howto intall and operate eva vacuum glass laminating machinery and make laminated glass

All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic PanelEncapsulations China Ucolin Inc. ([email protected] / www.ucolin.com /[email protected])

EVA Vacuum Glass Laminating Machinery Technical

Parameters, Install and Operate Instruction

INSTRUCTIONINSTRUCTIONINSTRUCTIONINSTRUCTION

CATALOGUECATALOGUECATALOGUECATALOGUE

1. Catalogue…………………………………………12. Important Safe and Environment Protected Item …23. Machine Summary…………………………………24. Main Technical Parameters…………………………25. Working Principle, Function and Characteristic……26. Machine Figure and Accessories……………………37. Installation Side View and Over View………………48. Partment Chart…………………………………………59. Control Box Structure Figure and Operating Method……610. Installation of Machinery………………………7、8、911. Loading、 Transiting and Laying………………………912. Machine Operating Method 、Process and Notice Item………10、1113. Reference Knowledge of producing laminated glass…………1114. Fault and Treatment……………………………………1215. Maintain…………………………………………………12

ImportantImportantImportantImportant SafeSafeSafeSafe NotesNotesNotesNotes ofofofof OperatingOperatingOperatingOperating EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineryMachineryMachineryMachineryWhen operating EVA Vacuum Glass Laminating Machinery machine, please pay attention tothese safe notes:⑴The EVA Vacuum Glass Laminating Machinery must be installed at dry plain floor withgood ventilation. But avoid strong sunlight radiation and rain.⑵Don’t put or cover anything on the machine,don’t jam the exhaust outlet and Motor.⑶ If the EVA Vacuum Glass Laminating Machinery is at high temperature, don't open the doorof a running EVA Vacuum Glass Laminating Machinery.⑷Carefully push and pull the vacuum shelf. If the shelf breaks, it will harm people.⑸Keep the temperature below 40℃ when take out the glass from the silicone vacuuming bag.

SummarySummarySummarySummary ofofofof EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachineEVA Vacuum Glass Laminating Machine is a equipment specially designed for manufacturinglaminated safety and decoration glass with Ethylene-vinyl acetate EVA Interlayer Film (somekind of the one-step glass laminating can processing Polyvinyl Butyral PVB Interlayer Film)....


The EVA Vacuum Glass Laminating Machine uses the silicone vacuum bag to make thepre-laminated glass is processing in the vacuum condition.It also possible to laminating EVAInterlayer Film with silk、paper、 calligraphy and painting、ultraviolet radiation unilateralismfilm、light adjusted film and so on. All kinds of art glass, decorated glass, privacy glass, safetyglass and solar panel can be processed in the EVA Vacuum Glass Laminating Machine.Compared to autoclave producing line for Polyvinyl Butyral PVB Interlayer Film, the EVAVacuum Glass Laminating Machine is much easier to operate and less cost to build., and moreflexible and convenient for the designer.

MainMainMainMain TechnicalTechnicalTechnicalTechnical ParameterParameterParameterParameter ofofofof EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating Machine:Machine:Machine:Machine:TYPEVoltage 380V—480VElectric frequency 50HZ-60HZElectric current 60ATOTAL Power 40KWHeat Power 36KWVaccum Pump and BlowerPower

4KW

Glass Size 1700mm×3000mmOuter dimension 4200mm×2300mm×2250mmNumber. of floors 5Weight 3000KG

EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachineWorkingWorkingWorkingWorking Principle,Principle,Principle,Principle, FunctionFunctionFunctionFunction andandandand CharacteristicCharacteristicCharacteristicCharacteristic：

⑴WorkingWorkingWorkingWorking PrinciplePrinciplePrinciplePrinciple：EVA Vacuum Glass Laminating Machine uses silicone vacuum bag and make thepre-laminated glass is cured under vacuum environment.

⑵FunctionFunctionFunctionFunction andandandand CharacteristicCharacteristicCharacteristicCharacteristic：① Oven in the EVA Vacuum Glass Laminating Machine afford horizontally heating tomake the heat in average and reduce the waste of heat.2 EVA Vacuum Glass Laminating Machine Vacuum bed is made by high quality silicone

vacuum bag, which sustain for more 2500 times heating.3 EVA Vacuum Glass Laminating Machine Control panel is concisive, processing one-set

complete,easy to operate.4 The EVA Vacuum Glass Laminating Machine can produce laminated glass with EVA

Film, but also you can laminate eother decoration interlayers.5 The EVA Vacuum Glass Laminating Machine is concisely designed according to

customer's requirement.6 EVA Vacuum Glass Laminating Machine Save electricity power :produce one batch(5

floors) in 2-3 hours ,consume only 40 kilowatt hour


Line

Cooling blower

Door

Handle

Heating blower

Control box

Door joint

BrandHoisting ring

Exhaust hole

Maintain door

Cooling blower

Heating blower

Line trough

Track

EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine ParametersParametersParametersParameters1.SideSideSideSide FigureFigureFigureFigure

