%hqgdeoh 3urîohv - rur-online.com · les (rolltech; tgi,thermix) are equally easy to bend. ... a...

Machine solutions for spacer bar processing

upgrading your glass...

2 BEENDDAABBLE PPRROOFFILEE

Overview

The frame bending machines from Rottler and Rüdiger have

been specially adapted to match the current requirements of

the insulating glass market. The spacer frames that are bent

on our bending machines impress with their extreme precis-

ion and dimensional accuracy. These are the most important

factors in the production of triple glazed insulating glass. In

-

les (Rolltech; TGI,Thermix) are equally easy to bend.

As with all machines from Rottler and Rüdiger, the bending

technique is also characterised by extremely short set-up

times, user friendly operation and modularity. Because of this,

our bending machines can be individually tailored to the needs

of each insulating glass manufacturer.

machines with the largest spacer magazine on the market, we

have the right solution for every application.

Table of Contents

Frame BenderBendit L ................................................................ Seite 3Bendit XL ............................................................. Seite 4

Bending Device .................................................. Seite 5

High Perfomance Spacer .................................. Seite 6

External Radius Bender .................................... Seite 7

Manual undAutomatical Magazine ...................................... Seite 8

FillerRFA-V 50 ............................................................... Seite 9RFA-B .................................................................... Seite 10

Pre-Fill TechniqueSFA ......................................................................... Seite 11

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BBEENNDDAABBLLEE PPRROOFILLEE 3

Frame BenderBendit L

Low-cost entry into R&R’s bending and combination tech-

nology

Universal bending tool for aluminium and standard hybrid

-

ments (in the new version, 5800 linear metres or 234 m /

compartment)

M-Version provides access to milling and welding technology

in combination with Roweldo S

Optional automatic corner key inserts for milled bars.

Low cost automatic, self-propelled radius bending

RFA with integrated bending device can be combined for

what represents already in the basic layout a high productive machine that is an asset for all spacer frames productions. The

Special sawPractically burr-free sawcut also

sawblade lifetime.

Endless splicing stationAutomatic feeder with remnant length management (connector position).

Frame bender (active)Time optimised “in-line” radius bending.



Frame BenderBendit XL

W-bending technology that is both universal and able to be

Optional S-bending device without retooling for empty cur-

Best bending quality with individual quick-change tools.

a universal tool

-

ments (in the new version, 5800 linear metres or 234 m /

compartment)

Swivel sawing system for easy retooling (as of today), use of

cutting discs is possible.

M-version provides complete processing of High Perfor-

mance Spacer such as Swisspacer in combination with Ro-

weldo

Automatic radii bending of even the smallest radii by a po-

werful belt drive

RFA with integrated bending device can be combined for

The bending machines of the Bendit XL series are made for highest demands of productivity and bending quality. The high-end

-

Belt driveBelt drive with special coating for maximal dynamics and precision.

High performance SPS with modular setupFor short cycle times also for complex production programs.

Radius bender (passive)Perfect radii quality through 3-rol-ler bending technology.

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Bending DeviceBendit Series

Bendit L and XL, S Bending Device-

tech Ultra, TGI, Thermix)

Universal tool - no retooling with IGU cavity change

Partial aluminium and warm edge can be processed with

one tool

No lubrication (spray) necessary due to the rotating hold

down clamp

Bendit XL, W-Bending DeviceHigh-tech bending device for a perfect corner design for all

No lubrication due to the rotating hold down clamp

Special rolling mechanism to optimise corner design

Special tools for an optimised bending result are available

Stainless steel cornersBeautifully formed corner design without “thickening”.

Polygon model (model browser)User friendly selection using the mo-del templates.

Special sawPractically burr-free sawcut also

sawblade lifetime.



