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Brunei Shell Petroleum Company Sendirian Berhad Unrestricted BSP-02-Standard-1628 HSE STANDARD M ODULE 02 P ERSONAL P ROTECTIVE E QUIPMENT T HIS DOCUMENT DESCRIBES THE STANDARD FOR PERSONAL PROTECTIVE EQUIPMENT FOR BRUNEI SHELL PETROLEUM COMPANY Revision 7.4 Owner: Author: Dr Siti-Haziah Abidin (HSE) Alice Sim (HSE/411)

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Page 1: HSE STANDARD MODULE 02 PERSON AL P EQUI PMENT - bsp … HSE PPE LETTER/BSP... · Brunei Shell Petroleum Company Sendirian Berhad Unrestricted BSP-02-Standard-1628 HSE STANDARD MODULE

Brunei Shell Petroleum Company Sendirian Berhad

Unrestricted

BSP-02-Standard-1628

H S E S T A N D A R D

M O D U L E 0 2

P E R S O N A L P R O T E C T I V E

E Q U I P M E N T

T H I S D O C U M E N T D E S C R I B E S T H E S T A N D A R D

F O R P E R S O N A L P R O T E C T I V E E Q U I P M E N T F O R

B R U N E I S H E L L P E T R O L E U M C O M P AN Y

Revision 7.4

Owner:

Author:

Dr Siti-Haziah Abidin (HSE)

Alice Sim (HSE/411)

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Revision Record

REV REVISION DESCRIPTION DATE

1.0 First Issue August 1998

2.0 Second Issue September 2000

2.0 Second Issue – converted from pagemaker to MS-Word format – no other significant changes

May 2001

3.0 Update British Standard references, Safety boots, coveralls and gloves May 2005

4.0 Update BS EN Standards for Hand Protection October 2005

5.0 Update rerlecting HSE PPE & Safety Equipment Technical Review Panel Team Update of Standards for Arc Flash protection requirements and Fire Protection - NFPA

Updating requirements for Working at Height (100% tie off)

October 2009

6.0 Update new technical specification for Body Protection October 2011

7.0 Update inline with revised Policy On Use of Mandatroy PPE; changes made in section 3.7 and 3.7.1.

August 2012

7.1 Updating reference of BSP-JV to BSP (Brunei Shell Petroleum Co) Sept 2012

7.2 Minor updated Section 2.3 and reference section - Section 2.3 to include Hierarchy of Control to manage Personal Protective Equipment use as per Shell HSSE & SP Control Framework and deleted BSP-02-Standard-1644- Scaffolding & Access (Mod 06, Rev. 3.2) from References Section as that is now withdrawn.

Updated Section 3.6, Impact Resistance Glove picture and Enforcement of using Impact Resistance Gloves at high impact hazard activities area are included.

Updated Section 3.9 to include guidance on acceptable WAH anchor points.

Feb 2014

7.3 Added Section 3.8 Covering Personal Flotation Devices and Life Jackets

Updated Fall Protection Equipment (re-numbered 3.10) to include competency requirement for people using Fall Protection PPE (Section 3.10.1) and to clarify inspection frequencies and competencies of inspectors of Fall Protection PPE (Section 3.10.3)

Dec 2015

7.4 Updated the document to provide additional information on PPE issue and replacement, clarity on types of PPE selection and added 2 standard references (ie. Australian_New Zealand (AS/NZS) & American National Standards Institute (ANSI) standards). Other key changes include; - No dark safety spectacles allowed. - Use of ‘Impact Resistant’ gloves as the default gloves at worksite - Use of only self-righting life jackets - Employee must use the PPE provided by employer - Use of only flame resistant Tudong (headscarf for Muslim lady) at worksite including

non-hydrocarbon areas - Use of only flame resistant balaclava or bandana

Feb 2017

This document has a maximum validity of five years from the last revision date. Within this period it must be assessed for relevance and re-validated in accordance with the Document Control Procedure

Suggestions for further improvement in this document should be sent to the Document Owner.

Distribution

The document owner is responsible for distribution control. The original electronic version is stored in LiveLink and accessible via BSP OnLine web site. Paper copies are only controlled if they are physically stamped “Controlled Hard Copy” and signed by the related remote location document receiver (see Section 2.6 of Document Control Procedure)

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Notice and Warning

Copyright 2012, Brunei Shell Petroleum Company Sendirian Berhad

The copyright in this document is vested in Brunei Shell Petroleum Company Sendirian Berhad (BSP), Seria KB3534, Negara Brunei Darussalam. This document or any part of it must not be copied, stored in any retrieval system or transmitted in any form or by any means (electronic, mechanical, reprographic, recording or otherwise) or modified for any purposed other than that for which it is supplied, without the prior written authority of BSP.

Except where expressly agreed otherwise in writing, BSP disclaims any responsibility or liability for any use or misuse of all or any part of the document or of any information contained in it by any person and makes no warranty as to the accuracy, suitability or freedom from infringement of third party rights of the document or information or any part of it to any third party.

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C O N T E N T S

CHAPTER 1.0 INTRODUCTION ..................................................................... 5

1.1 Purpose 5

1.2 Scope 5

CHAPTER 2.0 RESPONSIBILITIES ................................................................ 6

2.1 PPE & Safety Equipment Technical Review Panel Team 6

2.2 Common Responsibilities 6

2.3 Managers 7

2.4 Asset Holders 7

2.5 Supervisors 7

2.6 All Personnel 7

CHAPTER 3.0 REQUIREMENTS.................................................................... 8

3.1 Introduction 8

3.2 Head Protection 8

3.3 Eye and Face Protection 12

3.4 Hearing Protection 16

3.5 Respiratory Protection Equipment (RPE) 19

3.6 Hand Protection 27

3.7 Body Protection 33

3.8 Personal Flotation Devices (PFD) 39

3.9 Foot Protection 47

3.10 Fall Protection Equipment 49

CHAPTER 4.0 REFERENCES ................................................................................. 64

NFPA (National Fire Protection Association) Standards 64

Applicable Standard Codes 64

Appendix 1 - Assigned Protection Factors for RPE 72

Appendix 2 - Guide to Selection of Filters for Filter Respirators 74

Appendix 3 - Flame Retardant/Resistant (FR) fabrics that are NFPA 211 certified 75

Appendix 4 – CE Marking 76

Appendix 5 – PPE Task Matrix 77

Appendix 6 – Other References 79

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C H A P T E R 1 . 0 I N T R O D U C T I O N

1.1 Purpose

To manage the RISK to people where Personal Protective Equipment (PPE) is used.

Although personal protective clothing and appliances are not substitutes for good safe working conditions and intelligent behaviour on the part of all employees, they do have an essential part to play in the protection of these employees. Its use does not eliminate the hazards in the workplace but it does help to control individual exposure by preventing injury and other adverse effects. It must be remembered that in ensuring the safety of personnel the Hierarchy of Control must be used to manage the Personal Protective Equipment use;

1. First: Eliminate the Hazard or exposure.

2. Second: Substitute materials or equipment to reduce the Hazard or exposure.

3. Third: Use engineering Control of the Hazard or exposure.

4. Fourth: Use procedural Control of the Hazard or exposure.

5. Fifth: Use Personal Protective Equipment (PPE)

This document sets the standard for personal protective equipment in BSP operational activities. A consistent pattern has been adopted for the Requirements section; for each type of PPE, starting with head protection and progressing down to fall protection, there is:

a brief description of the hazards to be protected against.

a description of the different types of protection and the considerations required during the

selection of a type for a particular application.

a set of requirements for proper use of the equipment.

a set of requirements for the care and maintenance of the equipment.

1.2 Scope

The scope of this document applies to;

staff, Contractors and visitors at BSP Assets, facilities, operations, projects and activities.

It does not apply to;

diving equipment, this is covered by Diving Operations.

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C H A P T E R 2 . 0 R E S P O N S I B I L I T I E S

2.1 PPE & Safety Equipment Technical Review Panel Team

The PPE & Safety Equipment Technical Review Panel Team is responsible to ensure efficient and systematic review prior to acceptance of new PPE & Safety Equipment. The team panels will ensure proposed goods from suppliers/vendors, conformed to the specifications in this module. The Panel team members will consist of but will not be limited to;

1. BSP PPE Technical Authority

2. Representative from HML/4 (Occupational Health)

3. Representative from BLNG HSE

4. BSP PPE Contract Holder

There may be futher support from various disciplines Technical Authorities (depending on equipment supplied) to assist in technical evaluation where needed.

2.2 Common Responsibilities

Certain responsibilities associated with personal protective equipment are common to both Asset Holders, Contract Holders & Contractors. Their common responsibilities arise out of the fact that they are both employers of personnel, in a line management capacity in the case of Asset/Contract Holders, and directly in the case of contractors. The principle involved is that of employers being directly responsible for their workers, even where the Asset Holder has overall responsibility as the “owner” of a facility in which contractor personnel are working. The common responsibilities are as follows:

Identify and assess the risks to which personnel may be exposed in order to determine the most

appropriate types of PPE required.

Where possible, eliminate the need for PPE by adopting other more effective safeguards, for

example fixed screens to protect against airborne debris instead of individual eye protection or noise reduction measures applied to machinery instead of individual hearing protection.

Make PPE readily available or provide clear instructions on how to obtain it. Provide PPE

including repair, replacement or loss

- without any charge whatsoever to employees.

- in a variety of sizes to enable a correct fit to be achieved.

- that causes minimum discomfort to wearers.

- which is correct for the particular risks involved and the circumstances of its use

Stock sufficient spare parts for adequately maintaining PPE.

Provide suitable information, instruction and training to enable employees to make the most effective use of PPE provided.

Specify methods for making people aware of when and where Personal Protective Equipment

must be used.

Specify how to issue, inspect, maintain, store and replace Personal Protective Equipment.

Guideline for PPE issue: Personal Protective Equipment (PPE) is a company asset and should therefore be treated with care. PPE should only be replaced if their condition compromises their ability to act as a last defence for the wearer against the consequences of a top event.

Guideline for PPE replacement: Personnel should approach his or her Supervisor for PPE replacement. The Supervisor will inspect the PPE and inform the department’s PPE custodian or storekeeper of the approval for PPE replacement.

Document the arrangements for people to have fitness evaluation prior to the use of Respiratory

Protection in line with Fitness to Work.

Make arrangements that enable employees to report losses and defects, and repair or replace

PPE before work resumes.

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2.3 Managers

The Manager is ACCOUNTABLE (as per Shell HSSE & SP Control Framework) to;

1. Apply the following Hierarchy of Control to manage Personal Protective Equipment use.

1.1. Eliminate the Hazard or exposure.

1.2. Substitute materials or equipment to reduce the Hazard or exposure.

1.3. Use Engineering Control of the Hazard or exposure

1.4. Use Procedure Control of the Hazard or Exposure.

1.5. Use Personal Protective Equipment.

2. Verify that PPE remains effective when the Hazard, exposure or Controls change.

3. Establish and maintain a Procedure to manage the use of Personal Protective Equipment.

3.1. Specify where and when Personal Protective Equipment must be used.

3.2. Specify the types of Personal Protective Equipment to be used.

3.3. Specify methods for making people aware of when and where Personal Protective Equipment

must be used.

3.4. Specify how people are fitted for Personal Protective Equipment.

3.5. Specify how people are trained to put on and use Personal Protective Equipment and trained in

the limitations of its use.

3.6. Specify how to issue, inspect, maintain, store and replace Personal Protective Equipment.

3.7. Document the arrangements for people to have fitness evaluation prior to the use of Respiratory

Protection in line with Fitness to Work.

2.4 Asset Holders

Responsibilities exclusive to Asset Holders are:

To arrange the display of appropriate safety signs for identified PPE requirements.

To ensure emergency procedures are in place for occasions where PPE fails to protect personnel.

2.5 Supervisors

It shall be the responsibility of supervisory personnel to ensure that:

workers under their supervision are aware of the hazards in the workplace.

controls are in place for tasks requiring the use of PPE.

appropriate PPE is used for carrying out specific tasks.

when different types of PPE are to be used simultaneously, they are compatible.

workers under their supervision are trained in the correct use and maintenance of PPE.

they carry out regular checks on the extent of correct use and maintenance of PPE.

they periodically examine the condition of PPE being used by workers under their supervision.

they authorise valid requests by their workers for replacement of lost, worn or damaged PPE.

they set a good example by always wearing the correct PPE when required.

2.6 All Personnel

It shall be the responsibility of all personnel to ensure that they and all others working on BSP facilities wear PPE which is:

of an approved type

suitable for the tasks to be carried out

in good condition

of a suitable size

worn properly

properly maintained

Personnel shall ensure that they use only the PPE provided by their employer.

Personnel shall ensure that specific, site PPE requirements such as are contained in site rules and displayed on safety signs are observed at all times.

Personnel shall report any losses and defects in PPE to their supervisor immediately they occur and shall request the replacement of lost, worn or damaged PPE.

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C H A P T E R 3 . 0 R E Q U I R E M E N T S

3.1 Introduction

The use of Personal Protective Equipment (PPE) is to reduce employee exposure to hazards when engineering and administrative controls are not feasible or effective in reducing these exposures to acceptable levels. This document gives a guideline in determining which PPE should be used to protect personnel.

Risk or hazard assessment on the work activity to determine the PPE requirements shall be carried out during work planning and PPE sourced. Depending on the nature of work or activity, additional PPE may be required. Safety data sheets shall also be referred to ensure the appropriate types of PPE are used.

Where PPE is used, the selection, maintenance, the training of employees on the use of PPE and limitations of the use of PPE have to be considered to ensure its ongoing effectiveness.

PPE shall be selected to conform with the standards specified in this standard or its equivalent.

The following information on types of PPE to be used in the workplace.

3.2 Head Protection

The head is the part of the human body most susceptible to disabling injury from impact of dropped objects. Head injuries have extreme danger potential, are often severe and the effects can persist for a long time. Safety helmets are intended to give the wearer protection against impact and penetration

damage and are designed not to fracture when struck nor transfer the force of the blow to the wearer’s skull immediately below the point of impact.

Safety helmets are constructed of the following components:

a hard shell with a smoothly finished outer surface and lugs for the attachment of a chin strap. The most common shell materials are High Density Polyethylene (HDPE) and Acrylonitrile Butadiene Styrene (ABS). There are other types of shell materials such as polycarbonate (PC), polycarbonate/ABS blend, reinforced fibreglass and resin-impregnated textiles.

NOTE: The use of an aluminium shell is NOT permitted within BSP.

a harness or suspension system which encircles the head. It is usually made of plastic, adjustable to a variety of sizes. The harness is a major component in absorbing energy from impact.

a headband which contacts the wearer’s head at the forehead area.

3.2.1 Selection

A safety helmet shall be of an appropriate shell size for the wearer and have an easily adjustable headband and chin strap.

It is important for safety helmets to be comfortable to wear and this can be achieved by ensuring that:

the headband is wide enough and contoured to fit the head properly

sweatbands are absorbent and easily cleaned or replaced

Peak

Harness or suspension

Brim

Sweatband

Headband

Chin strap

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chin straps do not cross the ears, have smooth, quick-release buckles which do not dig in to the

skin, are made of non-irritant material and can be stowed on the helmet when not in use.

Accessories such as ear muffs/defenders and face shields can be fitted to safety helmets and care shall be taken when fitting them that the shell is not weakened or its electrical protection impaired.

No. Types Picture Example Standards Examples of work activities

a Safety helmet

(vented)

EN 397:2012

AS/NZS 1801:1997

ANSI/ISEA Z89.1-2014 (Class C)

For wide range of industrial

applications.

Not suitable for electrical

protection.

Description Vented safety helmet will help minimize heat buildup under its shell. Vents allow rising heat to escape, keeping a worker much cooler.

However, they are not suitable for electrical protection, since they cannot guarantee electrical insulation.

b Safety helmet

(unvented)

EN 397:2012

AS/NZS 1801:1997

ANSI/ISEA Z89.1-2014 (Class G or E)

For wide range of industrial

applications.

Suitable for electrical

protection.

Description If electrical protection is needed, an unvented helmet that provides electrical insulation shall be used (ie. helmet approved to EN 397 with electrical optional requirement 440 V AC or ANSI Z89.1 with Class G or E).

c Industrial bump cap

EN 812:2012 Helicopter refuelling

Description Bump caps are non-impact head protection that have reinforced shell inside and are ONLY appropriate for work situations where protection against minor bumps and scalp lacerations in areas with low head clearance is needed.

NOTE: Bump caps NOT to be used to protect against impact to the head.

d Abseiler helmet

EN 397:2012

AS/NZS 1801:1997

ANSI/ISEA Z89.1-

2014

Abseiling

Description Safety helmets for abseiling shall be without a peak and shall be fitted with a retaining

strap with two points of attachment on each side of the helmet. Common colours used are white, yellow and red.

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No. Types Picture Example Standards Examples of work activities

e Fire fighter safety helmet

EN 443:2008

BS EN 14458:2004

AS/NZS 4067

ANSI/ISEA Z89.1-

2014

Fire fighting

f Safety helmet shade extension

NFPA 2112 (flame

resistant material)

To help protect wearer's

ears and neck from sun's rays.

NOTE: The use of this is

prohibited in area where it is likely to be entangled with rotating equipment.

g Tudong or veil

NFPA 2112 (flame

resistant material)

Use by muslim ladies to

cover their head and hair area

Description Ladies must wear company approved tudong made of inherent flame resistant

material at BSP worksites (ie. onshore and offshore, both hydrocarbon and non-hydrocarbon facilities). Loose end of the tudong and long hair must be properly secured and tucked into coveralls especially where there are entanglement hazards. Silk tudongs must not be used due to the nature of silk to instantly ignite upon exposure to fire.

3.2.2 Use

Safety helmets shall be worn where required at mandatory PPE zones, at any time where there is a

potential risk of head injury and when the appropriate PPE sign is displayed at a work place.

In order to provide maximum protection, the helmet must fit securely on the head and the harness or suspension must be adjusted to a snug fit.

Safety helmets shall not be worn back-to-front, dropped, thrown, used as seats or supports, used for carrying objects or subjected to any other form of abuse.

On boarding vessels and during swing rope transfers between boats and platforms, the chin strap must be used to ensure the safety helmet does not fall off from the user (refer to BSP-14-Procedure-1625 - HSE Module 29 - Travelling Offshore). Chin strap shall also be used if job involves work at height, in windy condition, or repeated bending or constantly looking upwards action.

Use of Green Helmet

The objective of the green helmet directive is to ensure that people who are unfamiliar or new to the worksites are easily identified. This is important as people who are not familiar with the new work environment may unknowingly place themselves and others in harms way. The green helmet scheme provides a means for more experienced worksite supervisors to closely supervise and monitor their activities and provide the right level of support and guidance.

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Green Helmet

Green Helmets are mandatory for;

a) personnel who have worked for less than three months in the type of BSP facility (eg. offshore/rigs, onshore tankgroups, fabrication yard, barge/vessels).

b) visitor & other personnel (eg. BSP or non-BSP staffs, vendors, consultants) who are unfamiliar to the worksite environment.

Example 1a: Personnel working for more than three months in a BSP facility (eg. West offshore) moving to another similar BSP facility (eg. East Offshore) are not required to use green helmets.

Example 2a: Personnel working for more than three months in a BSP facility (eg. offshore) moving to a different type of BSP facility (eg. onshore tankgroups) are required to use green helmets.

3.2.3 Care and Maintenance (include storage & replacement)

Safety helmets shall be properly cared for and maintained by:

storing them in a dry environment away from direct sunlight or high heat area when not in use

visually examining them regularly for signs of damage or deterioration

replacing defective harness components

regularly cleaning or replacing the sweatband

or get a new one for replacement

The shell or harness of a safety helmet must not be altered or modified in any way, nor interchanging of harnesses between helmet types attempted.

All safety helmets are susceptible to loss of strength and impact resistance from ultraviolet light, temperature extremes and chemical degradation. Not only chemical or physical damage but material of manufacture and environmental conditions are criteria to be considered in any replacement programme.

The date of manufacture is moulded into the safety helmets typically on the underside of the helmet’s brim. This date does not indicate a helmet’s service life. A helmet’s service life starts when it is placed into service.

Manufacturing Date: The large number inside the circle indicates the year of manufacture. The arrow inside the circle points to the outer ring of numbers that represents the month of manufacture. This example reads July (7th month) of 2012.

The helmet recommended maximum shelf life (storage time before helmet is put into service) is 2 years from the date of manufacture.

Practical experience suggests the following replacement periods from the date of issue (i.e., when the helmet is put into service):

ABS (Acrylonitrile Butadiene Styrene) helmets 3 years

Polyethylene or HDPE (High Density Polyethylene) helmets 3 years

Polycarbonate (PC) helmets 5 years

Resin impregnated textile and fibreglass helmets 10 years

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The replacement periods for the helmet are subject to usage and environmental conditions. Damage noticed during a regular inspection may determine that an earlier replacement of the helmet is necessary.

Safety Helmets should not be used and replaced immediately when:

1. it has been subjected to a heavy blow or impact, even if there is no visible sign of damage,

2. there are apparent damages (ie. splits, cracks, chips, dents, distortion or excessive abrasion) and discoloration to the helmet,

3. damage caused by UV can be identified as the helmet will lose its glossy finish and eventually take on a chalky or dull appearance

Harnesses must also be inspected regularly as perspiration, hair oils and normal wear can effect their integrity. Squeeze the helmet and listen for cracks and unusual noises, which could be signs of deterioration.

