how to start combined cycle power plant

START up preparation Schedule 31 30 29 28 27 26 25 24 23 22 21 20

31 30 29 28 27 26 25 24 23 22 21 20BALANCE OF PLANTCW pumps A , B , C Pump and motor coupling work.CT makeup water filling line dummy removing in CT Forebay.Cooling tower system filling ACW header lines manways closing work.CW header lines manways closing work.ACW System charging

Air compressors temporary cooling water lines connections removing work.Cooling Water circuit chargingInstrument air compressor normalisationCO2 system checks - CCR, PCC#1A&1BGas skid-1 & 2 normalisationSide Stream filter normalisationSWAS Coolers & Chiller Units normalisation

GAS TURBINEGT-1A combustion chamber and diffuser visual inspection.GT-1A combustion chamber and diffuser visual inspection.

Put GT-1A on turning gear GT-1A complete check upGT-1B complete check upGT-1A Water WashGT-1B Water WashAll NG valves stroke checking at GT skidIGV operation & Compressor shut off valves operationSTEAM TURBINESTG turning gear

GT-1A & GT-1B Generator Dehumidifiers hoses connections removing and dummy's re fixing work.

Condenser hotwell makeupCEP-A & B Pump and motor coupling work.STG condenser hot well man way closing work.Condensate circuit normalisationCEP Pumps trial run STG MOVs & Pnematic Control valves stroke checksSteam Bypass system valves stroke checking

Governing oil pumps trial & ST control and stop valves stroke checks

HRSGHRSG#1A HP/IP/LP/CPH/Deaerator circuit N2 venting and normalisation

HRSG-1A Flue gas path silica gel removing,Guillotine Damper, Weather damper

HRSG-1A Control valves stroke checksHRSG-1A All MOVs Open/Close testHRSG-1A Deaerator top side vent lines NRV gates fixing work.HRSG-1A HP drum (BFP-1A side) man way gasket replacement work.HRSG-1A Weather damper area putty removing and cleaning work.

HRSG-1A Diverter damper & Guillotine dampers man ways closing work.

HRSG-1A Guillotine damper locking to be done after opening the damper.

HRSG-1A Chemical dosing pumps discharge lines dummies removing work.HRSG-1A HP start up pump coupling guard fixing work.HRSG#1A filling

HRSG-1A HP/IP/LP start up pumps and CPH RCP Pumps trial

STG generator dehumidifier hose connections removing and dummy's re fixing work.

STG LP Turbine casing front & Rear manways closing work after silicagel trays removal.

HP BFP-1A1 & 1A2 pumps and motors coupling work. HP BFP-1A1 Pump suction strainer fixing work.

HRSG-1A HP/IP/LP BFPs trialHRSG-1A Furnace Bottom dummy fixing work. HP BFP-1B1 & 1B2 pumps and motors coupling work. 1B HP/IP/LP/CPH/Deaerator circuit N2 venting and normalisation

HRSG-1B Flue gas path silica gel removing,Guillotine Damper, Weather damper

HRSG-1B Diverter damper & Guillotine dampers man ways closing work.

HRSG-1B Chemical dosing pumps discharge lines dummies removing work.HRSG-1B Weather damper area putty removing and cleaning work.HRSG-1B Control valves stroke checksHRSG-1B Deaerator top side vent lines NRV gates fixing work.HRSG-1B All MOVs Open/Close testHRSG-1B HP start up pump coupling guard fixing work.HRSG#1B fillingHRSG-1B HP/IP/LP start up pumps and CPH RCP Pumps trialHRSG-1B HP/IP/LP BFPs trialHRSG-1B Furnace Bottom dummy fixing work.

ELECTRICAL SYSTEMGT#1A stator water circuit normalisationGTG#1A H2 fillingGTG#1B stator water circuit normalisationGTG#1B H2 fillingSTG stator water circuit normalisationSTG H2 fillingAll SWITCHGEARS & MCCs inspection

Cylinders requirement H2 CO2GT#1A 100 20GT#1B 100 20STG 100 20Total 260 60

OPS

MMD

19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

CRITICAL INDENTS DETAILS FOR SPARES PROCUREMENTSR NO MATERIAL DESCRIPTION INDENT DETAILS

1 Raw water Feed pump-A spare parts MECH/300/2011,Dt 2-1-20112 ACW Pump-B spare parts MECH/16/2012,Dt 2-5-2012

3 STG Lube oil Servo Prime 32 MECH/86/2011,Dt 8-8-20114 ServoPrime 46 (GT Lube oil) Indent to be raised for 2100Ltr

5 GTs Coalescer pads MECH/128/2012,Dt 27-11-20126 CT Fan-16 Gear box spares MECH/23/2012,Dt 19-5-2012

7 MECH/15/2012,Dt 2-5-2012

8 Hyspin AWS 32SC lube oil for HP BFPs MECH/20/2012,Dt 18-5-20129 Air compressor-B spare parts MECH/130/2012,Dt 30-11-2012

10 GT-1B Turbine blades as per the indent. MECH/149/2011,Dt 8-12-2011

11 HRSG HP MSSV Spares

12 MECH/9/2012,Dt 16-4-2012

MECH/8/2012,Dt 16-4-2012

13 STG Vaccum pump spares MECH/37/2012,Dt 4-6-2012

14 NON Sparking tools as per the indent

15 GT Prefilters MECH/148/2013,Dt 7-1-201316 Gaskets for GT Prefilters MECH/145/2013,Dt 7-1-2013

17 GT Fine(F9) & Pre(F7) Filters MECH/30/2012,Dt 29-5-2012

TECHNICIANS REQUIRED FOR PLANT MAINTENANCE ACTIVITIES

SWAS Chiller unit compressor-1 to be procured.

MECH/167A,168 & 169/,Dt 22-4-2010

Fabric Expansion bellow of size 6100X6100X525mm, For HRSG-1A FG inlet duct

Fabric Expansion bellow of size 6100X6100X525mm, For HRSG-1B DD bypass stack duct.

