lumber Grading
You may want to avoid grading lumber, but if youcharge the same price per BF regardless of qualityyou’re losing money!
Good, Better, whatever your grades are called – ifyou’re a small mill you likely don’t have to grade yourlumber according to NHLA standards. Most customerswill visually inspect what they buy.
Stack by grade to make retail experience better – andto make your life easier for inventory and shipping.
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Lumber Grading
Some customers will request standard grades – do yourbest to give them the quality they request and the lackof an NHLA‐certified grader won’t be important. (Youprobably aren’t selling in truckload quantities.)
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Retail Sales
Impress customers by keeping neat & tidy.
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Retail Sales
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For Kiln‐Dry Lumber Especially:Be Sure to Dry and Store it Properly
• If you have a problem discover it in advance of sales.– Bugs? Moisture content? Honeycomb?
• Don’t wait for complaints to show up.
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Improvement Possible
Butternut lumber
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Turning Blanks, Bow Staves, Etc.
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Other Product Possibilities• Barn patterns, siding (not kiln dried)• Live edge slabs for bars, countertops (dried?)• Railroad ties• Firewood (slabs)• Sawdust (horse bedding – no walnut!)• Air‐dried eastern redcedar mailbox • Cedar closet lining, HW flooring
– Partner with local shop to S4S or T&G/back relief with moulder as needed (blunt end or 4‐sided?)
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I’ve seen similar at Aubuchon’s Hardware and the like in New England.
Home Depot, October 2016
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Latvia? Really?
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Take Credit Cards!
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Maintain a LumberInventory Spreadsheet
• Put it on line using Google Sheets or similar
• Share the spreadsheet with employees.– If you’re travelling you can still answer questions about whether you have 500 bf of dry red oak, for example.
– People back at the office can update in real time if stock gets sold so you don’t promise what you don’t have in inventory when you’re away.
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Increase Sales byUsing the Internet!
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October 2016
All featured mills are small businesses.
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Design Webpages With Users in Mind
• Make sure the pages load quickly. Check things periodically to be sure everything is still working!
• Fancy graphics or animations don’t help if the customer gets tired of waiting for something to show up.– A “woody‐looking” background graphic on every page looks great but is an example of something that can bog your website down on slower connections.
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Get a RealWebsite!
Frustrating!
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Keep a Blog on the
Website
Update 1‐2X/week
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It’s Hard to Overstate the Usefulness of a Free Craigslist Ad
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• Photo• Price• Delivery available• Hours open• Location• Phone• Website
A Good CL Ad:
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Use Multiple Craigslist Ads
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Range of KY Customers from CL Ads
$30,000 trailer load$6‐8,000 lumber, three times a year
Internet sale, sold 400 bf
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Maybe Add A Gimmick?
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Facebook – In Addition to Main Website
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A Bagdad Lumber Hat? In Britain?
See YouTube videos by Gervais Sawyer:“The SawDoctor Tensile Test”,
“The SawDoctor Water flow in Wood” and others.
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Grow Sales Cooperatively
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Deal With Other Small Wood Businesses
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Wood Products Producer Networks
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Consider Brokering
• You don’t have to saw every stick of lumber you sell. Maybe buy green and dry it for sale?
• Find a sawmill that specializes in cedar or yellow‐poplar, for example. Buy from them instead of sawing these yourself. Even if you pay for trucking you’ll often come out ahead.
– Conversely, only saw cedar or Y‐P and find someone to buy from you a truckload at a time!
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Summary
• Present yourself in a professional manner.• Sell retail.
– Dry lumber sells better than green lumber and has a higher margin.
• Market yourself and your business. You can do this effectively with little expense.– Craigslist– Website, social media
• Take credit cards.• Broker/Collaborate with other mills.
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