how to find your - spectra analysis · how to find your competitor’s ... 503 88.13 spensol l-53...
TRANSCRIPT
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Inks, Lubricants, Adhesives, Coatings…
How To Find Your
Competitor’s Recipe!
www.spectra-analysis.com
July 25, 2012
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Presenters
Tracy Phillpott Senior Applications Chemist Spectra Analysis Instruments, Inc.
Ming Zhou, PhD Director of Applications Engineering Spectra Analysis Instruments, Inc.
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Outline
• Introduction: GPC-IR Hyphenated Technology
• DiscovIR System: Instrumentation & Features
• GPC-IR to De-Formulate Complex Polymer Mixtures
Case #1: De-Formulate a Hot Melt Adhesive
Case #2: De-Formulate a Conductive Ink
Case #3: De-Formulate a UV Curable Coating
Case #4: De-Formulate Polymeric Additives in Lubricant Oil
• Summary
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Combination of Single Parameters Tools:
Hyphenated Systems
Separation System and Detection System
• Bundling two analytical techniques to enable the characterization of the polymeric system along two axes Size ( SEC/GPC) for the molecular weight distribution
Composition for the architecture
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GPC-IR Hyphenated System:
Principle and Information Output
Infrared Spectroscopy for
Compositional Information
GPC for the Separation of
the Polymers by MW or
Size
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GPC-IR Hyphenated System
DiscovIR-GPC
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Principle of a GPC-IR Hyphenated System
•Chromatography eluant is
nebulized and stripped of
mobile phase in the Hyphen
•Analytes deposited as a track
on a rotating ZeSn disk.
•Track passes through IR
energy beam of built-in
interferometer.
•A time-ordered set of IR
spectra are captured as a data
file set.
GPC
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Hyphen: A Proprietary Desolvation Technology
Cyclone
Evaporator
Thermal
Nebulization
From LC
N2 Addition
Chilled
Condenser
Waste Solvent
Particle Stream to DiscovIR
Air Cooled
Condenser
Cyclone
Evaporator
Patent pending: PCT/US2007/025207
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The Thermal Nebulization
•The thin-wall stainless steel capillary tube nebulizer is regulated to
evaporate approximately half the solvent (electric heating).
•Solvent expansion upon conversion to vapor increases the nebulizer
back pressure and create a high-speed jet of micrometer-sized liquid
droplets that contain all the solute.
•Gradients are acceptable as it is a self regulating system (gradient
changes monitored by changes in electrical resistance).
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Inside the Cyclone Evaporator
•Centrifugal force holds the
droplets (solute) near the cyclone
wall. Just before the droplet goes
to dryness, its volume to surface
ratio becomes small enough that
it is dragged out of the cavity by
the exiting solvent vapor.
•Evaporative cooling protects the
solute from both evaporation and
degradation by limiting the
maximum solute temperature to
the solvent boiling point. The
solvent boiling point is reduced
by operating the cyclone in a
vacuum.
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At the Condensers
• After ejection from the cyclone, solvent vapor is removed by diffusion to, and condensation on, the cooled condenser walls.
• Stokes drag from the nitrogen gas maintains the dried droplets in an aerosol suspension and limits their loss by diffusion to the condenser walls.
• The condenser consists of an air cooled stage followed by a Peltier cooled stage.
• The condensed solvent is collected in a waste bottle.
Series of
Condensers
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Proprietary Deposition Technology
• Solid phase deposition for reproducible and higher quality spectra (compare to liquid or gas flow cell) Entire mid IR range
Cryogenically cooled
Under vacuum
No CO2 or H2O interference
IR scan every 0.4 sec
• Transmission IR analysis is done on the solid deposit. Better S/N ratio
Allows for rescan
• Use of ZnSe disk for substrate Disc is large enough for unattended overnight
runs
Easy clean up
• Ten hours worth of chromatographic data
• Auto sampler compatible
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GPC
Wavenumber, cm-1
9
10
11
12
13
4000 3500 3000 2500 2000 1500 1000
Elution Time, min
C=O
MW =f(Elution Time)
IR
Spectra
CH2 CH3
C-O
CH2
COPOLYMER A-B
POLYMER C
SMALL MOLECULES
HIGH
MW
LOW
MW
Ab
so
rban
ce
Characterization of Polymers Using GPC-IR
• A chromatogram
reflects the elution
distribution of a
particular chemical
structure.
• Data format is a
time-ordered set of
IR spectra.
• Instrument
software extracts
spectral band
chromatograms
from a data set of
spectra.