2.BackBackBackBack FigureFigureFigureFigure

AccessoriesAccessoriesAccessoriesAccessories：EEEElectrical control box, Heating blower, Cooling blower, Vacuum pump, External track、Silicone Vacuum Bag , Lifter.

lock


EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine SideSideSideSide viewviewviewview andandandand overviewoverviewoverviewoverview ofofofof Installation:Installation:Installation:Installation:

检测

门

轨道

拉手

炉门

循环风机

冷却风

机

行线槽

排气口

固定孔板

地面线轨道

拉手

炉门

循环风

机

控制柜吊环

电箱

夹胶炉安装示意图

Overview

Sideview


A ammeter

B ammeter

Cammeter

Vacuum timerLow temperature pannel

low temperature timer

Cooling timer

High temperature control panel

Emergency STOP button

High temperature timer

Emergency stop Indicator

Running indicator

OPEN button STOP button

STOP indicator

Heating indicator

Line input

Circular wind indicator 循环

风指示灯

。

5.7M

Notice plate

Voltage meter

lock

5.7M

OPEN button

EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine DeviceDeviceDeviceDevice ChartChartChartChart

1.Main body2.Vacuum pump3. Bed shelf4.Door5.Control box6.Silicone vacuum bag7.External track9.Vacuum pipe

ControlControlControlControl boxboxboxbox figurefigurefigurefigure andandandand operate:operate:operate:operate:1.1.1.1. ControlControlControlControl boxboxboxbox figurefigurefigurefigure：

⒉ElectricElectricElectricElectric controlcontrolcontrolcontrol boxboxboxbox functionfunctionfunctionfunction andandandand operate:operate:operate:operate:⑴Temperature setting： Setting all the parameter at both the low and high temperature controlpanel

5.7M


c wire connecting②wire connecting①

W 线

V 线

U 线

C 线

N 线

A 线

A 线

B 线

B 线

Temperature panel

Timer

C 线

⑵TimerTimerTimerTimer settingsettingsettingsetting：

InstallationInstallationInstallationInstallation ofofofof EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine ：

⒈InstallInstallInstallInstall controlcontrolcontrolcontrol boxboxboxbox：⑴the control box must be carried by 2 people,use 4 nuts to fix it in the specified location.Attention：Vacuum pump is different from blower.⑵Electric Control box connection：connect according the signs at wire connecting① and wire connecting②

+Wire connecting①

Setting the parameter in the Vacuum timer、low-temperature timer 、 high-temperaturetimer and cooling timer


真空管接入真空泵处

vacuum pump inlet

A 相电源线

A 相电源线C 相电源线

B 相电源线

W2 线

V2 线

U2 线

W1 线

V1 线

U1 线

+线

--线+线

--线

N 线（零线）

+Wire connecting②

+Power connecting

⒉Vacuum pump installation：connect one side of above ￠9mX18m vacuum pipe to the vacuumpipe faucet on the table, another side is connected to the vacuum pump air pump faucet (aspicture below)


Outsideorbit

outsideorbit

外置轨道

推推

升降车

升降车

⒊Orbit installation: adjust the two orbits’ height, make it balance to the inside orbit of themachine, then put the up down car onto the orbit, adjust the width of the orbit; weld the outsideorbit and inside orbit connecting to make it fixedness. Fix the outside orbit to the floor withscrew (as picture below)

4.Lift installation: waggle the lift toward the “hour hand” direction, lift going up, waggle the liftbackward “hour hand” direction, lift going down.

Vacuumtable

Silica geltable


pullpull

pushpush

Picture1

Picture2

+Machine carry: as picture below

◆


GlassEVA film

EVA filmGlass

EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine OperationOperationOperationOperation①Machine operation:1. prepare the glasses, first use edging machine edgeing the glasses.2 same size glass, pay attention to the four corners, it must be edging like round arc, to avoidbreaking the silicone vacuum bag, wash the glass with washing machine, it must be air-dry, thisis very important.3.Cutting Eva film, cut the EVA film a little larger than the two glasses.3.lie down one glass, put EVA film onto it, and also put the color materials, then put anotherglass onto it, cut out the rest EVA film and color materials, stick the 4 corners then.

4. Put glass into the silicone vacuum bag, put the glass onto the vacuum iron table, you shouldleave 1cm distance between the glasses. After finishing this, connecting the vacuum pipe, aspicture blow.

