hpccc - method dev to kilo and beyond - cur · 2019-06-05 · making liquid stationary phases...
TRANSCRIPT
What differentiatesDynamic Extractions?
Making liquid stationary phasesavailable for
high purity chromatographypurification at all scales
Liquid/Liquid Solid/Liquid
Activestationary
phase
mobilephase
Stagnant mobilephase
Silica skeleton
The difference is the amountof active stationary phase
Key benefits of liquid stationary phases
• High injection loadings
• Improved sample solubility
• Reproducibility and ease of scale-up
• New elution strategies
• Total sample recovery
• Little or no sample preparation
We achieve this by providingHigh Performance CCC instruments
• These allow high resolution purifications athigh mobile phase flow rates
• Provide a range of instruments frommilligram to muilti-kilo
Key applications• Where you have a target to focus upon, either product or
impurity
• All types of molecule
– Synthetics (small or large molecules)
– Peptides
– Natural products
• The first option for lead candidates and analogs where youwant to avoid redeveloping chromatography as you move upin scale
• Where you recognise that solubility of your compounds willbe problematic
HPCCC is complimentary and orthogonal
Understanding HPCCC
CCC mechanism of separation is partitioning
Test tubes A column HPCCCequipment
Essential HPCCC theory
Distribution Ratio
• Purification occurs because of the different solubility ofthe components in the liquid mobile and stationaryphases
• This is determined by the Distribution Ratio (D) = CS/CM
• CS is the concentration of the component in the stationaryphase
• CM is the concentration of the component in the mobilephase
Volume
Vm
DVs
VsS
amp
leIn
ject
ion
So
lven
tF
ron
t(D
=0
)
Sam
ple
Elu
tio
n(D
)
Syst
emV
olu
me
(D=
1)
Ex
tra-
coil
Vo
lum
e(V
ext)
Co
nce
ntr
atio
n
Highly predictable• A component with a low
distribution constant has ahigher concentration in themobile phase and elutes early
• A component with a D=1 willelute after one column volume ofmobile phase has been pumpedthrough the column
• A component with a highdistribution constant has ahigher concentration in thestationary phase elutes late
• A component with a D=5 willelute after 5 column volumes
Sf = 90% 1 MP : 9 SP
Sf = 50% 1 MP : 1 SP
Sf = 33% 2 MP : 1 SP
What is stationary phaseretention?
0
0 . 0 5
0 . 1
0 . 1 5
0 . 2
0 . 2 5
0 5 0 1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0
1
2 3
4
5
6
7
89
1 0
0
0 . 0 5
0 . 1
0 . 1 5
0 . 2
0 . 2 5
0 5 0 1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0
1
2
3
4
5
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7
89
1 0
0
0 . 0 5
0 . 1
0 . 1 5
0 . 2
0 . 2 5
0 5 0 1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0
2
35 7
91 0
18
0
0 . 0 5
0 . 1
0 . 1 5
0 . 2
0 . 2 5
0 5 0 1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0
R e t e n t i o n v o l u m e ( m L )
57
91 0
2
UV signal (254 nm )
Sf = 90%
Sf = 70%
Sf = 30%
Sf = 50%
VS =108 mL
VS = 84 mL
VS = 60 mL
VS = 36 mL
Showing the importance of stationaryphase retention
Stationary phase retentionincreases as rotational speedof the CCC instrument isincreased
Experimental conditions:– The same CCC instrument was used throughout– The mobile phase flow rate was constant– The solvent system was constant– The injected sample had constant volume and
concentration– The only variable that was altered was the
rotational speed of the CCC instrument
Defining Normal and Reverse Phase
Upper Phase (Organic)
Lower Phase (Aqueous)
Periphery
(Heavy End)
Centre
(Light End)
Normal Phase
Lower Phase (Aqueous Stationary)
Upper Phase (Organic mobile)
X
Reverse Phase
Upper Phase (Organic Stationary)
Lower Phase (Aqueous mobile)
X
Method Development
Volume
