howden compressor courses 2021

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HOWDEN COMPRESSOR COURSES 2021 Course program overview of all standard courses organized by Howden’s Customer Training Centre Compressors on Reciprocating, Centrifugal and Diaphragm compressors. Author Training Centre Compressors Date released 24/03/2021 Howden Customer Training Centre Havelandseweg 8a 6991 GS Rheden The Netherlands Tel: +31 (0)26 497 5200 Fax: +31 (0)26 497 5201 Web: www.howden.com Email: [email protected]

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Page 1: HOWDEN COMPRESSOR COURSES 2021

HOWDEN COMPRESSOR COURSES 2021

Course program overview of all standard courses organized by Howden’s Customer Training Centre Compressors on Reciprocating, Centrifugal and Diaphragm compressors.

Author Training Centre Compressors Date released 24/03/2021

Howden Customer Training Centre Havelandseweg 8a 6991 GS Rheden The Netherlands

Tel: +31 (0)26 497 5200 Fax: +31 (0)26 497 5201 Web: www.howden.com Email: [email protected]

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Course Overview 2021

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Contents PREFACE 3

RECIPROCATING COMPRESSOR 4 RCIO - Introduction (LS) 4 RCOO - Operator (LS) 4 RCMO - Maintenance (LS) 5 RCGO - Open Generic (LS) 6 RCRO - Refresher (LS) 6 RCGC - Open Generic (Classroom) 7 RCSC - Specific (Classroom) 8 RCNC - New Build Specific (Classroom) 9

CENTRIFUGAL COMPRESSOR 10 CCIO - Introduction (LS) 10 CCOO - Operator (LS) 10 CCMO - Maintenance LS 11 CCGO - Combined Generic (LS) 12 CCRO - Refresher (LS) 12 CCGC – Open Generic (Classroom) 13 CCSC – Specific (Classroom) 14

DIAPHRAGM COMPRESSOR 15 DCIO - Introduction (LS) 15 DCNO – Operator New Build (LS) 16 DCMO - Maintenance (LS) 16 DCGC – Open Generic (Classroom) 17 DCSC –Specific (Classroom) 18

COURSE REGISTRATION FORM 19

GENERAL TRAINING CONDITIONS 21

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Course Overview 2021

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PREFACE Our training centre can provide you with the best courses about compressors in general. We do this by Live Stream (LS) but also at several locations around the globe. Our trainers have years of practical experience, in the field as well as trainer, to be able to instruct your staff how to operate the compressor and how to carry out maintenance on your equipment the most Safe, Efficient and Sustainable way. In this brochure, you will find our range of compressor courses and their respective outlines. We can provide the courses in the languages English, Dutch and German. For other languages, or when delegates are not fluent in these, we advise to make use of a technical translator. Most training manuals can be produced in other languages as well such as but not limited to Spanish, Portuguese, Russian, etc. Please contact us to discuss all the options. The type of training courses the Howden Customer Training Centre can provide are not limited to the modules published in this brochure. Different programs to accommodate your requirements can be discussed resulting in a tailor made program for your specific equipment, staff or goal to achieve. These courses can be executed Live Stream (LS), or at one of our worldwide Howden training locations, or at our compressor production facility and Training Centre in Rheden, or at your site. Our courses are especially developed for Howden equipment end users like:

• Operators • Maintenance Technicians / Rotating Engineers • Instrumentation Technicians • Managers, Shift leaders • Everyone else who is interested in the world of compression

In some cases, also third parties may enrol into our courses. To receive more detailed and up-to-date course information or to register please visit our website at:

www.howden.com > Knowledge > Training, or contact our Customer Training Centre at:

Phone: +31 26 497 5200, Email: [email protected]

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Course Overview 2021

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RECIPROCATING COMPRESSOR Course Types

Module Course Description # of days Type Location

RCIO Introduction Online 1 LS Live Stream

RCOO Operator Online 1 LS Live Stream

RCMO Maintenance Online 2 LS Live Stream

RCGO Open Generic Online 4 LS Live Stream

RCRO Refresher Online 0.5 LS Live Stream RCGC Open Generic 5 Classroom Howden Training

Centres worldwide or at Customer site

RCSC Specific 5 Classroom

RCNC New Build Specific 5 Classroom

RCIO - Introduction (LS) Course duration: 1 day (6h) Max. 8 trainees Live Stream

Introduction into layout & working of reciprocating compressors. Program suited for all end users of compressors.