MECH/83A,83B/2012,Dt 16-8-2012 & 14-8-2012

SR No Worker Designation Existing Manpower1 Millwright Fitter 12 Fitter Nil3 Asst Fitter 24 welder 25 Gas Cutter Nil6 Rigger 17 Crane Operator 18 Scaffolder Nil9 HVAC Technician Nil

TOTAL MEMBERS 7

CRITICAL INDENTS DETAILS FOR SPARES PROCUREMENTREMARKS CRITICALITY

Required for Plant start-upRequired for Plant start-up

Required for Plant start-upRequired for Plant start-up

Required for Plant start-up


Required for Plant start-upRequired for Plant start-upRequired for Plant start-up


TECHNICIANS REQUIRED FOR PLANT MAINTENANCE ACTIVITIES

Out of 20 barrels,only 15 nos were received.

Not Required for Plant start-up,during plant running must be made available

Indent was earlier kept on hold by Komaraiah sir.

Out of 6 barrels,only 2 nos were received.

These spares are pending since too long.


It is better to replace this bellow before plant startup.As it was earlier replaced partially and the remaining area has some minor damages.Subjected to material availability,job will be taken up.



F9- 785 nos(2sets),F7- 1570 nos(4sets)

Required Manpower234111

Nil11

14

MECHANICAL INDENTS FOR THE YEAR 2011-12

INDENT NO. DESCRIPTION

Mech-205/11-12 19.03.12 SERVO GEM EPO Grease 20 Kgs.

Mech-202/11-12 12.03.12

M12 Gr.8.8 Nuts 300 Nos.

M12 8.8 Gr.washers 800 Nos.

M12X65mm long 8.8 Gr.Bolts 200 Nos.

Mech-201/11-12 12.03.12 1 No.

Mech-195/11-12 28.02.12 2 Nos.

Mech-190/11-12 15.02.12 1 No.

Mech-189/11-12 15.02.12Filter Element 2.5 microns (HC 8300 fkz 16z) 2 Nos.

Filter Element 5 microns (HC 8300 fkz 16z) 2 Nos.

Mech-188/11-12 13.02.12 GT Diffusion Burner Ignition Gas Line Connector 8 Nos.

Mech-184/11-12 10.02.12 1 No.

Mech-177/11-12 17.01.12 300 Nos.

Mech-173/11-12 09.01.1236 Nos.

12 Nos.

Mech-172/11-12 06.01.12 As per list

Mech-171/11-12 06.01.12 As per list

Mech-170/11-12 06.01.12 As per list

Mech-168/11-12 29.12.11 GT Potential Replacement Material (List attached) As per list

Mech-166/11-12 28.12.11 Pre Filters Holding Latch (Spring type) 500 Nos.

Mech-163/11-12 27.12.11 Combustion Chamber Cone 1 No.

Mech-157/11-12 15.12.11

Mech-156/11-12 15.12.11Insert / Comp 8 Nos.

GTG Secondry Air Damper Blind Plate Seal Ring 2 No.

Mech-155/11-12 15.12.11 GT Re-assembly material Major overhaul (list attached)

10.12.11

Spacer Sleeve (Inlet) 1 No.

Spacer Sleeve (Outlet) 1 No.

Spacer Sleeve 1 No.

Spacer Sleeve 1 No.

Spacer Bush 1 No.

Adaptor Sleeve 1 No.

Lubrication Ring 2 Nos.

Bearing Nut 1 No.

INDENT DATE

QUANTITY

ORDERED

Split AC Compressor, Model No. AW 1500F F15 Z0 4H 3237 R-22, 230Volts, 50 Hz - RLA - 7.8, LRA-51 (TECHUMSEH)

CEP Expansion Bellow both ends fixed Flanges, Size: DN450, Type: 1101 Installation (shipping length: 300mm)

STG Vacuum Pumps Plate Heat Exchanger spares. Plates and Gaskets (Make: FUNKE), Type: FP-14-31-1-N, S.No.504383

Gate Valves, 4", 600 / 300 Class, 30bar pr., Buttweld, ON/OFF MOV Operated Valve

CW Side Stream Filter Strainers (Model No. VAG 39), Flow Rate: 124 M3 / Hr., Design Temp: 50 Deg.C

Synthetic Oilimpregnated Coalescer Pad, Size: 1720mm X 3200 x 25mm thk

Synthetic Oilimpregnated Coalescer Pad, Size: 24000mm X 3200 x 25mm thk

Auxiliary Systems Re-assembly Mandatory material for Major Overhaul (List attached)

Auxiliary Systems spare parts for Minior Inspection & day to day (List attached)

Auxiliary Systems Potential replacement material for Major Overhaul (List attached)

GT Re-assembly mandatory material Major overhaul (list attached)

As per List

As per List

MECH-151B / 11-12

10.12.11

Shaft 1 No.

Impeller 5 Nos.

Flat Gasket 4 Nos.

Flat Gasket 1 No.

O Ring 1 No.

O Ring 2 Nos.

O Ring 2 Nos.

O Ring 4 Nos.

O Ring 2 Nos.

Wearing Ring 10 Nos.

Splash Ring 2 Nos.

Oil Thrower 1 No.

Stage Sleeve 4 Nos.

Shaft Protection Sleeve (Inlet) 1 No.

Shaft Protection Sleeve (Outlet) 1 No.

Mech-146/11-12 05.12.11 12 Nos.

Mech-144/11-12 12.12.11 2 Sets

Mech-142/11-12 02.12.11 1 Unit

Mech-133/11-12 10.11.11 1 No.

Mech-129/11-12 29.10.11

M15B CH Plate Gasket NBRP CO, A-Type 45 Nos.

M15B CH Plate Gasket NBRP CO, BA-Type 45 Nos.

M15B2 EP 1 316/0.6/HT/NBRP CO RI 1 No.

M15B2 EP 2 316/0.6/HT/NBRP CO RI 1 No.

M15B2 CH PL 2 316/0.6/HT/NBRP CO RI 4 Nos.

M15B2 CH PL 2 316/0.6/HT/NBRP CO RI 6 Nos.

31.10.11

Line Shaft 1 No.

Shaft Coupling 2 Nos.

HX.HD.Bolt with Nut 8 Nos.

Gasket 1 No.

Disch Case Bearing 1 No.


Inter Bowl 7 Nos.

Bowl Bush 7 Nos.

Impeller Lock Collet 7 Nos.

Impeller 7 Nos.

HX.HD.Cap Screw 21 Nos.