Safety helmets shall not be painted or decorated with adhesive stickers, as the paint or solvents in the adhesive can damage the helmet shell. Embossed tape (e.g. Dymotape) identification labels, pressure-sensitive stickers or water based adhesives stickers are acceptable. Solvent based stickers can degrade

the thermoplastic material of the helmet shell over time.

3.3 Eye and Face Protection

Many industrial operations create hazards to the eyes and face of the person carrying out the work and to the eyes of other people in the vicinity. Typical examples of eye and face hazards include the handling of dangerous chemicals, metal cutting and grinding, high pressure jetting, paint spraying, welding and flame cutting, non-ionising radiation and the use of lasers.

3.3.1 Selection

To protect against hazards to the eyes and face, the basic types of protection are as follows.

No. Types Picture Example Standards Examples of work

activities

a Prescription safety spectacles

BS EN 166:2002

AS/NZS 1337.6:2012

ANSI Z87.1-2015

Personnel requiring the

use of corrective lenses (sight defects) for prolonged period at worksite.

Description BSP staff requiring prescription safety spectacles can contact their PPE supply focal point who shall be responsible to raise a Work Order (WO), approved by line manager/supervisor and provide necessary arrangements. Prescription safety spectacles are to be provided only by qualified optician. Prescription safety spectacles incorporate side shields to give lateral protection to the

wearer. To protect against impact, the lenses are made from tough optical quality plastic such as polycarbonate. Use of photochromic lenses or safety glasses are

acceptable.

b Clear safety spectacles

BS EN 166:2002

AS/NZS 1337:2010

ANSI Z87.1-2015

For working at day or

night, indoors (e.g. workshops or warehouses), inside confined spaces or at open areas which are covered, enclosed or shaded.

Description Clear safety spectacles are generally light in weight and are available in several styles, but these must not be mistaken with on the shelf commercial branded glasses as their lenses and frames may not conform to the required safety standards.

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No. Types Picture Example Standards Examples of work activities

c Tinted safety spectacles

BS EN 166:2002

AS/NZS 1337:2010

ANSI Z87.1-2015

For working at day where exposed to hot sun.

Description Under BS EN 166:2002, below is the acceptable sunglare filter that shall have;

code number 6 (ie. sunglare protection with infrared protection) and

shade number between 1.1 and 2.4 (ie. medium tint, that allows range of light

transmission from over 29% to 80%).

d Safety goggles

BS EN 166:2002

AS/NZS 1337:2010

ANSI Z87.1-2015

Can be worn over

prescription safety spectacles.

Tasks that could expose

the worker to flying particles

Description

These are like safety spectacles but are designed with a frameless, one piece moulded lens. They also have side panels but do not seal against the skin, so they are less protective to chemical splashes than chemical safety goggles. Some safety goggles have deep design which allow it to be worn over prescription safety spectacles.

e Chemical safety goggles with indirect ventilation

BS EN 166:2002

AS/NZS 1337:2010

ANSI Z87.1-2015

Working in dusty condition

Tasks that could expose

the worker to flying particles

Chemical handling

Description

Chemical safety goggles give better protection than safety spectacles because they seal to the face, keeping the eye area fully protected. They are worn when carrying out tasks that could expose the worker to flying particles or chemical splashes.

Indirect ventilation goggles are not perforated, but are fitted with baffled ventilators to prevent liquids and dust from entering.

Goggles are more prone to misting than spectacles and double-glazed goggles or those treated with an anti-mist coating may be more effective where misting is a problem. Anti-fogging treatments should be applied to reduce fogging in high humidity environment.

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No. Types Picture Example Standards Examples of work activities

f Chemical safety goggles with direct ventilation

BS EN 166:2002

AS/NZS 1337:2010

ANSI Z87.1-2015

Working in dusty condition

Woodworking

Description Where strenuous work is done in hot condition, ‘direct ventilation’ goggles may be more suitable. However, these are not suitable for protection against chemicals and gases. Goggles are more prone to misting than spectacles and double-glazed goggles or those treated with an anti-mist coating may be more effective where misting is a problem. Anti-fogging treatments should be applied to reduce fogging in high humidity

environment.

g Welding goggles

BS EN 166:2002

BS EN 169:2002

BS EN 175:1997

BS EN ISO 4007:2012

AS/NZS 1337:2010

AS/NZS 1338:2012

ANSI Z87.1-2015

Welding, cutting

Description Welding goggles give complete enclosure of the eyes and can be fitted with lenses for gas welding or metal cutting. They cannot be worn over prescription safety spectacles.

h Clear face shield

BS EN ISO 4007:2012

AS/NZS 1337:2010

ANSI Z87.1-2015

Grinding, buffing

Chemical handling

Description

Face shields are fitted with an adjustable head harness or mounted to a safety helmet using a designed carrier attachment. They are usually hinge mounted to allow swivel up when not required. Face shields protect the face but do not fully enclose the eyes and therefore do not protect against dusts, mist or gases entering from below. They may be worn over safety spectacles and are generally not prone to misting.

i Welding screen or

shield

BS EN 166:2002

BS EN 169:2002

BS EN 175:1997

BS EN ISO 4007:2012

AS/NZS 1337:2010

AS/NZS 1338:2012

ANSI Z87.1-2015

Welding, cutting, gouging

Description

Welding screens protect the welder’s eyes, face and neck from particles, welding fume, flash, infra-red and ultraviolet radiation. They are mounted on a hinged head harness which allows swivel up when not required. Interchangeable filters are available for different types of gas and electric welding operations.

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No. Types Picture Example Standards Examples of work activities

j Balaclava/Bandana

NFPA 2112 (flame resistant material)

Working under hot sun

Description Balaclava is used for protection of the face against sunburn especially for those working under direct sun for long period. Bandana is usually worn on the head to keep the sweat out of the eyes or face. When used, they must be made of flame resistant material at BSP worksites (ie. onshore and offshore, both hydrocarbon and non-hydrocarbon facilities). Loose end

must be properly secured and tucked into coveralls especially where there are entanglement hazards. Safety helmet must fit properly when balaclava or bandana is in use.

3.3.2 Use

The type of eye protection used shall be appropriate to the job/task to be performed and shall comply with the requirements of work instructions, work permits and area rules as displayed on safety signs.

In BSP, safety spectacles must be used at all times in operating facilities, drilling rigs, workshops, and

construction sites. They must be worn where the appropriate signage are displayed, or where instructions are given.

Contact lenses are not classified as a type of eye protection, and shall not be worn when performing hot work activities.

NOTE: Dark safety spectacles are not allowed at BSP worksites.

Conditions of use:

1. Where the possibility of the face being splashed, a face shield shall be considered. Goggles shall be used in combination with a face shield for work involving chemicals very hazardous to the eye.

2. Where exposure to irritant vapours may occur, gas/vapour tight goggles shall be worn.

3. Work with equipment where there is the potential for LNG to come into contact with the eyes and face requires the wearing of a face shield to provide protection to both the face and the neck.

4. Welding and flame cutting requires the use of welding goggles, face shield or welding screen. Welder’s mates and helpers shall be issued with appropirate eye protection when working adjacent

to welding operations.

Optical Filters:

1. Optical filters for welding shields and goggles are designed to reduce the radiation intensity to a safe level. They may attenuate all wavelengths or bands of wavelengths, or have very specific properties, e.g. laser filters and plane polarising filters. The filter specification shall indicate the wavelength of radiation to which they apply. The safe level of intensity varies with wavelength.

2. The optical properties of the filters differ and it is essential that the correct optical filters are used, e.g. some blue glass or tinted lenses do not protect against infra-red radiation. Welding lenses protect the eyes from visible and infra-red radiation as well as ultra-violet. Replaceable clear glass,

polycarbonate covers or ‘tear off’ acetate lens covers shall be used to protect the optical filters from damage due to impact, molten metal, flux, etc.

Consideration should also be given to the use of suitable shields, screens or by restricting access to hazard areas, to provide protection for bystanders and passers-by.

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3.3.3 Care and Maintenance (includes storage and replacement)

The lenses of eye and face protection must be kept clean as dirty or scratched lenses restrict vision, causing eye fatigue and may lead to accidents. Eye protection is recommended to be stored in a case or pouch when not in use.

There are two methods for cleaning eye and face protection:

1. Glass, polycarbonate and other plastic materials can be cleaned by thoroughly wetting both sides of the lenses or shield and drying with wet strength absorbent paper. Anti-static and anti-fog cleaning fluids may be used if static or misting is a problem.

2. Materials can be “dry” cleaned by removing grit and dust with a brush and using silicon treated non-woven cloth. Plastic and polycarbonate material, however, should not be “dry” cleaned as the cloth used in this method may scratch it.

Where there are any deep scratches, cracks or chemical deterioration of the lenses or broken frames then eye protection must not be used and replaced. Pitted lenses shall also be replaced as they may impair vision and their resistance to impact may be impaired. Clear face shields shall be replaced when warped, deeply scratched or brittle with age.

Where there are headbands used in eye protection (eg. chemical safety goggles), they shall be replaced when worn out or damaged.

3.4 Hearing Protection

Sound is picked up by the ear in the form of acoustic pressure waves. These pass through to the inner ear where thousands of extremely fine hair cell nerves react and send corresponding messages to the brain. Short periods of exposure to excessive noise levels can produce temporary hearing loss which may initially be reversible. Repeated exposure to high noise levels can result in the destruction of hair cell nerves and once destroyed, they do not recover and hearing becomes permanently impaired.

3.4.1 Selection

The choice of hearing protection depends on the conditions under which the noise exposure will occur as well as the characteristics, duration and intensity of the noise exposure. There are two basic types of protection used in BSP (but selection is not limited to these designs) are ear plugs and ear muffs. The types of hearing protection are illustrated and described as follows:

No. Types Picture Example Standards Description

a Disposable ear plugs

EN 352-2:2002

AS/NZS 1270:2002

ANSI/ASA S12.6-2016

Ear plugs manufactured from either plastic or fibre material can achieve satisfactory reduction in levels of noise reaching the ear. The plastic type is made of spongy polymer foam which is tightly rolled between the fingers and inserted in the ear where it expands to form an effective acoustic seal. They are comfortable

to wear over long periods, especially

in hot working environments. Corded ear plugs reduce the chance of ear plugs falling into work area and allows for easier in/out application.

b Re-usable corded ear plugs

EN 352-2:2002

AS/NZS 1270:2002

ANSI/ASA S12.6-2016

These are re-usable ear plugs that normally come with a handy storage container that keeps ear plugs clean when not being worn. Corded ear plugs reduce the chance of ear plugs falling into work area and allows for easier in/out application.

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No. Types Picture Example Standards Description

c Custom Moulded ear plugs

EN 352-2:2002

AS/NZS 1270:2002

ANSI/ASA S12.6-2016

The moulded ear plugs are a personally moulded and vented earplug. It is a silicone rubber moulding which is moulded to each individual concha bowl and ear canal. The plug incorporates a central drilled channel in which a filter is placed which allows pressure equalisation but prevents a finite impedance to the passage of audio frequency sounds.

d Helmet mounted

ear muffs/ defenders

EN 352-3:2002

AS/NZS 1270:2002

ANSI/ASA S12.6-2016

Ear muffs, also known as ear defenders, are rigid plastic cups

designed to completely enclose the external ear and prevent sound pressure waves entering the ear. They are held in place by springy headbands or are attached to the side of a safety helmet by swivels so that they can be raised away from the ears when not required. Each ear cup has a cushion round its edge to ensure a good seal with the head and the inside of the cup is filled with acoustic absorbent foam. Fabric covers over the cup seals make them more comfortable to use in hot working environments.

e Standalone ear muffs/ defenders

EN 352-1:2002

AS/NZS 1270:2002

ANSI/ASA S12.6-2016

These are ear muffs where they are not attached to safety helmet and are used independently which may be needed in certain situation or task.

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The accompanying table lists the relative advantages and disadvantages of ear plugs and ear muffs.

EAR PLUGS

Advantages

Small and easily carried.

Can be worn conveniently and effectively with no

interference from eye protection, head- wear, ear rings or hair.

Do not impede head movement in restricted

areas.

Except for some pre-formed and moulded plugs,

cost of ear plugs is much less than ear muffs.

Relatively comfortable in hot environments.

Disadvantages

The level of protection provided by good ear

plugs may be less and more variable between wearers than is provided by good ear muffs.

Dirt may be introduced into the ear canal if

plugs are inserted with dirty hands.

It is difficult to monitor persons wearing ear

plugs because they cannot be seen from a distance.

Ear plugs can only be worn in healthy ears.

Moulded ear plugs need more time to fit.

EAR MUFFS

Advantages

The noise attenuation provided by good ear muffs

is generally greater and less variable than that of good ear plugs.

One size fits most heads.

It is easy to monitor groups wearing ear muffs

because they can be seen from a distance.

At the beginning of a hearing conservation

programme, ear muffs are usually accepted more readily than ear plugs.

Ear muffs can be worn despite minor ear

infections.

Ear muffs are not easily misplaced or lost.

Conversation while wearing ear muffs is easier

because attenuation is specific to frequencies which do not cover speech.

Disadvantages

Ear muffs can be uncomfortable to wear in hot

environments.

They are not easily carried or stored.

They are not convenient to wear without their

interference with eye protection, headwear, ear rings or hair.

Usage or deliberate bending of suspension

bands may reduce protection to substantially less than expected.

Ear muffs may impede head movement in

restricted areas.

Ear muffs are more expensive than ear plugs.

3.4.2 Use

All personnel shall wear suitable hearing protection at all times when working in, or visiting, actual or potentially high noise areas (>85dB(A)) or where a safety sign requiring hearing protection is displayed.

Noise surveys are carried out using a sound level meter across the noise frequency spectrum, and then presented as a set of point figures using a weighting convention. It is usually presented as a contour map and confirmed by noise dosimetry. A hearing conservation program is required whenever employee noise exposures equal or exceed an 8-hour Time-Weighted Average sound level (TWA) of 85 decibels.

Disposable ear plugs consist of a foam plug which is rolled tight and inserted into the ear canal. The plugs expand and fill the canal.

Disposable ear plugs shall be made readily available for use by personnel at the entrances to all facilities in BSP where actual or potential high noise levels exist.

The use of tissue paper, cotton wool, fibreglass wool or other non-standard methods of attempted protection is NOT effective, and is prohibited.

3.4.3 Care and Maintenance (includes storage and replacement)

Disposable ear plugs (exception to moulded personal ear plugs) are intended to be disposable and although they can be cleaned and reused, it is not recommended.

Re-usable corded ear plugs are washable with water and allow them to air dry completely before using again.

Ear muffs must be regularly examined for signs of damage (such as crack or chip) or deterioration to the cushions, linings and headband, they should be replaced. Regular cleaning of the contact seals with a damp cloth will prevent discomfort and ear infection. Ear muffs should be stored in a cool, dry place when not in use.

Ear muffs have a maximum lifespan (including shelf life) of 5 years from date of manufacture and should be disposed of and replaced with new after this time. Shelf life means the storage time before the ear muffs are put into service.

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3.5 Respiratory Protection Equipment (RPE)

Devices to protect the respiratory system are designed to guard against dusts, fumes, gases, oxygen deficiency and vapours. The design of a respiratory protection device is based on one of two distinct principles, namely:

the filtration and/or absorption of contaminants from the local atmosphere which allows the wearer

to breathe the local air safely.

the provision of a source of breathing air which is independent of the surrounding atmosphere.

There are two separate classes of RPE for protection against respiratory hazards, as described below.

i. Respirators

This class of RPE purifies the surrounding air being breathed into the lungs through the nose and mouth. The contaminated air is drawn through a filter, chemical, or combination of filter and chemical that removes the harmful substances before they can cause harm to the health of the wearer. The amount of protection offered to the wearer depends upon the efficiency of the filter.

ii. Breathing Apparatus (BA)

Breathing Apparatus (BA) has its own supply of air from an uncontaminated source. The air that is breathed by the wearer is supplied either from cylinders direct to the wearer or by a compressor and/or cylinders that are situated well away from the hazardous substances causing the respiratory hazards, via an airline to the wearer.

3.5.1 Selection

Before selection of RPE can be made, an assessment shall be made to identify any potential sources of breathing hazard in the planned scope of work. If any is found, the following actions shall be taken:

The risk to health from the hazardous substance likely to be in the air shall be determined. The risk assessment shall be based on the toxicity of the substance and the likely duration of exposure.

If the hazard is likely to cause ill effects to the health of workers, the method of work or substance

proposed shall be examined to determine if a different method of work or type of substance can be used to reduce, or eliminate, the hazard.

If the work method or substance cannot be changed, the use of mechanical extraction or ventilation

equipment to reduce the amount of hazardous substance in the air, shall be considered.

Once these actions have been taken, the type and quantity of hazard assessed the method and duration of work examined, and the advantages and disadvantages of the various types of RPE considered, the selection of appropriate RPE can be made.

NOTE: Breathing apparatus shall always be selected where there is a risk of oxygen deficiency.

i. Respirators

Filter respirators are devices in which ambient air passes through a filter before being inhaled. They can be unassisted or powered and there are several different types of filter respirator. The most common

types of respirator are described below along with a description of some of their advantages and disadvantages.

NOTE: Filter respirators are only filters. They must not be used in oxygen-deficient atmospheres.

1. Disposable Filter mask respirator

This is a simple filtering respirator. The filter is shaped to form a mask that covers the nose, mouth and chin and is supplied with adjustable straps that fit around the head. It should also have an adjustable nose piece that helps provide a seal between the mask and the wearer’s face.

Each model and type of respirator is designed to protect from certain hazard so, for example, a nuisance dust mask should not be used for organic vapours.

Advantages:

Maintenance free

Requires very little training of the wearer

Light and easy to wear

Disadvantages:

Requires frequent replacement

Only protects against low level hazards specified by the manufacturer

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Types Picture Example Standards Examples of work activities

Disposable filter mask respirator

EN 149:2001

AS/NZS 1716:2012

ANSI/ASSE Z88.2-2015

Working in dusty condition

2. Half face mask or full face mask respirator

This type of respirator has a rubber or neoprene mask with head straps and threaded attachments for fitting filters or cartridges. The masks are obtainable in two styles, half-mask which is similar in design to the filter mask and only covers the nose, mouth and chin, and full-face which consists of a half mask

fitted inside another mask with a clear visor and face seal that extends to the forehead of the wearer. This provides eye protection as well as breathing protection.

Advantages:

Can be used frequently with only the filters or cartridges requiring replacement.

Can be used for protection against many breathing hazards when fitted with different filters or

cartridges.

Disadvantages:

When used with a full-face mask, provides eye protection.

Requires maintenance and a higher degree of wearer training.

May be heavier than a filter mask and therefore not so suitable for prolonged periods of use.

Types Picture Example Standards Examples of work activities

Half mask respirator for

particle

filter

BS EN 140-1999

AS/NZS 1716:2012

ANSI/ASSE Z88.2-2015

Handling of

hazardous substances

Half mask respirator for

gas/vapour filter

BS EN 140:1999

AS/NZS 1716:2012

ANSI/ASSE Z88.2-2015

Handling of hazardous substances

Full face mask respirator for

particle filter

BS EN 136:1998

AS/NZS 1716:2012

ANSI/ASSE Z88.2-2015

Handling of

hazardous substances

Full face mask respirator for

gas/vapour

filter

BS EN 136:1998

AS/NZS 1716:2012

ANSI/ASSE Z88.2-2015

Handling of

hazardous substances

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3. Powered respirator

These types are very similar to the filter respirator with the addition of a battery-driven fan, after the filter(s). Some manufacturers make Helmet Powered Respirators where the fan and the filter are built in to the back of a safety helmet that is provided with a clear visor extending down the front of the helmet to below the wearer’s chin. This provides a constant flow of breathable air to the nose and mouth.

Powered respirators put less load on the lungs, and have the additional advantage (along with breathing apparatus) of maintaining a positive pressure inside the facemask, so any leakage will be outwards rather than inwards.

Advantages:

Can be used frequently with only the filter and batteries requiring replacement.

Can be used for protection against many breathing hazards when fitted with different filters.

Provides eye protection and a greater degree of visibility as filters are away from the face.

Not as tiring to wear as cartridge type respirators.

Helmet Powered Respirators provide eye and head protection as well as breathing protection, and

provide a cooling effect with the airstream.

Disadvantages:

Requires a lot of maintenance and a higher degree of wearer training.

NOTE: These units must only be used in non-flammable or hydrocarbon free areas, unless certified for use in a Hazardous Area.

Types Picture Example Standards Examples of work activities

Powered respirator

BS EN 12942:1988

AS/NZS 1716:2012

ANSI/ASSE Z88.2-2015

Handling of

hazardous substances

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ii. Breathing Apparatus (BA)

There are several different types of BA and they all enable the wearer to breathe independently of the surrounding atmosphere by providing a pressure-fed air supply that comes from an uncontaminated source. Used correctly, BA will provide protection from all breathing health hazards.

All BA used in BSP operations shall be of the Positive Pressure type and shall maintain a pressure inside

the mask or hood that is above atmospheric pressure at all times when worn. This prevents the entry of toxic or hazardous atmospheres to the breathing zone of the wearer should the mask become dislodged or the mask not form a total seal against the contours of the wearer’s face.

The most common types of BA are described below along with a description of some of their advantages and disadvantages.