Introduction

Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program Introduction of Howden

An introduction to compression

General arrangement of the compressor unit Working principle: p-V diagram Process limits Mechanical limits

Practical compressor theory Thermodynamic laws Gas laws Compression process Single stage & Multi-stage compression

Compressor systems introduction

Lube oil system Cylinder lubrication system Water systems Process gas system

Question time Evaluation of the course

RCOO - Operator (LS) Course duration: 1 day (6h) Max. 8 trainees Live Stream

Program is for operations staff such as operators, shift leaders, etc. who have finalized course module RCI

Introduction Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program

Compressor controls

p-V diagram Variable pressure versus power requirement & rod load Suction valve lifting, Reverse Flow Controls & Instrumentation

Compressor behaviour at changing process conditions * Td (discharge temperature) * Power * Rod loads * Liquid formation

Compressor systems The lube oil system The cylinder lubrication The water systems The process gas system

Compressor operation Safety precautions Start-up and stop procedures During operation Evaluation of the compressor

Question time Evaluation of the course

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Course Overview 2021

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RCMO - Maintenance (LS) Course duration: 2 days, 6h/day Max. 8 trainees Live Stream

Program is for maintenance staff such as mechanics, planners, etc. who have finalized course module RCIO

DAY 1 Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program

Compressor parts description

Frame and crankshaft Auxiliary equipment on the frame Foundation bolts Couplings-Crosshead guide Crosshead and shoes Piston rod crosshead connections Connecting rod Compartments Compartment seals Cylinder assembly Pistons The Howden Free Floating Piston (i.a.) Piston rod Stuffing box and liner Compressor valves & actuators Bearings

Compressor systems technical The lube oil system The cylinder lubrication system The water system The process gas system System components P&ID’s

DAY 2 Compressor Maintenance

General Safety precautions Special tools Maintenance schedules Compressor valves & actuators Piston rod disassembly Cross head pin bushing Bearings Cross head and connecting rod Stuffing box, gas seal, oil seal Piston disassembly and assembly Shaft alignment with crankshaft deflections Clearances / Reject clearances

Trouble shooting guide Question time Evaluation of the course

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RCGO - Open Generic (LS) Course duration: 4 days, 6h/day Max. 8 trainees Live Stream

Program is for mixed group of operations, instrumentation and maintenance staff, managers, rotating engineers, planners, team leaders, etc. who have finalized course module RCIO and want to gain more in depth and broad knowledge about the reciprocating compressors and its processes in general.

DAY 1 Introduction Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program

Compressor parts description

Frame and crankshaft Auxiliary equipment on the frame Foundation bolts Couplings-Crosshead guide Crosshead and shoes Piston rod crosshead connections Connecting rod Compartments Compartment seals Cylinder assembly Pistons The Howden Free Floating Piston (i.a.) Piston rod Stuffing box and liner Compressor valves & actuators Bearings

DAY 2 Compressor systems

Bill of material The lube oil system The cylinder lubrication system and adjustment procedures The water system The process gas system System components, P&ID’s

Compressor control

The p-V diagram Work and power requirements Variable suction pressure versus power requirement Suction line throttling Rod loads Clearance volume control Suction valve lifting Speed control Start-stop control Instrumentation and panels

DAY 3 Compressor operation

Safety precautions Initial start-up on specific compressor During operation Stopping procedure on specific compressor Compressor behaviour at changing process conditions Operating limits on specific compressor Cause & affect matrix

Condition Monitoring subjects

Lube oil Piston rod drop Impact measurements (loose parts and liquid formation) Valve temperature Bearing temperature

Stuffing box leakages Trending p-V diagrams Valve behaviour

DAY 4 Compressor maintenance

General Safety precautions Special tools Maintenance schedules Compressor valves Piston rod disassembly Cross head pin bushing Bearings Cross head and connecting rod Stuffing box Piston disassembly and assembly Measuring the crankshaft Shaft alignment with crankshaft deflections Clearances / Reject clearances

Trouble shooting guide Compressor process evaluation

Examples Question time Evaluation of the course

RCRO - Refresher (LS) Course duration: 4h. Max. 8 trainees Live Stream

Program is developed for all trainees who have finalized one of the course modules: RCOO – RCMO – RCGO – RCGC – RCSC -RCNC (proof required to sign up).

Introduction

Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program

Subjects:

Any checks before start up Why is that?

What to check? Where to check? What theories are behind all this? Changing conditions The basics Beyond the limit Remaining issues

Question time Evaluation of the course

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RCGC - Open Generic (Classroom) Course duration: 5 days, 6h/day Max.15 trainees in a classroom at customer’s site

Program is developed for mixed group of operations, instrumentation and maintenance staff, managers and engineers, new hired or experienced, to gain knowledge that is: Generic about all reciprocating compressors and its processes. The specific 5-day program may also be split up in 2-days operations and 3-days maintenance courses head-to-tail. To develop a specific program that exactly meets your demands please contact our Training Centre.

