POWER SYSTEMS

Alstom Environmental Control SystemsPresenter - Scott Warnke

Alstom Environmental Control Systems: Global

Applications Manager

− Program Director aligning 10 offices for global

execution.

15 years industry experience

− Previous:

• Intel technology development manager

• Intel project controls group

New Mexico State University, BBA

Arizona State University, MBA

Scott Warnke

ECS –Partnering Industry Leaders Worldwide

Air Pollution Control systems for

− Power Generation Business

− Industry Sectors

− Incineration Plants

− C02 Removal

Built to customer requirements

NOx Control

Flue Gas

Desulfurization

– Wet FGD

– Dry FGD

– FDA

Particulate

Control

– Fabric Filter

– Electrostatic

Precipitator

Ash

Handling

Pulverizer

Boiler

Steam Turbine

and Generator

-SCR Systems

-SCONOx

Burner Systems

- LNCFS

- TFS 2000TM

- Fuel Switching

Burner NOx Retrofits

- RSFC™

- P2™

Electrical & Control Systems

- ALSPA P320

- Optiplant +

– Power Distribution Systems

Research and

Development

- Air Modeling

Capabilities

- CFD Modeling

Construction

Substation

Systems

Air Preheater

Isolated Phase Bus

Fossil Fueled Power Plant

Global Execution

P3DM - Alstom

Project EngineeringP1

Design, implement, deploy

and maintain project

management solutions

Plant EngineeringP2

Design, implement,

deploy and maintain

plant engineering

solutions (e.g.,

PDMS,Comos,) in ALSTOM

Power

Product EngineeringP3

Design, implement,

deploy and maintain

product engineering

solutions

Production Systems Operations

Provide stable, reliable end-to-end service, training and support for all P3DM

solutions

To make integrated engineering lifecycle information available globally

across ALSTOM Power’s value chain – Efficiently, Economically, Easily

Value

Added

Solutions(Data Centric Integration)

Remove

Duplication, complexity

Standardize processes and tools

Business as it is: Complex,

regionalized and segmented

Growth

Operational

Compliance

Nuisance

Value Category

Info

rma

tio

n

Fra

me

wo

rk

Type Category

Policies Tools

Processes

Conver

gence

KnoxvilleMilan

VaxjoOslo

Kolkata

Beijing

Sao

Paulo BucharestMoscow

Kobe

Main Entities

Changing the ECS Business Model

ECS Landscape

Knoxville

Sao Paulo

Oslo Vâxjo

Kolkata

Beijing

Milan

Knoxville

Sao Paulo

OsloOslo VâxjoVâxjo

KolkataKolkata

Beijing

Milan

Multiple

Suppliers/

Multiple

Databases

Plant IntegrationECS Product

Portfolio

ECS Multi-Site

Operations

• Program Objective:

RE-INVENT THE GLOBAL DESIGN ENGINEERING PROCESS

• Program Scope:

• Global Process Definitions

• Tool application• Integration with Sector plant integration initiatives (P3DM / Plant)• Tool methodologies and templates (configuration)• Multisite project governance and processes• Cats & Specs

− Global Administration of all applications• Hardware / Database Architecture• Connectivity / bandwidth• User support• Training• Ongoing development, support and maintenance

− Database Integration− Group 1 Offices: Knoxville, Milano, Oslo, Vaxjo, Kolkata− Group 2 Offices: Moscow, Beijing, Kobe, Sao Paulo.

EP3DM Program Overview

EP3DM: The Game Plan

Three Phases – Overlapping Activities

Balance the needs of the business

Phase 1

Design 3D 2D

Document, Data mgt.

Std. Licensing

Admin and Support

FEED

Enhanced Data Base

SAP integration

Structural Analysis

Phase 2

Phase 3

Engineering Database with

Full change management

And Supplier interfacesCurrent Scope

Functional delivery – support global

design

You are

here

SITE 3

SITE 1

SITE 2

WEB User

Desk Top Client

LAN

LAN

LAN

WEB Portal Server

+ Web Vault

External WEB User

Desktop Clients

ECS Units

Third party WEB

access

Cross sites Work

Sharing

capabilities

enabled by a

multi site

architecture

Current issues

Multiple software platforms internally and multiple systems required by

customers and suppliers in collaboration.

Joint venture development on C02 removal technology. No system or

standard alignment.

Must support sharing between the engineering Offices and

Subcontractors on multiple platforms.

