how to replace front suspension shock absorbers on peugeot 206 · tutorial/step by step guide for...

15
How to replace front suspension shock absorbers on PEUGEOT 206 www.autodoc.co.uk 1–15 Carry out replacement in the following order: 1 Tighten the parking brake lever. 2 Place wedge blocks under the rear wheels. 3 Loosen the wheel mounting bolts. 4 Raise the front of the car and secure on supports. 5 Remove the front wheels. Replace both shock absorbers at the repair of your car PEUGEOT 206 at the same time.

Upload: hoanglien

Post on 23-Jan-2019

303 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: How to replace front suspension shock absorbers on PEUGEOT 206 · Tutorial/Step by step guide for repair and replacement: How to replace front suspension shock absorbers on PEUGEOT

How to replace frontsuspension shockabsorbers onPEUGEOT 206

www.autodoc.co.uk 1–15

Carry out replacement in the following order:

1

Tighten the parking brake lever.

2

Place wedge blocks under the rear wheels.

3

Loosen the wheel mounting bolts.

4

Raise the front of the car and secure on supports.

5

Remove the front wheels.

Replace both shock absorbers at the repair of your carPEUGEOT 206 at the same time.

Page 2: How to replace front suspension shock absorbers on PEUGEOT 206 · Tutorial/Step by step guide for repair and replacement: How to replace front suspension shock absorbers on PEUGEOT

How to replace front suspensionshock absorbers on PEUGEOT 206

www.autodoc.co.uk 2–15

6.1

Unscrew the brake caliper fastening

6.2

7

Remove the brake caliper.

8.1

Unscrew the stabilizer link upper fastening.

8.2

AutoDoc recommends:

Attach the brake caliper to the suspension or the body by awire on Peugeot 206 without disconnecting the brake hoseto avoid the brake system leakage.

Do not press the brake pedal after removing the brake pads.This will lead to the piston drop out of the brake cylinder,brake fluid leakage and the system depressurization.

Page 3: How to replace front suspension shock absorbers on PEUGEOT 206 · Tutorial/Step by step guide for repair and replacement: How to replace front suspension shock absorbers on PEUGEOT

How to replace front suspensionshock absorbers on PEUGEOT 206

www.autodoc.co.uk 3–15

9.1

Unscrew the ABS sensor fastening from thesteering knuckle.

9.2

9.3 9.4

10

Disconnect the fastener of the ABS sensor cablefrom the shock absorber strut.

Page 4: How to replace front suspension shock absorbers on PEUGEOT 206 · Tutorial/Step by step guide for repair and replacement: How to replace front suspension shock absorbers on PEUGEOT

How to replace front suspensionshock absorbers on PEUGEOT 206

www.autodoc.co.uk 4–15

11.1

Unscrew the ABS cable holder.

11.2

12.1

Using a special tool push the steering rod endout of the steering knuckle.

12.2

13

Unscrew the wheel hub fastening nut

Page 5: How to replace front suspension shock absorbers on PEUGEOT 206 · Tutorial/Step by step guide for repair and replacement: How to replace front suspension shock absorbers on PEUGEOT

How to replace front suspensionshock absorbers on PEUGEOT 206

www.autodoc.co.uk 5–15

14

Unscrew the ball joint fastening to the steeringknuckle.

15

Remove the ball joint from the steering knuckle.

16

Remove the drive shaft from the wheel hub.

17

Unscrew the lower fastener of the shockabsorber strut.

18

Disconnect the steering knuckle from the shockabsorber strut.

19

Open the hood

Page 6: How to replace front suspension shock absorbers on PEUGEOT 206 · Tutorial/Step by step guide for repair and replacement: How to replace front suspension shock absorbers on PEUGEOT

How to replace front suspensionshock absorbers on PEUGEOT 206

www.autodoc.co.uk 6–15

20.1

Remove the protective cap from the shockabsorber strut mount.

20.2

21.1

Unscrew the upper fastening of the shockabsorber strut.

21.2

21.3 22

Remove the suspension strut.

Page 7: How to replace front suspension shock absorbers on PEUGEOT 206 · Tutorial/Step by step guide for repair and replacement: How to replace front suspension shock absorbers on PEUGEOT

How to replace front suspensionshock absorbers on PEUGEOT 206

www.autodoc.co.uk 7–15

23

Set the shock absorber strut on the springcompressor tool.

24

Compress the spring.

25

Unscrew the top fastening of the shock strutmount.

26.1

Remove the top mount, the support bearing andthe upper spring cup.

AutoDoc recommends:

Note that when using a spring compressor, spring coils needto be securely gripped, compressing the spring on theopposite sides.

Ensure the correct position of the spring in the retainer.

Make sure that the spring coils tightly entered the lockhandles.

Page 8: How to replace front suspension shock absorbers on PEUGEOT 206 · Tutorial/Step by step guide for repair and replacement: How to replace front suspension shock absorbers on PEUGEOT

How to replace front suspensionshock absorbers on PEUGEOT 206

www.autodoc.co.uk 8–15

26.2 26.3

27

Remove the spring.