DAY 1

Introduction Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program Introduction of Howden Discussion of subjects of special interest to the participants

An introduction to compression

General arrangement of the compressor unit Working principle: p-V diagram Process limits Mechanical limits

Practical compressor theory

Thermodynamic laws Gas laws Compression process Single stage & Multi-stage compression

Compressor systems introduction

Lube oil system Cylinder lubrication system Water systems Process gas system

DAY 2 Compressor parts description

Frame and crankshaft Auxiliary equipment on the frame Foundation bolts Couplings-Crosshead guide Crosshead and shoes Piston rod crosshead connections Connecting rod Compartments Compartment seals Cylinder assembly Pistons The Howden Free Floating Piston Piston rod Stuffing box and liner Compressor valves & actuators Bearings

DAY 3 Compressor Specification sheets Compressor systems

The lube oil systems The cylinder lubrication systems and adjustment procedures The water systems The process gas systems System components, P&ID’s

Compressor control

The p-V diagram Work and power requirements Variable suction pressure versus power requirement Suction line throttling Rod loads Clearance volume control Suction valve lifting Hydrocom system Speed control Start-stop control

DAY 4 Compressor operation

Safety precautions Start-up procedures Compressor during operation Stopping procedures Compressor behaviour at changing process conditions Operating limits reciprocating compressors

Condition Monitoring subjects

Lube oil Piston rod drop Impact measurements (loose parts and liquid formation) Valve temperature Bearing temperature Stuffing box leakages Trending p-V diagrams Valve behaviour Expansion and compression Rod loads

DAY 5 Compressor maintenance

General Safety precautions Special tools Maintenance schedules Compressor valves Piston rod disassembly Cross head pin bushing Bearings Cross head and connecting rod Stuffing box Piston disassembly and assembly Measuring the crankshaft Shaft alignment with crankshaft deflections Clearances / Reject clearances

Trouble shooting guide Compressor process evaluation

Examples Question time Evaluation of the course

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RCSC - Specific (Classroom) Course duration: 5 days, 6h/day Max. 15 trainees in a classroom at customer’s site

Program is developed for mixed group of operations, instrumentation and maintenance staff, managers and engineers, new hired or experienced, to gain knowledge that is: Specifically on the reciprocating compressor as installed with its systems, instrumentation and controls. Please note that multiple compressor types covered in one course need more days or a different program. This specific 5-day program may also be split up in 2-days operations and 3-days maintenance courses head-to-tail. To develop a specific program that exactly meets your demands please contact our Training Centre.

DAY 1

Introduction Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program Introduction of Howden Discussion of subjects of special interest to the participants

An introduction to compression

General arrangement of the compressor unit Working principle: p-V diagram Process limits Mechanical limits

Practical compressor theory

Thermodynamic laws Gas laws Compression process Single stage & Multi-stage compression

Compressor systems introduction

Lube oil system Cylinder lubrication system Water systems Process gas system

DAY 2 Compressor parts description

Frame and crankshaft Auxiliary equipment on the frame Foundation bolts Couplings-Crosshead guide Crosshead and shoes Piston rod crosshead connections Connecting rod Compartments Compartment seals Cylinder assembly Pistons The Howden Free Floating Piston Piston rod Stuffing box and liner Compressor valves & actuators Bearings

DAY 3 Compressor Specifications (TKS) Compressor systems

The lube oil systems The cylinder lubrication systems and adjustment procedures The water systems The process gas systems System components, P&ID’s

Instrumentation Schedule Compressor control

The p-V diagram Work and power requirements Variable suction pressure versus power requirement Suction line throttling Rod loads Clearance volume control Suction valve lifting Hydrocom system Speed control Start-stop control

DAY 4 Compressor operation

Safety precautions Start-up procedures Compressor during operation Stopping procedures Compressor behaviour at changing process conditions Operating limits reciprocating compressors

Alarm settings Cause & Effect matrix

Condition Monitoring subjects Lube oil Piston rod drop Impact measurements (loose parts and liquid formation) Valve temperature Bearing temperature Stuffing box leakages Trending p-V diagrams Valve behaviour Expansion and compression Rod loads

DAY 5 Compressor maintenance

General Safety precautions Special tools Maintenance schedules Compressor valves Piston rod disassembly Cross head pin bushing Bearings Cross head and connecting rod Stuffing box Piston disassembly and assembly Measuring the crankshaft Shaft alignment with crankshaft deflections Clearances / Reject clearances

Trouble shooting guide Spare parts list Compressor course evaluation Question time Closure of the course

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RCNC - New Build Specific (Classroom) Course duration: 5 days, 6h/day Max. 15 trainees in a classroom at customer’s site

Program is developed for mixed group of operations, instrumentation and maintenance staff, managers and engineers, new hired or experienced, to gain knowledge that is for New Build units- first time users specifically on the reciprocating compressor as installed with its systems,

instrumentation and controls. Please note that multiple compressor types covered in one course need more days or a different program. This NB specific 5-day program may also be split up in 2-days operations and 3-days maintenance courses head-to-tail. To develop a specific program that exactly meets your demands please contact our Training Centre.

