hpi capabilities briefing - turbine controls · hpi capabilities briefing. ... • maintenance •...
TRANSCRIPT
Who We Are
HPI is a Rotating Equipment Solutions Provider for the Oil & Gas, Power Generation and Marine sectors
Oil & GasPower
GenerationMarine
We deliver turnkey solutions to plan, design construct and operate power plants, and improve the performance and reliability of turbines, high-speed rotating equipment, pumps and compressors
HPI is an industry leader in providing an array of products and services to the upstream, midstream and downstream sectors of the worldwide oil and gas industry
We provide whole life-cycle assessment and design of powergeneration solutions for marine power
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Global, Diversified, “Blue-Chip” Customer -Base
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What We Do
HPI specializes in three main areas:
• Light Industrial Turbines/Aero Derivative (LITAD)
• Heavy Industrial Turbines(HIT)• Nuclear Power Generation• Control Retrofit Systems
• Plant Audits• Plant Operations &• Maintenance• Warranty Management• Employee Training and
Certification
• Power Plants • Power Barges• Emergency Power• Gas Compression • Mobile Power
Engineering, Procurement & Construction (EPC)
Operations & Maintenance (O&M)
Maintenance, Repair, Overhaul & Controls
(MROC)
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HPI History
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1962 1994 2002 2005 2006 2013 2014
Hawker Siddeley Dynamic Engineering (HSDE) founded in the UK- Controls OEM
Supplier to RR Allison, TUMA Turbomach, Nuovo Pignone
- Developed first modern digital controller
Vosper Thornycroft(VT) purchases HSDE as part of corporate expansion.- Supplied first Allen-Bradley ControlLogixturbomachinerycontrol system
HPI founded by former VT Controls Executives and Senior Engineers when VT divests its U.S. holdings
Mechanical Field Services division established-focus on heavy industrial
EPC Group established-Completed first EPC project for six LM6000s in Kuwait-Initial O&M responsibility part of each EPC contract
Light Industrial/Aero Derivative (LITAD) MRO line of business established
Lines of business now identified as EPC, O&M and MROC (HIT, LITAD and Controls)
Founded in 2002 with a legacy in Turbine Controls dating back to the 1960s
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Houston, Texas (Corp. Hqs) |Abu Dhabi, UAE |Alexandria, Virginia |Caracas, Venezuela |Lagos, Nigeria |Lincoln, United Kingdom |San Jose, Costa Rica |Tema, Ghana |Tripoli, Libya |Vancouver, British Columbia
HPI has agency agreements in place within sub-Saharan Africa, South America and the Middle East to further expand our service coverage and capabilities.
HPI Locations
Focus on Quality
Quality Systems & Programs
• ISO 9001: 2008
• ISO 14001: 2004
• ISO 18001: 2007
• CAN/CSA Standard Z299.2 (Canadian Nuclear QA Program)
• CE-1002-STD CANDU Standard for Software Engineering (CAT II Software)
• CSA N286-05 Operations QA program in place
Member in Good Standing
Quality programs meet or exceed key customer requirements and give HPI a competitive advantage
Quality Culture
• Full-time QA/QC process management
• ISO compliance manager on staff
• Front-line management incentivized to adopt repeatable engineering standards to maintain quality and control costs
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• Lloyds Register Compliant• ABS Compliant• DNV Compliant• US MIL-SPECS Compliant
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EPC & The HPI Difference
Leveraging long-standing, industry relationships, HPI is able to provide a proven approach to Engineering, Procurement and Construction:
Demonstrated, “fast-track” methodology to complete projects in quick, reasonable turnaround times• Completed four
power plants: Sabiya, Shuwaik, Tacoa Power Barge and Takoradi
Financial solutions, and cost-conscious operations to help generate customer savings
• Extensive experience with ECA’s and bank consortiums
Highly-skilled, experienced and responsive personnel• Includes highly-
qualified construction managers, design engineers and project managers
Quality engineering, and industry certified processes• Best in class
engineering• ISO9001
certified
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Selected EPC Experience - Power Plants
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Takoradi T3, GhanaTacoa Power Barges, VE
Completed using fast-track methodology
• 180 MW Combined Cycle Power Plant
• Consists of 4 OTG20000 Gas Turbines, 2 Steam Turbines and heat recovery steam generators
• Modular design to allow for easier and more rapid onsite assembly and commissioning, which reduced cost and construction lead time
• Dual firing capability to burn light crude oil and natural gas
• Total 340 MW Combined Cycle Power Barges
• Consists of 2 171 MW barges, including 1 GE Frame 7FA Gas Turbine generator,1 260 MW Steam Turbine generator , heat recovery steam generators (HRSGs), as well as fuel storage and water treatment
World’s largest floating power generation facility; Completed in 8 weeks
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Selected EPC Experience – Power Plants
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Shuwaik PP, KuwaitSabiya PP, Kuwait
• 300 MW power plant• Designed using six (6) GE LM6000
Aero Derivative Gas Turbines rated to provide 43-50 MW or 300 MW collectively at full capacity