Brg.Inter Bowl 7 Nos.

Pump Shaft 1 No.

Sand Cap 1 No.

MECH-151A / 11-12

Port Glass, Type: SGC-3008 (Containing Cushion Gasket, Gauge Glass, packing strip, Mica Gasket, Protect Gasket, Sealing Gasket)

Pilot Valve recommended Spare Parts, Make: ARGUS, Type: FKK-79, Material: SS / SS-SS-TFE, Pressure: 36 bar at 260 C, Size: PN-40, DN-40, S.No.791225, Fabr.No.: 116942003

Skid Mounted Motorized Hydro Test Pump, Max.Pressure: 300 to 350 Kg./CM2, Capacity: 110 LPH, Complete with presure relief and setting valve, Pressure Gaauge, NRV, Needle Valve along with accessories like Hydraulic Hose etc.

1" Flanged Safety Relief Valve, Flange PCD: 85mm, No.Holes: 4 Nos., Size: 14mm, Set Pressure: 10 Kg/cm2 Medium Compressed Air, Make: Fluid Tech Valves

MECH-123-C / 11-12

31.10.11

Allen Set Screw 2 Nos.

Brg.Suction 1 No.


Pipe Plug 1 No.

31.10.11

Adjusting Nut 1 No.

Allen Set Screw 1 No.

Water Slinger 1 No.

Packing Gland 1 No.

Packing Box 1 No.

Stud Bolt with Nut 6 Nos.

Gasket 1 No.

Packing Box Bush 1 No.

Top Shaft Sleeve 1 No.



Bearing Spider 1 No.

Line Shaft Brg. 1 No.

Line Shaft Sleeve 1 No.

31.10.11

Gib Key 1 No.

Top Shfat Bus 1 No.

Wearing Ring For Impeller 7 Nos.

Brg. Retainer 1 No.

Gasket 2 Nos.

Spring Loading Grease Cup Assy 1 No.

Water Seal Ring 1 No.

Packing Pieces 8 Nos.


Top Shaft 1 No.

15.10.11

Line Shaft Sleeve 1 No.

Line Shaft 1 No.

Shaft Coupling 2 Nos.

HX.HD. Bolt with Nut 8 Nos.

Gasket 1 No.

Disch Case Bearing 1 No.

Hx.HD. Bolt with Nut 12 Nos.

Inter Bowl 7 Nos.

Bowl Bush 7 Nos.

Impeller Lock Collet 7 Nos.

Impeller 7 Nos.


BRG. Inter Bowl 7 Nos.

Pump Shaft 1 No.

Sand Cap 1 No.


BRG. Suction 1 No.

HX.HD. Cap Screw 6 Nos.

Pipe Plug 1 No.

15.10.11

Adjusting Nut 1 No.

MECH-123-C / 11-12

Mech-123-B / 11-12

MECH-123-A / 11-12

MECH-122C / 11-12

MECH-122b / 11-12

15.10.11

Allen Set Screw 1 No.

Water Slinger 1 No.

Packing Gland 1 No.

Packing Box 1 No.


Gasket 1 No.




HX.HD. Bolt with Screw 12 Nos.


Bearing Spider 1 No.

15.10.11

Wearing Ring Impeller 7 Nos.

BRG Retainer 1 No.

Gasket 1 No.

Spring Loading Grease Cup Assy 2 Nos.

Watear Seal Ring 1 No.

Packing Pieces 4 Nos.



Thrust Stand Assy 1 No.


Top Shaft 1 No.

15.10.11

Line Shaft Brg. 4 Nos.

Line Shaft Sleeve 4 Nos.

Line Shaft 4 Nos.

Pump Shaft Coupling 1 No.

Gasket 1 No.


Pump Shaft 1 No.

BRG Inter Bowl 7 Nos.

Impell Lock Collect 7 Nos.

Impeller 7 Nos.

Inter Bowl 7 Nos.

Sand Cap 1 No.


Strainer B/T 1 No.

Suction BRG 1 No.

15.10.11



Packing Gland 1 No.

Water Seal Ring 1 No.

Packing PCS 4 Nos.

Grease Cut Assy. With NRV 1 No.

Packing Box 1 No.



Gasket 1 No.

MECH-122b / 11-12

MECH-122a / 11-12

MECH-121C / 11-12

MECH-121B / 11-12

15.10.11

Stud Bot with Nut 4 Nos.


Bearing Spider 4 Nos.

15.10.11

Impeller Wearing Ring 7 Nos.

BRG BRG Retainer 4 Nos.

HX.HD Bolt with Nut 32 Nos.

Top Shaft 1 No.


Gasket 2 Nos.

HX.HD Bolt cap Screw 6 Nos.

Water Slinger Assy 1 No.

Thrust Stand Assy. 1 No.

HX.HD.Bot with Nut 4 Nos.

HX.HD Bolt with Nut 4 Nos.

Mech-118/11-12 02.06.11

Packing end ring for Pump Model: PN-M16A 8 Nos.

Packing for Pump Model: PN-M16A 8 Sets

Ball for Pump Model: PN-M16A 4 Nos.

Ball Guide for pump Model: PN-M16A 4 Nos.

Plunger for Pump Model: PN-M16A 2 Nos.

Mech-117/11-12 13.10.11

Packing end ring for Pump Model: PN-K16A 8 Nos.

Packing for Pump Model: PN-K16A 8 Sets

Ball for Pump Model: PN-k16A 4 Nos.

Ball Guide for pump Model: PN-K16A 4 Nos.

Plunger for Pump Model: PN-K16A 2 Nos.

Mech-108/11-12 18.10.11 HYSPIN AWS 32 SC Lube Oil 1200 Ltrs.

Mech-96/11-12 24.08.11PALL Filter Element - RO50480 YL60 8 Nos.

pall Coreless Filter Element B>= 1000 12 © 8 Nos.

Mech-86/11-12 08.08.11 Servo Prime-32 Lube Oil 20 Barrels

Mech-85/11-12 08.08.11 Reo Lube (OMTI-46) Control Oil 5 Barreks

Mech-76/11-12 29.07.11

1 No.

Disc for 300 Class Cast Steel Gate Valve of Size: 250mm 1 No.

1 No.

1 No.

Mech-75/11-12 27.07.11

1 1/2" schedule 80 CPVC Pipe 100 Mtrs.