Integration of High Performance Spacer (Swiss)

The M label for the Bendit L and XL series indicates an equipment feature that allows the preparation of High Performance

machine, a miter production step has to be performed and a universal corner key has to be applied. When operating sole HPS

automatic corner key applicator can be added. The milling unit and the corner key applicator are hidden behind the back wall

during bending operation and can be folded out automatically once the milling process is required.

In this setup the bender is equipped with automatic feed and continuous bar connection. A printer is optional and can be added.

HPS processing)

Instant switching between bending and milling

Magazine can be used for all spacers

Welded corner

TSATransport cart for cut to size

High Performance Spacer- the latest trend in the insulating glass market.

We call High Perfomrance Spacers that meet the fol-

lowing criteria

-

ment of metal materials

not bendable at room temperature

material selection by use of the ultrasonic technology

Market leader in the HPS segment is Swisspacer with the

product lines Swisspacer A and Swisspacer U

Romillo-Device for bender45 degree milling tool and auto-matic corner key aoolication.

Roweldo S - 1-Head welding machine

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External Radius BenderRBA

The RBA is an automatic radius bending machine.

By using the classic and proven 3-roller technique, you achie-

ve optimal quality, no radius distortions and adaptation to

material tolerances

-

rately

The butyl surface remains permanently intact due to it being

For manufacturing radii on frames that have been pre-fab-

ricated on the bending station

allows for simultaneous radius bending with pre-fabricated

High quality and repeatability, even with stainless steel warm

-

Dimensions of the working table: 2500 x 3000 mm

Integrated retractable manual radius bender in the bending

table

The bending machine pre-marks the beginning, middle and

end of the radius

The radius is set and rolled out manually

HRBG



Manual and Automatic Magazine

Our solutions for storing and especially transporting spacer

-

and colours of spacers, we have developed individually scalable

solutions for our frame benders and welding systems. These

variance of spacer colours and dimensions.

Manual and fully automatic solutions available

Integrated management of remnant lengths

compartments

Loading station

bundles. compartment.Up to 25 compartments.

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It combines perfectly with our spacer bending machines. Dril-

-

is designed for the production of approximately 1400 frames

(frame size 1m x 1m) in an 8-hour work shift.

drilling or punching is required (patented system)

Automatic, reliable level controls by sensors

automatically stacked, up to approximately 50 frames, on a

Frame-Fill System RFA-V 50

Filling head

1. Filling 2. Bending 3. Connect

Deciding which system is best suited for the respective production layout is best determined in a personal consultation.



Drill FillerFrame-Fill System RFA-B

Drill bit change-

mance.

Centred clampingSecure middle positioning of the drilling hole through centred clam-ping.

Micro frames-

der makes the production of micro frames possible.

-

factured spacer frames. All conventional spacer frame systems

R&R clamping technique ensures that the opening remains

centrally positioned on the back of the spacer. This allows for

seals the hole with butyl to guarantee a gas-tight frame. The

All materials (aluminium / stainless steel / plastic / synthetic)

Filling hole is always in the centre of the spacer

Very small frames are possible (110 x 110 mm)

Filling holes are automatically sealed with a pneumatic butyl

syringe

sensor.

Spacers from 8 mm to 29 mm

Height adjustable

Optional

High suction device for 200 l drums

Suction device for Big Bags

Small drill diameter for 6 mm spacer frames

Large drill diameter for even faster cycle times

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Pre-Fill TechniqueSFA

Flexible system concept due to modular design

Models up to 135°

Radii up to 50 mm possible with radii bending machines

Perfect corner quality thanks to inner supports

No desiccant in the IGU cavity as there is no desiccant at the

connection (desiccant stop connector)

Comparison Crimping station

R&R Group

Mühlsteig 5790579 [email protected]

Tel: +49 9101 - 99 47 0Fax: +49 9101 - 99 47 20www.rur-online.com

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upgrading your glass

%hqgdeoh 3urîohv - rur-online.com · les (rolltech; tgi,thermix) are equally easy to bend. ... a...

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