DAY 1

Introduction Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program Introduction of Howden Discussion of subjects of special interest to the participants

An introduction to compression

General arrangement of the compressor unit Working principle: p-V diagram Process limits Mechanical limits

Practical compressor theory

Thermodynamic laws Gas laws Compression process Single stage & Multi-stage compression

Compressor systems introduction

Lube oil system Cylinder lubrication system Water systems Process gas system

DAY 2 Compressor parts description

Frame and crankshaft Auxiliary equipment on the frame Foundation bolts Couplings-Crosshead guide Crosshead and shoes Piston rod crosshead connections Connecting rod Compartments Compartment seals Cylinder assembly Pistons The Howden Free Floating Piston Piston rod Stuffing box and liner Compressor valves & actuators Bearings

DAY 3 Compressor Specifications (TKS) Compressor systems

The lube oil systems The cylinder lubrication systems and adjustment procedures The water systems The process gas systems System components, P&ID’s

Compressor control

The p-V diagram Work and power requirements Variable suction pressure versus power requirement Suction line throttling Rod loads Clearance volume control Suction valve lifting Hydrocom system Speed control Start-stop control

DAY 4 Compressor operation

Safety precautions Start-up procedures Compressor during operation Stopping procedures Compressor behaviour at changing process conditions Operating limits reciprocating compressors

Condition Monitoring subjects

Lube oil Piston rod drop Impact measurements (loose parts and liquid formation) Valve temperature Bearing temperature Stuffing box leakages Trending p-V diagrams Valve behaviour Expansion and compression Rod loads

DAY 5 Compressor maintenance

General Safety precautions Special tools Maintenance schedules Compressor valves Piston rod disassembly Cross head pin bushing Bearings Cross head and connecting rod Stuffing box Piston disassembly and assembly Measuring the crankshaft Shaft alignment with crankshaft deflections Clearances / Reject clearances

Trouble shooting guide Compressor process evaluation

Examples Question time Evaluation of the course

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Course Overview 2021

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CENTRIFUGAL COMPRESSOR Course Types

Module Course Description

# of days Type

Location CCIO Introduction Online 1 LS Live Stream

CCOO Operator Online 1 LS Live Stream

CCMO Maintenance Online 2 LS Live Stream

CCGO Open Generic Online 4 LS Live Stream

CCRO Refresher Online 0.5 LS Live Stream

CCGC Open Generic 5 Classroom Howden Training Centres worldwide or at Customer site CCSC Specific 5 Classroom

CCIO - Introduction (LS) Course duration: 1 day (6h) Max. 8 trainees Live Stream

Introduction into working & layout of centrifugal compressors. Program suited for all end users of compressors.

Introduction

Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program Introduction of Howden

An introduction to compression

General arrangement of the compressor unit Intro to parts Working principle

Practical compressor theory Thermodynamic / gas laws Compression process Single stage & Multi-stage compression Compressor characteristics: Normal operating range Slope of the curve Blade angle effect Gas composition effect Stonewall / Surge Introduction anti-surge control systems

Question time Evaluation of the course

CCOO - Operator (LS) Course duration: 1 day (6h) Max. 8 trainees Live Stream

Program is for operations staff such as operators, shift leaders, etc. who have finalized course module CCIO

Introduction

Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program

Compressor systems

Lube and seal oil systems according API 614 Combined Lube and seal oil systems Important System components, P&ID’s

How to control the centrifugal compressor

Introduction Constant speed curves Effect of changing gas conditions

Variable speed performance curves Constant suction pressure control Constant discharge pressure control Speed variation Variable inlet guide vanes Mass flow control Compressors in series Compressors in parallel Anti-surge control systems (basics)

Compressor operation Safety precautions Initial start-up and stop During operation Compressor behaviour at changing process conditions Liquid formation and detection

Trouble shooting

Evaluation of the compressor Question time Evaluation of the course

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Course Overview 2021

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CCMO - Maintenance LS Course duration: 2 days, 6h/day Max. 8 trainees Live Stream

Program is for maintenance staff such as mechanics, planners, etc. who have finalized course module CCIO

DAY 1 Introduction

Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program Discussion of subjects of special interest to the participants

Compressor hardware

Compressor casing: Construction, End walls, Sealing, Supports Rotor assembly: Rotor types, The impellers, Impeller fabrication, Axial forces, The balance drum, Materials Diaphragms Shaft seals Journal bearings; tilting pad, pressure dam, elliptical, magnetic Thrust bearings, tapered land and pressure equalizing

Compressor systems technical System and oil specifications System hardware Lube and seal oil systems P&ID’s

DAY 2 Compressor maintenance

General Safety precautions Inspection program Trouble-shooting guide Lube and seal oil systems Journal and thrust bearings Shaft seals Disassembling/assembling a horizontal split line compressor Disassembling/assembling a barrel compressor Inspection of the rotor, labyrinths and diaphragms

Clearances Balancing the rotor Special areas

Coupling alignment methods Trouble shooting guide

Evaluation of the compressor Question time Evaluation of the course

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CCGO - Combined Generic (LS) Course duration: 4 days, 6h/day Max. 8 trainees Live Stream

Program is for mixed group of operations, instrumentation and maintenance staff, managers, rotating engineers, planners, team leaders, etc. who have finalized course module CCIO and want to gain more in depth and broad knowledge about the centrifugal compressors and its processes in general.

