how to combat mediocrity in your rcas

46
HOW TO COMBAT MEDIOCRITY IN YOUR RCAS © ARMS Reliability

Upload: arms-reliability

Post on 04-Aug-2015

801 views

Category:

Engineering


0 download

TRANSCRIPT

Page 1: How to Combat Mediocrity in Your RCAs

HOW TO COMBAT MEDIOCRITY IN YOUR RCAs

© ARMS Reliability

Page 2: How to Combat Mediocrity in Your RCAs

We are all problem solvers. Each and every

one of us actively deals with

problems on a regular, if not a

daily basis.

© ARMS Reliability

Page 3: How to Combat Mediocrity in Your RCAs

However, the crucial question is “Is everyone actually good

at problem solving?”

© ARMS Reliability

Page 4: How to Combat Mediocrity in Your RCAs

Mediocrity occurs for a number of reasons. We’ll focus on four aspects of your RCA program which, if not set up correctly, could be catalysts behind a consistent flow of mediocre root cause analysis investigations within your organization.

© ARMS Reliability

Page 5: How to Combat Mediocrity in Your RCAs

A STRUCTURE TO SUPPORT TRAINING

1.

© ARMS Reliability

Page 6: How to Combat Mediocrity in Your RCAs

So, you’ve trained your employees in

root cause analysis and you’re expecting to see some fantastic RCA results coming

through.

Right?© ARMS Reliability

Page 7: How to Combat Mediocrity in Your RCAs

...Not so fast.© ARMS Reliability

Page 8: How to Combat Mediocrity in Your RCAs

If there is little structure to support the training in terms of:

• a requirement to use the process,

• mentoring and feedback provided to trainees,

• or quality audits on their efforts,Then you can expect to see a whole range in terms of the quality of investigations being submitted. If the majority of the investigations are average then the value of the training comes into question.

© ARMS Reliability

Page 9: How to Combat Mediocrity in Your RCAs

Sound Familiar?

It’s Not meeting expectations

people don’t like it

people are not using it

It’s Not workingit’s not getting the results

© ARMS Reliability

Page 10: How to Combat Mediocrity in Your RCAs

If ANY training is unsupported, the same outcome could occur. So is this a problem with the training or a problem with the structure that supports the training?

© ARMS Reliability

Page 11: How to Combat Mediocrity in Your RCAs

Two days of training or a week of training doesn’t make anyone an expert in anything.

© ARMS Reliability

Page 12: How to Combat Mediocrity in Your RCAs

Each trainee sits somewhere along the learning curve at the start of the training and hopefully, if they have been paying attention, they move along the curve to a better place after the training.

© ARMS Reliability

Page 13: How to Combat Mediocrity in Your RCAs

The purpose of the training is to skew the curve – to move the curve to the right so you have more investigations being completed to a higher standard.

© ARMS Reliability

Page 14: How to Combat Mediocrity in Your RCAs

The challenge for all companies is to work out how to move trainees from where each individual sits on that learning curve after the training, to application of excellence within the discipline at which the training was directed.

Isn’t this what was originally intended?© ARMS Reliability

Page 15: How to Combat Mediocrity in Your RCAs

We train our people and then, figuratively

speaking, throw them to the wolves

expecting them to be the evangelists for the

learning and the cure to all of our problems.

© ARMS Reliability

Page 16: How to Combat Mediocrity in Your RCAs

Average outcome=

No value in training more staff=

Acceptance of mediocre problem solving

© ARMS Reliability

Page 17: How to Combat Mediocrity in Your RCAs

It is essential that there is a feedback loop, whereby mediocre investigation reports are not accepted, or signed off.

© ARMS Reliability

Page 18: How to Combat Mediocrity in Your RCAs

Underpin your investigation program with managerial overview. Managers should be trained in the RCA method so they can:

• Challenge the outcome

• Provide positive recognition

• Insist on rework

© ARMS Reliability

Page 19: How to Combat Mediocrity in Your RCAs

If managers are not trained in the RCA method, then they

are in the hands of the people who

have been trained, and the danger is

that mediocrity becomes the norm.

© ARMS Reliability

Page 20: How to Combat Mediocrity in Your RCAs

AMOUNT OF TIME DEDICATED TO INVESTIGATIONS

2.

© ARMS Reliability

Page 21: How to Combat Mediocrity in Your RCAs

How long does an investigation take?

ONE HOUR?

Four Hours?

One Day?

One Week?© ARMS Reliability

Page 22: How to Combat Mediocrity in Your RCAs

There is no right answer.

© ARMS Reliability

Page 23: How to Combat Mediocrity in Your RCAs

If an investigation is warranted then it should be resourced to a point where an excellent result is possible. If that means you have 5 people in a room all day then so be it. The significance of the problem must warrant that level of support.