2" CPVC Socket Tee Schedule 80 4 Nos.

1 1/2 x 2" Socket Reducer Sch 80 4 Nos.

1 1/2" 90 Deg Socket Elbow sch 80 10 Nos.

1 1/2" straight couplings Sch.80 20 Nos.

1 1/2" CPVC Pipe Flange Sch.80 10 Nos.

2" Schedule 80 CPVC Pipe 50 Mtrs.

3" CPVC Socket Tee Schedule-80 4 Nos.

1 1/2" CPVC Socket Tee Schedule-80 4 Nos.

2x3" Socket Reducer Sch.80 4 Nos.

2" 90Deg. Socket Elbow Sch.80 10 Nos.

MECH-121B / 11-12

MECH-121A / 11-12

Seat Ring for 300 Class Cast Steel Gate Valve of Size: 250mm

Stem for 300 Class Cast Steel Gate Valve of Size: 250mm

Bonnet Gasket for 300 Class Cast Steel Valve of Size: 250mm

Mech-75/11-12 27.07.11

2" Strainght Coupling Sch.80 20 Nos.

2" CPVC Pipe Flange Sch.80 20 Nos.

3" Sch.80 CPVC Pipe 50 Mtrs.

3" 90 Deg. Socket Elbow Sch.80 20 Nos.

3" straight Coupling Sch.80 30 Nos.

3" CPVC Pipe Flange Sch.80 20 Nos.

CPVC Solvent Cement - 500 Ml. 2 Nos.

Mech-72/11-12 26.07.112 Nos.

Valve Ball suitable for Valve with Order No. 760499 2 Nos.

Mech-58/11-12 04.07.11 6 Nos.

Mech-51/11-12 15.06.11 HP BFP Balance Disc Seat (Counter Balancing Disc) 3 Nos.

Mech-47/11-12 07.06.11Inproseal (Item No. IS1), Material: EN1982 : CuSn12 1 No.

Inproseal (Item No. IS2), Material: EN1982 : CuSn12 1 No.

Mech-43/11-12 06.06.11 2 Nos.

Mech-41/11-12 03.06.11

Servo 320 Gear Oil 220 Ltrs.

GR-140 Gear Oil 100 Ltrs.

General Oil GR-90 100 Ltrs.

General Grease 50 Kgs.

Servo Grease MP 50 Kgs.

Servo Coat 120 Grease 100 Kgs.

Servomesh SP 320 Gear Grease 50 Kgs.

Mech-36/11-12 31.05.11 Servo Friz - 68 Oil 50 Ltrs.

Mech-24/11-12 10.05.11

O-Ring for sleeve in Viton, Part No.7 2 Nos.

O-Ring for Seal face in Viton, Part No. 1.2 2 Nos.

O-Ring for Seat in Viton, Part No.3 2 Nos.

O-Ring for Gland Plate in Viton, Part No.5 2 Nos.

2 Sets

2 Sets

Set of Springs in 1.4401 (1 Set = 8 Nos.), Part No.1,5 2 Sets

Seal Face in Buko 03+1.4162, Part No.1 2 Nos.

Seat in Buka 22, Part No.2 2 Nos.

Mech-20/11-12 10.05.11

Shaft (Part No. 210.01) 2 Nos.

Impeller (Part No. 230.01) 2 Nos.

Bearing NU 308 (Part No. 320.01) 2 Nos.

Bearing 7308 BECBP (Part No. 320.02) 2 Nos.

Gasket (Part No. 400.02) 2 Nos.


O-Ring (Part No. 412.01) 2 Nos.

O-Ring (Part No. 412.02) 2 Nos.

Throat Bush (Part No. 456.01) 2 Nos.

Wear Ring Stationary (Part No. 502.01) 2 Nos.

Impeller Wear Ring (Part No. 502.01) 2 Nos.

Constant Level Oiler (Part No. 638.01) 2 Nos.

Gasket Set according DGSLV-560398 suitable for Valve with Order No.760499

Bellow Sealved Valve DN-15 both side external threaded with 1/4 inch hole and 8mm outer pipe PA type fitting, Union thread is 36x2mm pitch

42X6.6M Wire Rope Sling. Both side soft eye. Eye length is 650mm, capapcity: 175000 Kgs.

Set of Screws, {Part No. 1.6 (1 Set = 2 Nos.), Part No. 12a (1 Set = 2 Nos., Part No. 12b (1 Set = 4 Nos.)}

Set of Spring Sleeve in 1.4401 (1 Set = 8 Nos.), Part No.- 1.7

Mech-20/11-12 10.05.11



Circlip (Part No.932.01) 2 Nos.

Mech-14/11 14.04.11

Gasket-Gland in PTFE, P.No.5 1 Nos.

1 Set

Set of O-Rings in EPDM (1 Set=3 Nos.). P.Nos.7, 3, & 12 2 Sets

Sleeve in SS316, P.No.6 1 No.

Set in Buka22, P.No.2 1 No.

1 No.

Mech-13/11 14.04.11


2 Sets


Pumping Ring in 1.4401, P.No.13 2 Nos.

Sleeve in SS361, P.No.6 2 Nos.

Set in Buka 22, P.No.2 4 Nos.

4 Nos.

Mech-12/11 14.04.11


1 Set


Sleeve in SS316, P.No.6 1 No.

Seat in Buka22, P.No.2 1 No.

1 No.

Mech-06/11 07.04.11 CW Pump Spares, Make: Kirloskar 1 Set

Mech-002/11 05.04.11

Assembly body Seals 2 Sets

Assmbly Inner Set 1 set

Assembly Seals Inner Seat 2 Sets

Assembly Stuffing Box packing 1 set

Metall bellow 1 set

Mech-001/11 05.04.11

Assembly body Seals 2 Sets

Assmbly Inner Set 1 set

Assembly Seals Inner Seat 2 Sets

Assembly Stuffing Box packing 1 set

Metall bellow 1 set



Mech-168/12-13 11.02.13 20 NB CS Pipe SCH-40 30 Mtrs.