1. Air-Fed Hoods and Helmets

Air-fed hoods consist of simple hoods of clear plastic material that cover the whole head to the shoulders. Beneath the hood is attached a strong fabric collar that covers the shoulders and upper chest. Air is

constantly fed from a breathing air supply, via a hose and cooler unit, directly into the hood. The air supply will be direct from a compressor which is capable of supplying breathing quality air. Air-fed helmets are very similar, but use an industrial standard helmet with a clear visor, that protects the whole head and face, instead of the plastic hood. Advantages:

May be used for very long periods or for jobs that require daily breathing protection.

Air-fed helmets provide head protection, and may provide a limited amount of hearing protection as

well as breathing protection.

Provides a cool air stream to the wearer.

Disadvantages:

Requires maintenance.

Requires wearer training.

Distance of wearer travel limited by length of airline.

Requires the use of an air compressor that is capable of supplying breathing quality air.

Breathing air compressors require regular maintenance by trained and competent personnel.

Types Picture Example Standards Examples of work activities

Air-Fed Hoods and Helmet

BS EN 14594:2005

AS/NZS 1716:2012

ANSI/ASSE Z88.2-2015

Abrasive blasting

Spray painting

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2. Air-line Breathing Apparatus

This type of BA is very commonly used in the petroleum industry. It consists of a Full-Face mask similar in design to that of filter/cartridge type respirators. The face mask is fitted with a demand valve which allows a supply of air to be breathed by the wearer when he inhales. The demand regulator is fitted to a long airline that leads to a pressurised supply of breathing quality air. The air supply will be either direct from a compressor which is capable of supplying breathing quality air or from cylinders that have been filled from such a compressor.

Personnel carrying out operational activities where breathing apparatus is required for extended duration, use air-line equipment rather than cylinders or Self-Contained Breathing Apparatus (SCBA), to relieve physical stress.

Advantages:

May be used for long periods.

Provides protection from all respiratory health hazards whether known or unknown.

Disadvantages:

Requires regular maintenance by trained and competent personnel.

Requires a high degree of wearer training.

Needs close supervision and control.

Distance of wearer travel limited by length of airline.

Types Picture Example Standards Examples of work activities

Air-line Breathing Apparatus with full face mask, fitted with demand valve

BS EN 14593-1:2005

AS/NZS 1716:2012

ANSI/ASSE Z88.2-2015

Confined space activity like vessel entry.

Carrying out hot work

activities in a confined space.

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3. Self-Contained Breathing Apparatus (SCBA)

Self-contained breathing apparatus is equipped with a similar mask to airline breathing apparatus but the air supply to the demand regulator comes from a compressed air cylinder that is attached to a back plate carried on the wearer’s back. It is also equipped with a pressure gauge from the compressed air cylinder so that the wearer may check the cylinder contents.

Advantages:

Provides protection from all respiratory health hazards whether known or unknown.

Unrestricted by trailing air lines.

Disadvantages:

Requires regular maintenance by trained and competent personnel.

Requires a very high degree of wearer training.

Needs close supervision and control.

Wearer time restricted by compressed breathing air cylinder contents.

Types Picture Example Standards Examples of work

activities

Self-Contained Breathing Apparatus (SCBA)

BS EN 137:2006

AS/NZS 1716:2012

ANSI/ASSE Z88.2-2015

BS EN

12245:2009+A1:2011 (for the composite cylinder)

Confined space activity like vessel entry.

Fire-fighting

4. Escape Breathing Apparatus

This is a smaller version of a self-contained breathing apparatus set. It is equipped with a mask or hood with an air supply from a small compressed air cylinder. The cylinder is not normally mounted on a back plate but is contained in a bag or has straps so that it may be carried by the wearer. It is only intended for short duration use for emergency escape from areas where breathing hazards exist, or are likely to exist.

NOTE: It must only be used for escape purposes and not for any type of work or rescue.

Advantages:

Provides protection from all respiratory health hazards whether known or unknown.

Light and easy to wear.

Disadvantages:

Requires regular maintenance by trained and competent personnel.

Requires a very high degree of wearer training.

Needs close supervision and control.

Equipped with a small air cylinder so can only be used for periods of a few minutes.

Types Picture Example Standards Examples of work activities

Escape Breathing Apparatus

BS EN 137:2006

AS/NZS 1716:2012

ANSI/ASSE Z88.2-2015

BS EN

12245:2009+A1:2011 (for the composite cylinder)

For emergency escape

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5. Other Escape Devices

Types Picture Example Standards Examples of work activities

Smoke hood

EN 403:2004

AS/NZS 1716:2012

ASTM E2952-14

For fire escape from offshore accommodation

Chemical Re-breather

Escape Set

EN 13794:2002

AS/NZS 1716:2012

ANSI/ASSE Z88.2-2015

For H2S escape

Types of filters for filter respirators

There are three main filter types:

Gas/vapour filters which remove specified gases and vapours

Particle filters which remove airborne solid and/or liquid particles

Combined filters which remove solid and/or liquid particles, and specified gases and vapours

Refer to Appendix 2 for guide to selection of filters for filter respirators

Types Picture Example Standards Examples of work activities

Gas/vapour filters

EN 14387:2004

AS/NZS 1716:2012

For respiratory protection against specified gases and

vapours.

Particle filters

EN 143:2000

AS/NZS 1716:2012

For respiratory

protection against airborne solid and/or liquid particles.

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Types Picture Example Standards Examples of work activities

Combined filters

EN 14387:2004

AS/NZS 1716:2012

For respiratory protection against solid

and/or liquid particles, and specified gases and vapours.

Compressed Breathing Air

Breathing air systems shall as far as possible be dedicated solely to that purpose. General service or tool air systems shall not be used.

Air supplied for breathing shall meet the internationally recognised standards such as OSHA

1910.134(i) (Breathing Air Quality and Use) or EN 12021:1999 (Compressed Air for Breathing Apparatus). It is unlikely that single stage compressors will achieve this standard.

Arrangements shall be made for the supply of breathing air from compressors to be tested at regular intervals using digital gas analysis meter or an equivalent air purity test kit. These intervals shall, as a minimum, be those specified by the manufacturer, and upon the changing of filters or mechanical maintenance.

Instrument air should not be used as breathing air, unless it can be positively assured that it meets the quality requirements specified in Table below and controls prevent contamination from source to user.

Breathing Air Specification (from DEP 80.10.10.31-Gen.) – extract from Shell HSSE & SP Control Framework PPE guide for RPE

Oxygen content 19.5 % to 23.5 %

Carbon monoxide (max.) 10 parts per million (ppm)

Carbon dioxide (max.) 1,000 ppm

Condensed hydrocarbon (max.) 5 mg/m3 Note (1)

Dew point (max.) At atmospheric pressure, at least 5 °C (10 °F) below the ambient temperature

Taste or odour Lack of noticeable, pronounced, undesirable or objectionable

taste or odour

NOTES:

1. Detectable oil/hydrocarbon/particulate above 0.1 mg/m3 is abnormal and should be investigated.

2. A dew point temperature of 18.3 °C (65 °F) corresponds to 24 ppm.

Airline hoses for mobile air supply systems should only be made up one or two lengths of hose, i.e. one coupling in the total hose length. This is to avoid excessive pressure drop through the supply system. Hose twisting should be prevented to avoid fit, or performance, or hose connection issues. At least one swivelling coupling should be fitted adjacent to the wearer. The design of the couplings should be such

as to prevent unintentional interruption of the air supply. Some manufacturer’s specifications will also define the maximum allowable length of airline hose to avoid excessive pressure drop.

3.5.2 Use and Training

Before any work that involves the use of RPE, wearers and supervisors of the work shall be informed of the breathing hazards likely to occur throughout the duration of the work. They should have received appropriate instructions to enable them to carry out the work safely and shall be trained in the use of RPE where required.

For wearers of Self Contained Breathing Apparatus (SCBA) and Air Line Breathing Apparatus, attendance at the Confined Space Entry training is required, which may lead to approval by the concerned line manager/BSP Contract Representative following demonstration of competence.

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Breathing Apparatus (BA) wearers are required to undergo a Fitness to Work evaluation by BSP’s

approved medical examiners (available both inside and outside Brunei Darussalam) who are certified to do fitness to work medical evaluations. Refer to BSP-HML4-Approved Medical Examiners. NOTE: This

requirement should be applied if BA use is an integral part of the job and not for use of BA (including SCBA) for escape purposes.

Refer to Functional Health Specifications - Medical Evaluation of Fitness to Work Report HEMS.GL.2000.04 for frequency of Fitness to Work evaluation. 3.5.3 Fitting

Face masks require a good seal between the face and the edge of the mask in order to stop leakage round the mask. RPE cannot protect the wearer if it leaks. A major cause of leaks is poor fit. Tight-fitting face pieces need to fit the wearer’s face to be effective. This can be difficult to achieve, and several types of mask may need to be tried to find the one that fits best. The material of the mask, particularly those with a rubber seal, can make a big difference.

3.5.4 Care and Maintenance (includes storage and replacement)

All respirators and associated consumable items shall be stored in a clean and dust free environment, away from sources of direct sunlight and extremes of heat and humidity.

New filters and cartridges refills shall be stored in their original packing. They shall remain sealed in that packing until they are to be used. If the seal is broken prior to use, it shall be disposed of according to the manufacturers’ recommendations. All filters and cartridges refills bear a date printed by the manufacturer indicating their maximum shelf-life. Items that are beyond this recommended shelf-life, or where the shelf-life is not clearly visible, shall not be used for any reason whatsoever.

All RPE used shall be maintained, as a minimum, in accordance with manufacturers’ requirements and carried out by trained personnel where appropriate. Only manufacturers’ approved spare parts and consumable items shall be used in the maintenance of RPE.

All RPE is to be inspected by the wearer prior to use to ensure that it is in full and complete working order, and any RPE showing any defect at all shall be rejected for use and removed from the worksite until it has been repaired or replaced.

Records shall be kept of the maintenance and inspection of RPE which show the identifying mark of the individual item of equipment, the reason for inspection or maintenance, the result of the maintenance or inspection, the name of the person performing the maintenance or inspection, and the date. These records, or copies of the records, shall be available wherever the equipment is to be used.

Refer to BSP-02-Standard-1666 for selection, care and maintenance of SCBA.

When to replace particle filters?

When it becomes difficult to breath comfortably (ie. particle filters become clogged),

When it becomes visibly contaminated and physical damage occurs,

When the shelf-life expiry date on the filter has passed.

When to replace gas/vapour filters?

Gas/vapour filters start to let contaminant through once their sorbents become saturated and this is

called breakthrough. When breakthrough occurs, it offers no protection. The service life (ie. how long it will last) of gas/vapour filters is affected by many factors (eg. concentration and identity of contaminants, breathing rates, humidity levels, ventilation). The following

are recommended.

Change gas/vapour filters as instructed by the manufacturer,

When it becomes visibly contaminated and physical damage occurs,

When the shelf-life expiry date on the filter has passed,

When contaminant can be smelled or tasted, or

Change in accordance with your established filter change schedule.

3.6 Hand Protection

Gloves are used to protect the hands against chemical, physical, biological and other hazards. There is no single type of glove that suits every purpose, conditions, processes and materials vary so much that a given situation may require its own individual type of hand protection.

Use of Impact Resistance Gloves as the ‘default glove’ for BSP Staff and contractors, including visitors at all BSP work sites (ie. assets, facilities, operations, projects and activities) is mandatory.

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Hazard or risk assessment shall always be carried out before work is executed to ensure the right glove protection for the specfic job. If the outcome from such an assessemnt specify different gloves, personnel shall change to the appropriate gloves prior to executing the specific job. Where personnel have discontinued or completed the specific job, the Impact Resistance Gloves shall be worn.

3.6.1 Selection

Gloves or other hand protection must be capable of giving protection from hazards, be comfortable and fit the wearer. The choice of protection shall be made on the basis of suitability, compatibility with the work and the requirements of the user. Also to be considered is the ability of protective gloves to resist abrasion and other industrial wear and tear.

Manufacturer’s instructions and markings for appropriate use and level of protection shall be observed. When selecting gloves for chemical protection, reference shall be made to chemical

permeation and resistance data provided by manufacturers.

Hazard types and the means of protecting against them are:

1. Protection against mechanical hazards

Gloves manufactured to BS EN 388 are rated against four categories: A. Abrasion resistance (0-4) B. Blade cut resistance (0-5) C. Tear resistance (0-4) D. Puncture resistance (0-4)

Each of these categories carry protection ratings respectively; the higher the number the greater the protection in that particular category, e.g. a glove rated BS EN 388 4.2.2.1, highest number giving the most protection in that category i.e. Abrasion (4) and Puncture resistance (1) lowest protection in this category.

Identify the hazards associated with the task prior to selecting the right glove protection. E.g. where work activities have high cutting risk such as handling objects with sharp edges or swarf, selecting the glove that has higher cut resistance rating would be more appropriate. In general, leather gives protection against abrasion. Gloves made from knitted Kevlar protect against cuts and penetration. Those manufactured from Kevlar needle felt gives good puncture resistance. This category of glove is also best suited for work involving food preparation in kitchen and gallery where there is high risk of fingers cuts from knifes and other sharp objects. These types of gloves can

also be rated to provide ‘Anti-Static’ protection suitable for certain working environments.

Palm dip coating gloves offer different degrees of grip in different conditions and breathability. The greater the coating dip, the less breathable the glove will be; i.e. a full dip coating has the greatest level of protection against chemicals however they have the lowest breathability. Palms of gloves should not have stitching through them as this creates a direct leak path to the skin from any chemicals that the user may be working with to soak through the glove that may result in harm to the user.

Cut resistant gloves are made of tougher material and give better protection than general purpose gloves. Newer technology has reduced the thickness of the cut resistant materials which has improved their dexterity.

Impact resistant gloves have additional rubber or polymer padding on the back of the hand, fingers and thumbs to reduce the force of the impact on the users hand. The padding does have an effect on the dexterity of the gloves. Generally to make the gloves waterproof there is an intermediate lining constructed into the glove which adds bulk and reduces dexterity.

No. Types Picture Example Standards Examples of work activities

a Gloves for Grip & dexterity

BS EN 420:2003+A1:2009

BS EN 388:2003

AS/NZS 2161

ANSI/ISEA 105-2016

Electrical & Instrument (E & I)

work eg. cable termination or glanding

Brush painting

For small parts handling

Impact cut Static electricity

Mechanical Hazards

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b Cut resistant Gloves

BS EN 420:2003+A1:2009

BS EN 388:2003

AS/NZS 2161

ANSI/ISEA 105-2016

Metal sheets or glass handling

c Impact Resistant gloves

(with dexterity super grip, oil & slip resistant, cut resistant, rigger grip

cut)

BS EN 420:2003+A1:2009

BS EN 388:2003

AS/NZS 2161

ANSI/ISEA 105-2016

Scaffolding

Metal cutting & grinding

Chipping

Lifting, rigging & slinging

Excavation

Pipe/spool/valve/flange

handling

Bolt tightening/loosening

Anchor handling & mooring

Electrical cable pulling

Manual handling/manual

lifting

d Steel mesh or chain mail gloves

BS EN 420:2003+A1:2009

EN 1082-1:1997

AS/NZS 2161.7.2:2005

ANSI/ISEA 105-2016

Food cutting (meat & poultry)

in kitchen/galley

e Chainsaw gloves

BS EN 420:2003+A1:2009

BS-EN 388: 2003

BS EN 381-7:1999

AS/NZS 2161

ANSI/ISEA 105-2016

Tree cutting / Use of chain saw

2. Protection against heat and fire (thermal hazards)

Depending on their weight and construction, terrycloth gloves will protect against heat and cold. Gloves manufactured from other materials such as Kevlar, glass fibre and leather can give protection at elevated temperatures. Chromed leather gloves are fire retardant and protect against sparks and hot slag.

Welders gauntlets are a typical form of hand protection made from leather.

No. Types Picture Example Standards Examples of work activities

a Welding Gauntlets

BS EN 420:2003+A1:2009

BS EN 12477:2001

BS EN 407:2004

AS/NZS 2161

ANSI/ISEA 105-2016

Welding, flame cutting, gouging

Blasting & Spray

Painting

b Fire Fighting glove

BS EN 659:2003

AS/NZS 2161

ANSI/ISEA 105-2016

Fire-fighting

Chainsaw

protection

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Live working

symbol

Chemical

hazards

Low chemical

protection

Micro-organism

hazards

3. Protection against cold hazards

Gloves made from neoprene are good for handling fluids such as oils in low temperatures.

Cryogenic gloves worn over surgical silicone gloves protect against cold burns from LNG (Liquefied Natural Gas). They can be used for handling liquid helium, liquid oxygen and liquid nitrogen.

Waterproof cryogenic gloves should be selected to protect the user from cryogenic liquids and vapors.

No. Types Picture Example Standards Examples of work activities

a Cryogenic gloves

BS EN 420:2003+A1:2009

BS EN 511:2006

AS/NZS 2161

ANSI/ISEA 105-2016

Handling of cryogenic

liquids and vapors (eg. liquid Nitrogen, liquid helium, liquid oxygen)

4. Protection against electrical hazards

For working on live electrical equipment on high voltage environment, gloves made of raw natural or synthetic rubber, or a combination of the two, give protection against electric shock.

No. Types Picture Example Standards Examples of work activities

a Insulating gloves for live electrical working

BS EN 420:2003+A1:2009

BS EN 60903:2003

AS/NZS 2161

ANSI/ISEA 105-2016

Working on high voltage environment

5. Protective against chemicals and micro-organisms

Chemical protective gloves are available in a range of materials including natural rubber (latex), neoprene, nitrile, PVA (Polyvinyl Alcohol), PVC (Polyvinyl Chloride), butyl and viton.

The degree of protection against chemical permeation depends on the glove material, its thickness and method of construction. As a general rule, gloves for use in handling toxic liquids should be chosen on the basis of breakthrough time, i.e. the duration of use not to exceed the breakthrough time quoted by the manufacturer of the glove for the chemical substance concerned.

When handling dry powders, any chemically resistant glove may be used. The durability of the gloves in the work environment shall also be considered, remembering that some glove materials are adversely affected by abrasion, cuts, tear or punctures. A glove with excellent permeation resistance may not be adequate if it tears or punctures easily. Always factor in the physical performance requirements of the job or application.

Cold hazard

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Disposable gloves are used for tasks which need tactility with limited protection. They are used mainly in laboratories, for food preparation, medical inspection or cleaning.

Rubber gloves are waterproof but have limited chemical resistance. Polymers such as nitrile and neoprene are more chemically resistant but stiffer and less tactile.

Always refer to the chemical’s safety data sheets to select the most suitable type of glove.

NOTE: Do no use latex gloves if user is susceptible to or have a latex allergy.

No. Types Picture Example Standards Examples of work activities

a Chemical / Oil resistant gloves

[materials range from

natural rubber (latex), neoprene, nitrile, PVA (Polyvinyl Alcohol), PVC (Polyvinyl Chloride), butyl and viton].

BS EN 420:2003+A1:2009

BS EN 374-1:2003

BS EN 374-2:2003

BS EN 374-3:2003

BS EN 374-4:2003

AS/NZS 2161

ANSI/ISEA 105-2016

Laboratory work & sampling

Chemical handling

Refueling/defueling of

engines/machines

Spill Clean-up

(onshore)

Tank cleaning

Kitchen cleaning

Food handling

b Disposable Vinyl, Latex or Nitrile Gloves

BS EN 420:2003+A1:2009

BS EN 455

AS/NZS 2161

ANSI/ISEA 105-2016

Medical/

pharmaceutical use

Food preparation

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Ionizing radiation

Particulate radioactive

contamination

6. Protection against ionizing radiation and radioactive contamination

To protect from ionizing radiation, the glove has to contain a certain amount of lead or equivalent metal, quoted as lead equivalence. This lead equivalence must be marked on each glove.

To protect from radioactive contamination, the glove has to be liquid proof and needs to pass the penetration test defined in EN 374 (Protection from chemicals and micro-organisms). For gloves used in containment enclosures, the glove shall pass in addition to a specific air pressure leak test.

No. Types Picture Example Standards Examples of work activities

a Ionizing

radiation

gloves

BS EN 420:2003+A1:2009

EN 421:2010

AS/NZS 2161

ANSI/ISEA 105-2016

Ionizing radiation

3.6.2 Use

During swing rope transfer, the use of gloves is not mandatory. Where gloves are worn, they must not be wet and should be free from dirt/oil and allow the palm to fold easily around the swing rope just above the knot on the swing rope. Refer to BSP-14-Procedure-1625, Travelling offshore (HSE Module 29).

NOTE: The wearing of gloves during the operation of rotating machinery such as lathes, pillar drills, etc is strictly prohibited. There is a greater potential danger to the operator from the possibility of a glove becoming entangled with the machinery, than the degree of protection offered by gloves being used in such service.

When wearing gloves offering chemical protection, avoid touching other exposed parts of the body, equipment or fittings as contamination may be transferred to them.

Gloves used for handling chemicals shall be decontaminated regularly during use, by washing. Contaminated gloves may need to be washed off with a suitable cleaner before being removed so as to prevent spread of contamination. They should be removed without the skin touching the glove and may be replaced on the hands by sliding the hands into gloves as far as they will go then using the joint of the thumb to hold one glove secure while wriggling the fingers into position.

Care must be taken to avoid contaminating the lining or inside of the glove. Not all chemicals can be easily removed and immediate disposal of contaminated gloves without re-use may be required, especially where highly toxic materials have been handled.

Most gloves do not provide protection during prolonged immersion in chemicals.