© ARMS Reliability

Page 24: How to Combat Mediocrity in Your RCAs

Conducting a root cause analysis requires a dedication of time and resources to achieve a desirable outcome. How much do your problems cost you after all? If you want your investigations to be effective, then you will need to support them to the level needed.

© ARMS Reliability

Page 25: How to Combat Mediocrity in Your RCAs

It’s essential to understand your organization’s threshold limits that determine the level of response. This allows you

to allocate appropriate resources and time to the investigation.© ARMS Reliability

Page 26: How to Combat Mediocrity in Your RCAs

When you find yourself in a rush, ask yourself if you

are simply satisfying the need to report, completing obligatory

requirements, just meeting deadlines or is there a genuine

opportunity to improve the business and make a difference.

© ARMS Reliability

Page 27: How to Combat Mediocrity in Your RCAs

INVOLVING THE“RIGHT” PEOPLE

3.

© ARMS Reliability

Page 28: How to Combat Mediocrity in Your RCAs

If you don’t have the “right” people in the room – those with intimate knowledge or experience with the problem, then how good will the investigation be?

© ARMS Reliability

Page 29: How to Combat Mediocrity in Your RCAs

Information is a key ingredient in

all investigations and successful

investigations require that you

have that information in the room

in the form of the people who

have the knowledge, data,

evidence and reports.

© ARMS Reliability

Page 30: How to Combat Mediocrity in Your RCAs

Support and approval from management are necessary

for people to be given the time

to attend the investigation.

© ARMS Reliability

Page 31: How to Combat Mediocrity in Your RCAs

HAVING THE “RIGHT” FACILITATOR

4.

© ARMS Reliability

Page 32: How to Combat Mediocrity in Your RCAs

Do you have the “right” person facilitating?© ARMS Reliability

Page 33: How to Combat Mediocrity in Your RCAs

Good communication skills are important, both verbal and non- verbal. A willingness to be the facilitator should also be considered... someone who has the desire to do this job.

© ARMS Reliability

Page 34: How to Combat Mediocrity in Your RCAs

A good facilitator should be impartial, unbiased, willing to ask the dumb question, and arguably should not be the subject matter expert.

A great facilitator recognises that the credit for a good investigation outcome belongs to the team, and he works deliberately to facilitate that outcome.

Good Great

© ARMS Reliability

Page 35: How to Combat Mediocrity in Your RCAs

IN SUMMARY...

© ARMS Reliability

Page 36: How to Combat Mediocrity in Your RCAs

The cost of significant incidents has a direct impact on the bottom line. Incidents can cost a company hundreds-of-thousands or even multi-million dollars.

© ARMS Reliability

Page 37: How to Combat Mediocrity in Your RCAs

Every incident or accident that occurs

is an opportunity to learn. If we can

learn effectively by doing a high quality

RCA, then the goal of trying to prevent

their reoccurrence is far more likely to be

achieved.© ARMS Reliability

Page 38: How to Combat Mediocrity in Your RCAs

The best results occur from investigations that are well supported, have the right facilitator, and have the right people

involved who have been given sufficient time to understand the event so they can present the best report possible.

© ARMS Reliability

Page 39: How to Combat Mediocrity in Your RCAs

Getting these elements right will go a long way towards moving the quality of your RCA investigations away from mediocrity and towards excellence.

© ARMS Reliability

Page 40: How to Combat Mediocrity in Your RCAs

Key factors in establishing your framework: • Standardize on a methodology and problem

solving technique

• Define a common application standard

• Make sure you have easy to use reporting and charting tools

• Empower your people to use the method and tools effectively

Excellent RCA investigations come from excellent RCA programs.

© ARMS Reliability

Page 41: How to Combat Mediocrity in Your RCAs

ARMS Reliability helps companies structure their RCA program to fit within the goals and

objectives of the business.

© ARMS Reliability

Page 42: How to Combat Mediocrity in Your RCAs

RCA Program Development Jumpstart Workshop provides you with a custom plan for implementing and sustaining your RCA program.

LEARN MORE

© ARMS Reliability

Page 43: How to Combat Mediocrity in Your RCAs

ARMS Reliability has trained over 20,000 people in the Apollo Root Cause Analysis™methodology in multiple languages across worldwide locations and a wide variety of industries.

Our training languages include: English • Spanish • Portuguese • French • Dutch • German Chinese • Bahasa Indonesia • Romanian • Russian • Italian

© ARMS Reliability

Page 44: How to Combat Mediocrity in Your RCAs

The Apollo Root Cause Analysis™method has been used for over 20 years to support

effective problem solving. © ARMS Reliability

Page 45: How to Combat Mediocrity in Your RCAs

RealityCharting® software complements the method by providing a user-friendly way to document all the cause and effect relationships. It provides standardization, quality checks, and in-software help.

DOWNLOAD FREE TRIAL

© ARMS Reliability

Page 46: How to Combat Mediocrity in Your RCAs

To learn more about setting up your RCA program for success visit www.apollorootcause.com or email [email protected]

© ARMS Reliability