Vm
DVs
Vs
Sam
ple
Inje
ctio
n
So
lven
tF
ron
t(D
=0
)
Sam
ple
Elu
tio
n(D
)
Syst
emV
olu
me
(D=
1)
Ex
tra-
coil
Vo
lum
e(V
ext)
Co
nce
ntr
atio
n
Important Considerations in Developing aSeparation Method • Elution Time is
determined by D
• To keep run times to aminimum, D valuesshould be less than 5.0
• To produce the bestseparations, D valuesshould differ by > 0.5
Selectivity is the power of HPCCC
0.00
5.00
10.00
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20.00
25.00
30.00
35.00
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45.00
50.00
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Solvent System No
Dis
trib
uti
on
Rati
o
Benzyl Alcohol
Para-Cresol
No Heptane EtOAc MeOH Butanol Water
1 0 0 2 2
2 0 0.4 0 1.6 2
3 0 0.8 0 1.2 2
4 0 1.2 0 0.8 2
5 0 1.6 0 0.4 2
6 0 2 0 0 2
7 0.1 1.9 0.1 0 1.9
8 0.2 1.8 0.2 0 1.8
9 0.29 1.71 0.29 0 1.71
10 0.33 1.67 0.33 0 1.67
11 0.4 1.6 0.4 0 1.6
12 0.5 1.5 0.5 0 1.5
13 0.57 1.43 0.57 0 1.43
14 0.67 1.33 0.67 0 1.33
15 0.8 1.2 0.8 0 1.2
16 0.91 1.09 0.91 0 1.09
17 1 1 1 0 1
18 1.09 0.91 1.09 0 0.91
19 1.2 0.8 1.2 0 0.8
20 1.33 0.67 1.33 0 0.67
21 1.43 0.57 1.43 0 0.57
22 1.5 0.5 1.5 0 0.5
23 1.6 0.4 1.6 0 0.4
24 1.67 0.33 1.67 0 0.33
25 1.71 0.29 1.71 0 0.29
26 1.8 0.2 1.8 0 0.2
27 1.9 0.1 1.9 0 0.1
28 2 0 2 0 0
MorePolar
MoreNon-Polar
This set of phase systems covers 80% plus of thetarget molecules that we are asked to separate 0.00
0.20
0.40
0.60
0.80
1.00
1.20
0 2 4 6 8 10 12
Time, min
52.5 mg/ml BA - 25 mg/ml PC, Rs = 1.4
42.0 mg/ml BA - 20 mg/ml PC, Rs = 1.4
36.5 mg/ml BA - 15 mg/ml PC, Rs = 1.6
21.0 mg/ml BA - 10 mg/ml PC, Rs = 1.5
10.5 mg/ml BA - 5 mg/ml PC, Rs = 1.6
Using HPLC data to determine initialsolvent system selection
Normal Phase Reverse Phase
0 – 20 2 – 7 1 - 5
20 – 40 8 – 13 5 - 10
40 – 60 13 – 19 10 - 16
60 – 80 19 – 25 16 - 22
80 – 100 25 – 27 23 - 27
Substitute acetonitrile for methanol or Toluene for Hexane
Compound(s) Elution PointFrom C18 rp-
HPLC column (% Acetanitrile)Solvent System operating windows giving a D value between 1.0 and 3.0
Sample solubility
Samples partition between either themobile or stationary phase
New elution strategies
30mg of each standardloaded in 1ml total
Elution extrusion
Difference of partitioncoefficient only 0.3
min1 1 .2 1 .4 1 .6 1 .8
mAU
-300
-200
-100
0
100
200
300
DAD 1 C, Sig=210,8 Ref=360,100 (H:\DATA\2005 \SD51115A\061-0101 .D)
Dual mode elution
Reconstructed chromatogram for normal CCC
-50
450
950
1450
1950
2450
0 5 10 15 20
Fraction number
Am
ou
nt
of
co
mp
ou
nd
Standard mode elution - 200 mginjection Resolution: 0.25
Reconstructed chromatogram of Dual CCC
-50
450
950
1450
1950
2450
2950
3450
3950
30 35 40 45 50 55 60
Fraction number
Am
ountofpro
duct
Dual mode elution - 250 mginjection Estimated resolution: 0.85
min1 1 .2 1 .4 1 .6 1 .8
mAU
-400
-200
0
200
400
600
800
1000
1200
DAD 1 C, Sig=210,8 Ref=360,100 (H:\DATA\2005\SD51117A\022 -0201 .D)
96% pure, 95 mg (82% recovery)
pH-zone refining : Regioisomersseparation Urology
NO2
NO2
0
500
1000
0 10 20 30 40 50 60 70
pKa prediction: 7.70 +- 0.7 pKa prediction: 7.90 +- 0.7
200 mg of mixture -> 65 mg of each compound 99% pure
Reconstructed chromatogram
-1000
0
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9000
0 20 40 60 80 100
Fraction number
UV
are
a
Sample Preparation
Viscous syrup
Crude extract including precipitates
Loading capacity up to 50%w/w depending on solubility
Applications
Typical application areas• Where you have a target to focus upon
• Throughput is an issue regardless of scale
• Solubility of your sample is problematic
• You want to avoid the time consumingredevelopment of LC
• Polar compounds not easily retained in solidphase chromatography