Set of Set Screws in 1.4401 (1 Set = 6 Nos.), P.No. 1.6, 12b & 14

Rotory Head Assembly in Buko 03 + 1.4462 includes P.Nos.1.1 to 1.7





INDENT DATE

QUANTITY

ORDERED

Mech-167/12-13 30.03.13

12 Mtrs.

1 No.

Silicon Glue Tube 3 Nos.

Mech-166/12-13 11.02.13 1 No.

Mech-164/12-13 09.02.13

1" GI Pipe SCH 40 both side threaded 100 Mtrs.

1" Female Threded Brass NRV #800 1 No.

1" GI Threded Union 1 No.

Mech-158/12-13 06.02.13

2 Nos.

2 Nos.

2 Nos.

Mech-152/12-13 22.01.13

2 Nos.

4 Nos.

Mech-150/12-13 21.01.13 46 Nos.

Mech-148/12-13 07.01.13 60 Nos.

Mech-145/12-13 07.01.12 Gaskets for Pre-Filters 500 Nos.

Mech-134/12-13 08.12.12 EP-2 Grease, Make: Castrol 60 Kgs.

Mech-130/12-13 30.11.12

HP Piston Rings - 2480035851 4 Nos.

HP Endless Guide Rings - 2480038750 4 Nos.

Filter Element - 910071250 3 Nos.

HP Cusion Plates - 2460065450 30 Nos.

LP Cusion Plates - 2460060450 36 Nos.

Oil Wiper Rings - 2480031350 8 Nos.

Packing Assy.3pcs - 2460102150 6 Nos.

Packing Assy.6pcs - 2460102050 6 Nos.

Packing 1.6th - 2460010750 4 Nos.

Packing 1.6th - 2460010550 4 Nos.

Packing (Cylinder to Valve Assly)-2460011850 24 Nos.

Packing (Cylinder to Valve Assly)-2460021850 16 Nos.

Stud M12x1.75x25L (Cyl to Valve Cover) - 9990364850 30 Nos.

Stud M12x1.5x45L (Cyl to Valve Cover) - 9990363650 30 Nos.

Mech-128/12-13 27.11.12 780 Nos.

Mech-126/12-13 26.11.12

Filler Wire UTP A 6170 Co (Size: Ø 1.6 X 1000mm) 5 Kgs.

5 Kgs.

Filler Wire Bohler DMO-IG (Size: Ø 2.4 X 1000mm) 5 Kgs.

Filler Wire Bohler CN 16/13 (Size: Ø 2.4 X 1000mm ) 5 Kgs.

UTP 6170 Co. (Size: Ø 3.2 X 350) Electrode 2 Packets

Multi-layer Expansion Bellow Fabric to withstand operating temp 750 Deg, Make: Hi-Tech

Aluminized Fiber Glass Tape, 4" X 1mm X 30 Mtrs, Item Code: HT-ALGL, Make: Hi-Tech

8 Mtrs. Long Gas Cooled Tig Torch, Model: GC-20, Make: SAP

80 NB CS Gate Valve #150 Flange type, Make: AUDCO / VALTECH

100 NB CS Gate Valve #150, Flange type, Make: AUDCO / VALTECH

150NB CS Gate Valve #150, Flange type, Make: AUDCO / VALTECH

Filter Element UE 219 AP08H (MAH 580), F 137155, Make: PALL

Filter Element (040417), Make: BOLL & KRICH, Length of the Filter Element: 510mm, Material of Construction: Wire Mesh Steel (SS), Micron Rating of Filter: 12 Microns

Oil Mist Separator Filter Tubes (Filter type: FF2-166.30012)

Pre Filters type CAM-FLOW X MGT-7 (CFSS-F7-592 / 592 / 640-10-25)

Glass Fibre pads, Make: CAMFIL, Size: 620 x 620 x 100mm (Coalerser Pads)

Filler Wire Thyssen Thermanit 617 (Size: Ø 2.4 X 1000mm)

Mech-126/12-13 26.11.12

Bohler FOX CN 16/13 (Size: Ø3.2 X 350) Electrode 2 Packets

Bohler DMD kb (Size: Ø 3.25 X 350) Electrode 2 Packets

Mech-124/12-13 20.11.12Stem, MOC: AISI 410 1 No.

Disc, MOC: AISI 410 Stellited 1 No.

Mech-121/12-13 09.11.12 GI Beam 250X125, Web thk: 8mm 18 Mtrs.

Mech-103/12-13 18.09.12 Servo Mesh SP 460 Oil 210 Ltrs.

Mech-89/12-13 22.08.12 Scoop Tube Shaft for Fluid Coupling, Model: MR 600 1 No.

Mech-88/12-13 16.08.12

28mm SS 304L Ferrule Fitting Elebow 32 Nos.

28mm 304L 90 Deg. Ferrule Connector 32 Nos.

28mm SS 304L 3000# Socket weld Union 32 Nos.

32 Nos.

3/4" SS 304L, Pipe U-Clamp 80 Nos.

28mm 304L, Pipe OD:28mm, ID: 24mm, thk: 2.015mm 120 Mtrs.

16 Nos.

6 Nos.

Mech-75/12-13 26.07.12 Servo Gem EP0 Grease 20 Kgs.

Mech-63/12-13 04.06.12

Lube Oil Filter Element 4 Nos.

Fuel Oil Filter 2 Nos.

Element and Ring 2 Nos.

Coolant Additive 1 No.

O-Ring Set 2 Nos.

Engine Lube Oil Pepremium Blue SAE 15W40 210 Ltrs.

Mech-52/12-13 07.07.12High Focus Torch Lights 1 No.

EP-2 Lubrication Grease 60 Kgs.

Mech-50/12-13 05.07.12

Toothed Gear for Flud Coupling, Model: Mr 600 2 Nos.

Gear Rack for Fluid Coupling, Model MR 600 2 Nos.

Spring for Flud Coupling Model: MR 600 2 Nos.

Scoop Tube for Fluid Coupling, Model: MR 600 2 Nos.

Mech-43/12-13 12.06.12

Servo System 68 Oil 210 Ltrs.

Castrol 20/40 Oil 50 Ltrs.

Servo Press 68 Oil 210 Ltrs.

Servo System 220 Oil 100 Ltrs.

Mech-37/12-13 04.06.12

Shaft - S821145001 1 No.

Impeller & Shaft Shrink fitted 1 No.