Completed in 6 months; First Middle East Power Plant to be completed using fast-track methodology• Consists of 6 GE LM6000 Gas Turbines
rated to provide 43-50 MW or 300 MW collectively at full capacity
• Utilizes emissions reducing technology that lowers annual CO2 and NOxemissions by significant margins
Completed in 10 months using fast-track methodology
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Mobile Power EPC
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• Over 12 years of design experience in Mobile Power Systems
• Implemented many different gas turbines and configurations• LM 1500 and LM 2500• FT 4 and FT 8• Allison and Rolls Royce• Orenda Small Gas Turbine• 2 Trailer/3 Trailer/4 Trailer
• Mobile and Transportable• With and without SCRs
• Commercial and Government Specifications• Primary electrical power• Stand-by and Emergency power
generation• Water pumping and water treatment
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Standby and Emergency Power Generation – Nuclear Power Industry
Selected EPC Experience
Bruce A – Bruce B, Canada
StandbyPower Generators (SPG’s)
EmergencyPower Generators (EPG’s)
World’s largest nuclear power facility
• Provision of EPG facilities• Failure-modes-and-effects analysis (FMEA) study to identify criticalcomponents and recommended spares• Ability to qualify components and systems• Design services• Electrical protection systems• High speed data monitoring• Mechanical inspection and repair of all turbines and generators• Controls for Gas Turbines and Diesels• Balance of Plant• On-site support services• LTSAs
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O&M Capabilities
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Turnkey O&M Services• O&M• Contractor Management• Health, Safety and
Environmental Services• Regulatory Compliance• Outage Management
Support• Predictive and preventive
maintenance
Independent Audit Services• Operations, Maintenance
and HS&E audits
Training Services• Develop and implement
operator training and certification programs
HPI provides full-service O&M support:
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Selected O&M Experience
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HPI previously provided the O&M services listed below under existing EPC contracts to the Shuwaik, Sabiya, and Takoradi T3 Power as well as the Tacoa Power Station Barge.
Under its O&M Service offering, the company offered those same services to others:
- Start up - Performance testing- HSE training- Regulatory compliance- Developed operating and maintenance procedures
- Developed maintenance program- Operator training/ qualifications- O&M management
- Scheduling-Worked with OEM on LTSA contracts -Preventative and predictive maintenance-Warranty management-Customer contract management (PPA/Customer agreements) for owners-Document verification
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MROC Services Overview
Services• Controls Retrofits Solutions
• Light Industrial Turbines & Aero Derivatives (LITAD)
• Heavy Industrial Turbines (HIT)
• Inspections and repairs for gas and steam turbines, peripheral systems and rotating equipment
• Planned and emergency maintenance
• Long-term maintenance and service agreements (LTSAs)
• Obsolescence and spares management
• Standby & Emergency Power Generation
• Cyber security- NERC Solutions
HPI Value• Experienced OEM-trained turbine technicians
• Highly skilled, experienced crew
• Tool trailers and service vehicles with all necessary consumables, specialty tools and parts for each job
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Why HPI MROC?
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Not “engine centric”
• OEM Alternative, not focused on just the engine, but the entire package
Project Management
“Best in Class
Partners”
Can support all customer
needs directly
• Capability to manage large projects or annual maintenance overhauls
• Provide support for all efforts to ensure a smooth and efficient outage
MROC
• Synergy across HPI lines of business to offer total customer support
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• OEM alternative depot level engine overhauls
• US-based generator overhaul facility
• Multiple parts suppliers
Gas Turbine Experiencea non-“engine-centric” alternative to the OEM
ABB GT-9, GT-11, GT-16, GT-25
Allison 501-KB, 501-KB5, 501-KB7, 501-KC, 501-KC5, 501-KCH, 601
Alstom Frame 5, G50E
Centrax CS600-2
Dresser-Clark DC990, KG5
Fiat TG-16
General Electric LM1600, LM2500, LM5000, LM6000
General Electric MS1002, MS3002, MS5001, MS5002, MS6001, MS7001
GE Hitachi MS5001
GE John Brown MS5001
GE Nuovo Pignone MS1002, MS3002, PGT2, PGT5, PGT10
Kawasaki CGT, M7-A
Konsburg KG-2
Lycoming T53
MAN Turbo M38, THM1100, THM1202, THM1203, THM1304
Mashproekt GT2500, GT16,000
Mitsubishi MF-111
Orenda Aerospace GT2500, OT3, OT5, OFT-3
Orenda Lycoming T53-AT1200
Pratt & Whitney GG3, GG4, GG12, FT4, FT8
Rolls-Royce AVON, GEM, GNOME, OLYMPUS, PEGASUS, PROTEUS, RB211, SPEY, TYNE
Ruston TA1750, TA2500, TB3000, TB4000, TB5000, TB5400, TD4000, TORNADO
Siemens V84.2
Solar CENTAUR, MARS, SATURN, TAURUS, YORK
Stahl Laval GT35
Westinghouse W62, W92, W101, W191, W251, W301, W501
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Controls Retrofit Solutions
Features
• Custom HMIs, SCADAs and DCS
• Plant-wide instrumentation and control
Multiple control platforms
• AB Logix, Siemens S7, GE Fanuc, Modicon®, Emerson Ovation, ABB S800, etc.