• Purified target compounds from crude synthesisreaction mixtures
Minor impurity removal to obtain high purityproduct
20 40
Analytical run, Preparativerun
92% yield, 99.9% purity on HPLC (impurity not detected)
min0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8
3.4%
Courtesy of Pfizer UK
Impurity isolation for identification purposes
0 20 40
0 20 40
Analytical and Preparativeruns
min0.25 0.5 0.75 1 1.25 1.5 1.75
mAU
0
500
1000
1500
2000
2500
88% yield, 98% purity based on HPLC-UV
min0.25 0.5 0.75 1 1.25 1.5 1.75
mAU
-200
0
200
400 18%
Starting material
Final sample
Courtesy of Pfizer UK
Comparing chromatography techniques
HPCCC HSCCC HPLC
Stationary phaseLower phase of hexane-ethyl
acetate-methanol-water (1:0.4:1:0.4,v/v)
Upper phase of light petroleum-ethylacetate-tetrachloromethane-
methanol-water (1:1:8:6:1, v/v)
Zorbax Eclipse XDB-C18 column250x9.4mm ID 5 m
Mobile phase Upper phase Lower phase Methanol-water (70:30, v/v)
Sample capacity per run g 43 2.0 1.96x10-2
Run time min 45 450 40
Productivity mg/min 431 4.44 0.49
Purity of isolated compounds >99.9% >98.5% >99.0%
Solvent consumption L/g 1.39 1.93 5.10
Separation of GlucosinolatesB ru n e l-C C C - 9 8 0 m l C a p a c ity , 3 .6 3 m m b o re , N =1 2 0 0 rp m , F =4 0 m l/m in
0
0 .2
0 .4
0 .6
0 .8
1
1 .2
0 5 10 15 20 25 30 35
T im e (m in s)O
pti
cal
Den
sit
y(2
35n
m)
JH S am ple - 5g in 10m l
GR
GI
Johns Hopkins - Repeatability
0
0.2
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0.6
0.8
1
1.2
0 200 400 600 800 1000 1200
Mobile Phase Volume (mL)
Run 5
Run 6
Run 7
Run 8
Run 9
Run 10
•52.6g from 0.59kg•34 runs•47%w/w sample conc•17g/run sample loading•98.5% pure•3 days
Synthetic compound application• DE Centrifuge: Midi
• Type of separation: Hydrophobic (Non-polar)
• Crude loading per injection: 25 grams
• Target compound isolated per injection: 6 grams(average)
• Purity: > 92%
• Recovery: >95%
• Separation time: 25 minutes
• Total quantity of crude processed: 9 kg
• Total solvent used: 468 litres
Natural product application• DE centrifuge: Maxi
• Type of separation: Hydrophilic (polar)
• Crude loading per injection: 160 grams
• Target compound isolated per injection: 23.6 grams
• Purity: >95%
• Recovery: >90%
• Separation time: 25 minutes
• Total quantity of crude processed: 6.7 kg
• Total solvent used: 456 litres
Mixtures of synthetic standards
• Sample 1 - Pindolol, Propranolol, Acetanilide,Verapamil and Ketoprofen (Mixed Polarity)
• Sample 2 - Carbamazepine, Trimipramineand Verapramil (Non-Polar)
• Sample 3 - Nifenazone, Tryptophan and
Mandelic acid (Very Polar)
Overlay of HPLC analyses of sample 1
1mg of each standardloaded in 1ml(total 5mg)
Separation of sample 1 - Solvent system 11 +TFA - RP mode - Analytical column
HPLC analysis of peaks from HPCCC run withsolvent system 11 + TFA
1mg of each standardloaded in 1ml(3 mg total)
Separation of sample 2 - Solvent system 14 -NP mode - Analytical column
HPLC analysis of Peaks 1 to 3 from HPCCCseparation of sample 2
30mg of each standardloaded in 1ml total
30 x Scale–up of sample 2 separation - Solventsystem 14 - NP mode - Analytical column
HPLC Analysis of Peaks 1 – 3 from Scale – Up
1mg of each standardloaded in 1ml(3 mg total)
Separation of sample 3 - Solvent System01 TFA - Analytical column
HPLC Analysis of Peaks 1 to 3 from HPCCCSeparation
6mg of each standardloaded in 6ml total
6 x Scale–up - Sample 3 separation -Preparative column
Scale up
Scale-up is simply volumetric
• You use the ratio of the column volumes thatyou are scaling between
• For example, 20ml column to 120ml columnwould be 1:6
• For complete scale-up simply multiply
1. the sample volume by this ratio
2. The mobile phase flow rate by this ratio