Special Interlayer

#

#

#

#

# # 1CM 气道

#

#

#

#

Can put some nets

Vacuumnet

Vacuum pipe

seal

glass

glassglass

glass

Can put some nets

http://www.ucolin.com


5. Start vacuum pump, first check the wire connecting of the vacuum pump right or wrong, thenstart the vacuum pump, when the vacuum indicator shows lower than -0.1MPA and becomesteady, close the door, and wait till to finish the whole process.6. Control process setting: first set the technology data to the control plane, as picture below:

glass thickness(mm)

Timing(minute)

55℃lowtemperaturetiming(minute)

130℃hightemperature(minute)

Lowertemperaturetiming(minute)

3mm+3mm 5 10 40 454mm+4mm 5 10 45 505mm+5mm 5 10 45 506mm+6mm 5 15 50 508mm+8mm 5 15 60 6010mm+10mm 5 20 75 60

PS. H-hour, M-minute, S-second7. lower glass temperature, at that time the temperature reach 130℃, then open the door,temperature lower sharply, when the temperature lower to 80~90℃, use fan to blow wind intothe machine, make the temperature reach 40℃~50℃, then stop the lower temperature process,take out the glass. During lowering the temperature procedure, please don’t close down thevacuum pump.

EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine OperationOperationOperationOperationAttentionAttentionAttentionAttention:⑴Motor must run positive, if in reverse, it must reconnect the wire.⑵Adjust the wind ban to make the circle wind equality.⑶Electricity box must controlled by the operator and when checking the box, the power must becut off.⑷When the temperature of the furnace higher then normal, the operator cannot go into thefurnace⑸Must change the oil time to time.⑺Put the vacuum pump to the dry and aeration place.

About laminate glass⑴Don’t put different thickness of glass into the furnace one time, the thinner glass the keepinghigh temperature can be shorter, the thicker glass, the keeping high temperature can be longer.

⑵Different thickness of the color materials must use different thickness of Ethylene-vinylacetate EVA Interlayer Film. Thin one can use 0.25mm EVA film, thick one can use 0.38mm


EVA film.

⑶EN EVA film become soft temperature is 70℃, then 90℃ start thawing, 110℃ reach dissolveestate. When the temperature catch 130℃ and keep it 40minutes, ENEthylene-vinyl acetate EVAInterlayer Film temperature may reach 125℃.

⑸Different thickness of EN EVA film, the upgrade temperature fluidity is different, the thickerfilm, the fluidity is larger. When you operate the machine, you can adjust the time and adjust thetemperature to control.

⑹Try to use good quality float glass to make laminate glass. If you use tempering glass, but theflat level is bad, you must use thickerEthylene-vinyl acetate EVA Interlayer Film to pile up sothat to keep the laminated quality. Flat level bad glass may make air bladder on the surface of theglass, or cannot make laminated successfully.

UnusualUnusualUnusualUnusual brokenbrokenbrokenbroken ofofofof EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine

Unusual broken Reason solution

⑴Some part of film do notdissolve of the finishedlaminated glass

heating not average, circlewind is not big enough,blower wire connect wrong

①change the blower wire②adjust the blower③delay the high temperaturekeeping time

⑵there are air bladder on thesurface of the finishedlaminated glass

①4 corner did not sticksteady.

①stick 4 corners well

②Silica gel has hole ②amend the hole③Vacuum pipe did notconnect well

③check the vacuum pipe

④vacuum indicator do notreach the low point

④change the oil of thevacuum pump

Glass not flat enough Use other kind of glass

⑶There are air bladder on theedge of the glass

Lower temperature timing tooshort, open the siliconevacuum bag too early

Delay lowing temperaturetime, glass surface must reach40℃-50℃ then stop themachine and take out

⑷Machine start switch get tostop from time to time

Machine get wet or there iswater in it

Air-dry it

⑸cannot process as settingprogram

①the electricity wire loose ①connect the wire well②temperature and timingindicator broken

②Adjust the temperatureindicator and calculagraph

Heating the machine too slow Heating elements broken Adjust the current indicator,change the heating element


AllAllAllAll rightsrightsrightsrights reservedreservedreservedreserved bybybyby ★SiliconeSiliconeSiliconeSilicone VacuumingVacuumingVacuumingVacuuming BagBagBagBag /Sheet/Sheet/Sheet/Sheet ChinaChinaChinaChina ManufacturerManufacturerManufacturerManufacturer forforforfor EVAEVAEVAEVAGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine //// SolarSolarSolarSolar EVAEVAEVAEVA PhotovoltaicPhotovoltaicPhotovoltaicPhotovoltaic PanelPanelPanelPanel EncapsulationsEncapsulationsEncapsulationsEncapsulations ([email protected]([email protected]([email protected]([email protected]//// www.ucolin.comwww.ucolin.comwww.ucolin.comwww.ucolin.com /[email protected])/[email protected])/[email protected])/[email protected])

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howto intall and operate eva vacuum glass laminating machinery and make laminated glass

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