Gland Packing - 1551000011 1 Set

Lock Ring - 1440000001 1 No.

Key - 140000004 1 No.

O-Ring - 1960000063 2 Nos.

Distribution Ring - 1922000001 1 No.

Flat Gasket - 1940000130 2 Nos.

Floating DE - 1493000002 2 Nos.

Shaft Seal Ring - 1530000008 2 Nos.

Mech-36/12-13 02.06.12

Rolling Contact Bearing SKF 32313 B / Q / U2 / CL7A 1 No.

Rolling Contact Bearing SKF 32312 BJ2 / QCL /7C 1 No.

3/4" NPT male thread X 28mm Ferrule fitting SS 304L Connector

1/2" SS 304L Ferrule 90 Deg. Elbow (One side male NTP Thread)

25NB, SW, 3000#, CS Equal Tee with one side BSP Thread

Mech-36/12-13 02.06.12 Rolling Contact Bearing SKF 32024 X D720 1 No.

Rolling Contact Bearing SKF 32224 J2 1 No.

Rolling Contact Bearing SKF 32315/Q 2 Nos.

Mech-35/12-13 02.06.12

Bevel Pinion Shaft L ZY 290, 0/3, 22 1 No.

Rolling Contact Bearing 32313 B /Q/U2/CL7A 1 No.

Rolling Contact Bearing 32312 BJ2/1CL7C 1 No.

Rolling Contact bearing 32024 XD720 1 No.

Rolling Contact Bearing 32224 J2 1 No.

Pinion Shaft RP 250, 0/3, 53 1 No.

Bevel Gear R ZY 290, 0/3. 15 1 No.

Rolling Contact Bearing 32315 /Q 2 Nos.

Mech-32/12-13 02.06.12 Frame / Bearing Housing 1 No.

Mech-30/12-13 29.05.12785 Nos.

1570 Nos.

Mech-29/12-13 29.05.12

Cam Vane 3X5 along with Holding Strips 3 Sets

Cam Vane 3X4 along with Holding Strips 5 Sets

Holding Strips 3X5 and 3X4

Mech-24/12-13 21.05.12 1 No.

Mech-23/12-13 19.05.12

Bevel Pinion Shaft L ZY 290, 0/3, 22 2 Nos.

Shaft Seal 065x085x08 CRW1-R 25420 64 Nos.

Rolling Contact Bearing 32313 BD 720 8 Nos.

Rolling Contact Bearing 32312 BD 720 8 Nos.

Shhaft 135X0684 2 Nos.

Gear Wheel LP 250, 0/3, 53 2 Nos.

Shaft Seal 120x150x12, CRW 1-R 47250 32 Nos.

Rolling Contact bearing 32024 XD720 8 Nos.

Rolling Contact Bearing 32224 X 720 8 Nos.

Pinion Shaft RP 250, 0/3, 53 2 Nos.

Bevel Gear R ZY 290, 0/3. 15 3 Nos.

Rolling Contact Bearing 32315 D720 8 Nos.

Mech-16/12-13 12.12.12

Impeller Seal Ring (AL.BRONZE AB1) 2 Nos.

Impeller Key (SSA276 TP 410) 1 No.

Pump Shaft (SS A276 TP 410) 1 No.

Pump Line Shaft ( SS A276 TP 410) 2 Nos.

Shaft Sleeve (SS A276 TP 410) 2 Nos.

Head Shaft (SS A276 TP 410) 1 No.

Bush (THORDON)

Cutless Buss (Bronge + NITRLE RUB.)

Gasket Sets

Water Deflector (Neoprene Rubber) 3 Nos.

Mech-15/12-13 02.05.12 1 No.

High Efficiency F9 Fine Filters CGT-HF-P-F9-592x592x292-01

Pre Filters Type: CAM-Flow XMGT-7 (CFSS-F7- 592X592X640-10-25)

Each 10 Sets

Pressure Sealed Bonnet NRV, Size: 200mm, 1500 Class, Body Material: ASTM A216 GR WCB, Butt Weld ends, Sch120, Make: AUDCO

Each 2 Sets

Each 2 Sets

Each 3 Sets

Chiller Unit Compressor Unit, Model No.: KCG 554 HAE D512 SR No: EWK 2836 05F, 400V, 50 Hz, 3P, LRA44-R-22, Kirloskar Copeland Ltd., Karad, India

Mech-09/12-13 16.04.12

M12X65mm, 8.8 Gr Bolts & Nuts with Washer 450 Nos.

Mech-08/12-13 16.04.12

M12X65mm, 8.8 Gr Bolts & Nuts with Washer 450 Nos.

Mech-06/12-13 10.04.12

Dome seal, Materia: DS-CR (as per attached Drawing)

Mech-01/12-13 02.04.12

Dome seal, Materia: DS-CR (as per attached Drawing)



Mech-49/13-14 16.10.13

1 No.

Steel Strap Roll, Width: 2mm, Thickness: 0.6mm 200 Mtrs.

GI Packing Clips to suit 25mm wide Steel Strap 100 Nos.

Mech-44/13-14 23.09.13 3000 Ltrs.

Mech-42/13-14 07.09.13

Enamel Black Paint (Berger) 40 Ltrs.

Thinner 130 Ltrs.

ETCH Primer 40 Ltrs.

Signal Red Paint (Berger) 650 Ltrs.

Mech-28/13-14 16.07.13

Impeller, Part No.8 5 Nos.

Impeller Lock Collet, Part No.9 6 Nos.

BRG. Inter Bowl, Part No.10 6 Nos.

Pump Shaft, Part No.11 1 No.

Line Shaft, Part No.16 3 Nos.

Line Shaft Sleeve, Part No.17 4 Nos.

Line Shaft BRG, Part No.18 4 Nos.

Bearing Retainer, Part No.20 4 Nos.

Top Shaft Sleeve, Part No.27 2 Nos.

Top Shaft, Part No.44 1 No.

Fabric Expansion Bellow, Size: 6100X6100X525mm to withstand for hot flue gas temperature of 850 Deg.C

26 Mtrs length X 1

No.

Fabric Expansion Bellow, Size: 6100X6100X350mm to withstand for hot flue gas temperature of 850 Deg.C

26 Mtrs length X 2

Nos.