ECS will never refuse contracts for CAD reasons

No standard WBS, data standards or master documents are defined.

ECS approach starts at tender stage to identify the potential

discrepancy between internal standards and customer expectation

Interoperability

Many systems, many deliverables

NoPDMS EDFPlan-CDrawings extractions

YesPDMS AvevaPDMSEqp, piping, piping

supports, light steel structure Modeling

Installation – 3D

YesROHR2SIGMAROHR2Piping stress calculation

Pipe calculation

NoSECADIntergraphPDSPiping classes

NoSECADAvevaParagon

and SpeconPiping classes

Pipe specification

Yes2D Pipe / SP

PIDAsuni CAD2D PipeP&ID

Yes2D Pipe / SP

PIDIntergraphSP PIDP&ID

Not applicableNot applicableEDFAXSYS2DSMF/SMD

Processschematic

According to P3DM standard

P3DM Standard

Software editors

SotwareName

Activities

NoPDMS EDFPlan-CDrawings extractions

YesPDMS AvevaPDMSEqp, piping, piping

supports, light steel structure Modeling

Installation – 3D

YesROHR2SIGMAROHR2Piping stress calculation

Pipe calculation

NoSECADIntergraphPDSPiping classes

NoSECADAvevaParagon

and SpeconPiping classes

Pipe specification

Yes2D Pipe / SP

PIDAsuni CAD2D PipeP&ID

Yes2D Pipe / SP

PIDIntergraphSP PIDP&ID

Not applicableNot applicableEDFAXSYS2DSMF/SMD

Processschematic

According to P3DM standard

P3DM Standard

Software editors

SotwareName

Activities

Equipment

Schematic

Alst

om

Turbine

PI&D

process

engineering

Installation

engineering

Mechanical

engineering

Cable trays

TNU

Electrical

engineering

Purc

Alternateur

Heat Exchanger

Pumps

Purchase

Equipment

3D Model PTP

Instrumentation

engineering

Detailed

Design

Project

Reviews

Schematic

Schematic

Equipment

Equipment

Schematic

Basic Design

Handovers

Designed

Alstom

Purchase

3rd Party

Engineering Example

Issues Faced by ECS

Legacy: Every office has the best standard.

The pressure from customers to use their data/naming coding, has

been high.

Alstom has had to adapt its own systems and procedures to this

requirement.

The KKS System is mainly a material / maintenance oriented System

and does not lend itself to project delivery. Require a more open

standard.

The ECS System is mainly a functional process oriented System.

Deliverables include model transfers on various formats but still must

protect Alstom ECS IP

The Future

• Dedicated tool for the EPCs organisations (Changes management & Workflow features).

− Many tools require data exchange and notification− Standardise on ISO 15936 internally

• CAD neutral solution (ISO 15 926) to support customers and suppliers.

• Flexible regarding the codification of the projects ECS, KKS and leverage Fiatech standards.

• Stable, reliable and well-known IT solutions. Ride the technology curve and move away from custom developed systems.

− Moore’s Law− Grove’s Law− Vendor sponsored development

Future standards

Standard ISO 15926

The ISO 15926 is titled: "Industrial automation systems and

integration—Integration of life-cycle data for process plants

including oil and gas production facilities“

This standard developed a generic data model and Reference Data

Library for process plants

Data Exchanges should be based on the standard ISO 15926

dedicated for data integration, sharing, exchange, and hand-over

between computer systems

Future Based on Data and standards

Change Management, Configuration Management

Access Control, Revision Management, Baselining

Workflow, Data and Document Management

Input-Output Management (Reporting & Interfaces)

Catalogue & Specification Management / MTO

ElectricalElectrical

ALSTOM Standard

I&C

ALSTOM Standard

Engineering

Database

(EDB)

New EDB

Powermax

P&ID

ALSTOM Standard

External

Suppliers /

Partners

Customer tools /

standards

SECAD Archive

Product Mgmt

APC-RPDM

3D Design

PDMS

Stress calculation Cost calculation

Simulation

Project Mgmt

Project Tool Suite

Primavera

Improvements

A standard compass to sail to

Support of the entire life cycle.

Improved plant information management

CAD neutral position maintained with

customers and suppliers

Reduction of geography specific issues and

software

EP3DM : SPF-DMS1 (Smart Plant

Foundation)Overview

POWER SYSTEMS