DAY 1 Introduction

Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program Discussion of subjects of special interest to the participants

Compressor hardware

Construction End walls Sealing Supports Rotor types, Impellers Balancing drum Materials Diaphragms Shaft seals Journal bearings; tilting pad, pressure dam, elliptical, magnetic Thrust bearings, tapered land and pressure equalizing

DAY 2 How to control the centrifugal compressor

Introduction Constant speed curves Effect of changing gas conditions Variable speed performance curves Constant suction pressure control Constant discharge pressure control

Speed variation Variable inlet guide vanes Mass flow control Compressors in series / parallel Anti-surge control systems

DAY 3 Compressor lubrication and seal oil systems

System and oil specifications System hardware: Reservoirs, Oil pumps, Oil filters, Oil coolers, Control valves, Accumulators, Seal oil drain pots, Degassing tanks, Overhead rundown tanks. Lube and seal oil systems according to API 614 Combined and separate lube and seal oil systems P&Id’s

Buffer gas systems

Single stage compressors Multi-stage compressors with sub-atmospheric suction pressures and with suction pressures above atmospheric The systems of a dry gas seal

Compressor operation Safety precautions Initial start-up and stop Routine start-up and shutdown Operating checks Performance evaluation

DAY 4 Compressor maintenance

General Safety precautions Inspection program Lube and seal oil systems Journal and thrust bearings Shaft seals Disassembling/assembling a horizontal split line compressor Disassembling/assembling a barrel compressor Inspection of the rotor, labyrinths and diaphragms Clearances Balancing the rotor Special areas

Coupling alignment methods Trouble shooting guide Compressor process evaluation

Examples Question time Evaluation of the course

CCRO - Refresher (LS) Course duration: 4h Max. 8 trainees Live Stream

Program is developed for all trainees who have finalized one of the course modules: CCOO – CCMO – CCGC -CCSC.

Introduction Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program

Subjects: Any checks before start up Why is that?

What to check? Where to check? What theories are behind all this? Changing conditions The basics Beyond the limit Remaining issues

Question time Evaluation of the course

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Course Overview 2021

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CCGC – Open Generic (Classroom) Course duration: 5 days, 6h/day Max. 15 trainees in a classroom at customer’s site

Program is developed for mixed group of operations, instrumentation and maintenance staff, managers and engineers, new hired or experienced, to gain knowledge that is Generic about all centrifugal compressors and its processes or, Specifically on the centrifugal compressor as installed with its systems, instrumentation and controls. Please note that multiple compressor types covered in one course need more days or a different program. The specific 5-day program may also be split up in 2-days operations and 3-days maintenance courses head-to-tail. To develop a specific program that exactly meets your demands please contact our Training Centre.

DAY 1 Introduction

Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program Introduction of Howden

An introduction to compression

General arrangement of the compressor unit Intro to parts Working principle

Practical compressor theory

Thermodynamic / gas laws Compression process Single stage & Multi-stage compression Compressor characteristics: Normal operating range Slope of the curve Blade angle effect Gas composition effect Stonewall / Surge Introduction anti-surge control systems

Compressor systems introduction

The lube & seal oil systems The process gas system

DAY 2 Compressor hardware

Construction End walls Sealing Supports Rotor types, The impellers Impeller fabrication Axial forces The balance drum Materials Diaphragms Shaft seals Journal bearings; tilting pad, pressure dam, elliptical, magnetic Thrust bearings, tapered land and pressure equalizing

DAY 3 How to control the centrifugal compressor

Introduction Constant speed curves Effect of changing gas conditions

Variable speed performance curves Constant suction pressure control Constant discharge pressure control Speed variation Variable inlet guide vanes Mass flow control Compressors in series Compressors in parallel Anti-surge control systems (basics)

DAY 4 Compressor lubrication and seal oil systems

System and oil specifications System hardware: Reservoirs, Oil pumps, Oil filters, Oil coolers, Control valves, Accumulators, Seal oil drain pots, Degassing tanks, Overhead rundown tanks. Lube and seal oil systems according to API 614 Combined and separate lube and seal oil systems P&ID’s

Buffer gas systems

Single stage compressors Multi-stage compressors with sub-atmospheric suction pressures and with suction pressures above atmospheric The systems of a dry gas seal

Compressor operation Safety precautions Initial start-up Routine start-up and shutdown Operating checks Performance evaluation