Fabric element assly, Material: UFV-100 (as per attached Drawing)

26 Mtrs length X

0.350 Mtrs.

Width

As per attached Drawing

Fabric element assly, Material: UFV-100 (as per attached Drawing)

20 Mtrs length X

0.350 Mtrs.

Width X 2

As per attached Drawing

INDENT DATE

QUANTITY

ORDERED

Manual Steel Strapping Tool, Item Code: HMT-19-32, Strap Gauge Range (0.023 to 0.031), Strap Width Range: 5/8" to 1 1/4"

216 Coal Tar Epoxy Coating with its recommended Thinner, Color: Black

Mech-28/13-14 16.07.13

Line Shaft Coupling, Part No.47 2 Nos.

Impeller Wearing Ring, Part No.50 4 Nos.

Casing Wearing Ring - 51 4 Nos.

Mech-18/13-14 03.06.13

Impeller 1 No.

Bearing Sleeve 2 Nos.

Wear Ring - Casing - 001 2 Nos.

Wear Ring - Stuffing Box - 002 2 Nos.

Shaft Sleeve - 021 2 Nos.

Water Seal Cage - 028 1 No.

Shaft - 050 1 No.

Gasket - A01 2 Nos.

Gasket - A02 2 Nos.

Gasket - A03 2 Nos.

Gasket - A09 2 Nos.

Gasket - N/A 2 Nos.

Packing - A30 2 Nos.

Gasket - A60 4 Nos.

Gasket - A61 2 Nos.

Oil Seal - PE - A66 2 Nos.

Ball Bearing - A67 2 Nos.

Roller Bearing - A68 2 Nos.

Angular Contact Ball Bearing - A69 2 Nos.

Oil Seal - ME - A70 2 Nos.

Constant Level Oiler - A71 2 Nos.

Lock Washer - A72 2 Nos.

Mech-17/13-14 15.05.13

KSB MAKE WK 65/3 PUMP


Gland - 1452 2 Nos.

Gland Packing Set - 1461 4 Sets

SP Sleeve Suction - 1524 2 Nos.

SP Sleeve Discharge - 1524 2 Nos.

Spacer Sleeve Suction - 1525.01 2 Nos.

Stage Sleeve - 1521 4 Nos.

Splash Ring - 1507 2 Nos.

Oil Seal Set - 1421 6 Sets

Constant Level Oiler - 1638 2 Nos.

Impeller - 1230 3 Nos.

Spacer Sleeve Discharge - 1525.02 2 Nos.

Shaft - 1210 2 Nos.

Set of Gasket & O-Ring - NA 2 Sets

KSB MAKE WK 65/4 PUMP


Gland - 1452 2 Nos.

Gland Packing Set - 1461 4 Sets

SP Sleeve Suction - 1524 2 Nos.

SP Sleeve Discharge - 1524 2 Nos.

Spacer Sleeve Suction - 1525.01 2 Nos.

Stage Sleeve - 1521 4 Nos.

Mech-17/13-14 15.05.13

Splash Ring - 1507 2 Nos.

Oil Seal Set - 1421 6 Sets

Constant Level Oiler - 1638 2 Nos.

Impeller - 1230 3 Nos.

Spacer Sleeve Discharge - 1525.02 2 Nos.

Shaft - 1210 2 Nos.

Set of Gasket & O-Ring - NA 2 Sets

Mech-14/13-14 07.05.13

LP Piston, 2480030150 1 No.

LP Piston Rod 2480030250 1 No.

HP Piston Rod 2480035250 1 No.

Crosshead Nut 2460030450 2 Nos.

Piston Washer 2480030550 2 Nos.

Main Bearing Set 2460032250 & 2460032350 3 Sets

Big End Bearing Assy (CR Bearing) 2460032450 2 Sets

Connection Rod Bushings 950030300 2 Sets

Pin 950036600 2 Sets

Oil Seal 2410110550 2 Nos.

Spider 9992701011 2 Nos.

Lift Washer 2460071250 20 Nos.

Circlip 2460061150 10 Nos.

Assly of 3-Piece packing 2480102150 12 Nos.

Assly of 6-Piece packing 2480102050 12 Nos.

Mech-13/13-14 07.05.13

5H66 Crank Shaft 1 Assy 1 No.

5H46 Aluminum Piston 6 Nos.

Conn Rod Assy 5H 6 Nos.

Valve Plate 5H 3 Nos.

Main BRG Pump End 5H66 1 No.

Main BRG S.E. for 5H66 1 No.

Pair of Con Rod BRG for 5H 6 Nos.

5H CYL Sleeve 6 Nos.

Piston Pin 1" 6 Nos.

Comp Ring 5H46/66 12 Nos.

Oil Ring 5H 6 Nos.

Dis Valv Guid Assy 6 Nos.

SV Disc 5H 6 Nos.

Gasket Set 5H60/66 1 No.

Oil Relif Valve Asy 5H 1 No.

SV Spring 5H 36 Nos.

Pin Valve Lifter 5H 24 Nos.

Valve Lifter Pin Spring 24 Nos.

DV Seal Lock Washer 18 Nos.

Oil Pump Bush M/C 5h/5F 1 No.

Oil Pump Package 1 5H40/46/66/86 1 No.

SE BRG Washer 5H 1 No.

Thrust Washer 5H 1 No.

PE BRG Washer 5H 1 No.

Oil Filter Screen 5H 1 No.

Nylock Nuts 8 Nos.

Mech-13/13-14 07.05.13

Lock Ring 5H Piston Pin 12 Nos.

Suction Strainer Assy. 1 No.

Cranckcase Heater 6" 1 No.

Bush Con Rod 5H 6 Nos.

Mech-12/13-14 06.05.13

40 Ltrs.

40 Ltrs.

40 Ltrs.

Thiiner #25 20 Ltrs.

Mech-11/13-14 06.05.13Island Green Epoxy Paint (Code No.207) 160 Ltrs.

Epoxy Paint Thinner 25 Ltrs.

Mech-10/13-14 06.05.13Island Green Epoxy Paint (Code No.207) 45 Ltrs.

Paint Brushes - 3" 10 Nos.

Mech-09/13-14 07.05.13

Red Oxide Paint 150 Ltrs.

Enamel Black Paint - 800 150 Ltrs.