3.6.3 Fitting

Badly-fitting gloves are liable to premature wear. The greatest part of the wear and strain is taken by the thumb joint to the hand. If gloves are too small they tend to ridge between the index finger and the thumb and this leads to cracking of the joint. If too large, the palms tend to ridge and cause localised excessive wear. If too tight, they may be difficult to remove without resulting in contamination. Correct fit is of more importance with less flexible glove materials.

3.6.4 Care and Maintenance (includes storage and replacement)

Rubber gloves for electrical work shall be issued in a protective container free from oil and grease. They must be checked by thorough visual examination before they are used and if either of a pair of gloves is thought to be unsafe, both shall be replaced. Gloves which are kept in toolboxes should be stored in a plastic box or pouch.

Where tests show that penetration through a glove can occur, a control system of regular glove checking, cleaning and replacement shall be put in place.

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Gloves shall be regularly examined for cuts, punctures, abrasion, cracks, contamination, etc. Areas between the fingers and other flex points shall be carefully examined. They may be tested for leaks by inflating with low pressure air (200 kPa) and immersing in a water bath while still under pressure, care maintenance and testing methods are normally available from the glove manufacturer.

Although it may be practical to decontaminate and re-use gloves in certain situations, the cleaning process usually does not remove all the toxic material, thus reducing breakthrough time for subsequent use. Discarded and contaminated gloves shall be destroyed, in order to prevent unauthorised retrieval and use (this is especially important for gloves that may have been in contact with very toxic substances.)

Gloves shall be stored at ambient temperatures away from light, moisture, solvents and chemicals. Each person should be issued with protective gloves on a personal basis to prevent the spread of contagious skin infections.

If rubber gloves for electrical work become dirty or soiled, they can be cleaned by washing with soap and water at a temperature not exceeding the glove manufacturer’s recommended limit, then thoroughly dried and dusted with talcum powder. If insulating compounds such as mastic or paint continue to stick to the gloves, the affected parts should be sparingly wiped with a suitable solvent and recleaned.

They can then be returned to their storage box or pouch.

3.7 Body Protection

Body protection ranges from one piece coveralls for general use to specialist aprons to protect against chemicals and other hazards. Items worn on the body on top of clothing, for example high visibility garments are also included. All protective clothing is designed to protect the individual for the specific purpose intended and should be selected on this basis. The different types of protective clothing are specified in the table below.

3.7.1 Selection

1. Flame Retardant/Resistant Coverall

Exposure to fire/extreme heat frequently results in serious injuries and in some cases, death.

All coveralls used for activities executed for all BSP locations, facilitates and worksites shall be long sleeved one piece coveralls and will have reflective stripes to ensure visibility at low light or dark areas.

Coveralls made from ‘INHERENT FLAME RETARDANT/RESISTANT’ NFPA 2112 materials shall be used. This is enforced for BSP Staff and Contractors working in all BSP worksites (onshore and offshore) and where PPE sign-posted.

Materials used for undergarments must be of natural fibres (the use of synthetic material would defeat

the flame resistant coverall protection and could cause serious injury in case of flash fire).

Refer to Appendix 3 for Flame Retardant/Resistant (FR) fabrics that are NFPA 2112 certified.

Types Picture Example Standards Examples of work

activities

One piece long sleeved inherent flame retardant/ resistant coverall

NFPA 2112 For BSP Staff and

Contractors working in BSP worksites (onshore and offshore) and where PPE sign-posted.

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Fire Fighting jacket & pant

NFPA 1971

EN 343:2003

EN 469:2005

Fire-fighting

2. Electrical Arc Flash protective suit

Exposure to an arc flash can result in serious injuries and in some cases, death. Workers have been injured even though they were three meters away from the spot where arc flash had occurred.

Personnel involved in invasive electrical activities shall wear Fire Resistant (FR) coveralls with an Arc

Rating of at least HRC 2 (8 cal/cm²) as per NFPA 70E, or equivalent (such as EN 1149-5).

When working on equipment where arc flash is possible, wear a PPE system rated to a cal/cm² rating greater than the potential arc flash energy of the equipment.

Note: For High voltage, Category 4 (NFPA) protection is required.

Arc Flash Hazard Risk Category (HRC) chart based on NFPA 70E

Hazard/Risk Category (HRC)

Clothing Description (Typical number of clothing layers is given)

Required Minimum Arc Rating of PPE cal/cm²

Arc-rated FR shirt and FR pants or FR coverall (1 layer)

4

Arc-rated FR shirt and FR pants or FR coverall (1 or 2 layer)

8

Arc-rated FR shirt and FR pants or FR coverall and arc flash suit selected so that the systems arc rating meets the required minimum (2 or 3 layers)

25

Arc-rated FR shirt and FR pants or FR coverall and arc flash suit selected so that the systems arc rating meets the required minimum (3 or more layers)

40

Types Picture Example Standards Examples of work activities

Electrical Arc Flash protective suit

NFPA 70E

EN 1149-5:2008

High voltage or invasive

electrical activities

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3. Lab coats and Aprons

Protection shall be achieved with chemical resistant clothing, e.g. laboratory coats with a water resistant finish.

Where heavier protection is required, this can be afforded by aprons made from neoprene or polyurethane coated nylon, or Terylene or rubber aprons.

For welders, further protection against sparks, flames and weld splatter shall be achieved by wearing an apron made of leather.

Types Picture Example Standards Examples of work activities

Lab coats Chemical resistant clothing with water

resistant finish

Chemical handling in

laboratory

Apron

(impervious)

BS EN ISO 11611:2015

Kitchen handlers

Chemical handling

Grasscutting

Welding apron

(leather)

BS EN ISO 11611:2015

Welding, flame

cutting, grinding, gouging

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4. Disposable Coveralls

Protection shall be achieved by wearing suits made from bonded olefin that forms a dense shield which keeps out fibres and dust particles.

Disposable coveralls are made from a tough but thin polymer material such as polypropylene/polyethylene laminate film. They are designed for single shift use in environments where they may be contaminated with oil, grease or other types of tenacious dirt which will not easily wash off. They should be discarded as waste after use. In areas where flame retardant clothing is required, disposable coveralls should also be flame retardant clothing to ensure the outer layer of clothing is flame retardant, unless a chemical resistant material is required by the nature of the work.

They are also used when handling equipment contaminated with Naturally Occurring Radioactive Material (NORM). In this case, contaminated coveralls have to be disposed of as NORM waste.

Types Picture Example Standards Examples of work activities

Disposable coveralls

BS EN ISO 13982-1:2004

(Type 5 - Protection against

airborne solid particulate

chemicals)

EN 14126:2003 (for

biological protection)

EN 1073-2:2002 (Class 2 – Protection against particulate radioactive

Contamination)

Working with hazardous substances such as asbestos, lead dust or

radioactive dust.

5. Weather Suits

Jackets, trousers and leggings made with PVC coated cotton or nylon offer protection against rain and these materials are also resistant to abrasion, cracking and tearing and protect against most oils, chemicals and acids. ‘Breathable’ waterproof fabrics such as Goretex keep out water while allowing body perspiration to escape.

In areas where there are risk of fire, flame resistant rainwear shall be used.

Types Picture Example Standards Examples of work activities

Rainwear EN 343:2003

ASTM F2733-2009

(for flame resistant rainwear)

For use during rain

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6. Chemical Suits / Vapour Suits

Protection against stronger chemicals or that can generate hazardous vapours shall be achieved by the use of totally encapsulating suits which are vapour-proof and liquid-splash proof and are fed with breathable air.

Types Picture Example Standards Examples of work activities

Chemical suit/

vapour suit/ HAZMAT suit

BS EN 943-1:2015 Handling of chemicals

that are strong, toxic and very corrosive acids, alkaline and other substances.

7. Cryo Suits

Protection against the effects of contact with cryogenic substances, e.g. LNG, liquid nitrogen, shall be achieved with a PVC coat worn over a cryogenic apron, and PVC leggings.

Types Picture Example Standards Examples of work activities

Chemical suits/vapour suits

BS EN 943-1:2015 Handling of Liquefied

Gases

8. Chain Saw Protective Legging

Due to the vulnerability of the front leg when using the chainsaw, protective legwear incorporates layers of loosely woven long synthetic (kevlar) fibres. On contact with the saw chain, the fibres are

drawn out and clog the chain saw sprocket, causing the saw to stop. Legwear can be all round, which offers the greatest protection, or for the front of the legs only. Jackets with inserts of the same construction are also available.

The special clothing described here shall be worn during chain sawing operations for all BSP operations and not limited to during rescue operations.

Types Picture Example Standards Examples of work activities

Chain Saw Protective Legging

BS EN 381-5 Chainsaw activity

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9. High Visibility Vest

High Visibility Vest is worn on the body on top of other clothing, made from PVC impregnated with fluorescent pigments. They shall be worn by people engaged in activities where it is important to be seen to be safe, e.g. road workers, helideck personnel and crane banksman.

In areas where there are risk of fire, flame resistant high visibility vest shall be used.

Types Picture Example Standards Examples of work activities

High visibility vest

BS EN ISO 20471:2013

AS/NZS 460

ANSI/ISEA 107-2015

EN ISO 14116 (for

Flame resistant high

visibility vest)

Banksman for lifting

activity

Road workers

3.7.2 Use

BSP enforces the use of Long Sleeve One Piece Inherent Flame Retardant Coveralls for BSP Staff and Contractors working (including visitors) in all BSP locations, worksites and facilitates where PPE sign-posted and including the transportation of hydrocarbon products.

Coveralls should be zipped up, with sleeves rolled down and worn over the boots (i.e., must NOT be tucked into the boots) to avoid chemical spillage and other hazards or contamination into the boots which may cause injury.

3.7.3 Care and Maintenance (includes storage and replacement)

Coveralls shall be regularly laundered separately to prevent cross contaminations with the daily clothing.

Chemical suits shall be washed in warm water and a mild soap whenever they have come into contact with chemicals. Suits shall be hung up to dry before being stored in cases or hung on hangers. Chemical suits have a life expectancy of three to four years and shall be inspected and tested every three months, even if not in use. The inspection and testing shall include an air test with examination of all seams for leakage. Vapour suits shall be air tested, after use and cleaning, with the manufacturers test kit before being stored in a protective case. Where available and when necessary, the manufacturer’s testing and repair services shall be used.

All types of body protective clothing and equipment shall be maintained in good condition and checked regularly. Coveralls which are damaged or torn shall be repaired or replaced.

When to replace coveralls?

Worn appearance. Coveralls that have thin spots, holes, or excessive wear and abrasion, such as

elbow or knee areas that can no longer be repaired.

Torn or frayed. Evidence of cuts, rips, tears, open seams that can no longer be repaired.

Heavily soiled with large or numerous hydrocarbon or chemical stains which cannot be washed out. These stains can compromise the fire retardant properties of the coverall.

Heavily faded or extensive discoloured coverall.

Any contamination should be washed or wiped off immediately where practicable but in any event on completion of the job or work day. Any protective clothing which becomes contaminated with hydrocarbons or chemicals shall be removed immediately to minimise skin irritation and fire hazard.

Clothing which is so heavily contaminated that it cannot be properly cleaned shall be disposed of in accordance with BSP-02-Procedure-1636 BSP Waste Handling Procedure.

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BSP-02-Standard-1628 - Personal Protective Equipment, Rev.7.4 UNRESTRICTED

Page 39 of 79

3.8 Personal Flotation Devices (PFD)

The wearing of a Personal Flotation Device (PFD) is required when a risk assessment determines there is an evident danger of falling into the water.

In determining the correct level of protection required for personnel, the Manager is accountable for:

Identifying activities when a risk of falling into the water exists.

Completing risk assessments.

Specifying, establishing and maintaining rules and procedures to manage the use of PFD’s.

Defining the type/choice of PFD.

Making people aware of when and where a PFD must be used.

3.8.1 Use

BSP enforces the use of Personal Flotation Device (PFD) with self-righting characteristics.

Except where the risk assessment has determined that an appropriate level of protection can be reached by wearing an approved PFD with reduced characteristics, a PFD should be able, in the prevailing environmental conditions to:

Lift the mouth of an exhausted or unconscious person clear of the water.

Turn the body of an unconscious person in the water from any position to one where the mouth is clear of the water in not more than 5 seconds.

Provide sufficient comfort and flexibility in movement for personnel (this will be dependent on activity and/or work requirements).

Risk assessments for common activities carried out within BSP have been completed to determine the type of flotation device / life jacket that must be worn for those activities and are tabulated below:

Page 40: HSE STANDARD MODULE 02 PERSON AL P EQUI PMENT - bsp … HSE PPE LETTER/BSP... · Brunei Shell Petroleum Company Sendirian Berhad Unrestricted BSP-02-Standard-1628 HSE STANDARD MODULE

BSP-02-Standard-1628 - Personal Protective Equipment, Rev.7.4 UNRESTRICTED

Page 40 of 79

Risk Assessment for selection of Personal Flotation Device (PFD), Page 1 of 4

Activity Description

Rigid ≥ 98N

Self-Righting

Capability

* Inflatable

≥ 150N

Self-Righting

Capability

Blank2Per

son

nel

re

qu

ire

d t

o w

ork

on

th

e

exp

ose

d s

ide

to w

ater

ed

ge o

f a

def

ined

bar

rier

Per

son

nel

on

lan

d w

ork

ing

clo

se t

o

wat

erw

ays,

dit

ches

or

exca

vati

on

s w

ith

no

bar

rier

s

Slip

/Tri

p H

azar

ds

Are

a o

r d

eck

spac

e cl

utt

ered

wit

h

equ

ipm

ent

Acc

ess

/ eg

ress

co

nst

rain

ts t

hat

wo

uld

Incr

eas

e th

e ri

sk o

f fa

llin

g in

to t

he

Task

en

tails

lin

e h

and

ling

and

/ o

r

equ

ipm

ent

un

der

ten

sio

n?

Blank3 Per

son

nel

tra

nsf

erri

ng

has

un

der

gon

e

Bo

siet

/Tra

vel S

afel

y b

y b

oat

tra

inin

g

Ves

sel

rail,

bu

lwar

k o

r b

arri

er >

1m

in

hei

ght

Clo

se s

up

ervi

sio

n i

n p

lace

du

rin

g th

e

tra

nsf

er

Life

sav

ing

app

lian

ces

read

ily a

vaila

ble

(lif

e-b

uo

y w

ith

lin

e/lig

ht)

an

d p

ort

able

lad

der

Fast

re

scu

e ca

n b

e la

un

ched

imm

ed

iate

ly

3rd

par

ty r

esc

ue

/ fi

rst

aid

re

adily

avai

lab

le

Op

erat

ion

un

der

take

n in

day

ligh

t

Ap

pro

pri

ate

com

mu

nic

atio

n

arra

nge

me

nts

in p

lace

an

d u

nd

erst

oo

d

by

all p

arti

es

Fall

rest

rain

ed h

arn

ess

bei

ng

wo

rn

Wea

ther

co

nd

itio

ns

ben

ign

(lig

ht

win

ds,

goo

d v

isib

ility

, cal

m s

eas)

an

d

con

tin

uo

us

mo

nit

ori

ng

Comments Conclusion

Personnel Transfer

Personnel transfer in harbour:

- Jetty to a vessel/vessel to Jetty

- Between two vessels tied up to

one another at a jetty

Transfer occur at Jetty with

Boat Landing Officers to

assist transfer via Gangway

with handrail in place.

Self Righting PFD Required

Personnel transfers offshore - Using

swing ropes:

- Crew/Area/Standby boat to/from

Workboat or Workbarge

- Crew/Area/Standby boat to/from

Platform Boat Landing

Transfers occur at boat

landings with Boat Landing

Officers to assist transfer

via swing rope.

** BSP/SMR MOPO limits apply Self Righting PFD Required

Personnel transfers - using

Conventional gangway:

- From Workboat/Workbarge

to/from platform

Transfers occurs with

Gangway Watchkeeper

monitoring and controlling

the transfer from mobile

platform on barge placed

closed to the edge of the

fixed gangway suspended

from platform.

BSP/SMR MOPO limits apply

The Height of the Gangway and

platform position is adjusted by

Gangway watch prior transfer.

Self Righting PFD Required

Personnel transfers - using heave

compensated gangway:

- From Workboat/Workbarge

to/from Platform

Transfers occur with

Trained Gangway operators

to monitor and control the

of personnel transferring

via the heave compensated

gangway.

BSP/SMR MOPO limits apply

- Trained Gangway Operators to

operate the equipment.

- Onboarding on Gangway transfer

procedure to all personnel

transferring

Note:

In accordance to DEP 80.80.00.14,

Sect 3.2.2, the use of PFD is not

required however in case on an

emergency requiring escape y boat

landing PFD's would be required.

Self Righting PFD Required

Threats Barriers

Page 41: HSE STANDARD MODULE 02 PERSON AL P EQUI PMENT - bsp … HSE PPE LETTER/BSP... · Brunei Shell Petroleum Company Sendirian Berhad Unrestricted BSP-02-Standard-1628 HSE STANDARD MODULE

BSP-02-Standard-1628 - Personal Protective Equipment, Rev.7.4 UNRESTRICTED

Page 41 of 79

Risk Assessment for selection of Personal Flotation Device (PFD), Page 2 of 4

Activity Description

Rigid ≥ 98N

Self-Righting

Capability

* Inflatable

≥ 150N

Self-Righting

Capability

Blank2Pers

on

nel

req

uir

ed t

o w

ork

on

th

e

exp

ose

d s

ide

to w

ater

ed

ge o

f a

def

ined

bar

rier

Pers

on

nel

on

lan

d w

ork

ing

clo

se t

o

wat

erw

ays,

dit

ches

or

exca

vati

on

s w

ith

no

bar

rier

s

Slip

/Tri

p H

azar

ds

Are

a o

r d

eck

spac

e cl

utt

ered

wit

h

equ

ipm

ent

Acc

ess

/ eg

ress

co

nst

rain

ts t

hat

wo

uld

Incr

ease

th

e ri

sk o

f fa

llin

g in

to t

he

Task

en

tails

lin

e h

and

ling

and

/ o

r

equ

ipm

ent

un

der

ten

sio

n?

Blank3 Pers

on

nel

tra

nsf

erri

ng

has

un

der

gon

e

Bo

siet

/Tra

vel S

afel

y b

y b

oat

tra

inin

g

Ves

sel r

ail,

bu

lwar

k o

r b

arri

er >

1m

in

hei

ght

Clo

se s

up

ervi

sio

n i

n p

lace

du

rin

g th

e

tran

sfer

Life

sav

ing

app

lian

ces

read

ily a

vaila

ble

(lif

e-b

uo

y w

ith

lin

e/lig

ht)

an

d p

ort

able

lad

der

Fast

res

cue

can

be

lau

nch

ed

imm

ed

iate

ly

3rd

par

ty r

escu

e /

firs

t ai

d r

ead

ily

avai

lab

le

Op

erat

ion

un

der

take

n in

day

ligh

t

Ap

pro

pri

ate

com

mu

nic

atio

n

arra

nge

me

nts

in p

lace

an

d u

nd

erst

oo

d

by

all p

arti

es

Fall

rest

rain

ed h

arn

ess

bei

ng

wo

rn

Wea

ther

co

nd

itio

ns

ben

ign

(lig

ht

win

ds,

goo

d v

isib

ility

, cal

m s

eas)

an

d

con

tin

uo

us

mo

nit

ori

ng

Comments Conclusion

Personnel Transfer

Personnel transfers - using heave

compensated gangway:

- From Workboat/Workbarge

to/from Platform

Transfers occur with

Trained Gangway operators

to monitor and control the

of personnel transferring

via the heave compensated

gangway.

BSP/SMR MOPO limits apply

- Trained Gangway Operators to

operate the equipment.

- Onboarding on Gangway transfer

procedure to all personnel

transferring

Note:

In accordance to DEP 80.80.00.14,

Sect 3.2.2, the use of PFD is not

required however in case on an

emergency requiring escape y boat

landing PFD's would be required.

Self Righting PFD Required

Personnel transfers - using heave

compensated gangway:

- From Crew-boat to/from

Workboat/Workbarge

- From Crew-boat to/from Platform

Transfers occur with

Trained Gangway operators

to monitor and control the

of personnel transferring

via the heave compensated

gangway.

However the crew boats

station holding capability is

limited in comparison to

the bigger vessels

(Workboats and Barges)

BSP/SMR MOPO limits apply

Trained Gangway Operators to

operate the equipment.

Onboarding on Gangway transfer

procedure to all personnel

transferring

Self Righting PFD Required

Personnel transfer - Using Pilot

Ladders

Pilot transfers occurs

between GP boat and

tankers using a pilot ladder

off Seria SBM and BLNG by

SMR marine captains.

BSP/SMR MOPO limits apply.

Due to mobility required for climbing

the ladder only self inflating PFD's

are permitted.

Self Righting PFD Required

Personnel transfer via FROGS /

Personnel transfer basket

FROGS transfer are used for

tranfering warranty

surveyors from modules to

the achor handlers under

controlled conditions.

Additional Lifting TA approval

required for this means of transfer.

BSP/SMR MOPO limits apply.