Performed and optimised at analytical scale
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0 2 4 6 8 10 12
Time, min
15.7%, Rs = 1.1
12.5 %, Rs = 1.4
9.9 %, Rs = 1.5
5.1 %, Rs = 1.6
2.5 %, Rs = 1.7
1.26 %, Rs = 1.8
0.00
0.20
0.40
0.60
0.80
1.00
1.20
0 2 4 6 8 10 12
Time, min
52.5 mg/ml BA - 25 mg/ml PC, Rs = 1.4
42.0 mg/ml BA - 20 mg/ml PC, Rs = 1.4
36.5 mg/ml BA - 15 mg/ml PC, Rs = 1.6
21.0 mg/ml BA - 10 mg/ml PC, Rs = 1.5
10.5 mg/ml BA - 5 mg/ml PC, Rs = 1.6
DE Mini
Directly transferred to the kilo/pilot scale
Maxi separation - 4.6 L - 20 and 33% of column volume (Vc)
0.0
0.2
0.4
0.6
0.8
1.0
1.2
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Time, min
Maxi- 0.92 L- 20% of Vc
Maxi- 1.51 L- 33% of Vc
Mini separation - 5.4 ml column - 10, 20 and 33% of column volume (Vc)
0.0
0.2
0.4
0.6
0.8
1.0
1.2
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Time, min
Mini-1.78 ml= 33% of Vc
Mini-1.07 ml= 20% of Vc
Analytical to semi-preparative scale-upMinor impurity removal to obtain high purity product - Scale-up x26, from 300 mgon a 37 mL coil to 7.8g on a 950 mL coil
20 40
Analytical run, Preparativerun
92% yield, 99.9% purity on HPLC (impurity not detected)
min0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8
3.4%
Courtesy of Pfizer UK
Analytical to semi-preparative scale-up
0 20 40
0 20 40
Analytical and Preparativeruns
Impurity isolation for identification purposes - Scale-up x26, from 200 mg ona 37 mL coil to 5.2g on a 950 mL coil
min0.25 0.5 0.75 1 1.25 1.5 1.75
mAU
0
500
1000
1500
2000
2500
88% yield, 98% purity based on HPLC-UV
min0.25 0.5 0.75 1 1.25 1.5 1.75
mAU
-200
0
200
400 18%
Starting material
Final sample
Courtesy of Pfizer UK
Range of HPCCC equipment
HPCCC instrument range
HPCCC product range scale of operation
• Spectrum – Analytical to semi-prep
– 5mgs to 2 grams per injection
– Up to 10 – 15 grams per day processed
• Midi – Analytical to prep
– 5 to 40 grams per injection
– Up to 400 grams per day processed
• Maxi – Pilot to production
– 1,500 grams per injection
Spectrum HPCCC
• Injection loading – 5 – 2,000 mgs
• Typical flows from 0.5 to 10 ml/min
• Run times 5-35 minutes
• Speed of rotation 1600rpm - 240g
• 20ml (analytical) &140ml(semi-prep) columns
• Temperature controlled
Midi HPCCC• Injection loading – 25 – 40
grams
• Typical mobile phase flow -30 to 50 ml/min
• Run times 5 - 35 minutes
• Speed of rotation1400rpm –240g
• 38ml (analytical) and 940ml(preparative) columns
• Temperature controlled
DE Maxi HPCCC• Injection loading – 500 –
1500 grams
• Typical mobile phase flow- 500 to 1500 ml/min
• Run times 5 - 35 minutes
• 4,600ml or 18,000mlcolumns
• Speed of rotation 850rpm- 240g
• Custom design
DE Solutions & Capabilities
Who are we?
A UK based company focused on the development of novelpurification technology, for use by the internationalpharmaceutical industry by providing improved solutions totheir existing and future liquid chromatography challenges.
This technology has been substantially developed andgreatly enhanced over the last 7 years, via substantialresearch grants and equity funding.
We have been working with the industry over the last 3years, primarily in the UK & US, working with customersshowing them how our technology and products can benefitthem in their work.
Products and engineered solutions forend-user use
DE Capabilities provided
• Feasibility studies
• Gram to Kilo separations to GLP
• Training
• Demonstration
A diverse range of customers
Key benefits of liquid stationary phases
• High injection loadings
• Improved sample solubility
• Reproducibility and ease of scale-up
• New elution strategies
• Total sample recovery
• Little or no sample preparation
Thank you for your attention
Any questions?