Thinner 40 Ltrs.

Wire Brushes 20 Nos.

Rough Emery Papers 20 Nos.

Carboline Multibond 2000 Primer Chlorinated Rubber Paint (Dark Grey Color)

Carboline Multibond 2001 MID Chlorinated Rubber Paint (Dark Grey Color)

Carboline Multibond 3000 Finish Chlorinated Rubber Paint (Dark Violet Color)


HRSG Gen 7 Days

BOPProp.

General

STG Gen 4 Days HOLD by CGM

STG Prop 15 Days Sent to HO on 14.03.12


Prop 15 Days Sent to HO on 07.03.12

GTG Prop 1 Week Sent to HO by CGM on 15.02.2012

STG General 7 Days Sent to HO on by 06.03.12

BOP Prop 7 Days Sent to HO on 27.03.2012

GT General ASAP Sent to HO on 10.01.2012

GTG Prop. ASAP Sent to HO on 25.01.12



GTG Prop. 2 Months Sent to HO on 05.01.2012

GTG Prop. 1 Week Sent to HO on 31.12.11

GTG Prop 1 Month Sent to HO on 25.01.12

GTG Prop ASAP Sent to HO on 31.12.11

GTG Prop ASAP Sent to HO on 16.12.11


BOP Prop 1 Month

Sent to HO on 07.06.12

INDENT FOR

SYSTEM

NATURE OF

INDENTPRIORITY REMARKS

Immediate requiremen

t

As instructed by the GM (O&M) sent to HO on 14.03.12

GT / STG / BOP

BOP Prop 1 Month



GTG Prop 15 Days Sent to HO on10.02.12

BOP General 30 Days Sent to HO on 03.02.12

BOP General Urgent


BOP Prop 30 Days


KGPL / Doc-257 (11-12) / Mech-133 (11-12) / 211, dt.26.11.11 cancelled and

Docket sent to HO on 06.03.2012

BOP Prop 30 Days


BOP Prop 30 Days

BOP Prop 30 Days

BOP Prop 30 Days


BOP Prop 30 Days

BOP Prop 30 Days


BOP Prop 30 Days

BOP Prop 30 Days


BOP Prop 30 Days

BOP Prop 30 Days


BOP Prop 30 Days

BOP Prop 25 Days


BOP Prop 25 Days



STG Proprietory 7 DaysSent to HO on 16.08.11

STG Proprietory 7 Days

HRSG-1A 15 Days Sent to HO on 12.09.11

BOP General 1 Month Sent to HO on 22.08.11

Proprietory

BOP General 1 Month Sent to HO on 22.08.11

GTG Prop 15 Days Sent to HO on 27.07.2011

GTG General 10 Days Sent to HO on 12.09.11


HRSGs Prop 25 Days Sent to HO on 27.08.11


General 1 Week Sent to HO on 22.06.11

BOP General 1 Week Sent to HO on 22.06.11

HRSGs Prop 25 Days Sent to HO 18.05.11


BOP / GT / ST

HRSG- 1A & 1B


HRSG Prop 25 Days Sent to HO



BOP Prop 1 Month Sent to HO on 25.06.11

GTG PROP 1 Month Sent to HO on 16.04.2011

GTG PROP 1 Month Sent to HO on 16.04.2011


BOP General 15 Days Hold by GM

HRSG- 1A & 1B

INDENT FOR

SYSTEM

NATURE OF


Prop 15 Days Hold by GM

BOP Prop 15 Days Hold by GM

BOP General 5 Days Hold by GM

General 15 Days Sent to HO on 08.03.2013



GT Prop At earliest Sent to HO on 24.01.2013

GTG Prop 1 Month Sent to HO on 08.04.2013

GT's Prop At earliest Sent to HO on 08.01.2013

BOP Prop 2 Days Sent to H.O. on 24.12.2012

BOP Prop 15 Days Docket sent to 03.01.2013

GT Prop 15 Days Sent to HO on 08.12.2012


HRSG / GTs

STG / BOP

GT / STG / BOP


BOP Prop 15 Days

BOP General 15 Days

BOP General 1 Week Sent to HO on 21.09.12

HPBFPs Prop 30 Days Sent to HO on 11.10.12


BOP General 7 Days Sent to H.O. on 24.12.2012

EDG Prop 1 Week Sent to HO on 16.08.2012

General 1 DayLocal cash purchased on 07.07.12

Sent to H.O. on 09.07.2012 & 24.12.12




BOP General 5 Days


GT / ST / STG / BOP

HRSG BOP

BOP General 5 Days


BOP Prop At earliest


GTG Prop 2 Month

Sen to HO on 31.05.12

GTG Prop ASAP

BOP Prop 30 Days

BOP Prop

BOP Prop 1 Month Sent to HO on 14.12.2012

BOP General 14 Days HOLD by CGM

Spare Gaskets were arranged for NRV. No need to procure entire NRV by AGM

(O&M) on 26.11.12.

Immediately

Sent to HO on 01.08.2012KGPL / Doc-346 (12-13) / Mech-28 (12-

13) / 263, dt.22.01.13

BOP General Sen to HO on 20.04.12

BOP General Sen to HO on 20.04.12

BOP General 10 Days Sent to HO on16.05.2012

BOP General 10 Days Sent to HO on16.05.2012


BOP Prop. 5 Days


BOP

BOP

ASAP Sent to HO on 26.09.2013General

BOP

BOP

Prop. Sent to HO 23.08.2013


t


t

INDENT FOR

SYSTEM

NATURE OF


BOP (Service Water Pump)

Prop. Sent to HO 23.08.2013

Prop. 1 Month Sent to HO on 27.06.2013


BOP (Service Water Pump)

BOP / CCR

HVAC System

GT-1A . GT-1B /

STG Seal Oil

Pumps



Prop. 30 Days Sent to HO on 16.05.2013

GT-1A . GT-1B /

STG Seal Oil

Pumps

BOP / Air Compressor Spares

BOP / CCR

HVAC

Prop. 30 Days Sent to HO on 16.05.2013

BOP Prop. 15 Days

Sent to HO on 31.08.2013BOP Prop. 15 Days

BOP Prop. 15 Days

BOP General 10 Days

BOP / CCR

HVAC

how to start combined cycle power plant

Documents