Self Righting PFD Required

Threats Barriers

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BSP-02-Standard-1628 - Personal Protective Equipment, Rev.7.4 UNRESTRICTED

Page 42 of 79

Risk Assessment for selection of Personal Flotation Device (PFD), Page 3 of 4

Activity Description

Rigid ≥ 98N

Self-Righting

Capability

* Inflatable

≥ 150N

Self-Righting

Capability

Blank2Pers

on

nel

req

uir

ed t

o w

ork

on

th

e

exp

ose

d s

ide

to w

ater

ed

ge o

f a

def

ined

bar

rier

Pers

on

nel

on

lan

d w

ork

ing

clo

se t

o

wat

erw

ays,

dit

ches

or

exca

vati

on

s w

ith

no

bar

rier

s

Slip

/Tri

p H

azar

ds

Are

a o

r d

eck

spac

e cl

utt

ered

wit

h

equ

ipm

ent

Acc

ess

/ eg

ress

co

nst

rain

ts t

hat

wo

uld

Incr

ease

th

e ri

sk o

f fa

llin

g in

to t

he

Task

en

tails

lin

e h

and

ling

and

/ o

r

equ

ipm

ent

un

der

ten

sio

n?

Blank3 Pers

on

nel

tra

nsf

erri

ng

has

un

der

gon

e

Bo

siet

/Tra

vel S

afel

y b

y b

oat

tra

inin

g

Ves

sel r

ail,

bu

lwar

k o

r b

arri

er >

1m in

hei

ght

Clo

se s

up

ervi

sio

n i

n p

lace

du

rin

g th

e

tran

sfer

Life

sav

ing

app

lian

ces

read

ily a

vaila

ble

(lif

e-b

uo

y w

ith

lin

e/lig

ht)

an

d p

ort

able

lad

der

Fast

res

cue

can

be

lau

nch

ed

imm

edia

tely

3rd

par

ty r

escu

e /

firs

t ai

d r

ead

ily

avai

lab

le

Op

erat

ion

un

der

take

n in

day

ligh

t

Ap

pro

pri

ate

com

mu

nic

atio

n

arra

nge

men

ts in

pla

ce a

nd

un

der

sto

od

by

all p

arti

es

Fall

rest

rain

ed h

arn

ess

bei

ng

wo

rn

Wea

ther

co

nd

itio

ns

ben

ign

(lig

ht

win

ds,

goo

d v

isib

ility

, cal

m s

eas)

an

d

con

tin

uo

us

mo

nit

ori

ng

Comments Conclusion

Jetty/ Wharf/ On Land/ On a vessel

Working within 1.5m at the edge of

the jetty/wharf

- Handling vessel mooring ropes,

- Handling of hoses, etc.

These work activities are

always carried out with

other personnel and

supervisors in attendance.

However fast rescue cannot

be guaranteed and is

dependent on availability

of vessels within the

vicinity of the jetty/wharf.

1. Fall Restrain Harness (when

working over water)

Self Righting PFD Required

Working on vessel deck

- e.g. anchor handling, jacket

launching, towing, mooring, etc.

These work activities are

always carried out with

other personnel and

supervisors in attendance.

** BSP/SMR MOPO limits apply Self Righting PFD Required

Launching of Fast Rescue Craft (FRC)

- e.g. for drills/recovery (PFD

requirement is for the FRC

personnel)

Stand by Vessels with FRC’s

must launch the FRC within

5 mins as per SOLAS

requirements during any

MOB Drill with the

installation.

BSP 14.05 - Procedure -103

SUPPORT CRAFT OPERATIONS - 103

REV. 3

The launching of the FRC on a Stand

by Vessel is weather dependant and

any sea state above 1.5m may be

hazardous to the stand by vessels

crew

Self Righting PFD Required

Personnel on land working close to

waterways, ditches or excavations

with no barriers

These work activities are

always carried out with

other personnel and

supervisors in attendance.

** BSP/SMR MOPO limits apply Any PFD must be worn in

conjunction with safety

harness, so PFD needs to

be light weight and un-

obstructive.

Threats Barriers

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BSP-02-Standard-1628 - Personal Protective Equipment, Rev.7.4 UNRESTRICTED

Page 43 of 79

Risk Assessment for selection of Personal Flotation Device (PFD), Page 4 of 4

Activity Description

Rigid ≥ 98N

Self-Righting

Capability

* Inflatable

≥ 150N

Self-Righting

Capability

Blank2Pers

onne

l req

uire

d to

wor

k on

the

expo

sed

side

to w

ater

edg

e of

a d

efin

ed

barr

ier

Pers

onne

l on

land

wor

king

clo

se to

wat

erw

ays,

ditc

hes

or e

xcav

atio

ns w

ith

no b

arrie

rs

Slip

/Trip

Haz

ards

Area

or d

eck

spac

e cl

utte

red

with

equi

pmen

t

Acce

ss /

egr

ess

cons

trai

nts

that

wou

ld

Incr

ease

the

risk

of fa

lling

into

the

Task

ent

ails

line

han

dlin

g an

d /

or

equi

pmen

t und

er te

nsio

n?

Blank3 Pers

onne

l tra

nsfe

rrin

g ha

s un

derg

one

Bosi

et/T

rave

l Saf

ely

by b

oat t

rain

ing

Vess

el ra

il, b

ulw

ark

or b

arrie

r >1m

in

heig

ht

Clos

e su

perv

isio

n in

pla

ce d

urin

g th

e

tran

sfer

Life

sav

ing

appl

ianc

es re

adily

ava

ilabl

e

(life

-buo

y w

ith li

ne/l

ight

) and

por

tabl

e

ladd

er

Fast

resc

ue c

an b

e la

unch

ed

imm

edia

tely

3rd

part

y re

scue

/ fi

rst a

id re

adily

avai

labl

e

Ope

ratio

n u

nder

take

n in

day

light

Appr

opria

te c

omm

unic

atio

n

arra

ngem

ents

in p

lace

and

und

erst

ood

by a

ll pa

rtie

s

Fall

rest

rain

ed h

arne

ss b

eing

wor

n

Wea

ther

con

ditio

ns b

enig

n (li

ght w

inds

,

good

vis

ibili

ty, c

alm

sea

s) a

nd

cont

inuo

us m

onito

ring

Comments Conclusion

Working Over / By Water

Working overhead platforms

- scaffolding, mooring, etc.

These work activities are

always carried out with a

buddy as a minimum.

Rescue will be launched

from the platform as first

rescue responders. Fast

rescue is only dependent

on availability of vessels

within the vicinity of the

work location.

Other standby duties are covered

with “assigned area boats”; their role

is to provide a Tier 2(Medical)

response, or in the case of over side

work standby, to response in 10

minutes for man overboard recovery.

Refer BSP-14.05-Procedure-103 -

Support Craft Operation

DEP 80.80.0014, Sect 3.2.2 stipulates

the requirement for WAH and above

water require twin-lobe auto

inflation jackets

Self Righting PFD Required

Any PFD must be worn in

conjunction with safety

harness, so PFD needs to

be light weight and un-

obstructive.

DEP 80.80.0014, Sect 3.2.2

stipulates the requirement

for WAH and above water

require twin-lobe auto

inflation jacket

Emergency Response

Activity Description

Self-Righting

Capability

(meeting

with SOLAS

and LSA

Code)

Blank2 Pers

onne

l req

uire

d to

wor

k on

the

expo

sed

side

to w

ater

edg

e of

a d

efin

ed b

arrie

r

Pers

onne

l on

land

wor

king

clo

se to

wat

erw

ays,

ditc

hes

or e

xcav

atio

ns w

ith n

o ba

rrie

rs

Slip

/Trip

Haz

ards

Area

or d

eck

spac

e cl

utte

red

with

equ

ipm

ent

Acce

ss /

egr

ess

cons

trai

nts

that

wou

ld In

crea

se

the

risk

of fa

lling

into

the

wat

er

Task

ent

ails

line

han

dlin

g an

d /

or e

quip

men

t

unde

r ten

sion

?

Blank3 Pers

onne

l tra

nsfe

rrin

g ha

s un

derg

one

Bosi

et/T

rave

l Saf

ely

by b

oat t

rain

ing

Vess

el ra

il, b

ulw

ark

or b

arrie

r >1m

in h

eigh

t

Clos

e su

perv

isio

n in

pla

ce d

urin

g th

e tr

ansf

er

Life

sav

ing

appl

ianc

es re

adily

ava

ilabl

e (li

fe-b

uoy

with

line

/lig

ht) a

nd p

orta

ble

ladd

er

Fast

resc

ue c

an b

e la

unch

ed im

med

iate

ly

3rd

part

y re

scue

/ fi

rst a

id re

adily

ava

ilabl

e

Ope

ratio

n u

nder

take

n in

day

light

Appr

opria

te c

omm

unic

atio

n ar

rang

emen

ts in

plac

e an

d un

ders

tood

by

all p

artie

s

Fall

rest

rain

ed h

arne

ss b

eing

wor

n

Wea

ther

con

ditio

ns b

enig

n (li

ght w

inds

, goo

d

visi

bilit

y, c

alm

sea

s) a

nd c

ontin

uous

mon

itorin

g

Comments Conclusion

Offshore emergency evacuation 1. Regular drills carried out

to test MOB emergency

response.

2.Transfer always takes

place under supervision.

In emergency situations it is critical

that maximum protection be

provided by PFD. PFDs must be

designed for extended survival in

rough open water.

Self Righting PFD Required

*Refer DEP Specification; Offshore Facilities Life Saving Appliance Requirements (DEP 80.80.00.14 –Gen)

**BSP/SMR General MOPO

***Refer Maritime Position NoteGuidance On Personal FlotationDevices

Reviewed by: Approved by:

Mahesh Tiwari, SMR/4 _________________ SMR

Dedy Helmi Mahmod, HSE/41 _________________ Douglas Cairns, HSE/4

Threats Barriers

_________________

_________________

Threats Barriers

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Activities not covered in the tabulated risk assessment require additional risk assessment to be carried out. The risk assessment should consider such things as: weather, sea state, location, barriers, activity, stop work limits, communications, daylight, supervision, rescue equipment. Refer to Guidance on Personal Flotation Devices - Maritime Position Note which contains more information on PFD as well as risk assessment template.

When using a PFD with other equipment such as Working at Height harnesses, the user must don them correctly to ensure PFD will operate correctly.

3.8.2 Selection A PFD is a lifejacket or buoyancy aid that will, depending on construction, either keep the wearer afloat without requiring independent action or merely provide assistance to the wearer in keeping them afloat. The choice/type of PFD should fit the risk exposure, local legislative requirements and advice from local supervisors. When worn a PFD must be fitted in accordance with manufacturer’s instructions.

Life Jackets - Lifejackets vary both in design and buoyancy but in general they are constructed to keep the wearer afloat without requiring independent action. The following are the different types of life jackets:

1. Rigid

Designed with inherent buoyancy provided with integral foam or other suitably buoyant material, this style of lifejacket has no inflation chambers and is therefore robust and easier to maintain than the inflatable lifejacket. The rigid lifejacket is bulky and does not allow flexibility of movement and comfort during extended work activities, however, it is recommended where flexibility in movement is not critical and adequate maintenance of an inflatable lifejacket is difficult to achieve.

This PFD is designed for extended survival in rough, open water. It usually will turn an unconscious person face up and has over 15 kg of buoyancy.

Types Picture Example Standards Examples of work activities

Offshore

Life Jacket

(Rigid)

Buoyancy: minimum 150 Newton (with Self-Righting capability)

USCG approved Type I

BS EN ISO 12402

NZS 5823:2005

With SOLAS/M.E.D

approved and LSA 2010

Offshore emergency

evacuation

Offshore

Life Jacket

(Rigid)

Buoyancy: minimum 98 Newton (with Self-Righting capability)

USCG approved Type I

BS EN ISO 12402

NZS 5823:2005

Personnel transfer

in harbour (ie. jetty to vessel)

Personnel transfer using swing rope

and gangway (both conventional & heave compensated)

Working within 1.5m at the edge of the jetty/wharf

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2. Inflatable

An inflatable life jacket is one that has inflatable chambers to provide buoyancy when inflated. This type of life jacket is inflated automatically on contact with water but can also be manually inflated by either a ‘toggle’ pull or orally. NOTE: Inflatable life jackets that have auto-inflation, with twin

chambers and self-righting capability shall be used in BSP. When worn (deflated) this life jacket provides comfort and unrestricted movement during work. It is, however, critical that this type of lifejacket is maintained in accordance with manufacturer’s instructions. Inflatable life jackets come in a variety of performance types. The specific type of life jacket is determined by characteristics such as its amount of buoyancy, its in-water performance and its type

of inflation mechanism with many designed to turn an unconscious person face-up in the water. All inflatable life jackets contain a backup oral inflation tube (which also serves as the deflation tube). These lifejackets provide a good support to unconscious people and will turn their body over in the

water protecting their airways in rough waters too. They must be clearly marked to indicate that they are manufactured to meet relevant standards. Special use PFD includes work vests, deck suits and hybrids for restricted use. Hybrid vests contain some internal buoyancy and are inflatable to provide additional flotation and may turn an unconscious person face-up in the water depending on the device used. The requirements for life jackets to be used in helicopters are covered in other codes and standards.

Types Picture Example Standards Examples of work activities

Inflatable life

jacket

Buoyancy: 150 or 275 Newton (with Self-Righting capability & auto-inflation with 2 chambers)

USCG approved Type I

BS EN ISO 12402

NZS 5823:2005

Working on vessel

deck

Lauching of Fast

Rescue Craft (FRC)

Working overhead

platforms e.g. scaffolding, mooring, etc.

Pilot transfer (ie.

personnel transfer using pilot ladder)

Special use device life jacket (rigid/

inflatable)

Buoyancy: 275 Newton (with Self-Righting capability)

Civil Aviation

Authority (CAA) Spec 5 approved

Helicopter travel

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Where inflatable life jackets are required, the following should be considered as a minimum:

A 150N lifejacket provides 15.0 kg buoyancy lift is recommended for use in all but the most severe conditions.

A 275N lifejacket provides 27.5 kg buoyancy lift and is recommended for offshore installations and terminals where it is considered that greater protection than that provided by the standard 150N lifejacket is required.

3.8.3 Fitting

Personal flotation devices (PFD) must be worn with all straps, zippers, and buckles fastened properly. Adjust the straps so that the fit is snug but not binding. Tuck in any loose strap ends to avoid getting

hung-up. A proper fit is important to the effectiveness of PFDs. It is worth spending time to adjust the buckles to obtain the best possible fit.

3.8.4 Care and Maintenance Personal flotation devices (PFD) should be carefully inspected before each use. Some of the pre-wear check includes the following;

Check for rips, tears, holes, and to see that seams, fabric straps and hardware are satisfactory.

Check that they are no damage to straps and that the buckles are working correctly.

Ensure accessories like whistle are attached.

For inflatable life jacket where there is a clear plastic window, check the Service Indicator that is visible to make sure the status is green. Green means cartridge is charged and safe to use. Red means the life jacket must be inspected or cartridge replaced.

The check should include any expiry and/or next service date which should be available to the user.

Any faulty equipment should be rejected and sent for proper repair immediately. All PFDs should be subject to a robust inspection regime to ensure that they will provide the protection to personnel for which they are designed. In the case of an inflatable life jacket there will be a requirement to follow manufacturer’s recommendations with respect to servicing and inspection of the critical parts. Typically inflatable life jackets are required to be serviced every 12 months. To help manage inspection and maintenance requirements a register of all inflatable life jackets’ in use should be retained. When to replace a life jacket?

- Torn layer of the life jacket - damage or broken straps or buckles - missing accessories like whistle - shrinkage or loss of the buoyant materials - buoyant material that has become hardened, permanently compressed, waterlogged or oil-soaked. - extensive discoloration/fading material which could indicate loss of strength. - where there is doubt about the serviceability of the lifejacket, it should either be replaced or

returned to an authorized service centre immediately for testing and repair.

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3.9 Foot Protection

Safety footwear protects against hazards ranging from dermatitis to crushing injuries. Within this broad range of hazards, consideration needs to be given to the possibility of contact with chemicals, extremes of heat, slippery surfaces, punctures from nails or other sharp objects, and electrical hazards both live and static. Safety footwear in general use in BSP operations includes:

Safey Boots and safety shoes: these are the most common type of safety footwear and normally

comprise rubber soles and leather uppers with integrated steel toecaps. They may also have features such as slip resistant soles and composite midsoles.

Wellington boots: these protect against water and wet conditions and are useful in jobs where

the footwear needs to be washed and disinfected for hygienic reasons, such as in food handling. Usually made from rubber, they are also made from polyurethane and PVC which have greater chemical resistance. Wellington boots are available with steel toecaps and instep guards.

3.9.1 Selection

The selection of protective footwear depends primarily on the hazard(s) but comfort and durability shall also be considered. The choice shall therefore be made on the basis of suitability for protection, compatibility with the work and the requirements of the user.

Generally, safety footwear shall be flexible, wet resistant and absorb perspiration. Boots shall be selected where ankle protection is required. The ability to resist corrosion, abrasion and industrial wear and tear shall also be considered. Manufacturer’s instructions and markings for appropriate use and level of protection shall always be observed.

No. Types Picture Example Standards Examples of work activities

a Firemen’s Safety Boots

NFPA 1500

BS EN 15090:2012

AS/NZS 4821: 2014

ASTM F2413:2011

For fire-fighters

b Wellington Boots

(safety rubber boots)

BS EN ISO 20345:2011

AS/NZS 2210

ASTM F2413:2011

Excavation

Grass-cutting

Kitchen wash-down

c Safety Shoes

BS EN ISO 20345:2011

AS/NZS 2210

ASTM F2413:2011

For use at certain

onshore area like laboratory.

d Mid-cut Safety boot

(Pull-on or lace up)

BS EN ISO 20345:2011

AS/NZS 2210

ASTM F2413:2011

For use at certain onshore area.

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e High-cut Safety boot

(Pull-on, lace-up, or lace-up with zip)

BS EN ISO 20345:2011

AS/NZS 2210

ASTM F2413:2011

For use at wide range of worksite, both onshore and offshore.

Specific requirements for protective footwear are as follows:

Soles Boots and shoes shall have treaded soles for slip resistance. Soles must be heat and oil resistant, shock resistant, anti-static or non-conductive, as required for the work being carried out. Footwear intended to protect against oils, solvents or liquids shall have soles that are moulded or bonded to the upper. Footwear with composite midsoles shall be used where there is a risk of the sole being pierced by nails and similar objects. The soles of footwear used for abseiling work shall have a substantial instep to enable a firm footing when climbing.

Steel/Composite toe caps These shall be capable of resisting a heavy sharp object falling from a

considerable height.

Burn protection Footwear made of leather (non-porcine origin) shall be used to protect against burning by sparks and slag.

Waterproofing People working in places where it is wet underfoot shall wear safety footwear impervious to water. Rubber and PVC are suitable waterproof materials for footwear but are not permeable and prevent the escape of perspiration. For people whose work requires prolonged wearing of waterproof footwear, items made of ‘breathable’ material shall be considered.

Anti-static Anti-static footwear offers protection against the hazard of static electricity and gives some protection against mains electric shock. Anti-static footwear shall be worn where there is both a hazard from static build up and the possibility of contact with mains electricity. The soles shall have a resistance low enough to allow static electricity to leak slowly away while maintaining enough resistance to protect against a

240 V mains electric shock.

Pull-on

Lace-up

Lace-up with zip

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3.9.2 Use

All personnel working in or visiting, potentially hazardous areas such as process areas, construction sites, workshops, etc. shall wear safety footwear at all times while in the area.

Lace-up safety boots (recommended minimum 6 inches in height) with composite toe caps and mid sole protection are highly recommended. Generally, they offer a better ankle protection when

working in places where slipping on wet floors, working on uneven surfaces, climbing, entering or exiting trucks or in areas where the risk of ankle injury is greater. Composite materials make the boots lighter and more comfortable to the user.

Personnel engaged in activities in which there is a risk of foot injury, for example chain sawing, grass trimming, kitchen wash-down, etc., shall wear appropriate protective footwear.

3.9.3 Care and Maintenance

Safety footwear shall be maintained in good condition, checked regularly. Stitching shall also be checked for loose, worn or cut seams.

When to replace?

- discard if soles are torn, worn out or deteriorated. - boot laces shall be checked and replaced if necessary. Materials lodged in the sole tread shall be

removed without further damaging the tread. - excessive tear or deep cut to the leather or noticeable burns on the leather.

Protective silicone sprays or waxes may be used to give protection against wet conditions. Chemically impregnated footwear shall be disposed of in accordance with BSP-02-Procedure-1636 - BSP Waste Handling Procedure:

3.10 Fall Protection Equipments

If after the hazard identification and risk assessment, and with due consideration of the hierarchy of controls for working at height, it is decided that it is necessary to choose fall protection equipment, it is then necessary to choose the correct type of personal fall protection system and equipment to be used. Working at height is generally defined as work at height from which people can fall more than 6 feet or 1.8 metres.

100% tie-off means that at least one lanyard is attached at all times and this is required when people are working outside a protected area or when exposed to a fall of more than 1.8 metres (6 feet) or working near holes and openings.

NOTE: It is prohibited to work alone while utilizing fall protection equipments.

Full body Safety Harnesses, Lanyards and Inertia Reels are some of the commonly used items of safety equipment in the oil and gas, constructions workplace however it has become apparent that some personnel may not be fully aware of "best practice" to be employed with these basic but essential items.

10 considerations for the use of fall protection equipment

1. Suitability – have you got the right equipment and is it fit for purpose?

2. Condition – has the equipment suffered any damage and is it fit for use?

3. Traceability – do you know the history of the equipment and has it been cared for properly?

4. Compatibility – does it function effectively with other products?

5. Security – is the equipment (both the individual item and the system) fastened properly to prevent release?

6. Anchorages – are proper anchors available for the intended method and have you considered their strength and position?