DAY 5 Compressor maintenance

General Safety precautions Inspection program Lube and seal oil systems Journal and thrust bearings Shaft seals Disassembling/assembling a horizontal split line compressor Disassembling/assembling a barrel compressor Inspection of the rotor, labyrinths and diaphragms Clearances Balancing the rotor Special areas

Coupling alignment methods Trouble shooting guide Compressor process evaluation

Examples Question time Evaluation of the course

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Course Overview 2021

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CCSC – Specific (Classroom) Course duration: 5 days, 6h/day Max. 15 trainees in a classroom at customer’s site

Program is developed for mixed group of operations, instrumentation and maintenance staff, managers and engineers, new hired or experienced, to gain knowledge that is Generic about all centrifugal compressors and its processes or, Specifically on the centrifugal compressor as installed with its systems, instrumentation and controls. Please note that multiple compressor types covered in one course need more days or a different program. The specific 5-day program may also be split up in 2-days operations and 3-days maintenance courses head-to-tail. To develop a specific program that exactly meets your demands please contact our Training Centre.

DAY 1 Introduction

Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program Introduction of Howden

An introduction to compression

General arrangement of the compressor unit Intro to parts Working principle

Practical compressor theory

Thermodynamic / gas laws Compression process Single stage & Multi-stage compression Compressor characteristics: Normal operating range Slope of the curve Blade angle effect Gas composition effect Stonewall / Surge Introduction anti-surge control systems

Compressor systems introduction

The lube & seal oil systems The process gas system

DAY 2 Compressor hardware

Construction End walls Sealing Supports Rotor types, The impellers Impeller fabrication Axial forces The balance drum Materials Diaphragms Shaft seals Journal bearings; tilting pad, pressure dam, elliptical, magnetic Thrust bearings, tapered land and pressure equalizing

DAY 3 How to control the centrifugal compressor

Introduction Constant speed curves Effect of changing gas conditions

Variable speed performance curves Constant suction pressure control Constant discharge pressure control Speed variation Variable inlet guide vanes Mass flow control Compressors in series Compressors in parallel Anti-surge control systems (basics)

DAY 4 Compressor lubrication and seal oil systems

System and oil specifications System hardware: Reservoirs, Oil pumps, Oil filters, Oil coolers, Control valves, Accumulators, Seal oil drain pots, Degassing tanks, Overhead rundown tanks. Lube and seal oil systems according to API 614 Combined and separate lube and seal oil systems P&ID’s

Buffer gas systems

Single stage compressors Multi-stage compressors with sub-atmospheric suction pressures and with suction pressures above atmospheric The systems of a dry gas seal

Compressor operation Safety precautions Initial start-up Routine start-up and shutdown Operating checks Performance evaluation

DAY 5 Compressor maintenance

General Safety precautions Inspection program Lube and seal oil systems Journal and thrust bearings Shaft seals Disassembling/assembling a horizontal split line compressor Disassembling/assembling a barrel compressor Inspection of the rotor, labyrinths and diaphragms Clearances Balancing the rotor Special areas

Coupling alignment methods Trouble shooting guide Compressor process evaluation

Examples Question time Evaluation of the course

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DIAPHRAGM COMPRESSOR

Course Types

Module Course Description # of days Type

Location DCIO Introduction 1 LS Live Stream

DCNO Operator New Build 1 LS Live Stream

DCMO Maintenance 1 LS Live Stream

DCGC Open Generic 2 Classroom Howden Training Centres worldwide or at Customer site

DCSC Specific 2 Classroom

DCIO - Introduction (LS) Course duration: 1 day (6h) Max. 8 trainees Live Stream

Introduction into working & layout of centrifugal compressors. Program suited for all end users of compressors.

DAY 1 Introduction

Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program Introduction of Howden

An introduction to compression

General arrangement of the compressor unit Working principle: p-V diagram Process limits Mechanical limits

Practical compressor theory Role of the compressor in the process Rod loads Gas plate / Oil plate Diaphragms Pressure limiter

Compressor systems introduction The hydraulic oil system The lubrication system The water system The process gas system Important System components

Question time Evaluation of the course

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Course Overview 2021

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DCNO – Operator New Build (LS) Course duration: 1 day (6h) Max. 8 trainees Live Stream

Program is developed for operations as new build installation course and specific compressor systems but can be used to train new operators on installed equipment as well.

Introduction

Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program

Compressor systems operation

The hydraulic oil system The lubrication system The water system i.a. The process gas system Important System components P&ID’s

Compressor operation

Safety precautions Start-up / Stop During operation Compressor behaviour at changing process conditions

Compressor process evaluation Question time Evaluation of the course

DCMO - Maintenance (LS) Course duration: 1 day (6h) Max. 8 trainees Live Stream

Program is developed for the maintenance staff as new build installation course and specific compressor systems.