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Outline
• Introduction: GPC-IR Hyphenated Technology
• DiscovIR System: Instrumentation & Features
• GPC-IR to De-Formulate Complex Polymer Mixtures
Case #1: De-Formulate a Hot Melt Adhesive
Case #2: De-Formulate a Conductive Ink
Case #3: De-Formulate a UV Curable Coating
Case #4: De-Formulate Polymeric Additives in Lubricant Oil
• Summary
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Characterizing Polymer Mixtures by
GPC (Size) or IR (Composition)
0
.01
.02
.03
.04
2 4 6 8 10 12 14
GPC: Chromatographic
Separation of Components
• Provides size distribution (MWD).
• No identification of
polymers
additives
IR: Fingerprinting
of Chemical Compositions
• Unambiguous identification only
practical for single species.
• Compounded IR spectra for mixtures.
0
.05
.1
.15
.2
4000 3500 3000 2500 2000 1500 1000
GPC only: 2 or 3 peaks ? IR only: Compounded spectra
A
B?
C
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Competitive study of a hot-melt
adhesive:
for cost and margin
structure comparison.
for technical evaluation.
Case #1: De-Formulate a Hot-Melt Adhesive
Polymer Mixture: GPC-IR Data 3D View
8
9
10
11
12
13
14
0
.01
.02
.03
.04
.05
4000 3500 3000 2500 2000 1500 1000
ab
so
rba
nc
e
1724
C=O IR Wavenumber, cm-1
GPC
Elution
Time, min
2929
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GPC-IR De-Formulation
of the Adhesive Polymer Mixture
A
C B?
Max (Band) Chromatogram at 2929 cm-1
Selected Band Chromatogram at 1724 cm-1
A
B
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-CH2
2929
C=O
1724
GPC-IR Database Search to Identify Peak A
at 10 minutes as EVA Polymer
A
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GPC-IR to Identify Components
C & B by Spectral Subtraction
Component C
Paraffin
Component B Glycerol Rosin Ester
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A
C
B
C A
B
GPC Confirmation of the De-Formulated Components
with Known Standards A, B & C
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Case #2: De-Formulate a Flexible Conductive Ink
by GPC-IR
Silver ink paste filled with Ag particles (~80% Wt)
• Designed to screen print flexible circuitry
such as membrane switches
• Extremely flexible after curing at 150°C for 30 minutes
• Very conductive even under 20x folding / crease stress tests
(ASTM F1683). 5 times better than the next competitor
• Understand the unique formulation technology
• Deformulate the complex polymer system
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De-Formulating the Conductive Ink GPC-IR Chromatogram
Column: 2 x Jordigel DVB Mixed Bed
Mobile Phase: THF at 1.0 ml/min
Sample Conc.:~5 mg/ml in THF
Injection Volume: 60 μl
IR Detector Res.: 8 cm-1
ZnSe Disk Temp.: -10°C
Cyclone Temp.: 130°C
Condenser Temp.: 15°C
Disk Speed: 12 mm/min
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Stacked IR Spectra of Components A, B, C
at Different GPC Times (~ MWD Centers)
NH
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Commercial IR Database Search (FDM & Thermo)
for Polymer A (Red): Polyester Suppliers
Index % Match Compound Name Library
434 96.63 Amoco Resin PE-350 Polyester Coatings Technology
450 95.96 Dynapol LH-812 Polyester Coatings Technology
467 95.65 Vitel VPE-222F Polyester Coatings Technology
443 95.06 Dynapol L-411 Coatings Technology
466 94.45 Vitel PE-200 Coatings Technology
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Commercial IR Database Search (FDM & Thermo)
for Component B (Blue): Polyurethane Supplier
Index % Match Compound Name
503 88.13 Spensol L-53 UROTUF L-53 Polyurethane
949 87.51 Polyester Polyol 0305
424 87.33 Polycaprolactone
944 87.29 Polyester Polyol 0200
212 86.86 UCAR Cyracure UVR-6351
NH
OH
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Commercial IR Database Search (FDM & Thermo)
for Component C (Red): Cross-linker Supplier
Index % Match Compound Name
834 92.47 Desmodur LS-2800, CAS# 93919-05-2, MW 766, Cross-linking Agent