7. Fit – does the equipment fit you and are you the right size and weight according to the manufacturer’s specification?

8. Age – has the equipment exceeded it recommended lifespan?

9. Clearance – is there a safe working height to allow equipment to deploy properly?

10. Selection – is the product suitable for the particular situation?

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3.10.1 Selection

When an individual is required to work at height where there is no fall protection i.e., without physical barriers or protection and exposed to a fall of 1.8 metres (6 feet) or more, the person shall use suitable fall protection systems and equipments to reduce personal injury in the event of such a fall.

The selection of fall protection equipment should be based on;

the work situation or condition,

the anchorages available and their strengths,

whether life lines can be used, and

possible fall distances.

Types of fall protection system

This may be either a system that prevents a fall or one that arrests a fall. Wherever possible, a personal fall protection system that prevents a fall should be used in preference to a fall arrest system.

1. Fall restraint system (travel restriction)

Restraint systems are used to prevent users from reaching zones where the risk of a fall exists. They involve the connection of the user to the structure by means of a lanyard or an anchor line, the

position and length of which is such that, irrespective of the user’s movements in a broadly horizontal plane, they can never get into a situation from which a fall can occur. A fall restraint system consists of;

a body-holding device, comprising a waist belt

a fixed anchor point e.g. an eyebolt, or a mobile anchor point, running along a horizontal rigid or

flexible anchor line

a fixed length lanyard or anchor line, connected between the body holding device and the anchor

point

connectors, for joining the lanyard or anchor line to the anchor point and to the body-holding device

2. Fall arrest system

A fall arrest system arrests the free fall of the user should a fall occur. There are two main types of fall arrest system.

2a. Fall arrest system with energy absorbing lanyards. It consists of;

• full body harness

• energy absorbing lanyard

• anchor,

• connector

For a fall arrest system with energy absorbing lanyard to function correctly, it is essential that there is

adequate fall distance (i.e. free space) beneath the anchor point to prevent the user from hitting the ground or structure in the event of a fall. Refer to BSP-02-standard-16xx Working at Height for more

details on the fall distance calculation.

A safety harness and lanyard that would allow the person wearing it to contact the next lower level in the event of a fall shall not be considered adequate fall protection. A retractable type fall arrester (i.e. Inertia Reels, Self-Retracting Lifelines, Personal Fall Limiter or fall arrest block) is an alternative if personal fall protection is to be used in this situation.

2b. Fall arrest system with retractable type fall arrester. It consists of;

• full body harness

• retractable type fall arrester (such as inertia reels, Self-Retracting Lifelines, Personal Fall Limiter or fall arrest block)

• anchor,

• connector

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Types of fall protection equipments

1. Harness

1.1 Full Body Harness

Full body harness incorporates buttock straps designed to absorb the forces on a falling person, and must always be used in conjunction with a shock absorbing lanyard or retractable type fall arrester (such as Inertia Reels, Self-Retracting Lifelines or Personal Fall Limiter) but NEVER WITH BOTH.

Only full body harness shall be used in a fall arrest system.

Types Picture Example Standards

Examples of work activities

Full body harness

EN 361:2002

AS/NZS 1891

ANSI/ASSE Z359

Scaffolding

Working at height

1.2 Sit Harness with full body harness

Sit harness with full body harness comprises of straps, fittings and buckles or other elements in the form of a waist belt with a low attachment element, connected supports encircling each leg with full body harness. A sit harness may be fitted with shoulder straps and/or may be incorporated into a garment. Sit harness used in conjunction with a chest harness that is firmly attached to the sit harness.

Types Picture Example Standards Examples of work activities

Sit harness with full body harness

EN 361:2002

EN 813:2008

EN 358:2000

AS/NZS 1891

ANSI/ASSE Z359

Working at height related

activity

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1.3 Waist belts

Waist belts shall be used only for restraint system (travel restriction), to prevent a person reaching a position where the risk of a fall exists or to prevent from getting too near the edge of an elevated surface.

NOTE: Waist belts shall NOT be used as fall arrest equipments.

Types Picture Example Standards Examples of work activities

Waist belt

EN 358:2000

AS/NZS 1891

ANSI/ASSE Z359

Fall restraint

system (travel restriction)

2. Lanyard

Single lanyard system: This means that a single energy absorbing lanyard is used in the fall arrest system. Where this system is used, the user’s range of movement is limited by the length of the lanyard. To move beyond this point the user would need to disconnect the lanyard, move to the other position and then reconnect the lanyard. No fall protection would be provided during the period between disconnection and reconnection of the lanyard. NOTE: This does not provide 100% tie-off

and is not acceptable in BSP.

Double lanyard system: This means that either a “twin-tailed energy absorbing lanyard” or “two

single energy absorbing lanyards” are used in the fall arrest system. Where user requires a range of movement greater than the lanyard length, this system is to be used to enable the user to move safely with at least one lanyard is attached at all times, achieving 100% tie-off. NOTE: BSP enforces 100%

tie-off to ensure user remain clipped on continuously when exposed to the risk of a fall.

Twin-tailed energy absorbing lanyard or sometimes referred to as a “double lanyard with a common energy absorber” shall be used in a fall arrest system. Using two single energy absorbing lanyards may be less effective and increase the loads transferred into the body.

It is important to be aware of safety critical aspects of using twin-tailed energy absorbing lanyards. When using only one of the twin-tailed energy absorbing lanyards, user shall NOT wrap the spare lanyard around their body or attach it back to the full body harness or tool belt, as this could reduce the effectiveness of the energy absorber and increase the load transferred into the body. Incorrect attachment might prevent the energy absorber from opening fully in the event of a fall.

Example of a double lanyard with a common energy absorber (twin-tailed

energy absorbing lanyard)

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The spare lanyard, when not in use, should either, be clipped onto the same anchor point, hang free or be clipped to a purpose designed “sacrificial” lanyard parking point on the full body harness

(Figure 70).

2.1 Energy absorbing lanyards

Lanyards are made from synthetic fibre webbing or rope (eg. polyester or polyamide) or steel wire rope. They are generally connected to the D ring on the back of the body harness. Lanyards are available in varying lengths. e.g. A SALA lanyard has 1.8 meters (6 feet), 1.5 meters (5 feet) and 1.2 meters (4 feet) long.

NOTE: Maximum allowable total length for an undeployed energy absorbing lanyard, including its connectors for use in a fall arrest system is 2 meters. (BS EN 354). See figure below.

Lanyards for use in fall arrest system must have the energy absorber component. There are two most common types of energy absorbing lanyards; Pouch style which consists of additional webbing in a small pouch which progressively tears open

in the event of a fall. Elastic type which is constructed of so-called “bungee” rubber where it is designed to stretch as it

receives the user’s falling weight and breaks the fall.

The energy absorber component of the lanyard consists of additional length. NOTE: Maximum allowable total length for energy absorber to extend is 1.75 metres. (BS EN 355). Therefore a lanyard of 1.8 metres with energy absorber will have a total length of 3.55 metres in the event of a fall.

NOTE: Energy absorbing lanyards MUST not be used in combination with a retractable type fall arrester (such as inertia reels, self-retracting lifelines or personal fall limiter). The rebound effect caused by stressing the rubber lanyard may disengage the locking pawl of the inertia reel, allowing second phase falling of the person.

The maximum length of an energy absorbing lanyard

including its connectors.

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Types Picture Example Standards Examples of work activities

Double lanyard that shares a common energy absorber (i.e. twin-tailed energy absorbing lanyard)

Lanyards should

conform to

BS EN 354: 2010.

Energy absorbers must conform to BS EN 355: 2002

AS/NZS 1891

ANSI/ASSE Z359

Working at height related

activity

Scaffolding

Double lanyard with two separate energy absorbers

- elastic type

Lanyards should conform to

BS EN 354: 2010.

Energy absorbers must conform to BS EN 355: 2002

AS/NZS 1891

ANSI/ASSE Z359

Working at height related

activity

Scaffolding

2.2 Positioning lanyards

These are lanyards without energy absorber, normally use in Fall restraint system (travel restriction).

Types Picture Example Standards Examples of work activities

Fixed length positioning lanyard

BS EN 354: 2010

AS/NZS 1891

ANSI/ASSE Z359

Working at height for a

Fall restraint system.

Adjustable length positioning lanyard

BS EN 354: 2010

AS/NZS 1891

ANSI/ASSE Z359

Working at height for a

Fall restraint system.

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2.3 Extension lanyard

In the case of a full body harness for use with a retractable type fall arrester, a short extension lanyard (of up to 400mm in length) can be used for convenience as it is difficult to reach behind the back to attach the hook of the retractable type fall arrester to the rear attachment point on the full body harness. By attaching a short extension lanyard to this point before donning the full body harness, the free end of the lanyard becomes an extended attachment point, to which it is relatively easy to connect.

Types Picture Example Standards Examples of work activities

Extension

lanyard with snap hook and D-ring connection

BS EN 354: 2010

AS/NZS 1891

ANSI/ASSE Z359

For use with a

retractable type fall arrester

3. Retractable type fall arrester (Inertia Reels, Self-Retracting Lifelines, Personal Fall Limiter or Fall Arrest Block)

3.1 Retractable type fall arrester

Retractable type fall arresters are also known as inertia reels, Self-Retracting Lifeline (SRL),

Personal Fall Limiter (PFL) or fall arrest block.

Retractable type fall arrester is a device that typically contains a drum-wound line which can be slowly extracted or retracted. The drum is under slight tension during normal movement and automatically locks the drum when the line is extracted too rapidly and has a self-braking function. The lanyard extends as necessary to allow the user to move about the work area, but retracts as necessary to maintain slight tension, preventing slack when in use. This minimizes the potential free fall distance and consequently reduces the Fall Distance. Thus the Fall Distance (ie. free space beneath the anchor point) requirement is smaller. Most retractable type fall arresters are designed for use only where the anchorage is directly above the user.

They provide a greater range of movement but their use is limited by the maximum working length of the retractable lanyard. Some retractable type fall arresters have a coloured indicator mechanism which will show if the equipment has been subjected to shock loading such as a fall. If the indicator has been activated, the device must not be used, but returned for servicing.

NOTE: Energy absorbing lanyards MUST not be used in combination with a retractable type fall

arrester (such as inertia reels, self-retracting lifelines, personal fall limiter or fall arrest block). The rebound effect caused by stressing the rubber lanyard may disengage the locking pawl of the

inertia reel, allowing second phase falling of the person.

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Types Picture Example Standards Examples of work activities

Inertia Reels, Self-Retracting Lifelines (SRL) or Personal Fall Limiter (PFL)

Lanyard material is either web or steel cable

BS EN 360:2002

AS/NZS 1891

ANSI/ASSE Z359

Working at height related activity

4. Anchorage

Refer to BSP-02-standard-16xx Working at Height for more information on anchorage.

4.1 Anchor devices

Anchorage systems normally include, at a minimum, a building structure and an anchorage device to which the personnel will tie off. Anchors shall be fixed to a strong structural member because anchors are not effective if they are attached to weak materials or inappropriate location.

Types Picture Example Standards Examples of work activities

Improvised Anchors

BS EN 795:2012

AS/NZS 1891

ANSI/ASSE Z359

Working at

height related activity

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Engineered Anchors such as Horizontal Lifeline,Verticla Lifeline, Eyebolt, Anchor Beam

BS EN 795:2012

AS/NZS 1891.2

ANSI/ASSE Z359

Working at height related activity

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Anchor Systems such as Dead Weight anchorage, Tripod Anchor System

BS EN 795:2012

AS/NZS 1891

ANSI/ASSE Z359

Working at height related activity

5. Connectors

5.1 Connectors

Connectors are openable components used to link together other components in a fall protection system. There are five classes of connector, which are suitable for use in fall protection systems, as follows;

Class B – Basic connectors. Connectors for general use. Class M – Multi-use connectors. Connectors for general use which may be loaded on the major and minor and minor axis. Class T – Termination connectors. Connectors with a captive eye. Class A – Anchor connectors. Connectors intended to be linked directly to a specific type of anchor. Class Q – Screwlink connectors. Connectors which are closed by a screw-motion gate. Most suitable to

be used where connections are infrequent.

When selecting a connector, users should take note of the type of closing and locking mechanisms and should consider how and where the connector will be used in the fall protection systems. This is with a view to protecting against the possibility of “roll-out”.

When using a Carabiner to secure the anchorage, the Carabiners must be of the secure locking type i.e. screw gate or autolock to avoid any potential for "rollout".

Types Picture Example Standards

Class B – Basic connector

-autolock or screwgate

EN 362:2004

AS/NZS 1891

ANSI-ASSE Z359

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Class M – Multi-use connector -autolock or screwgate

EN 362:2004

AS/NZS 1891

ANSI-ASSE Z359

Class T – Termination connector

-autolock or screwgate

EN 362:2004

AS/NZS 1891

ANSI-ASSE Z359

Class A – Anchor connector

EN 362:2004

AS/NZS 1891

ANSI-ASSE Z359

Class Q – Screwlink connector

EN 362:2004

AS/NZS 1891

ANSI-ASSE Z359

large snaphook (autolock)

Small

snaphook

(autolock)

Captive eye

carabiner

(screwgate)

Carabiner (screwgate)

Carabiner (autolock)

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Compatibility of Connectors Use only connectors that are suitable to each application and are compatible with connecting elements.

Connectors must be compatible with the anchorage or other system components.

Connectors must be compatible in size, shape, and strength.

Non-compatible connectors may unintentionally disengage

E.g. An aluminium connector should not be connected to a steel anchor point. Steel connectors should be used instead.

Connectors are considered to be compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented.

3.10.2 Fitting and Training

The user must be familiarised in the correct fitting and use of the full body harness. A safe and

effective full body harness will fit (i.e., be the correct size) and is adjusted so that all straps are snug. Dangling leg straps or arm straps are signs that the harness is not being worn correctly and this could be dangerous to the user. Refer to BSP-02-Standard-1672 – Working at Height, for further information on training requirements working at height personnel (eg. scaffolders, rope access personnel, working at height rescuer).

3.10.3 Care and Maintenance (includes storage and replacement) When necessary, clean webbing or metallic items with a mild soap solution (maximum temperature 40°C) and remove excess moisture with a clean cloth. Seawater should not be used for cleaning. Allow items to dry naturally away from direct heat. Do not force dry with heat.

Fall protection equipments should be stored in a clean, dry, shaded, ventilated area away from direct heat or sunlight.

Any fall protection equipment considered to be defective should be permanently cut or broken up before being disposed of, to ensure that it cannot be retrieved and used again. Equipment that has been used to arrest a fall should never be reused. It should be withdrawn from service immediately and destroyed or returned to the manufacturer.

Lifespan - Some fall protection equipments are given a lifespan by the manufacturer. Equipment that has reached such a limit, which has not already been rejected for other reasons, should be withdrawn from service and not used again, unless or until confirmed by a competent person, in writing, that it is acceptable to do so.

3.10.4 Inspection

All fall protection equipments must be on a register, have a unique identifier and be manufactured to an acceptable Standard. Each company or department using fall protection equipments shall have an inspection regime in place. The manufacturer’s recommended maintenance and inspection regime

should be followed. The regime should include;

the equipment to be inspected (including their unique identification)

the frequency and type of inspection (pre-use checks, detailed inspection and where appropriate,

interim inspection)

designated competent persons to carry out the inspections

action to be taken on finding defective equipments

means of recording the inspections

training of users

a means of monitoring the inspection regime to verify inspections are carried out accordingly.

Good record keeping is essential to establish the age and conditions of use for the fall protection equipments.

Certificates of inspection should always be available with the equipment, especially where equipments are moving from one place of work to another. Equipment should not be issued or used without physical evidence that the last inspection has been carried out. Physical evidence can take the form of a tag, label or document.

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Full body harness inspection

Points to look out for are cuts, abrasion and broken stitching and chemical contamination. If in any doubt, return the harness to the stores and request for a replacement Any harness which has been involved in a fall should be taken out of service for inspection.

Fall arrest equipment shall be of approved manufacture and carry labels showing year of manufacture.

Lanyard inspection

It is important that lanyards are clearly marked as to their length. If the marking is hard to read, re-mark it. The whole lanyard should be subject to the check, by passing it slowly through the hands (e.g. to detect small cuts of 1 mm in the edges, softening or hardening of fibres, ingress of contaminants).

Inspect the energy absorber to determine if it has been activated. There should be no evidence of elongation. Ensure energy absorber cover is secure and not torn or damaged. Energy absorbing lanyards that have suffered a shock load (impact force) should be scrapped (i.e. never reuse). If an energy absorbing lanyards shows signs of damage or partially deployed, it should also be removed

from service and scrapped.

When conducting checks on lanyard, rope (fibre or steel wire) and webbing, inspect the entire length.

Fibre rope

crushing – flattened or bent section of fibre rope

abrasion – localised wear

Webbing

abrasion – localised wear

chemical attack – flaking of the surface, colour change

contamination (e.g. heaving paint buildup, grit, dirt, sand)

frayed, torns, nicks or cuts

damaged or broken stitching

Ultraviolet (UV) degradation (e.g. fading, discoloration)

Mold, burns

Steel Wire rope

Always wear protective gloves when inspecting steel wire rope.

crushing - flattened or bent section of wire rope

cutting - damaged strands and broken wires

abrasion - localised wear; where outer strands appear flattened and with brighter appearance

strand core protrusion (“bird-caging”) - the central core showing with the outer strands swelling out

kinking - deformation of wire rope

corrosion - roughness and pitting with broken wire propagating from cracks or pitting

electric arcing or heat damage - bluing of surface, fusion of the wire, weld spatters

damaged thimbles and ferrules - check secure and free from damage

All the above factors are known to reduce webbing and rope strength.

Webbing Steel wire rope

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Retractable type fall arrester inspection (such as Inertia Reels, Self-Retracting Lifelines, Personal Fall Limiter, fall arrest block)

Retractable type fall arrester must be serviced, inspected and re-certified by the manufacturer, or an approved company, at least every 12 months, or less if deemed.

Note: Retractable type fall arrester which are fitted with a rescue winch mechanism fall under the

definition of lifting equipment and must be included in the 6 monthly thorough examination process.

Before a retractable type fall arrester is used, hang the device to a suitable anchor point. Make sure it is hanging vertically. Then carry out the following:

If there is an indicator present, check to see it has not been activated. Do not use the device if the indicator mechanism shows signs of having previously arrested a fall.

Extend the lifeline fully and inspect it for damage. Do not allow the lifeline to retract into the

device unrestrained as this may lead to the brake mechanism locking. If the device locks, consult the manufacturer. Allow it to retract slowly through gloved hands, inspecting it as you go.

Check connector between the device and the anchor point, the connection to the harness and

swaging of the cable end or the webbing stitching for signs of damage.

Check the locking mechanism is operating correctly by pulling the lifeline end sharply. The

lifeline must lock instantly.

Check the hook/carabiner gate opens and closes smoothly and fully engages.

Check the device is within its inspection interval.

There are several mechanisms which may be used to indicate a fall has occurred. Activation of these requires immediate withdrawal of the item from use and the item should be destroyed or returned to an authorised service centre. These indicators include:

Hook Indicator – a coloured band visible at the top of the hook after a fall or shock load occurs.

Stitching indicator - sewn into the hook end of a webbing lanyard. To indicate a fall, the thread

(usually red) will tear apart.

Window indicator - has two visible colour zones, located in a small window on the block: o Safe Zone (blue/green): suitable for continued use.

o Danger Zone (red): immediately remove from use and return to manufacturer/service agent to repair and recertify.

Button indicator - usually red in colour. Can be flush with casing or slightly recessed, but will protrude from the casing after a fall.

Note: Some retractable type fall arrester may not contain an indicator mechanism.

Connector inspection

Ensure the connecting hooks work properly. Hook gates must move freely and lock upon closing.

Check for any signs of corrosion, worn, cracked, deformed, distorted, dented, and has sharp

edges or other damages.

Pre-use checks

Pre-use checks are essential and should be carried out each time by the user, before the fall

protection equipments are used. Pre-use checks should be tactile and visual. A visual check should be

undertaken in good light and will normally take a few minutes.

Detailed Inspection

These more formal, in-depth inspections must be carried out by a competent person periodically at minimum intervals specified in the manufacturer’s inspection regime. Detailed inspections are to be carried out at 6 monthly intervals (or 3 monthly for frequently used fall protection equipments particularly when the equipment is used in arduous environments, e.g. demolition, steel erection, scaffolding, steel skeletal masts/towers with edges and protrusions). Detailed inspections should be

recorded in appropriate register log and tagging with unique identifier code.

Interim inspections (including inspection following “on-demand” use of equipment)

These are also in-depth inspections and may be appropriate in addition to pre-use checks and detailed inspections. Interim inspections may be needed between detailed inspections because the employer’s risk assessment has identified a risk that could result in significant deterioration, affecting the safety of the PPE before the next detailed inspection is due. These inspections must be carried out by a competent person. The need for and frequency of interim inspections will depend on use and the

environment. Examples of situations where they may be appropriate include:

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risks from transient arduous working environments involving paints, chemicals or grit blasting

operations,

Acidic or alkaline environments if the type of fabric the lanyard is made from cannot be

determined (some fabrics offer low resistance to acids or alkalis),

Where equipment has been used to arrest a fall from heights, including activation of inertia reel.

The results of interim inspections should be recorded and kept.