Introduction

Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program Discussion of subjects of special interest to the participants

An introduction to compression

General arrangement of the compressor unit Role of the compressor in the process Compressor types Compressor specifics Working principle An introduction to parts

Compressor systems technical The hydraulic oil system The lubrication system The water system The process gas system System components P&ID’s

Compressor Maintenance

General Safety precautions Maintenance tools Maintenance schedule Gas plate / Oil plate Diaphragms Pressure Limiter

Piston rod / piston Cross head pin bushing Bearing maintenance Cross head and connecting rod Seals Reject clearances

Trouble shooting guide Compressor process evaluation Question time Evaluation of the course

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Course Overview 2021

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DCGC – Open Generic (Classroom) Course duration: 2 days, 6h/day Max. 15 trainees at HTC

Program is developed for mixed group of operations, instrumentation and maintenance staff, managers and engineers, new hired or experienced, to gain knowledge that is Generic about all diaphragm compressors and processes or, Specifically on the diaphragm compressor as installed. Please note that multiple compressor types covered in one course need more days or a different program. To develop a program that meet your demands please contact our Training Centre.

DAY 1 Introduction

Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program Introduction of Howden

An introduction to compression

General arrangement of the compressor unit Role of the compressor in the process Compressor type Rod loads / Compressor head Compressor specifics Working principle An introduction to parts How to evaluate a compressor during operation

Practical Compression theory

Compressor specifics An introduction to parts General gas laws Rod loads Gas plate / Oil plate Liquid formation and detection

DAY 2 Compressor systems

The hydraulic oil system The lubrication system The water system The process gas system Setting lists on specific compressor System components, P&ID’s

Compressor control

The p-V diagram Work and power requirements Variable suction pressure versus power requirement Rod loads Instrumentation

Compressor Maintenance

General Safety precautions Maintenance tools

Maintenance schedule Gas plate & Oil plate Diaphragms Pressure Limiter Piston Rod disassembly Cross head pin bushing Bearing maintenance Cross head and connecting rod maintenance Stuffing box maintenance Piston disassembly and assembly Measuring the crankshaft Reject clearances

Trouble shooting guide Question time Evaluation of the course

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Course Overview 2021

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DCSC –Specific (Classroom) Course duration: 2 days, 6h/day Max. 15 trainees at HTC

Program is developed for mixed group of operations, instrumentation and maintenance staff, managers and engineers, new hired or experienced, to gain knowledge that is: Specifically on the diaphragm compressor and processes as installed. Please note that multiple compressor types covered in one course need more days or a different program. To develop a program that meet your demands please contact our Training Centre.

DAY 1 Introduction

Make acquaintance Safety First- Think safe, Act safe!! Presentation of the program Introduction of Howden

An introduction to compression

General arrangement of the compressor unit Role of the compressor in the process Compressor type Rod loads / Compressor head Compressor specifics Working principle An introduction to parts How to evaluate a compressor during operation

Practical Compression theory

Compressor specifics An introduction to parts General gas laws Rod loads Gas plate / Oil plate Liquid formation and detection

DAY 2 Compressor systems

The hydraulic oil system The lubrication system The water system The process gas system Setting lists on specific compressor System components, P&ID’s

Compressor control

The p-V diagram Work and power requirements Variable suction pressure versus power requirement Rod loads Instrumentation

Compressor Maintenance

General Safety precautions Maintenance tools

Maintenance schedule Gas plate & Oil plate Diaphragms Pressure Limiter Piston Rod disassembly Cross head pin bushing Bearing maintenance Cross head and connecting rod maintenance Stuffing box maintenance Piston disassembly and assembly Measuring the crankshaft Reject clearances

Trouble shooting guide Question time Evaluation of the course

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COURSE REGISTRATION FORM Please return at least 30 days prior to the course starting date with your PO-form and invoice information attached.

Registration is possible on our website at: www.howden.com > Knowledge > Training Here you will also find the latest information about dates, prices and locations. You may also send a signed copy of this registration form with the PO-form to our email address.

Course*

Code: …………...… Date: …… / ……………..…… / 20..… (dd/mm/20yy)

Course price

As mentioned on our website: € ………….………

Contact person*

Mr / Ms ………………………………………………….…….

Email*

……………………………………………………………….…

Business Phone*

+ .... .…..….. …………...………………………..….………

Name participant

Mr / Ms ………………….…………….…… Initials*……….

Email

…………………………………………………….……………

Job function

………………………………………………….………………

Company name

………………………………………………….………………

Company Address*

Street/PO box: …….……………………….…… no: ……... Postal code: ....................... Place: ....................................Country:………..…..…......

Business Phone*

+ .. .………… ………………………

Your PO box

PO# ……………………………………………………….…..

Invoice address

Street/PO box: ……….…………………….…… no: ….….. Postal code: ....................... Place: .................................. Country:………..…….......