3249 65.30 Caffeine; 1,3,7-Trimethylxanthine
9302 64.76 Monophenylbutazone
615 62.15 Betulinic acid; 3-Hydroxylup-20(29)-en-28-oic acid
860 62.05 Spenlite M-27
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Reverse-Engineering the Conductive Ink
by GPC-IR Deformulation
• C: Desmodur LS-2800
• Ketoxime blocked HDI trimer
• Latent cross-linking agent
• De-blocked C cross-linking
with Polymer B Chains
• Interpenetrating with Polymer A
• Lock Ag fillers in place to form
conductive circuitry
• Super flexibility & elasticity
• Superior end-use properties
Curing (150oC / 30 min)
C
B
A
C
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Column: Eclipse XDB-C18, 4.6 x150mm
Mobile Phase: A&B at 1.0 ml/min
Solvent A: 0.1% Formic Acid in Water
Solvent B: 0.1% Formic Acid in MeOH
Gradient: Time/%B: 0/1, 30/95, 40/95
Sample Conc.:10 mg/ml in MeOH
Injection Volume: 75 μl
IR Detector Res.: 8 cm-1
Nebulizer Power: 18 watts
ZnSe Disk Temp.: -10°C
Cyclone Temp.: 180°C
Condenser Temp.: 5°C
Disk Speed: 3 mm/min
A
B
C
Case #3: De-Formulate a UV Curable Coating
by HPLC-IR
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Commercial IR Database Search
for Component A (Blue)
Index % Match Compound Name Library
707 71.09 Ethyl Acrylate Coatings Technology (Thermo)
724 69.15 Hydroxylpropyl Acrylate Coatings Technology (Thermo)
750 68.43 1,6-Hexanediol Diacrylate Coatings Technology (Thermo)
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Commercial IR Database Search
for Component B (Blue)
Index % Match Compound Name Library
754 97.86 Trimethylolpropane Triacrylate Coatings Technology (Thermo)
759 95.98 Dipentaerythritol Triacrylate Coatings Technology (Thermo)
757 95.24 Pentaerythritol Triacrylate Coatings Technology (Thermo)
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IR Database Search for Component C (Aqua):
Photomer 6022
Index % Match Compound Name Library
807 94.88 Photomer 6022: Urethane Acrylate Oligmer
Coatings Technology (Thermo)
754 93.56 Trimethylolpropane Triacrylate Coatings Technology (Thermo)
757 93.44 Pentaerythritol Triacrylate Coatings Technology (Thermo)
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Case #4: De-Formulate Lubricant Additives
in SAE 15W-40 Motor Oil
8
9
10
11
12
0
.05
.1
.15
4000 3500 3000 2500 2000 1500 1000
Identification of additives like stabilizers,
viscosity modifiers, fungicides, etc.
Stability: ageing & failure analysis
Wavenumber, cm-1
GPC Elution
Time
(Min. & MW)
Additive X
Additive Y
Low MW mineral oil (~85%) diverted after 12.2 min
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De-Formulation of Motor Oil
Additive X at RT 9.2 Minutes
IR database search: Styrene-Acrylate Copolymer
4000 3500 3000 2500 2000 1500 1000
wavenumber, cm-1
Shell Rotella T Heavy Duty 15W-40
9.2 minute eluant
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De-Formulation of Motor Oil
Additive Y at RT 12 Minutes
IR database search: Polyisobutenyl Succinimide (PIBS)
4000 3500 3000 2500 2000 1500 1000
wavenumber, cm-1
Shell Rotella T Heavy Duty 15W-40
12 minute eluant
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Additive De-Formulation in
Motor Oil Lubricant by GPC-IR
• De-formulated polymeric additives X & Y in motor oil lubricant
• Additive X at retention time 9.2 minutes
Narrow MW distribution ~ average 600K (GPC)
Styrene-Acrylate copolymer (IR database search)
Viscosity Index improver
• Additive Y at retention time 10-12 minutes
Broad MW range: 8-30K (GPC)
Polyisobutenyl Succinimide (PIBS) (IR database search)
Dispersant for metal particles
• Polymer degradation study
Analyze polymer breakdown or cross-linking by GPC
Detect oxidized intermediates by IR
Oil change schedule
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GPC-IR to Characterize Polymer Stability in
Lubricant Oils
X3
X4
X1
X2
X0 ID?
Y0
Ageing @ 170C
G0: 0 hr
G12: 12 hr
G24: 24 hr
G36: 36 hr
G48: 48 hr
Note: Base oil was diverted at 25 min.