Inspection Frequency and Competence Requirements

Test Type / Frequency Inspector Requirements

Detailed Inspection - 6 monthly interval

(or 3 monthly if equipment is used in arduous environment)

Competent Person

Annual Inspection – required for certain fall protection equipments such as retractable type fall arrester

Must be serviced, inspected and re-certified by the manufacturer, or

Competent company

[Note that persons carrying out annual inspection must have completed the necessary inspector training as specified by BSP’s Scaffolding Subject Matter Expert - Pg Anuar Pg Hj Hamid (AED/211)]

Competent Person

BS EN 365 for periodic examination defines a competent person as a “person who is knowledgeable of the current periodic examination requirements, recommendations and instructions issued by the manufacturers applicable to the relevant component, subsystem or system”.

BS EN 365: 2004 Clause 3.3 also states “This person should be capable of identifying and assessing the significance of defects, should initiate the corrective action to be taken and should have the necessary skills and resources to do so”.

A competent person is also someone is sufficiently independent and impartial to allow them to make objective decisions, and have appropriate and genuine authority to take the appropriate action. This does not mean that competent persons must necessarily be employed from an external company.

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C H A P T E R 4 . 0 R E F E R E N C E S

NFPA (National Fire Protection Association) Standards

NFPA 2112 - Standard on Flame-Resistant Garments for Protection of Industrial Personnel Against Flash Fire

This standard specifies the minimum performance requirements and test methods for Flame Resistant

(FR) fabrics and components, and the design and certification requirements for clothing developed to protect workers from flash fire hazards. It requires FR fabrics to pass a comprehensive series of thermal tests.

NFPA 70E – Standard for Electrical Safety in the Workplace

This standard addresses electrical safety requirements for employee workplaces that are necessary for the practical safeguarding of employees relative to the hazards associated with electrical energy during activities such as the installation, inspection, operation, maintenance, and demolition of electric

conductors, electric equipment, signaling and communications conductors and equipment, and industrial substations; Installations of conductors and equipment that connect to the supply of electricity, Installations used by the electric utility, such as office buildings, warehouses, garages, machine shops, and recreational buildings, that are not an integral part of a generating plant, substation, or control center Not Covered.

Applicable Standard Codes

To ensure consistent performance, personal protective equipment must be manufactured to meet the requirements of certain standards. Many countries set their own standards, and items of equipment are usually manufactured to meet national standards in their country of origin.

To list all acceptable and applicable worldwide standards for personal protective equipment would require many pages of information. Therefore, 3 common standards used in this region have been listed and they are:-

British Standards (BS), European Standards (EN) or British Standards also meeting European Standards (BS EN)

Australian/New Zealand Standards (AS/NZS)

American National Standards Institue (ANSI)

Other equivalent standards are also acceptable. If needed, further information on equivalency and acceptability may be obtained from BSP HSE/4 section (i.e. HSE/411).

HEAD PROTECTION

BS EN 443:2008 Helmets for fire-fighting in buildings and other structures.

BS EN 397:2012 Industrial Safety Helmets

EN 14052:2012+A1:2012 High performance industrial helmets.

BS EN 14458:2004 Personal eye-equipment. Faceshields and visors for use with firefighters and high performance industrial safety helmets used by firefighters, ambulance and emergency services.

EN 812:2012 Industrial bump caps

AS/NZS 1800:1998 Occupational protective helmets - Selection, care and use

AS/NZS 1801:1997 Occupational protective helmets.

AS/NZS 4067:2012 Protective helmets for structural firefighting

ANSI/ISEA Z89.1-2014 American National Standard for Industrial Head Protection type 1 - helmets offer protection from blows to the top of the head type 2 - helmets offer protection from blows to both the top and sides of the head Class G - reduce the force of impact of falling objects and to reduce the danger of contact with exposed low-voltage electrical conductors (2,200 volts)

Class C - reduce the force of impact of falling objects but offer no electrical protection. Class E - reduce the force of impact of falling objects and to reduce the danger of contact with exposed high-voltage electrical conductors (20,000 volts).

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EYE AND FACE PROTECTION

BS EN 166:2002 Personal eye protection. Specifications

BS 7028:1999 Eye protection for industrial and other uses. Guidance on selection, use and maintenance.

BS EN 169:2002 Filters for welding and related techniques

BS EN 170:2002 Specifications for Ultraviolet filters

BS EN 171:2002 Specifications for Infrared filters

BS EN ISO 4007:2012 Personal protective equipment. Eye and face protection. Vocabulary

BS EN 166:2002 Personal eye protection. Specifications

BS EN 172:1995 Specification for sunglare filters for industrial use.

BS EN 175:1997 Eye and face protection during welding and allied processes

BS EN 379:2003+A1:2009 Personal eye-protection. Automatic welding filters

AS/NZS 1336:2014 Eye and face protection - Guidelines

AS/NZS 1337.1:2010

Personal eye protection - Eye and face protectors for occupational applications

AS/NZS 1337.2

Personal eye protection - Part 2: Mesh eye and face protectors for occupational applications

AS/NZS 1337.6:2012

Personal eye protection - Prescription eye protectors against low and medium impact

AS/NZS 1336:2014

Eye and face protection - Guidelines

AS/NZS 1067:2003 AS 1067.1 Sunglasses and fashion spectacles: Part 1 - Safety requirements and AS 1067.2 Sunglasses and fashion spectacles: Part 2 - Performance requirements.

AS/NZS 1338:2012 Filters for eye protectors

AS/NZS 1338.1:2012

Filters for eye protectors - Filters for protection against radiation generated in welding and allied operation

AS/NZS 1338.2:2012

Filters for eye protectors - Filters for protection against ultraviolet radiation

AS/NZS 1338.3:2012

Filters for eye protectors - Filters for protection against infra-red radiation

ANSI Z87.1-2015

Occupational And Educational Personal Eye And Face Protection Devices Impact rated eye protection must meet specified high mass and high velocity tests, and provide continuous lateral coverage. Impact rated eye protection will have a plus symbol (+).

- Z87+ impact rated flat lenses - Z87-2+ impact rated prescription lens - Z87 non impact flat lenses - Z87-2 non impacted rated prescription lens The ability of lenses to protect against various types of radiation is indicated by a letter designation, which is sometimes followed by a rating number. The marking are: - Welding Filter - “W” followed by a shade number in the range of 1.3 to 14. - Ultra-violet (UV) Filter - “U” followed by a scale number in the range of 2 to 6.

- Infra-red (Heat) Filter - “R” followed by a scale number in the range of 1.3 to 10. - Visible Light (Glare) Filter - “L” followed by a scale number in the range of 1.3 to 10. - Clear lens – no marking - Variable tint - “V” - Special purpose - “S”

HEARING PROTECTION

BS EN 352-1: 2002 Hearing protectors - Ear muffs

BS EN 352-2: 2002 Hearing protectors - Ear plugs

BS EN 458:2004 Hearing protectors: Selection, use, care and maintenance

BS EN 352-3: 2002 Hearing protectors - Ear mufs attached to a safety helmet

AS/NZS 1269.0:2005 Occupational noise management- Overview

AS/NZS 1269.1:2005 Occupational noise management-Measurement and assessment of noise emission and exposure

AS/NZS 1269.2:2005 Occupational noise management-Noise control management

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AS/NZS 1269.3:2005 Occupational noise management-Hearing protector program

AS/NZS 1269.4:2005 Occupational noise management-Auditory assessment

AS/NZS 1270:2002 Acoustics - Hearing protectors

ANSI/ISEA S12.42-2010 Methods for the Measurement of Insertion Loss of Hearing Protection Devices in Continuous or Impulsive Noise Using Microphone-in-Real-Ear or Acoustic Test Fixture Procedures

ASA S12.6-2016 American National Standard Methods for the Measuring the Real-Ear Attenuation of Hearing Protectors

RESPIRATORY PROTECTION

BS EN 132:1998 Glossary of RPE terms.

BS EN 133:2001 Classification of RPE.

BS EN 134:1998 Nomenclature of RPE components

BS EN 135:1998 List of equivalent terms in English, French and German.

BS EN 136:1998 Full face masks. Class 1, 2 or 3.

BS EN 137:2006 Self-Contained open-circuit compressed air breathing apparatus with full face mask.

BS EN 138:1994 Respiratory protective devices. Specification for fresh air hose breathing apparatus for use with full face mask, half mask or mouthpiece assembly.

BS EN 14593-1:2005 Compressed air line breathing apparatus with demand valve - full mask.

BS EN 14593-2:2005 Compressed air line breathing apparatus with demand valve - half mask.

BS EN 14387:2004 Gas filters and Combined filters

BS EN 143:2000 Particle Filters

BS EN 12941:1988 Powered filtering device with helmets/hoods

BS EN 12942:1988 Power filtering device with full, half or quarter masks

BS EN 149:2001 Filtering half masks to protect against particles

BS EN 13794:2002 Self contained closed-circuit Breathing Apparatus for escape

BS EN 402:2003 Self contained open-circuit compressed air escape Breathing Apparatus

BS EN 403:2004 Respiratory protective devices for self-rescue. Filtering devices with hood for escape from fire.

BS EN 404:2005 Respiratory protective devices for self-rescue. Filter self-rescuer from carbon monoxide with mouthpiece assembly.

BS EN 529:2005 Respiratory protective devices. Recommendations for selection, use, care and maintenance. Guidance document.

BS EN 1146:2005 Respiratory protective devices. Self contained open-circuit compressed air breathing apparatus with escape hood.

BS EN 142:2002 Respiratory protective devices. Mouthpiece assemblies.

BS EN 136:1998 Respiratory protective devices. Full face masks. Class 1, 2 or 3.

BS EN 140:1999 Respiratory protective devices. Half masks or quarter masks.

BS EN 405:2001 Valved filtering half masks for use against gases or gases and particles.

BS EN 1827:1999 Filtering half masks without inhalation valves

BS EN 14594:2005 Continuous flow compressed air line breathing apparatus

BS EN 14529:2005 Self-contained open circuit compressed air breathing apparatus with half mask designed to include a positive pressure lung governed demand valve for escape

purposes only.

AS/NZS 1715:2009 Selection, use and maintenance of respiratory protective devices

AS/NZS 1716:2012 Respiratory protective devices

AS ISO 16900.2:2015

Respiratory protective devices - Methods of test and test equipment - Determination of breathing resistance

AS ISO 16900.11:2015 Respiratory protective devices - Methods of test and test equipment - Determination of field of vision

AS ISO 16900.3:2015

Respiratory protective devices - Methods of test and test equipment - Determination of particle filter penetration

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AS ISO 16900.4:2015

Respiratory protective devices - Methods of test and test equipment - Determination of gas filter capacity and migration, desorption and carbon monoxide dynamic testing

AS ISO 16972:2015 Respiratory protective devices - Terms, definitions, graphical symbols and units of measurement

ANSI/ISEA 110-2009 American National Standard for Air-Purifying Respiratory Protective Smoke Escape Devices

ANSI/ASSE Z88.2-2015 Practices respiratory protection Filter respirators provide protection against particulate matter such as dust, fumes, mists, smoke, microorganisms and asbestos. chemical cartridge/canister respirators provide protection against certain gases and vapours up to a particular concentration, do not provide protection against oxygen deficiency or particulate matter.

air supply respirators dependent on the type. Can provide protection against particulates, chemical vapours and gases, as well as oxygen deficiency.

ASTM E2952-14 Standard Specification for Air-Purifying Respiratory Protective Smoke Escape Devices (RPED).

HAND PROTECTION

BS EN 420:2003+A1:2009 Protective gloves. General requirements and test methods.

BS EN 388:2003 Protective gloves against mechanical risks.

BS EN 421:2010 Protective gloves against ionizing radiation and radioactive contamination.

BS EN 381-7:1999 Protective clothing for users of hand-held chain saws. Requirements for chainsaw protective gloves.

BS EN 511:2006 Protective gloves against cold.

BS EN 659:2003+A1:2008 Protective gloves for firefighters.

BS EN 12477:2001 Protective gloves for welders.

BS EN 407:2004 Protective gloves against thermal risks (heat and/or fire).

BS EN 455-2:2015 Medical gloves for single use. Requirements and testing for physical properties.

BS EN 374-1:2003 Protective gloves against chemicals and micro-organisms. Terminology and performance requirements.

BS EN 60903:2003 Live working. Gloves of insulating material.

BS EN 455-3:2015 Medical gloves for single use. Requirements and testing for biological evaluation.

BS EN 374-2:2014 Protective gloves against dangerous chemicals and microorganisms. Determination of resistance to penetration.

BS EN 374-3:2003 Protective gloves against chemicals and micro-organisms. Determination of resistance to permeation by chemicals.

BS EN 374-4:2013 Protective gloves against chemicals and micro-organisms. Determination of

resistance to degradation by chemicals.

EN 1082-1:1997 Protective clothing. Gloves and arm guards protecting against cuts and stabs by hand knives. Chain mail gloves and arm guards

AS/NZS 2161.1:2016

Occupational protective gloves - Selection, use and maintenance

AS/NZS 2161.2:2005 Occupational protective gloves - General requirements

AS/NZS 2161.3:2005 Occupational protective gloves - Protection against mechanical risks

AS/NZS 2161.4:1999 Occupational protective gloves - Protection against thermal risks (heat and fire)

AS/NZS 2161.5:1998 Occupational protective gloves - Protection against cold

AS/NZS 2161.7.1:1998 Occupational protective gloves - Protection against cuts and stabs by hand knives - Chainmail gloves and arm guards

AS 2225:1994 Insulating gloves for electrical purposes

AS/NZS 2161.6:2014 Occupational protective gloves - Protective gloves for structural firefighting - Laboratory test methods and performance requirements

AS/NZS 2161.7.2:2005 Occupational protective gloves - Protection against cuts and stabs by hand knives - Gloves and arm guards made of material other than chainmail

AS/NZS 2161.7.3:2005 Occupational protective gloves - Protection against cuts and stabs by hand knives - Impact cut test for fabric, leather and other materials

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AS/NZS 2161.8:2002 Occupational protective gloves - Protection against ionizing radiation and radioactive contamination

AS/NZS 2161.10.1:2005 Occupational protective gloves - Protective gloves against chemicals and micro-organisms - Terminology and performance requirements

AS/NZS 2161.10.2:2005 Occupational protective gloves - Protective gloves against chemicals and micro-organisms - Determination of resistance to penetration

AS/NZS 2161.10.3:2005 Occupational protective gloves - Protective gloves against chemicals and micro-organisms - Determination of resistance to permeation by chemicals

ANSI/ISEA 105-2016 American National Standard for Hand Protection Classification

NFPA 801-2014 Standard for Fire Protection for Facilities Handling Radioactive Materials, 2014 Edition

BODY PROTECTION

BS EN 1149-5:2008 Protective clothing. Electrostatic properties. Material performance and design requirements

BS EN ISO 11612:2008 BS EN 469:2005

Protective clothing. Clothing to protect against heat and flame. Protective clothing for firefighters. Performance requirements for protective clothing for firefighting.

BS 1771-1:1989

BS 1771-2:1990

Fabrics for uniforms and workwear. Specification for fabrics of wool and wool blends.

Fabrics for uniforms and workwear. Specification for fabrics from cellulosic fibres, synthetic fibres and blends.

BS EN ISO 11611:2015 Protective clothing for use in welding and allied processes.

BS EN 367:1992 BS EN ISO 6942:2002

Protective clothing. Protection against heat and fire. Method for determining heat transmission on exposure to flame. Protective clothing. Protection against heat and fire. Method of test: Evaluation of materials and material assemblies when exposed to a source of radiant heat.

BS 5426:1993 Specification for workwear and career wear.

BS EN ISO 340:2013 Conveyor belts. Laboratory scale flammability characteristics. Requirements and test method.

BS EN 381-5 Requirements for chainsaw protective leg protectors (including trousers and chaps/over trousers).

BS EN 510:1993 Specification for protective clothing for use where there is a risk of entanglement with moving parts.

BS EN ISO 20471:2013 High visibility clothing.

BS EN 14605:2005+A1:2009

Protective clothing against liquid chemicals. Performance requirements for clothing with liquid-tight (Type 3) or spray-tight (Type 4) connections, including items providing protection to parts of the body only (Types PB [3] and PB [4]).

BS EN 14605:2005+A1:2009

Protective clothing against liquid chemicals. Performance requirements for clothing with liquid-tight (Type 3) or spray-tight (Type 4) connections, including items providing protection to parts of the body only (Types PB [3] and PB [4]).

BS EN 943-1:2015 Protective clothing against dangerous solid, liquid and gaseous chemicals, including liquid and solid aerosols. Performance requirements for Type 1 (gas-

tight) chemical protective suits.

BS EN 14605:2005+A1:2009

Protective clothing against liquid chemicals. Performance requirements for clothing with liquid-tight (Type 3) or spray-tight (Type 4) connections, including

items providing protection to parts of the body only (Types PB [3] and PB [4]).

BS EN 469:2005 Protective clothing for firefighters. Performance requirements for protective clothing for firefighting.

BS EN ISO 11611:2007 Protective clothing for use in welding and allied processes.

BS EN ISO 11612:2008 Protective clothing. Clothing to protect against heat and flame.

BS EN ISO 14877:2002 Protective clothing for abrasive blasting operations using granular abrasives.

BS EN 13911:2004 Protective clothing for firefighters. Requirements and test methods for fire hoods for firefighters.

AS 3765:1990 Clothing for Protection Against Hazardous Chemicals

AS/NZS 4399:1996 Sun protective clothing - Evaluation and classification

AS/NZS 4453.3:1997 Protective clothing for users of hand-held chainsaws - Protective legwear

AS/NZS 4602.1:2011 High visibility safety garments - Garments for high risk applications

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AS/NZS ISO 13994:2006 Clothing for protection against chemicals - Determination of the resistance of protective clothing materials to penetration by liquids under pressure

AS/NZS ISO 22608:2007

Protective clothing - Protection against liquid chemicals - Measurement of repellency, retention, and penetration of liquid pesticide formulations through protective clothing materials

AS/NZS ISO 2801:2008

Clothing for protection against heat and flame - General recommendations for selection, care and use of protective clothing

AS/NZS 4501 Set:2008

Occupational protective clothing Set - Guidelines on the selection, use, care and maintenance of protective clothing - Occupational protective clothing—General requirements

AS/NZS 4824:2006

Protective clothing for firefighters - Requirements and test methods for protective clothing used for wildland firefighting (ISO 15384:2003, MOD)

ANSI Z49.1-2005 Safety in Welding, Cutting, and Allied Processes

ANSI/ISEA 107-2015 American National Standard for High-Visibility Safety Apparel and Accessories

NFPA 1971 standard on protectuve ensembles for structural fire fighting and proximity fire fighting

NFPA 1977 standard on protective clothing and equipment for wildland fire fighting

NFPA 2112 Standard on flame resistant garments for protection of industrial personnel against flash fire

NFPA 70E Standard for Electrical safety in the workplace to protect personnel by reducing exposure to electrical hazards.

ASTM F1506 - 15 Standard Performance Specification for Flame Resistant and Arc Rated Textile Materials for Wearing Apparel for Use by Electrical Workers Exposed to

Momentary Electric Arc and Related Thermal Hazards

ASTM F1891 - 12 Standard specification for arc and flame resistant rainwear

ASTM F2302-08 Standard Performance Specification for Labeling Protective Clothing as Heat and Flame Resistant

ASTM F2733-2009 Standard Specification for Flame Resistant Rainwear for Protection Against Flame Hazards

ANSI/ISEA 101-2014 Limited use and disposable coveralls.

ANSI/ISEA 207-2011

American National Standard for High-Visibility Public Safety Vests

ASTM F2061-12 Standard Practice for Chemical Protective Clothing: Wearing, Care, and Maintenance Instructions

PERSONAL FLOTATION DEVICE

BS EN ISO 12402-8:2006+A1:2011

Personal flotation devices - Part 8. Accessories. Safety requirements and test methods.

BS EN ISO 12402-4:2006+A1:2010

Personal flotation devices - Part 4. Lifejackets, performance level 100. Safety requirements.

BS EN ISO 12402-

3:2006+A1:2010

Personal flotation devices - Part 3. Lifejackets, performance level 150. Safety

requirements.

BS EN ISO 12402-2:2006+A1:2010

Personal flotation devices - Part 2. Lifejackets, performance level 275. Safety requirements

BS EN 14144:2003 Lifebuoys. Requirements, tests

AS 4758.1:2015

Lifejackets - General requirements

NZS 5823: 2005 Specification for buoyancy aids and marine safety harnesses and lines

ANSI/UL 1123 Standard for Marine Buoyant Devices

ANSI/UL 1191 Standard for Components for Personal Flotation Devices

ANSI/UL 1517 Standard for Hybrid Personal Flotation Devices

ANSI/UL 1177 Standard for Buoyant Vests

FOOT PROTECTION

BS EN ISO 20345:2011 Personal protective equipment. Safety footwear. Toecap protection of 200J.

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BS EN ISO 20346:2014 Personal protective equipment. Protective footwear. Toecap protection of 100J.

BS EN ISO 20347:2012 Personal protective equipment. Occupational footwear. No Toecap protection.

BS EN 15090:2012 Footwear for firefighters.

BS EN 13832-2:2006 Footwear protecting against chemicals. Requirements for footwear resistant to chemicals under laboratory conditions.

BS EN 13832-3:2006 Footwear protecting against chemicals. Requirements for footwear highly resistant to chemicals under laboratory conditions.

