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How to use PLM to Enable Industrie 4.0? PI 2017, Berlin

University of Kaiserslautern Institute for Virtual Product Engineering (VPE)

Eigner Engineering Consult, Baden-Baden

Martin Eigner

© Lehrstuhl für Virtuelle Produktentwicklung (VPE) // 2015 Folie: 2

Mechanical Product

Systems of Systems Mechatronical Product

WLAN Hotspot

Intelligent Mechatronical Product (IMS)

Emergency Service

Navigation- Service

Verkehrsleitsystem

Bsp. Autonomeous Parking Remote

Traffic Infrastructur

Assurance

Maintenance

PDM PLM PLM SysLM SysLM

Need for MBSE

From Mechanic via Mechatronic to Systems of Systems and from PDM via PLM to SysLM

Communicating Mechatronical System (CMS)

Industrial Internet / Industrie 4.0

To Does:

© Lehrstuhl für Virtuelle Produktentwicklung (VPE) | 2015 Folie: 3

Holistic approach of the Industrial Internet Product, Production and Services

Interdisciplinary design methodology Model Based System Engineering (SE + MBSE + PLE)

Resilient federated lightweight backbone above the traditional legacy systems

The integration beetween Product Engineering and Manufacturing Engineering

Seamless integrated Digital Model and Digital Twin along the Product Lifecycle (Feedback Architecture)

The Bimodal PLM approach

Holistic Approach of the Industrial Internet

Dis

cip

line

s in

terd

icip

lina

ry

Product Lifecycle integrated

Mechanic

Elecronic

Software

Services

Anforderungs-definition

Produkt-planung Entwicklung Prozess-planung Produktion Betrieb Recycling

OEM

Service Proviider

Supplier

…

Design Production/Logistic Operating/Service

Planned cost

Occurring cost Big impact on cost

A Smart Product as Basis for Services (adidas)


Product Engineering

Service Engineering U#1

PSE- Product and Service Engineering (Garbage 4.0)

SysML

BPMN

Service-Oriented Business Model

Visualization

Dec

isio

ns

Business Analytics Big Data

To Does:








We are educated, thinking and working in Silos!!!


Discipline oriented Design Methodologies

© Lehrstuhl für Virtuelle Produktentwicklung Folie: 10

Mechanic

Electric & Electronic

Software

Mechatronic

• Andreasen & Hein (1987) • French (1990) • VDI 2221 (1993) • Ponn & Lindemann

(2011)

• Gajski and Kuhn • (1983) • VDI/VDE (1993) • Lienig (2006) • Rauscher (1996)

• Royce/Boehm (1970/1981) • Boehm (1979) • Agresti (1986) • Beck, Andres (2008)

• VDI 2206 (2004) • Gausemeier (2006) • Anderl (2011) • Lückel (2009) • Eigner (2013)

SysML Car Architecture Stakeholder Analyse Use cases Requirements Test cases

Architecture Internal structure

Instances

Design & computation model

Behaviour

Source: „Einsatz von Model-based Systems Engineering in der Automobil Industrie“, Dr. Markus Brandstätter und Carolin Eckl TdSE 2015

System Engineering, MBSE and Digital Model and Twin


A methodical, interdisciplinary approach for the design, production, technical management, operations, and retirement of a system (Incose) SE

Formalized application of digital modeling and seamless integration of a product along the lifcycle to support system requirements, system architecture, design, analysis, verification and validation, process planning and service (Incose).

MBSE

Digital Model

derivate Digital Twins

Real Twins

Product line engineering is a multidisciplinary engineering practice that enables strategic reuse throughout the complete lifecycle of products by strategically platform, variants and derivates planning and sharing common components ISO/IEC 26550

PLE

To Does:








MBSE Processes are Based on Digital Models

ANTENNA

HEADPHONE1

2

P

BOX1 P1

MICROPHONE1

2

BOX2 P2

HEADPHONE AUDIO

HEADPHONE AUDIO RETURN

MICROPHONE AUDIO

MICROPHONE AUDIO RETURN

CONTROL

PANEL

P

BOX3

1

2

3

4

P3

3

4

5

6

P4

POWER

PANEL11

PWR1PWR1-P1

28 VOLTS POWER5

6

P5

GROUND

CONTROL

UNIT

1

2

3

4

BOX4

P5

VOLUME CONTROL

SQUELCH

TONE

CHANNEL

BOX5P7

TRANSMIT/RECEIVE

P6

ANTENNAANTENNA

HEADPHONE1

2

P

BOX1 P1

HEADPHONEHEADPHONE1

2

1

2

P

BOX1 P1

MICROPHONE1

2

BOX2 P2

MICROPHONEMICROPHONE1

2

1

2

BOX2 P2

HEADPHONE AUDIO


HEADPHONE AUDIO


MICROPHONE AUDIO


MICROPHONE AUDIO


CONTROL

PANEL

CONTROL

PANEL

P

BOX3

1

2

3

4

P3

1

2

3

4

1

2

3

4

P3

3

4

5

6

3

4

5

6

P4

POWER

PANEL11

PWR1PWR1-P1

28 VOLTS POWER5

6

P5

GROUND

POWER

PANEL11

PWR1PWR1-P1

POWER

PANEL

POWER

PANEL11

PWR1PWR1-P1

28 VOLTS POWER5

6

5

6

P5

GROUND

CONTROL

UNIT

CONTROL

UNIT

1

2

3

4

1

2

3

4

BOX4

P5

VOLUME CONTROL

SQUELCH

TONE

CHANNEL

VOLUME CONTROL

SQUELCH

TONE

CHANNEL

BOX5P7

TRANSMIT/RECEIVE

P6

PLM/SysLM Backbone

Text

ual

Req

uir

eme

nts

© Lehrstuhl für Virtuelle Produktentwicklung (VPE) | 2015 Martin Eigner Folie: 15