Date

…… / …………….……… / 20….. (dd/mm/20yy)

Signature

………………………………………………………………..

Send this form to: Email

Scan this document and send it to: [email protected]

Postal mail Howden Thomassen Compressors B.V. Customer Training Centre Havelandseweg 8a 6991 GS Rheden The Netherlands

Course conditions and payments as mentioned on our Website.

Thank you for your enrolment

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GENERAL TRAINING CONDITIONS It is the intent of both parties to have the terms and conditions applicable as set forth in a specific contract, which is under negotiation between Customer and Howden. Until there is a mutual agreement on the contract, the standard terms and conditions of Howden are applicable. General Remarks of Importance Howden does not accept the statement that the buyer of the course be made / held responsible for any delay and / or disturbance, which could possible lead to waiting times. As result of this delay, it may be the case that not all subjects of the course program are trained. On Customer’s request, in case extra course time is needed to complete the course and the trainer is able to extend the training according the Howden training planning and waiting time is a result of delays or disturbances caused by the buyer additional time will be registered and invoiced by Howden against a full day of training. All other additional costs caused by this delay such as but not limited to: booking fee, cancelation fee, hotel costs, etc., will be invoiced to the Customer with an additional 15% handling fee if paid by Howden. Course reservations “On-Site” Please allow us to organize this course in such a way that quality can be guaranteed by taking into consideration a minimum booking period of three (3) months in advance. In some situations and only after contacting the Howden’s Training Centre Compressors well in advance this period may be reduced. Following the registration Howden will send a letter of confirmation. The Customer will then provide a Purchase Order (PO) with invoicing instructions. Only after receiving the PO, the reservation can be finalized. Access to course location The trainer needs to be present on site one (1) hour before start of the course for preparation purposes. Customer is to arrange permission for the trainers to access the site with their laptop in advance of the course start date to avoid loss of training time. Confirmation of registration After a specific course or registration has been scheduled, Howden will send the letter of confirmation to you as soon as possible with a copy to the participant. This letter will contain: The confirmation of registration with: Howden order number, price (ex. VAT), and Course type, Course dates and Name of the participant(s). Additional course information may be: Course location and directions, Course start dates and times, Parking label, Information about recommended Hotels, Howden contact information or a Soft copy of the course manual, depending on the type of course. Cancellation of a “specific course” After the confirmation of “On-Site” course dates, cancellations or change of course dates may be made without penalty up to one (1) months before the starting date. Cancellations or date changes made shorter than one (1) months before starting date, a start-up fee of 30% from the total quotation will be charged. In case travel costs were not included in the quotation, travel costs already made incl. the 15% handling fee will be added to the 30% of the quotation when cancelation fees are applicable. Cancellations or date changes made later than two (2) weeks before starting date or after one (1) date change, will be charged the full fee.

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Cancellation of registration into a “open course” After the registration, onto an “open course” which is published on our website, has been confirmed cancellations may be made without penalty up to fourteen (14) days before the starting date. Cancellations made shorter than fourteen (14) days up to seven (7) days a cancelation fee of 30% will be charged. Cancellations made later than that, or applicants who do not attend the course, will be charged the full fee. The maximum number of participants is stated in the specific course outline. The minimum number is 4 participants. A course may be cancelled by Howden if the minimum number is not reached at the latest five working days before the course starting date. Howden cannot be held responsible for any costs made by the participant in case of cancelation. Pricing and payments Prices of open courses are specified on the Howden website at https://www.howden.com/en-gb/products-and-services/training/compressor-training-registration and in the registration documents and are invoiced on completion of the course. By registration, the Customer confirms that the invoice will be fully paid within 30 days after date on invoice, without any restrictions. Use of the course manual Copyright: No part of the printed manuals or soft-copies may be reproduced or transmitted in any form or by any means, by print, photo print, microfilm or any other means without permission in writing from Howden’s Customer Training Centre Compressors. Disclaimer The course manual and the classroom instructions offered with it are designed to acquaint the students with accepted good practice for the operation and/ or maintenance of equipment and systems. The text is written to be as close as possible to the supplied equipment. However, it does not purport to be complete, nor will it be specific in every detail. Therefor it is essential during operation and maintenance of the equipment to use the MDR and IOM, which are delivered with the new build compressor Howden will not take any responsibility and will not accept any liability whatsoever for work undertaken based on the course manual or the classroom instructions. Use of the unit instruction manual The manufacturer's operating and maintenance specifications as issued in the unit instruction manuals are the only reliable guide in any specific instance. If the instruction manuals are not complete, the OEM should be consulted. Covid-19 pandemic Both Parties acknowledge and accept that the situation provoked by the current Coronavirus pandemic may affect all delivery timeframes or other performance obligations set out in this Agreement. No Party shall be contractually liable for any damages or penalties if such delay arises from circumstances related to the current Coronavirus pandemic.