AS/NZS 2210.1:2010 Occupational protective footwear. Guide to selection, care and use

AS/NZS 2210.2:2009 Occupational protective footwear - Test methods (ISO 20344:2004, MOD)

AS/NZS 2210.3:2009 Occupational protective footwear - Specification for safety footwear (ISO 20345:2004, MOD)

AS/NZS 2210.4:2009 Occupational protective footwear - Specification for protective footwear (ISO 20346:2004, MOD)

AS/NZS 2210.5:2009 Occupational protective footwear - Specification for occupational footwear (ISO 20347:2004, MOD)

AS/NZS 4821:2014 Protective footwear for firefighters – Requirements and test methods

ASTM F2413-2011 Standard Specification for Performance Requirements for Protective (Safety) Toe Cap Footwear

ASTM F2412 - 11 Standard Test Methods for Foot Protection

ASTM F2892-2011 Standard Specification for Performance Requirements for Soft Toe Protective Footwear (Non-Safety / Non-Protective Toe)

ASTM F2913 - 11 Standard Test Method for Measuring the Coefficient of Friction for Evaluation of Slip Performance of Footwear and Test Surfaces/Flooring Using a Whole Shoe Tester

FALL PROTECTION EQUIPMENT

BS EN 354:2010 Personal fall protection equipment. Lanyards

BS EN 355:2002 Personal protective equipment against falls from a height. Energy absorbers.

BS EN 361:2002 Personal protective equipment against falls from a height. Full body harnesses.

BS EN 362:2004 Personal protective equipment against falls from a height. Connectors.

BS EN 363:2008 Personal fall protection equipment. Personal fall protection systems.

BS EN 365:2004 Personal protective equipment against falls from a height. General requirements for instructions for use, maintenance, periodic examination, repair, marking and packaging.

BS EN 795:2012 Personal fall protection equipment. Anchor devices.

EN 813:2008 PPE for prevention of falls from a height - Sit harnesses

EN 358:2000 Personal protective equipment for work positioning and prevention of falls from a

height. Belts for work positioning and restraint and work positioning lanyards.

BS EN 360:2002 Personal protective equipment against falls from a height. Retractable type fall arresters.

BS 8437:2005 Code of practice for selection, use and maintenance of personal fall protection systems and equipment for use in the workplace

BS 7883: 2005 Code of practice for the design, selection, installation, use and maintenance of anchor devices conforming to EN 795

BS EN 795 Personal fall protection equipment – Anchor devices. Class A1 Single point anchors, e.g. SafeRing and PushLock Class B Temporary anchors, e.g. tripods and cross beams Class C Horizontal flexible cable systems, e.g. ManSafe Class D Horizontal rails, e.g. abseil track Class E Dead weight anchorages, e.g. Free-standing Constant Force Post

BS EN 341:1993 PPE - Descender devices. Escape or rescue device, for controlled descent at a limited velocity

BS EN 353-1:2002 PPE - Guided type fall arresters (on a rail). Vertical travelling device locking onto a rail as result of a fall

BS EN 353-2:2002 PPE - Guided type fall arresters (on a rope/cable). Vertical travelling device working on a wire cable or a rope, locking in a fall e.g. ClimbLatch

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BS EN 358:2000 PPE - Work positioning systems. A combination of components to make up a system e.g. pole strap, NOT to be used for fall arrest

BS EN 360:2002 PPE - Retractable type. Inertia reel blocks (NOT retractable 2.4m car seat belt style lanyards), previously called “fall arrest blocks”

BS EN 364:1993 PPE - Test methods. Detail of test methods to be carried out in the laboratories of an accredited test house, to confirm the products compliance with the requirements of the standard

AS/NZS 1891.4:2009 Industrial fall-arrest systems and devices. Selection, use and maintenance

AS/NZS 1891.1:2007

Industrial fall-arrest systems and devices - Harnesses and ancillary equipment

AS/NZS 1891.2:2001 Industrial fall-arrest systems and devices - Horizontal lifeline and rail systems

AS/NZS 1891.3:1997

Industrial fall-arrest systems and devices - Fall-arrest devices

AS/NZS 4488.1:1997

Industrial rope access systems - Specifications

AS/NZS 4488.2:1997

Industrial rope access systems - Selection, use and maintenance

AS/NZS 5532:2013 Manufacturing requirements for single-point anchor device used for harness-

based work at height

ANSI/ASSE Z359 ANSI/ASSE Z359 Fall Protection Code Package Version 3. This consists of the below:

ANSI/ASSE Z359.0-2012 Definitions and Nomenclature Used for Fall Protection and Fall Arrest

ANSI/ASSE Z359.1-2007 Safety Requirements for Personal Fall Arrest Systems, Subsystems and Components

ANSI/ASSE Z359.2-2007 Minimum Requirements for a Comprehensive Managed Fall Protection Program

ANSI/ASSE Z359.3-2007 Safety Requirements for Positioning and Travel Restraint Systems

ANSI/ASSE Z359.4-2013 Safety Requirements for Assisted-Rescue and Self-Rescue Systems, Subsystems and Components

ANSI/ASSE Z359.6-2009 Specifications and Design Requirements for Active Fall Protection Systems

ANSI/ASSE Z359.7-2011 Qualification and Verification Testing of Fall Protection Products

ANSI/ASSE Z359.11-2014 Safety Requirements for Full Body Harnesses

ANSI/ASSE Z359.12-2009 Connecting Components for Personal Fall Arrest System

ANSI/ASSE Z359.13-2013 Personal Energy Absorbers and Energy Absorbing Lanyards

ANSI/ASSE Z359.14-2014 Safety Requirements for Self-Retracting Devices For Personal Fall Arrest and Rescue Systems

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Appendix 1 - Assigned Protection Factors for RPE

The table below gives guidance for Respiratory Protection Equipment (RPE) and their Assigned

Protection Factors (APFs). These factors are sometimes referred to on Safety Data Sheet (SDS).

Assigned Protection Factor (APF), which best reflects the workplace conditions, is a number rating that indicates how much protection that RPE is capable of providing. For example, RPE with an APF 10 indicates that a respirator reduces contaminant concentration by one-tenth.

All respiratory protective equipment has an APF that allows a specialist to select the correct type of RPE and Filter/Cartridge to protect the user from the hazards associated with the job based on the Workplace Exposure Limit (WEL) of the hazardous substance the user is working with.

For instance if a worker was working with softwood (particulates) where the concentration in the workplace from the task is 55 mg/m3, and this product has a WEL of 5 mg/m3 over an 8hr Time-Weighted Average (TWA).

The calculation to work out the required APF Level of respiratory protection is completed as follows:

55 mg/m3

5 mg/m3

= 11 x WEL (5 mg/m3)

This means you would need a facemask with an APF of at least 11, which would mean using a particulate filter FFP3 facemask as it has an APF of 20 rather than a FFP2, which has an APF of 10.

Type of Respirator Class APF (UK)

Filtering Half Mask (EN 149)

FFP1 4

FFP2 10

FFP3 20

Half Mask (EN 140)

P1 4

P2 10

P3 20

GasX 10

Full Face Mask (EN 136)

P1 4

P2 10

P3 40

GasX 20

Powered Air Purifying Respirator with hood or helmet (EN 12941)

TH1 10

TH2 20

TH3 40

Powered Air Purifying Respirator with tight fitting mask (EN 12942)

TM1 10

TM2 20

TM3 40

Compressed air with full mask (EN 14593-1) Demand 40

Self-Contained Breathing Apparatus positive pressure (EN 137)

Demand 2000

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Assigned Protection Factors5 (OSHA)

No. Type of Respirator1, 2 Half face mask

Full face mask

Helmet/ Hood

1 Air-Purifying Respirator 103 50

2 Powered Air-Purifying Respirator (PAPR) 50 1,000 25 / 1,0004

3 Supplied-Air Respirator (SAR) or Airline Respirator

Demand mode 10 50

Continuous flow mode 50 1,000 25 / 1,0004

Pressure-demand or other positive-pressure mode 50 1,000

4 Self-Contained Breathing Apparatus (SCBA)

Demand mode 10 50 50

Pressure-demand or other positive-pressure mode

(e.g., open/closed circuit) -- 10,000 10,000

Notes: 1 Employers may select respirators assigned for use in higher workplace concentrations of a hazardous substance for use at lower concentrations of that substance, or when required respirator use is independent of concentration. 2 The assigned protection factors in above table are only effective when the employer implements a continuing, effective respirator program as required by 29 CFR 1910.134 (OSHA Respiratory Protection Standard), including training, fit testing, maintenance, and use requirements. 3 This APF category includes filtering facepieces, and half masks with elastomeric facepieces. 4 The employermust have evidence provided by the respiratormanufacturer that testing of these respirators demonstrates performance at a level of protection of 1,000 or greater to receive an APF of 1,000. Absent such testing, all other PAPRs and SARs with helmets/hoods are to be treated as loose-fitting facepiece respirators, and receive an APF of 25. 5 These APFs do not apply to respirators used solely for escape. For escape respirators used in association with specific substances covered by 29 CFR 1910 subpart Z, employers must refer to the appropriate substance-specific standards in that subpart. Escape respirators for other IDLH

atmospheres are specified by 29 CFR 1910.134(d)(2)(ii).

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Appendix 2 - Guide to Selection of Filters for Filter Respirators

There are three main filter types:

Gas/vapour filters which remove specified gases and vapours

Particle filters which remove airborne solid and/or liquid particles

Combined filters which remove solid and/or liquid particles, and specified gases and vapours

All types of filter are classified with a code letter, a number and a colour code. The code letter and colour code are constant for protection against different substances, the numbers are variable and are used to indicate the level of protection given (class 3 gives the highest level of protection, class 1 the lowest).

The table below shows the filter types, classes and colour codes, with typical applications at low levels of concentration. Note that high levels of concentration will require the use of breathing apparatus. For advice on specific gases, vapours and airborne particle protection at varying concentrations, contact HML/4 as appropriate.

Note: colour codes shown meet BS EN standards. Other standards may be different.

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Appendix 3 - Flame Retardant/Resistant (FR) fabrics that are NFPA 211

certified

Coveralls shall have Flame Resistant (FR) reflective strips on shoulders, arms and legs.

Name embroidery and company logo must be manufactured from Flame Resistant (FR) material

and sown on with Flame Resistant (FR) thread.

Fabric Name Fabric Man. Fabric Weight (oz/yd

2)

Inherent FR (aka

Engineered) or Treated Cotton?

Fabric Fibre Content % Body

Burn (3 sec. test)

% Body Burn

(4 sec. test)

ATPV Certif. (Arc

Thermal Protection

Value) (cal/cm

2)

HRC Certif.

(1, 2, or NA)

Air Perm. (cfm)

Wicking (seconds to wick 2 vertical inches)

Tensile Strength WxF (lbs)

Tear Strength WxF (lbs)

FORTREX Drifire 4.5 Inherent

63% Meta-aramid 15% FR Rayon 10% Para-aramid 9% Nylon 3% Conductive Fibre

19 N/A 5.5 1 49 9.1* 171 x 117 11.3 x 9.7

Synergy Airweave 4.5 oz (Nomex IIIA)

Springfield LLC

4.5 Inherent 93% Nomex 5% Kevlar 2% Anti-static

33 57 5.2 1 >300 7ʺ in 15 sec

(Dupont Method)

175 X 120

27 x 21

Synergy Airweave 6.0 oz (Nomex IIIA)

Springfield LLC

6.0 Inherent 93% Nomex 5% Kevlar 2% Antistat

13 45 6.4 1 >150 >/=5.0" (15 min)

230 x 170 26 x 20

Tecasafe Plus 580 Red

Tencate 5.8 Inherent

48% Modacrylic 37% Lyocell 15% Para-Aramid

22 N/A 6.5 1 94 61 sec 114 x 85 11 x 10

Nomex® IIIA

TenCate 4.5 Inherent 93% meta-aramid/ 5% para-aramid/ 2% antistat

20 57 4.5 1 221 - 300

5ʺ (Warp) in 10 min (Refer to AATCC 197)

RANGE: 170-172 x 100-126

RANGE: 10.4-25 x 8.0-16

Nomex® IIIA

TenCate 6.0 Inherent 93% Nomex 5% para-aramid 2% antistat

11 35 5.6 1 80 -94 5ʺ (Warp) in 10 min (Refer to AATCC 197)

RANGE: 225-240 x 150-173

12.0 x 8.8

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Appendix 4 – CE Marking

The use of counterfeit, substandard and illegal PPE is potentially life threatening. Counterfeit and

illegal PPE is often made from substandard regrind materials without UV stabilisation or official

certification at a notified body. Although they may appear the same as premium products they are not

fit for purpose and are more likely to fail - with devastating consequences; exposing companies to the

risk of legal action.

All items of PPE that are sold in Europe and other countries must be approved for use under the

requirements of the PPE Directive and display the CE mark. This informs the user that the product

conforms to a number of minimum requirements and is safe to use as a piece of safety equipment. The

CE mark also identifies that the product is of sufficient quality to protect users from hazards.

Check the PPE item to ensure the presence of CE Marking.

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Appendix 5 – PPE Task Matrix

This PPE Task Matrix shows the minimum PPE requirements for various task or job specific.

NOTE: Depending on the nature of activity, additional or different types of PPE may be required. An activity risk / hazard assessment (including site hazards) to determine suitable PPE requirements shall be carried out during work planning and PPE sourced. Safety data sheets shall also be referred to ensure the appropriate PPE are used.

Head

Protection

Hearing

Protection

Hand

ProtectionPFD

Fall

Protection

Foot

ProtectionRemarks

No. Task or Job Specific

Safe

ty H

elm

et

Safe

ty G

lass

es

/

Sp

ec

tac

les/

Go

gg

les

Fac

e s

hie

ld

Ear

plu

gs/

Ear

mu

ffs

Res

pir

ato

r

Bre

ath

ing

Ap

para

tus

Han

d G

love

s

Co

ve

rall

s/ B

od

y

Pro

tec

tiv

e

clo

thin

g

Ap

ron

Hig

h V

isib

ilit

y

ve

st

Pers

on

al

Flo

tati

on

Dev

ice

Fall

Pro

tec

tio

n

Safe

ty F

oo

twea

r

1 Visit to ONSHORE worksites l l IR l B

2Visit to OFFSHORE worksites (by

boat or chopper) l l IR l l B

Visit to NUIs

(Normally

Unattended

Installation) requires

life jacket.

3 During Helipcopter Travel l l SU

4During Boat transfers using Swing

Ropel l l R B

Hand glove is NOT

a must during swing

rope transfer. If

glove is to be used,

it must be free from

dirt or oil.

Job Specific

5 Boat Landing Officer (BLO) l l l l l l BGlove used must be

free from dirt or oil.

6Helicopter Landing Officer (HLO) &

Helideck Assitant (HDA)l l l l l B

Hearing Protection

with two-way radio

communication

system may be

used.

Construction activities

7 Blasting & spray painting l l l l AF WG l B

8 Brush Painting l l l l l B

9 Scaffolding l l IR l l B

10 Radiography l l l l B

Require

Thermoluminescent

Dosimeter Badge

(TDB).

11 Welding, flame cutting, gouging l W WS l WG l L B

12 Metal cutting, grinding, chipping l l l l l IR l B

13Lifting, Rigging and slinging (by

crane or forklift)l l IR l B

Use of push pull

sticks (hands free).

Banksman requires

High visibility vest.

14 Excavation l l IR l B / RB

15Pipe/spool/valve/flange handling &

Bolt tightening/looseningl l IR l B

Use of finger saver

tools (hands free).

16 Masonry l l l l B

17 Carpentry l l l l B

Drilling activities

18 Mud Room/ Shale Shaker l l l l B

19 Mixing Chemicals at Mixing l l l l l CO l l B

20 Handling OBM at shaker area l l l l l CO l l RB

21 Working on Derrick/Monkeyboard l l l IR l l B

22 High Pressure Testing l l l IR l B

Marine activities

23Working on vessel deck (e.g.

anchor handling, towing, mooring).l l IR l IF B

24

Working within 1.5m at the edge of

the jetty/wharf. (e.g. mooring,

handling of hoses).

l l IR l IF / R B

25Pilot transfer (personnel transfer

using pilot ladder)l l IR l IF B

26 Splicing Ropes l l GD l B

27 Wire socketing steel wire ropes l l CR l B

Cut resistant gloves

needed whilst

brooming wire.

Body

Protection

Eye & Face

Protection

Respiratory

Protection

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Head

Protection

Hearing

Protection

Hand

ProtectionPFD

Fall

Protection

Foot

ProtectionRemarks

No. Task or Job Specific

Sa

fety

He

lme

t

Sa

fety

Gla

ss

es

/

Sp

ec

tac

les

/

Go

gg

les

Fa

ce

sh

ield

Ea

r p

lug

s/

Ea

r

mu

ffs

Re

sp

ira

tor

Bre

ath

ing

Ap

pa

ratu

s

Ha

nd

Glo

ve

s

Co

ve

rall

s/

Bo

dy

Pro

tec

tiv

e

clo

thin

g

Ap

ron

Hig

h V

isib

ilit

y

ve

st

Pe

rso

na

l

Flo

tati

on

De

vic

e

Fa

ll P

rote

cti

on

Sa

fety

Fo

otw

ea

r

Aviation activities

28 Helicopter Maintenance l l l l

29 Pilots l l l l

30 Paramedics l l l l B

31SAR (Search & Rescue) Technical

Crew / Winchmenl l l l B

32 Cabin Attendant l l l l l

33 Helicopter Refuelling l l l l l l l

34 Luggage Handlers l l l l l

35 Traffic Officers l l l l l

Body Protection

refers to Uniform.

Electrical and Control &

Automation activities

36

Working on low or high voltage

environment (eg. HV switching or

working on live electrical

equipments)

l l IG l B

Unvented safety

helmet to be used.

37

Electrical and Instrument (E & I)

work eg. cable termination,

glanding.

l l GD l BUnvented safety

helmet to be used.

38 Electrical Cable Pulling l l IR l B

39

Overhaul/Repair/Test/Calibrate

general instruments - electronics

or conventional.

l l l l B

Others

40 General Housekeeping at worksite l l IR l B

41 Manual handling or manual lifting l l IR l B

42 High pressure water jetting l l l l l l B

43 Working at Height l l l l l B

44Working over/by water e.g.

scaffolding, abseiling, mooring.l l l l IF l B

45 Confined space entry l l l l l B

46 Asbestos Handling l l l l l BDisposal coverall

may be used.

47 Laboratory work & sampling l l l S / B

48

Chemical Handling (eg.

batteries/acid filling,

refueling/defuelling of

engines/machines, mixing)

l l l l l l B

Apron may be

required to be used.

49 Spill Clean-up (onshore) l l l l l B

Disposable coverall

or glove may be

used.

50Food (meat & poultry) cutting in

kitchen/galleySM I S

Hair net/Head cover

required.

51 Garden maintenance l l l l B

52 Grass cutting l l l l l l I B

53 Tree cutting / Use of Chain saw l l l l l B

54 Abseiling l l l l l B

Working over water

requires Inflatable

life jacket.

55Handling Hazardous waste

disposall l l l l B

Safety Rubber

boots may be used.

Note: Depending on the nature of activity, additional or different types of PPE may be required. An activity risk / hazard assessment (including site hazards)

to determine suitable PPE requirements shall be carried out during work planning and PPE sourced. Safety data sheets shall also be referred to ensure the

appropriate PPE are used.

Body

Protection

Eye & Face

Protection

Respiratory

Protection

Eye & Face Protection Hand Protection Personal Flotation Device (PFD)

Welding Goggles W Impact Resistant Gloves IR Rigid R

Welding shield WS Welding Gauntlets W Inflatable IF

Chemical / Oil Resistant Gloves CO Special use device life jacket SU

Grip & Dexterity Gloves GD

Air fed hood and helmet AF Insulating Gloves IG Foot Protection

Steel Mesh Gloves S Safety Boots B

Cut-Resistant CR Safety Shoes S

Leather apron L Safety Rubber Boots RB

Impervious I

Legend

Body Protection

Respiratory Protection

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Appendix 6 – Other References

General or others 1. Personal Protective Equipment Guide Part 1 – Overview, Shell HSSE & SP Control Framework -

Version 4, August 2016 2. BSP-HML4-Approved Medical Examiners. 3. Functional Health Specifications - Medical Evaluation of Fitness to Work Report HEMS.GL.2000.04

Eye protection 1. Protective eyewear, A reference guide for ABDO (Association of British Dispensing Opticians)

members – New 2014 revised edition 2. Eye and face protection, European Standards

Respiratory Protection Equipment 1. Personal Protective Equipment Guide Part 5 – Respiratory Protection, Shell HSSE & SP Control

Framework - Version 1, August 2016

2. HSG53 (Fourth edition) - Respiratory protective equipment at work – 2013 3. 3M Cartridge and Filter guide 4. Assigned Protection Factors for the revised respiratory protection standard, by OSHA (Occupational

Safety and Health Administration)

Personal Flotation Device (PFD) 1. Shell Shipping, Maritime Position Note - Guidance on Personal Flotation Devices, 31 March 2011 2. Facts about Life Jackets – by PFDMA (Personal Flotation Device Manufacturers Association)

Fall Protection Equipments

1. Technical Guidance Note 3 – Guidance on inspecting personal fall protection equipment, by WAHSA (The

Work At Height Safety Association)

2. DBI SALA - User instruction manual.

3. Inspecting fall arrest equipment made from webbing or rope, by Health and Safety Executive

4. Working at Height: Country Regulations, Standards & References

5. Code of practice for selection, use and maintenance of personal fall protection systems and equipment for use

in the workplace, by BSi (British Standards)