28

Remove the shock absorber dust cap and thebump stop.

Before installing a new shock absorber youshould pump it manually 3-5 times.

AutoDoc recommends:

Τhoroughly examine the shock absorber mount, dust boot,bump stop. Replace them if necessary.

Page 9: How to replace front suspension shock absorbers on PEUGEOT 206 · Tutorial/Step by step guide for repair and replacement: How to replace front suspension shock absorbers on PEUGEOT

How to replace front suspensionshock absorbers on PEUGEOT 206

www.autodoc.co.uk 9–15

29

Install a new shock absorber on a special fixturefor further mounting of the spring

30

Install the dust sleeve and the bump stop on thenew shock absorber

31

Install the spring.

32

Compress the spring.

33.1

Install the top mount, the strut mount bearing andthe upper spring cup.

33.2

Page 10: How to replace front suspension shock absorbers on PEUGEOT 206 · Tutorial/Step by step guide for repair and replacement: How to replace front suspension shock absorbers on PEUGEOT

How to replace front suspensionshock absorbers on PEUGEOT 206

www.autodoc.co.uk 10–15

33.3 34

Tighten the upper fastener of the shock absorberstrut mount.

35

Install the shock strut into the wheel arch.

36.1

Tighten the shock strut top mount.

36.2 36.3

Page 11: How to replace front suspension shock absorbers on PEUGEOT 206 · Tutorial/Step by step guide for repair and replacement: How to replace front suspension shock absorbers on PEUGEOT

How to replace front suspensionshock absorbers on PEUGEOT 206

www.autodoc.co.uk 11–15

37

Install the protective cap onto the shockabsorber strut mount.

38

Close the hood

39

Install the steering knuckle onto the shockabsorber strut.

40

Tighten the lower fastening of the shockabsorber.

41

Mount the drive shaft into the wheel hub.

42.1

Connect the ball joint of the control arm to thesteering knuckle and install the ball jointfastening bolt.

Page 12: How to replace front suspension shock absorbers on PEUGEOT 206 · Tutorial/Step by step guide for repair and replacement: How to replace front suspension shock absorbers on PEUGEOT

How to replace front suspensionshock absorbers on PEUGEOT 206

www.autodoc.co.uk 12–15

42.2 43.1

Install the brake caliper and fix it.

43.2 44

Tighten the stabilizer link upper fastening.

45

Tighten the ABS cable holder.

46

Connect the fastener of the ABS sensor cable tothe shock absorber strut.

Page 13: How to replace front suspension shock absorbers on PEUGEOT 206 · Tutorial/Step by step guide for repair and replacement: How to replace front suspension shock absorbers on PEUGEOT

How to replace front suspensionshock absorbers on PEUGEOT 206

www.autodoc.co.uk 13–15

47.1

Connect the ABS sensor to the steering knuckle.

47.2

47.3 48.1

Connect the tie rod end to the steering knuckleand tighten it.

48.2 49

Screw the hub nut.

Page 14: How to replace front suspension shock absorbers on PEUGEOT 206 · Tutorial/Step by step guide for repair and replacement: How to replace front suspension shock absorbers on PEUGEOT

How to replace front suspensionshock absorbers on PEUGEOT 206

www.autodoc.co.uk 14–15

50

Lock the nut.

51

Install the wheel.

52

Lower the car and working in a cross order,tighten the wheel bolts

We hope that this informationhave been useful for you!

Video tutorialsWatch our detailed video guides about your PEUGEOT 206repair on our youtube channel. Watch video guides.

AutoDoc onlineHighest quality shock absorbers for your car PEUGEOT 206are available on AutoDoc. Go to the website.

Page 15: How to replace front suspension shock absorbers on PEUGEOT 206 · Tutorial/Step by step guide for repair and replacement: How to replace front suspension shock absorbers on PEUGEOT

How to replace front suspensionshock absorbers on PEUGEOT 206

www.autodoc.co.uk 15–15

AUTODOC — TOP QUALITY AND AFFORDABLE CAR PARTS ONLINE

QUALITY AUTO PARTS PEUGEOT

SHOCK ABSORBERS PEUGEOT 206

SHOCK ABSORBERS FOR PEUGEOT SHOCK ABSORBERS FOR PEUGEOT 206

AUTODOC IN SOCIAL MEDIA

Disclaimer:The document contains only general recommendations that may be useful for you when you perform repair or replacement works. AutoDocshall not be liable for any loss, injury, damage of property, acquired in the repair or replacement process due to incorrect usage ormisinterpretation of the provided information.

AutoDoc shall not be liable for any possible mistakes and uncertainties in this guide. The information provided is for informative purposes onlyand cannot replace advice from specialists.

AutoDoc shall not be liable for incorrect or hazardous usage of equipment, tools and car parts. AutoDoc strongly recommends to be carefuland observe the safety rules when performing repair or replacement works. Remember: usage of low quality auto parts does not guaranteeyou the appropriate level of road safety.