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In-House IR Database Search for Polymeric
Additive X0 (Red): SEB Copolymer
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Compositional Changes of Polymeric Additive
X0 X1, X2, X3 & X4 by Oxidation
Ageing @ 170C
G0: 0 hr
G12: 12 hr
G24: 24 hr
G36: 36 hr
G48: 48 hr
Ether
Ox
ira
ne
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GPC-IR to Characterize Polymer Degradation in Oils
X3
X4
X1
X2
X0 ID: SEB
Y0
Ageing @ 170C
G0: 0 hr
G12: 12 hr
G24: 24 hr
G36: 36 hr
G48: 48 hr
Oxidizing
Ethers (1000-1200 cm-1)
Oxiranes (806 cm-1)
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Polymeric Additive X0 Oxidized to X4 and
Breakdown to Z4
Ageing @ 170C
G0: 0 hr X0
G48: 48 hr X4
dotted line Z4
Ether
Ox
ira
ne
C=O
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GPC-IR to Characterize Polymer Degradation in Oils
X3
X4
X1
X2
X0 ID: SEB
Y0
Ageing @ 170C
G0: 0 hr
G12: 12 hr
G24: 24 hr
G36: 36 hr
G48: 48 hr
Oxidizing
Ethers
Oxiranes
Oxidative
Breakdown
Carbonyls
Oxiranes
Ethers
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Summary: GPC-IR to De-Formulate Complex
Polymer Mixtures
• GPC-IR is well adapted for the de-formulation of complex polymer systems
Separation of all the components of a mixture (polymer and small molecules)
Detection of each component by IR (solid phase transmission)
Identification by IR database search (commercial & proprietary databases)
• Useful:
For competitive analysis / IP protection
To find specific raw material supplier or qualify a second supplier
For problem solving / trouble shooting / contamination analysis / degradation
• Applicable to coatings, adhesives, inks, sealants, elastomers,
plastics, rubbers, composites, biopolymers …
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Summary: GPC-IR to De-Formulate Complex
Polymer Systems
X? Y? Z?
IR Spectra
IR ID A-B Copolymer C Polymer Additive
IR Database Product Name Product # Brand Name
Search & Supplier & Supplier & Supplier
GPC Separation
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Summary: GPC-IR to Characterize Compositional /
Structural Variations of Copolymers across MWD
A-B C
IR Spectra
Composition Supplier-to-Supplier Built-in Feature / Difference for ID
Drifts & Lot-to-Lot Variations Copolymer R&D / Process Control
Variations & Incoming QC for Users
A/B
Ratios A
B
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Summary: GPC-IR to Characterize Copolymer
Degradation from Ageing / Processing
Degradation Loss of Functional Group A (Reduced A/B Ratios)
Polymer Breakdown ( Lower MW Degradants)
Cross-linking ( Higher MW with New Functional Groups)
Confirm No Degradation / Stability Study
A-B C Degradants
A/B
Ratios Degradation
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Application Notes
Deformulating Polymeric Ink
Formula by GPC-IR Technology
Characterization of a Hot-Melt
Adhesive by LC-IR
Lubricants Analysis
Analysis of Polymer Blends by
GPC-FTIR
Polymer Characterization by
Combined Chromatography-
Infrared Spectroscopy (article
published in LC-GC)
www.spectra-analysis.com
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Tom Kearney
Vice President of Sales
508-281-6274
Tracy Phillpott
Senior Applications Chemist
864-751-4834
Spectra Analysis Instruments, Inc. www.spectra-analysis.com
Ming Zhou, PhD
Director of Applications Engineering
508-281-6276
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Comparison of Max Band Chromatogram (Black)
and Selected Band Chromatograms
A
B
C
Elution Time (Min.)
Band 1690 cm-1
Band 1510 cm-1
Band 730 cm-1
Max Band
Default
At 1730 cm-1
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Polymer & Small Molecule Analysis by
GPC-IR for ABS Plastic w/ No Extraction Step
GPC-IR chromatogram (Blue) for ABS sample and ratio plot of
Nitrile/Styrene (2240 cm-1/1495 cm-1).
Small Molecules
Additives
Impurities
Degradants
Polymers
Identification
Compositional
Variations
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GPC-IR Applications: Model Cases
• De-Formulate Complex Polymer Mixtures:
PolyX + Poly(A-B) + Additives
PolyX + PolyY + Poly(A-B-C) + Additives
• Characterize Copolymer Compositions across MWD:
Poly(A-B), Poly(A-B-C), Poly(A-B-C-D), …
• Polymer Blend Ratio Analysis across MWD: PolyX + PolyY
• Polymer Additive Analysis by HPLC-IR: Add. (SM or PolyX)
• Analyze Polymer Changes: Degradation or Modification
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