• FTView, Wonderware, iFix and Cimplicity HMI platformssupported
Power generation assets
• Power Management Systems (PMS): load shedding, load mode, Power System Stabilizer
• Complete generator control systems
Combined cycle applications
• Steam turbine, boiler control and marine applications
Cyber-security and NERC compliant solutions
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HPI provides customized, open architecture, COTS, PLC control systems to meet each individual customer’s requirements
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LITAD Services
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LITAD Services include, but are not limited to:
• Level 1 & 2 field service support needs
• Level 3 & 4 Depot level needs• Consumables and spare parts supply• Component repair requirements• Accessory supply and repair
requirements• Asset Management• Full LTSA (Long Term Service
Agreements)• Balance of Plant
HPI supports light industrial and aero derivative gas turbines for an array of OEMs. We have a worldwide service network, and are experts at finding fast, competitive
solutions for our diversified customer base
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Scope of LITAD Service
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Air inlet & inlet filtration
Turbine Controls
Generator
Gas Turbine
Package Enclosure
Fire suppress systems
Fuel Skid
Water Skid
Gearbox
Coupling shaft
DLE Mapping
Lube oil System
Generator Controls
More than just engines
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Heavy Industrial Turbine Services
HPI field services include, but are
not limited to:
• Balance of Plant (BOP)
• Borescope inspection, as per WP Vol. II
• Mechanical inspection of gas generator and
hot sections
• Alignment
• Trim balancing
• Vibration analysis
• Instrument calibration and loop checks for all field
devices
• Establishing “health-care” maintenance program,
including control and electrical systems
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HPI is the preferred field services solutions provider of major owners and operators for heavy industrial turbine projects across the oil & gas and power generation industries
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Heavy Industrial Turbine Services (cont.)
Additional HIT Services advantages:
• Worldwide support
• Extensive experience- from inspections to full overhauls
• Staffing and travel capabilities for quick reactions to large projects
• Highly-qualified Technical Directors
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Fully Equipped Service Trailers
Stocked With:
• Full Tool kits
• Borescope
• Inspection Kits
• Laser Alignment
• Vibration Monitoring Equipment
• Trailers contain full complement
of all necessary tools
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Nuclear Industry Capabilities
Standby and emergency power services
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Standby and Emergency Power Generation
Open-architecture, custom control and ancillary systems for standby and emergency power generation
•Failure-modes-and-effects analysis (FMEA) study to identify critical components and recommended spares•Ability to qualify components and systems•Design services•Mechanical inspection and repair of all turbines and generators•On-site support services•LTSAs
•Gas Turbine and diesel engine controls•Fuel systems and fuel control valves•Electrical protection systems generator and/or transformer•High-speed data monitoring packages for reactor shutdown testing
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Power Plant Cybersecurity Solutions
Why do power plants need cybersecurity?
• Power plants are prime targets for many types of threats
• Most power plant infrastructure is far more vulnerable than their ability to defend against most attacks
• Risks must be managed across the board: physical security, in addition to financial mitigation
• A majority of attacks can be addressed with even a moderate cybersecurity management program
HPI Cyber Security and Compliance Service Offerings
There IS a starting and end point to get your company optimized to face the threats and reduce the likelihood of interrupting your business:
Assessment and Risk Benchmarking
Systems and Network Risk Assessment;
Cyber Vulnerability Assessment (NERC CVA);
Standards-based Audits
Applicability Assessments;
Controls and Policies Reviews;
Mock Audits
Mitigation and Design Services
Security Architecture;
Operations Network Security Upgrade;
Remediation and recovery Plans
Compliance Mitigation Plans;
Compliance Filings with Govt Agencies;
Overall Compliance Program Design
Implementation and Monitoring
Security System Conversion;
Hardware and Software Monitoring;
System Restoration
Corp Compliance Program Implementation;
Install GRC Software and Configure for Monitoring;
Compliance-as-a-Service
Cyber Security
Compliance
HPI Security Approach
Prevention Services
Detection & Notification Services
Recovery & Restoration Services
Prevention
People-trained and alert
Technology- managing systems
Processes-mitigating risk
Detection and Notification Services
Network access monitoring
Anomaly detection
Active intrusion monitoring
Recovery & Restoration Services
Back-up and restoration management
Annual compliance testing
Marine Capabilities
• Experienced shipboard provider for commercial and naval vessels
• Lloyd’s Register Compliant including various classification societies
• Full range of services including:
• Main propulsion – Turbine and or Diesel
• Integrated platform management systems (IPMS)
• Power and auxiliary management -Generators
• Mechanical repair and overhaul (MRO)
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HPI Marine provides main propulsion control and mechanical overhaul for increased reliability and lower operating costs
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