Vision: Digital Models Along the Product Lifecycle A

uth

ori

ng

Sy

stem

s TD

M a

nd

PLM

/Sys

LM

Integration on Authoring System Level

Integration on TDM/PLM Level

Dig

ital

Mo

del

The Digital Thread (Traceability)


Vir

tual

Wo

rld

R

eal

Wo

rld

Dig

ital

e M

od

el

Dig

ital

Tw

in

Prototyps

R1a R2a R2c

………..

Product Line A Product Line B

Rea

l P

rod

uct

SN1 a

SN2 a

Digital Model and Digital Twin

SN1 a

SN2 a

1b 1c 1d

2b ………..

………..

Enterprise IoT Plattform(EIP)

2c

PR PR = Product Release

1b 1c 1d

2b 2c

Feedback in Development with impact on the Digital Model

PN1 b PN1 a

SysL

M

?

To Does:








Redundancy between Different Product Structure

We have many redundancies in Product Structures Logic, E-BOM, CAD-BOM, Simulation-BOM, M-BOM, Site specific M-BOM, Service BOM, Prototype BOM

Even the Process Plan (BOP) is 90 degree turned M-BOM enriched with resources, machines, cost center, time,….. There are many organizational or process oriented proposal to decrease the complexity of BOM´s

Unique numbering System In mass production (mts or mto) the assembly line should be the dominant driver of a common E- and M-BOM!!!! The logical breakdown of SysML can be used for the GPS (variants) Use a common approach of M-BOM and BOP ……

As more the product structure differ, as more increase the complexity of traceability, ECM and CM We have to invest in real innovative ideas, but right now we have no 100% best practice solution!!!!

M-BOM

Folie: 19

Folie: 19

© Lehrstuhl für Virtuelle Produktentwicklung (VPE) // 2016 Folie: 19

Quelle: techClarity

Seamless Integrated Production Engineering

MPP = Manufacturing Process Planning

To Does:









Service

MCAD TDM

Digital Factory System Architectur Simulation/Test Electrik/Elektronic Mechanic Software Requirements

MRP/ERP

Team Data

Management

Authoring

Systeme

MRP/ERP R

M

S

ysM

L, …

CASE

MCA

D 1

DiF

a

MCA

D 2

ECA

D 2

SIM

2

ECAD TDM

Sim PDM

ECA

D 1

SIM

2

System Lifecycle Management (SysLM)

Engineering

Backbone

SysLM Backbone Federated Backbone based on Data Linkage

Serv

ice

Enterprise Service

Platform

SIM

1 MES

Authoring Systems via TDM integrated TDM Systems Authoring Systems direct integriert

OSLC and REST Technology API/Web Servic based Integration via Data Link or Exchange

To Does:








New IT-Technology is needed (BiModal versus Modal)

• Linked and Federated Backbone • Cloud Computing • Object Repository-supported Customizing

and automatically Upgrade of Customizing • New Methods of Interaction and

Presentation (Usability) • New Business Models:

Subscription instead of licenses • SOA, REST (REpresentational State Transfer)

Web services • New Standards: OSLC (based on REST)

IaaS stands for Infrastructure as a service. PaaS stands for Platform as a Service and, finally, SaaS stands for Software as a Service

http://en.wikipedia.org/wiki/Infrastructure_as_a_serviceInfrastructure_as_a_service_.28IaaS.29

http://en.wikipedia.org/wiki/Platform_as_a_service

http://en.wikipedia.org/wiki/Software_as_a_service

Different Integration Technology


Bimodal

Realization of a Graph- and Repository-based ECM

Graphical GUI with embedded

WEB Services

Graph Based Visualization

Link Repository (WEB Services OSLC)

Graph Presentation of ‚Effected Items‘ in an ECM Process

Requirements

Functions

Logical Elements

Items and Assemblies (BOM)

Processes

Tools and ressources

Documents

Supplier

TCO Comparison Modal / Bimodal PLM


Professor Dr.-Ing. Martin Eigner

TU Kaiserslautern Lehrstuhl für Virtuelle Produktentwicklung (VPE) Postfach 3049 67653 Kaiserslautern Gottlieb-Daimler Straße 44 67663 Kaiserslautern Tel. +49 (0) 631 - 205 3873 Fax: + 49 (0) 631 - 205 3872 [email protected] http://vpe.mv.uni-kl.de

http://vpe.mv.uni-kl.de/lehrstuhl/lehrstuhlinhaber/

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